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ACKNOWLEDGEMENT
In the engineering field only theoretical knowledge cannot satisfy an engineers need and
only on that basis an engineering cant do field work efficiently therefore it is very important
for an engineering line student to opt some training like this. To get this knowledge every
student of engineering college takes a 45 days training according to his own branch in a well
established factory or an organization in which work is being done practically and how
practical work is managed in normal working condition. I am very grateful to Mr. Naveen
Sen,HOD of electrical engineering, Pacific Institute of Engineering College, Udaipurfor
giving me the permission for training.
We are also thankful to all the faculty members of Electrical Engineering Department of our
college for their full co-operation and help.
The technical guidance and constant encouragement made it possible to tie over the
numerous problems, which so ever came up during the training. Our greatest thanks are to all
who wished us success.
I am also grateful to Mr prateek paliwal,training, Prateek Industries Pvt. Ltd. Udaipur,
for -giving me the permission and providing facility for dissertation work. I thank all the staff
-members and workers who helped me in plant for their precious cooperation.
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DECLARATION
This is to certify that Mr/Ms. , a student of
B.Tech.(Electrical Engineering) . semester has submitted His/her industrial traning
report entitled .. under my/our guidance.
Mr. Pankaj Kumar Mehta
(Lecturer)
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PREFACE
It is immense pleasure for me to summit this training report as a part of B.Tech course in
ELECTRICAL ENGINEERING.I have taken my practical training of 45 days in Prateek
industries Pvt. Ltd. Udaipurwhich is renowned company for manufacturer, supplier and
exporter of Electric Power/control panels in India. I was exposed to real working
environment and working condition in period of training. I have maintained a training report
and recorded day to day accounts of observations impressions and information gathered from
situation personnel and technical literature.
On the basis of these collected information and guidance provided, I have prepared a
comprehensive training report. This report contains the history and introduction of Prateek
power industries Pvt. Ltd.Description of various departments were allotted.
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LIST OF FIGURE
SR.NO FIGURE NAME PAGE NO.
1 Hydraulics Shearing Machine
2 Hydraulic Press Brake Machine
3 NC Hydraulic Power Press Machine
4 MIG Welding
5 TIG Welding
6 Hydraulic Copper Busbar Punching-shearing-bending Machine :
7 Mcc Panel
8 Pcc Panel
9 Acb
10 Mcb
11 Bus Bar
12 Changeover switch13 Single Line Diagram
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LIST OF TABLES
SL.NO. Table name Page no.
1 Our Team Table
2 Single Line Diagram Table
Distribution panel
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CONTENTS
CHAPTER-1
PRODUCTS AND SERVICES
ABOUT US
Introduction
Certifications and Awards
ROBUST INFRASTRUCTURE
MAJOR CUSTOMERS
CHAPTER-2
MCC,
PCC,
ACB
MCB
BUSBAR
SF6 CIRCUIT BREAKER
CHAPTER-3
Distribution panel
CHAPTER-1
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To create, build and maintain long term relationships with our clients by providing
personalized services and solutions of the highest quality. We envision creating an ever
expanding customer base that is unwaveringly loyal on account of the sterling services that
we plan to hone and polish incessantly.
MISSION:-
With our sights firmly set on our Vision, our Mission is to ensure improved technical
and financial performance of our clients manufacturing operations through upgraded design,
constant development and precision oriented implementation of innovative and integratedautomation solutions.
Our Team :
S.No Post In
TEAM
Age Experience
1 Draftsman 35 16 yrs
2 Draftsman 24 5 yrs
3 Fabricator 32 12 yrs
4 Fabricator 28 8 yrs
5 Welder 30 11 yrs
6 Welder 32 12 yrs
7 Welder 25 4 yrs
8 Powder
Coating
38 13 yrs
9 Helpers ( 12) 21-28 yrs 2 yrs to 8 yrs
10 Security 32 yrs 12 yrs
11 Acc + HR + 23-65 yrs 2-38yrs.
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Total team Members = 30 member
Why Us?
We have great reputation in the market for offering world class electric power/control panels
that find wide application in various sectors. Our products are chosen by customers on
priority basis because we don't compromise on quality. Everything delivered at their end is
well tested by qualified and experienced quality personnel. Furthermore, there are some
certain factors that bring us the capability to overcome competitive market.
Such factors include the following:
Robust infrastructure
Reliable vendor base
Quality monitoring unit
Wide distribution network
Timely delivery of consignment.
Reasons Why Our Clients Choose Us
Why Clients Choose Us
Our clients tell us that we are unmatched in our drive to deliver the results they seekand
this is no coincidence. To deliver on our promise, we designed our manufacturing system
elements in such a way that, when combined, allow us to deliver better results for clients than
any other firm.
We Are Committed To Our Clients Success Like No One Else
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We founded our company with a complete focus on helping our clients and partners achieve
measurable business results. Our clients and partners feel this commitmentthis culturethe
moment they meet someone from PRATEEK POWER, and they repeatedly refer to it as the
reason they choose to continue to work with PRATEEK POWER
With Our Packaged Service Offerings, We Hold Ourselves Accountable To
Our Clients
At the outset of every engagement, from business process definition to systems deployment,
we assume responsibility for meeting our commitments on time and on budget. In order to do
this, we had to become experts at defining and managing requirements, planning and
estimating, forging consensus, and managing complex initiatives.
We Deliver Superior Returns For Our Clients Investments
We deliver the right business results on time and on budget, which maximizes our clients
return from their investments. We have designed and refined the Merit approach to overcome
the fundamental reasons that Engineering initiatives fail to deliver the intended business
value. Our approach ensures that the right business processes are enabled in alignment with
your strategy.
We Provide Industry, Process, Design, And Technology Expertise And
Assets To Ensure Success
Our industry-focused teams plan, design, implement and manage complex, industry-leading
solutions using deep knowledge of business processes, user-centered design, packages, and
enterprise integration.
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We Use A Fundamentally Different Approach To Get To The Right
Answers
Electrical Engineering initiatives fail to deliver business value at an alarming rate, and the
reasons are well-documented and consistent across industries. We designed the Merit
approach to overcome these root causes of failure by employing tools and techniques that
build consensus, speed, and momentum and guide programsfrom planning to
managementtoward success.
Services Offered:
Besides dealing in quality electrical products, our company is offering a few highly
professionals services, which are as mentioned below:
Electric Panel Commissioning Services
Electrical Engineering Services
Turnkey Projects for PP/HDPE WOVEN SACK Industries etc.
Turnkey Projects for PP/HDPE WOVEN SACK Industries
HDPE/PP oriented strips are becoming increasingly popular in India & have caught the eye
of many end users for their requirement of packing materials. They have become popular on
account of their inertness towards chemical, moisture & excellent resistance towards rotting
& fungus attack. They are non toxic. Lighter in weight & have more advantages than
conventional bags. PP/HDPE woven sacks laminated with LDPE/PP liner have wider
applications. HDPE woven sacks are much stronger & can withstand much higher impact
loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of
Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the
market since Jute is an agriculture product. These sacks have many advantages over other
conventional sacks materials & are quite competitive in price.
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The major users of HDPE/PP woven sacks are fertilizer, sugar, cattle feed, cement & other
chemical Industries. Oil seeds, salt, starch, pesticides, detergents & many other items are also
being packed in woven sacks. Fabric from HDPE strips is also ideal for the manufacture of
shopping bags, sport hold-all, deck chairs, books binding Cinema screen wall facing & carpet
backing etc.
Countries/States/City Where we have Work
Rajasthan:- Udaipur, Bikaner, Sirohi, Pindwara, Jaipur, Jodhpur, Pali, Rajnagar
Madhya Pradesh:- Jhabua , Meghnagar Dhamnod , Dhar Naya Gaav, Neemuch
Uttaranchal:- Rudrapur City ( Uddham Singh Nagar) Haridwar
Guwahati:- Shillong Road Barnyad.
Nepal (Triveni Group)
DUBAI (U.A.E)
Testing Equipments :
High Voltage Tester
Earth Tester
MEGGER (Insulation tester)
Multi-Meters
Micron Meter (Thickness testing )
Power Analyzer
And many more efficient Machines and Equipments for different workings .
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MAJOR CUSTOMERS:-
We serve the following industries from past 20 Years:
Cement plant
HDPE-PP Woven Sack Plant
Sulphuric Acid Plant
Fertiliser Plant
Telecommunication Industry
Engineering colleges
Thermal Power Plant
Crusher Plant/ Grinding Units
Multi-Storey/ Complex Building (Power Work)
Govt. Hospitals
Indian Army
Airport Authority
L P G Gas Plant
Municipal corporation (Street Lights)
Urban Improvement Trust (U I T)
Western Railways
Medicinal Drugs Plant
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Alcohol (Wine) Plant
Marble Industry
1.2 INTRODUCTION
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A Prominent name in the electric power/ control panel business, Prateek Power Industries
(An ISO 9001-2008 ; 14001-2004 ) Company has grown by leaps and bounds over the years.
Our company is known as the leading manufacturer, supplier and exporter of different types
of world class Electric Power/Control Panels. These are available in varities of
MCC,PCC,AMF Panel, PLC Based Control Panel, Power Factor Panel, DG Panel, Control
Panels, etc. Moreover, we are also a trader of all kinds of electrical switchgear. Our products
have witnessed higher demand in domestic and international markets. They are exported to
various countries including U.A.E. and Nepal.
CERTIFICATIONS AND AWARDS :
ISO 9001-2008 Certified
EMS 14001-2004 Certified
NSIC-CRISIL Rated
C.P.R.I Tested and Approved Panel Manufacturer
1.3 ROBUST INFRASTRUCTURE:
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Our company is backed by robust infrastructure, which is well equipped with state-of-the-art
machines and equipments. All the machines and equipment are easy to operate and have high
production capacity. They are kept well maintained and upgraded in compliance with the
least trends so as to we could strengthen our manufacturing process by enhancing their
performance. Following are some of the machines and equipment, we have installed:
Hydraulic Shearing Machine ( Cap. 30 Tons ) -1 Nos.
Hydraulics Shearing Machine
The Hydraulic Shearing Machines are designed from ultrasonically tested IS 2062 grade
steel structures.
Robust construction gives more rigidity & strength to machines. These machines are
capable to perform the accurate and precise cutting needs.
The specially designed compact manifolds give smooth and silent operation.
Range:3 mm to 25 mm | Length:1250 mm to 7000 mm
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Product Features
Variable Rake Angle Design Machines.
Better cutting accuracy in thin sheets at lower rake angle.
Higher cutting capacity at maximum rake angle.
Automatic Rake angle adjustment.
Pre-calibrated easy blade gap adjustment.
Low noise & smooth operation gives higher efficiency of operator.
Less power consumption.
Better safety for operator and machine.
Fine stroke adjustment rod with limit switch. Front sheet support.
Squaring arm with steel rule for front gauging.
Hardened Transfer bars mounted on table.
Hold down cylinders.
Cutting area illuminated for clear view of blades.
Four edge HCHCr Blade suitable to MS & SS.
Hydraulic Press Brake Machine ( Cap. 30 Tons ) -1 Nos.
Hydraulic Press Brake Machine
A Hydraulic Press Brakes are highly productive, accurate, and economical. Through
advanced design and construction, Energy mission offers quality Hydraulic Press Brakes
that provide simplified and easily accessible controls for optimum operator efficiency
and output.
These press brakes are manufactured to high standards of lifetime durability and
precision accuracy.
Pair of hydraulic cylinders is synchronized mechanically by a heavy-duty torque tube
construction. This facility ensures absolute parallelism between ram and table working
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surface.
Range:20MT to 700MT | Length:1250 mm to 6000 mm
Product Features
The stable robust welded steel frame made of ultrasonically tested IS 262 plates as per
guidelines of IMTMA standards.
Fast approach & fast return speeds to save cycle time, slow pressing speed for better
stroke control & bending accuracy, ensures high productivity.
Repetitive accuracy within 0.04 mm.
International quality hydraulics components. Specially designed compact. Manifolds
gives smooth, silent & jerk less operation.
Front operated manual back gauge with micro-adjustment.
Accurate & fine ram position control by micro limit switch.
Five piece adjustable guides with special wear resistant liners.
Hydraulic cylinder with twin type sealing low & high pressure and hard chrome.
Plated rod with special type guide for long life without leakage.
Centralized lubrication with flow control ensures adequate lubrication at all points.
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Moving work station with on/off controls, emergency push button &selector for
manual, semi-auto &automatic mode for easy operation & safety.
Ram tilting to maintain banding accuracy over period.
Hydraulic Power Press Machine ( 30 Tons )-1 Nos.
NC Hydraulic Power Press Machine:
NC hydraulic power Press are economical and very reliable solution for industry
demand. NC hydraulic power press are designed to give more accuracy and better
productivity. The controller has a facility to program the various jobs with complex
bending sequence on screen.
The Numeric Control is used for Two Axis Control,
1.Ram Axis Y
2. Back Gauge Axis X.
The program gives facility to bend different bending degrees; different back gauge
positions & different open positions. It has a facility to save different programs and same
can be reloaded as & when required. The back gauge consists of Flip-top Fingers, Ball
Screw & Linear Bearing along with drive.
Range:20MT to 600MT | Length:1250 mm to 7000 mm
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Product Features
It has a facility to program the variegated jobs includes complex bending sequence.
This facility helps to perform complicated bending job in a signal setting and
repeatable production.
Dedicated controller with LCD monochrome screen & numeric keypad. Bend angle & Depth Mode program.
128 Programs x 16 bends per program can be stored.
Stroke control and stroke counter on screen.
Highly Precise press brake scale for accurate Y- axis positioning.
AC Servo drive for back gauge positioning.
Hardened ground Balls screwand linear motion bearing for better position accuracy
and longer life.
Ram tilting to maintain banding accuracy over period.
MIG Welding Machines ( 250 Amp )-3 Nos.
Gas metal arc welding/MIG welding : (for high deposition rate
welding)
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The inert-gas consumable electrode process, or the MIG process is a refinement of the TIG
process. In this process, the tungsten electrode has been replaced with a consumable
electrode. The electrode is driven through the same type of collet that holds a tungsten
electrode by a set of drive wheels. The consumable electrode in MIG process acts as the
source for the arc column as well the supply for the filler material.
This process can deposit large quantities of weld metal at a fast welding speed.
This process is easily adaptable to semi-automatic or fully automatic operations.
To perform gas metal arc welding, the basic necessary equipment is a welding gun, a wire
feed unit, awelding power supply,anelectrodewire, and ashielding gassupply.
Arc Welding Machines (200 Amp )-3 Nos.
http://en.wikipedia.org/wiki/Welding_power_supplyhttp://en.wikipedia.org/wiki/Welding_power_supplyhttp://en.wikipedia.org/wiki/Welding_power_supplyhttp://en.wikipedia.org/w/index.php?title=Welding_electrode&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Welding_electrode&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Welding_electrode&action=edit&redlink=1http://en.wikipedia.org/wiki/Shielding_gashttp://en.wikipedia.org/wiki/Shielding_gashttp://en.wikipedia.org/wiki/Shielding_gashttp://en.wikipedia.org/wiki/Shielding_gashttp://en.wikipedia.org/w/index.php?title=Welding_electrode&action=edit&redlink=1http://en.wikipedia.org/wiki/Welding_power_supply -
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Tungsten inert gas welding : (for high quality and precision
welding)
In this process the heat necessary to melt the metal is provided by a very intense electric arc
which is struck between a virtually non-consumable tungsten electrode and metal
workpiece.thr electrode doesnot melt and become a part of the weld. On joints where filler
metal is required, a welding rod is fed into the weld zone and melted with the base metal in
the same manner as that used with oxyacetylene welding. The major inert gases that are used
are argon and helium.
Again because of the property of stainless alloys, the only right choice of welding method to
use is a "Gas Tungsten Arc Welder" (GTAW), I call it TIG (Tungsten Insert Gas) welder for
short. TIG welding is a commonly used high quality welding process. TIG welding has
become a popular choice of welding processes when high quality, precision welding is
required.
In TIG welding an arc is formed between a non consumable tungsten electrode and the metal
being welded. Gas is fed through the torch to shield the electrode and molten filler rod. ATIG welder's main benefits are superior quality welds, welds can be made with or without
filler metal, precise control of welding variables (heat), free of spatter, low distortion.
Fig:TIG Welding
Spot Welding Machine-1 Nos.
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Hand Grinders-8 Nos.
7-tank Phosphating for surface cleaning/treatment
Capacity-7000 Litres
It provides complete Surface Treatment which involves process like Degreasing, Rinsing,
De-rusting, Cleaning & Rinsing, Cleaning, activation, Phosphating, Rinsing, Passivation.
Powder Coating Machines-2 Nos.
The Powder Coating Machines are Fully Automatic conveyorized powder coating plant
Suitable for epoxy base polyester coating
Curing oven for upto 00 C
Busbar fabrication machine
Hydraulic Copper Busbar Punching-shearing-bending Machine :
This machine is mainly used for processing all kinds of copper and aluminum busbars( and
other sheet metal). The user can punch, shear and fold the busbars in the corresponding
processing unit. It is the ideal equipment in high & low voltage electric appliance product
industry for its high production efficiency.
The features of machine are turret type, 3 working stations, Numerical control of angle,
and 3 driving motors for 3 independent units. Three units may work simultaneously,
respectively and do not effort each other.
Function:
Cutting
Punching (Including various round hole and rectangular hole)
Horizontal bending, Vertical bending (Numerical Control of Angle)
Embossing
Pressing cable joint
Twisting
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Reverse flattening etc.
for Copper or Aluminium busbar.
Fig:Hydraulic Copper Busbar Punching-shearing-bending Machine
Drill Machines-5 Nos.
And many more basic tools.
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CHAPTER-2
2.1 MCC Panel:
A Motor Control Centre is a modular cabinet system designed for powering and controlling
motors in a factory thereby assuring flexibility and operator safety. A typical MCC cabinet is
a enclosure with a number of small doors arranged in rows and columns along the front and
flat, mostly featureless back and sides. behind each door is a unit which connects the
electrical drives inside to the electrical bus bars behind it. An MCC with only one column of
buckets is called a single section MCC. MCCs are very common sites in factories. With
heavy machinery, although the purpose they serve is changing. MCC is capable to feed larger
loads and come with multiple power stabs, to support high capacity industrial motors. The
MCC units include:
Full voltage non-reversing and full voltage reversing starters.
AC variable frequency drives.
PLC I/O chassis.
Solid state motors controllers.
Lighting boards.
Transformers.
Analog or digital metering.
Feeder circuit breakers.
Feeder fusible disconnects.
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Fig: A Typical MCC Panel Diagram
2.2 PCC Panel:
A PCC receives power either from Electricity board or captive system and to distribute them
to MCCS, PDBS, LDBS, etc.., The PCC are carefully designed, wired, tested and factoryassembled with electrical equipment installed inside totally as per customer requirements.
Power control centres offer customized solution to save costs not only on installations but
also on equipment storage, handling and field testing. Power control centres are modeled to
house items such as:
Low- voltage switchgear.
Incoming and outgoing feeders.
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Metering Equipment.
Batteries and SCADA systems.
FIG: A PCC PANEL
2.3 AIR CIRCUIT BREAKER:
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Thistype of circuit breakers,is those kind ofcircuit breaker which operates in air at atmospheric pressure.
After development of oil circuit breaker, the medium voltage air circuit breaker (ACB) is replaced
completely by oil circuit breaker in different countries. But in countries like France and Italy, ACBs are
still preferable choice up tovoltage15 KV. It is also good choice to avoid the risk of oil fire, in case ofoil
circuit breaker.In America ACBs were exclusively used for the system up to 15 KV until the development
of new vacuum and SF6circuit breakers.
Working Principle of Air Circuit Breaker:
The working principle of this breaker is rather different from those in any other types of circuit breakers.
The main aim of all kind ofcircuit breakeris to prevent the reestablishment of arcing afterelectric current
zero by creating a situation where in the contact gap will withstand the system recovery voltage. The air
circuit breakerdoes the same but in different manner. For interrupting arc it creates an arc voltage in
excess of the supply voltage. Arcvoltageis defined as the minimumvoltagerequired maintaining the arc.
Thiscircuit breakerincreases the arcvoltageby mainly three different ways,
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Although this type of circuit breakers have become obsolete for mediumvoltage application,
but they are still preferable choice for highelectric current rating in lowvoltage application.
2.4 MCB:
MCB (Miniature Circuit Breaker)
Rated current not more than 100 A.
Trip characteristics normally not adjustable.
Thermal or thermal-magnetic operation.
MCCB (Moulded Case Circuit Breaker):
Rated current up to 1000 A.
Trip current may be adjustable.
Thermal or thermal-magnetic operation.
Working Principle Miniature Circuit Breaker:
There are two arrangement of operation of miniature circuit breaker. One due to thermal
effect of over electric current and other due to electromagnetic effect of over current. The
thermal operation of miniature circuit breakeris achieved with a bimetallic strip whenever
continuous over electric current flows through MCB, the bimetallic strip is heated and
deflects by bending. This deflection of bimetallic strip releases mechanical latch. As this
mechanical latch is attached with operating mechanism, it causes to open the miniaturecircuit
breakercontacts. But during short circuit condition, sudden rising of electric current, causes
electromechanical displacement of plunger associated with tripping coil or solenoid of MCB.
The plunger strikes the trip lever causing immediate release of latch mechanism consequently
open the circuit breaker contacts. This was a simple explanation of miniature circuit
breakerworking principle.
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fig:MCB
2.5 SF6 CIRCUIT BREAKER:
Sulfur Hexafluoride (SF6) is an excellent gaseous dielectric for high voltage power
applications. It has been used extensively in high voltage circuit breakers and other
switchgears employed by the power industry. Applications for SF6 include gas insulated
transmission lines and'gas insulated power distributions. The combined electrical, physical,
chemical and thermal properties offer many advantages when used in power switchgears.
Some of the outstanding properties of SF6 making it desirable to use in power applicationsare:
V High dielectric strength
V Unique arc-quenching ability
V Excellent thermal stability
V Good thermal conductivity
These type of circuit breakers have good dielectric strengthand excellent arc quenching property. It is an inert, non-toxic, non-flammable and heavy gas.
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As circuit breakers are totally enclosed and sealed from atmosphere so it is very careful
where explosion hazards exist. At atmospheric pressure, its dielectric strength is about 2.5
times that of air. At normal conditions it is chemically inert, these properties of sf6 has made
it possible to design circuit breakers with smaller overall dimensions, shorter contact gaps,
which help in the constructions of outdoor breakers with fewer interrupts and evolution of
metalclad. It is particularly suitable for metaclad switch-gear. It is suitable for the range 3.3kv
to 765kv. They are preferred for voltages 132kv and above. Electrical Since, these are of two
types. They are as, follows:
(i)Double Pressure Type SF6 Circuit Breaker In double pressure type circuit breaker, the
system employed is double pressure system in which the gas from a high pressure
compartment is released into low pressure compartment through a nozzle during the arcextinction process. This type of circuit breaker has become obsolete.
(ii) Single Pressure Type SF6 Circuit Breaker In this type the gas is compressed by the
moving cylinder system and is released through the nozzle during arc extinction. This is most
popular type of design of sf6 circuit breaker. Properties of SF6 Circuit Breaker
1.Physical properties:
(a) Colorless, odorless, non-toxic and non- inflammable gas.
(b) Pure gas is not harmful to health.
(c) It has excellent heat transfer property.
2. Chemical properties:
(a) Its chemically stable at atmospheric pressure and temperature.
(b) It is chemically inert.
(c) Its non-corrosive on all metals at ambient temperatures.
1. Electrical properties:
(a) It has high di-electric strength.
(b) High corona inception voltage.
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(c) Dielectric constant of SF6 is independent of the frequency of the applied voltage.
(d) Arc-interrupting capacity.
2.7 BUS BARS :
Inelectrical power distribution,a busbaris a strip or bar ofcopper,brassoraluminiumthat
conducts electricity within a switchboard, distribution board, substation,battery bank, or
other electrical apparatus. Its main purpose is to conduct a substantial current of electricity,
and not to function as astructural member.
The cross-sectional size of the busbar determines the maximum amount ofcurrentthat can be
safely carried. Busbars can have a cross-sectional area of as little as 10 mm2, but electrical
substations may use metal tubes 50 mm in diameter (20 cm2) or more as busbars. An
aluminium smelterwill have very large busbars used to carry tens of thousands ofamperesto
theelectrochemical cellsthatproduce aluminiumfrom moltensalts.
Design and placement[edit]
Busbars are typically either flat strips or hollow tubes, as these shapes allowheatto dissipate
more efficiently due to their high surface area tocross-sectionalarea ratio. The skin effect
makes 50 HYPERLINK "/wiki/Utility_frequency" HYPERLINK
"/wiki/Utility_frequency"60 HYPERLINK "/wiki/Utility_frequency"Hz ACbusbars more
than about 8 mm (5/16 in) thickness inefficient, so hollow or flat shapes are prevalent in
higher current applications. A hollow section has higher stiffness than a solid rod of
equivalent current-carrying capacity, which allows a greater span between busbar supports in
outdoor switchyards.
A busbar must be sufficiently rigid to support its own weight, as well as forces imposed by
mechanical vibration and possibly earthquakes, as well as accumulated precipitation in
outdoor exposures. In addition, thermal expansion from temperature changes induced by
ohmic heating and ambient temperature variations, and magnetic forces induced by large
currents must be considered.
Busbars are typically contained inside switchgear,panel boards, or busway enclosures.Distribution boards split the electrical supply into separate circuits at one location. Busways,
http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_power_distributionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_power_distributionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_power_distributionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Copperhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Copperhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Copperhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Brasshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Brasshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Brasshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminiumhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminiumhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminiumhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electricityhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electricityhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_switchboardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_switchboardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Battery_(electrical)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Battery_(electrical)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Structural_loadhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Structural_loadhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Structural_loadhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminium_smelterhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminium_smelterhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Amperehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Amperehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Amperehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrochemical_cellhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrochemical_cellhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrochemical_cellhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Hall%E2%80%93H%C3%A9roult_processhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Hall%E2%80%93H%C3%A9roult_processhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Hall%E2%80%93H%C3%A9roult_processhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Saltshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Saltshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Saltshttp://localhost/var/www/apps/conversion/tmp/scratch_8/w/index.php?title=Busbar&action=edit§ion=1http://localhost/var/www/apps/conversion/tmp/scratch_8/w/index.php?title=Busbar&action=edit§ion=1http://localhost/var/www/apps/conversion/tmp/scratch_8/w/index.php?title=Busbar&action=edit§ion=1http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Heathttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Heathttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Heathttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Surface_areahttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Surface_areahttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Surface_areahttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Cross_section_(geometry)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Cross_section_(geometry)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Cross_section_(geometry)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Skin_effecthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Skin_effecthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Alternating_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Alternating_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Vibrationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Vibrationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Earthquakehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Earthquakehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Precipitation_typeshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Precipitation_typeshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Thermal_expansionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Thermal_expansionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ohmic_heatinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ohmic_heatinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Magnetic_forcehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Magnetic_forcehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Switchgearhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Switchgearhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Switchgearhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Magnetic_forcehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ohmic_heatinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Thermal_expansionhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Precipitation_typeshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Earthquakehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Vibrationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Alternating_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Utility_frequencyhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Skin_effecthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Cross_section_(geometry)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Surface_areahttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Heathttp://localhost/var/www/apps/conversion/tmp/scratch_8/w/index.php?title=Busbar&action=edit§ion=1http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Saltshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Hall%E2%80%93H%C3%A9roult_processhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrochemical_cellhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Amperehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminium_smelterhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_currenthttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Structural_loadhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Battery_(electrical)http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_substationhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Distribution_boardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electric_switchboardhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electricityhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Aluminiumhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Brasshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Copperhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Electrical_power_distribution 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or bus ducts, are long busbars with a protective cover. Rather than branching from the main
supply at one location, they allow new circuits to branch off anywhere along the route of the
busway.
A busbar may either be supported on insulators, or else insulation may completely surroundit. Busbars are protected from accidental contact either by a metal earthed enclosure or by
elevation out of normal reach. PowerNeutralbusbars may also be insulated.Earthing(safety
grounding) busbars are typically bare and bolted directly onto any metal chassis of their
enclosure. Busbars may be enclosed in a metal housing, in the form of bus duct or busway,
segregated-phase bus, orisolated-phase bus.
Busbars may be connected to each other and to electrical apparatus by bolted, clamped, or
welded connections. Often, joints between high-current bus sections have precisely-machinedmatching surfaces that are silver-plated to reduce the contact resistance. At extra high
voltages (more than 300 kV) in outdoor buses, corona discharge around the connections
becomes a source of radio-frequency interference and power loss, so special connection
fittings designed for these voltages are used.
http://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Isolated-phase_bushttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Isolated-phase_bushttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Isolated-phase_bushttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Platinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Platinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Contact_resistancehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Contact_resistancehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Extra_high_voltagehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Extra_high_voltagehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Extra_high_voltagehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Corona_dischargehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Corona_dischargehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Radio-frequency_interferencehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Radio-frequency_interferencehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Power_losshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Power_losshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Power_losshttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Radio-frequency_interferencehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Corona_dischargehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Extra_high_voltagehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Extra_high_voltagehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Contact_resistancehttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Platinghttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Isolated-phase_bushttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutralhttp://localhost/var/www/apps/conversion/tmp/scratch_8/wiki/Ground_and_neutral -
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2.8 MANUAL CHANGE OVER SWITCH
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The Manual change over switch is wired into your Electrical Distribution Board in your home
or office allowing it to power particular appliances in your home or office by providing
power to specific circuits.
The manual change over switch can be used with the remote start button.
The Generator does however need time to get up to speed before the Manual Change Over
Switch can be placed on "Generator." The recommended time for this is 5 Seconds. Hence
when used in conjunction with a remote start button, the generator should be started whilst
the Manual Change Over Switch is in the "Off" position. Once started and run for the
recommended time the switch can be moved to "Generator" providing power to the relative
circuits which the generator has been wired up to provide power to.
The Following are the respective Model numbers associated with the Manual change over
switches and their capability of single or three phase power.
FIG: Change over switch
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CONCLUSION
The training at grid substation was very helpful. It has improved my theoretical
concepts of electrical power transmission and distribution. Protection of various apparatus
was a great thing. MCB,ACB,circuit breaker, isolator, insulator, bus bar etc was observable.
I had a chance to see the remote control of the equipments from control room itself,
which was very interesting.
So the training was more than hope to me and helped me to understand about power
system more.
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REFERENCES
A course on Power System : J. B. Gupta Utilization of power system : R.K Rajput
Manuals of Prateek Power Industries
www.rajenergy.com
http://www.wikipedia.org
http://www.rajenergy.com/http://www.rajenergy.com/http://www.wikipedia.org/http://www.wikipedia.org/http://www.wikipedia.org/http://www.rajenergy.com/