Power Factor Corrected High Voltage DC Front · PDF fileVicor Corp. Tel: 800-735-6200,...

5
Set your site on VICOR at www.vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd Rev. 1.4 Page 1 of 5 PFC FrontEnd Power Factor Corrected High Voltage DC Front End Features Power factor corrected (PFC) Low profile (1.72"/43,6 mm H) Output power to 2,200 W High power density > 28 W/in 3 Up to 4 non-isolated outputs Integral cooling fan Meets MIL-STD-810E for vibration DIN rail mountable Safety agency approvals: cTÜVus, CE Marked RoHS compliant • Output voltage 360, 375 or 384V Product Overview The PFC FrontEnd is an extremely low profile, 1 RU enclosed chassis mount AC front end that may be used with any Vicor 300 V VI-200/VI-J00 or 375 V Maxi, Mini, Micro modules or ViPAC Arrays to create a complete, high density AC-DC power supply. Accepting universal input voltages of 85 Vac to 264 Vac, and 100-380 Vdc, the PFC FrontEnd can deliver up to 2,200 W @ 230Vac from 4 non-isolated outputs (additional using "Y" adapters). With an extremely compact, package size of 1.72" H (43,6mm) x 6.4" W (162,6mm) x 7" L (177,8mm), the PFC FrontEnd can provide >28 W/in 3 . The PFC FrontEnd is DIN mountable. Besides meeting the cTÜVus and CE Marked safety agency approvals, the PFC FrontEnd complies with harmonic current limits per EN61000-3-2, electrical fast transient/burst per EN61000-4-4 and surge immunity per EN61000-4-5. It also meets the rugged MIL-STD-810E for vibration. For more details about the product, refer to the PFC FrontEnd Design Guide available online at vicorpower.com. PFC FrontEnd 1.72"H x 6.4" W x 7.0" L 43,6 mm x 162,6 mm x 177,8 mm Up to 2,200 W 1 to 4 non-isolated outputs Part Number PFC FrontEnd Output Power vs. AC Input Voltage FEXXX Where XXX = 360, 375 or 384, dependent on model selected 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 80 100 120 140 160 180 200 220 240 260 AC Input Voltage Output Power End of Life - Not Recommended for New Designs

Transcript of Power Factor Corrected High Voltage DC Front · PDF fileVicor Corp. Tel: 800-735-6200,...

Page 1: Power Factor Corrected High Voltage DC Front · PDF fileVicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd Rev. 1.4 Page 2 of

Set your site on VICOR at www.vicorpower.comVicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd Rev. 1.4 Page 1 of 5

PFC FrontEndPower Factor Corrected High Voltage DC Front End

Features

• Power factor corrected (PFC)• Low profile (1.72"/43,6 mm H)• Output power to 2,200 W• High power density > 28 W/in3

• Up to 4 non-isolated outputs• Integral cooling fan• Meets MIL-STD-810E for vibration• DIN rail mountable• Safety agency approvals: cTÜVus,

CE Marked• RoHS compliant• Output voltage 360, 375 or 384V

Product Overview

The PFC FrontEnd is an extremely lowprofile, 1 RU enclosed chassis mount ACfront end that may be used with any Vicor300 V VI-200/VI-J00 or 375 V Maxi,Mini, Micro modules or ViPAC Arrays tocreate a complete, high density AC-DCpower supply.

Accepting universal input voltages of 85Vac to 264 Vac, and 100-380 Vdc, thePFC FrontEnd can deliver up to 2,200 W@ 230Vac from 4 non-isolated outputs(additional using "Y" adapters). With anextremely compact, package size of 1.72"H (43,6mm) x 6.4" W (162,6mm) x 7" L(177,8mm), the PFC FrontEnd canprovide >28 W/in3.

The PFC FrontEnd is DIN mountable.

Besides meeting the cTÜVus and CEMarked safety agency approvals, the PFCFrontEnd complies with harmonic currentlimits per EN61000-3-2, electrical fasttransient/burst per EN61000-4-4 andsurge immunity per EN61000-4-5.It also meets the rugged MIL-STD-810E for vibration.

For more details about the product, referto the PFC FrontEnd Design Guideavailable online at vicorpower.com.

PFC FrontEnd1.72"H x 6.4" W x 7.0" L43,6 mm x 162,6 mm x 177,8 mmUp to 2,200 W1 to 4 non-isolated outputs

Part Number

PFC FrontEnd Output Power vs. AC Input Voltage

F E X X XWhere XXX = 360, 375 or 384, dependent on model selected

PFC FrontEndOutput Power vs. AC input Voltage

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

80 100 120 140 160 180 200 220 240 260

AC Input Voltage

Ou

tpu

t P

ow

er

End of Life - Not Recommended for New Designs

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Parameter Unit Notes

AC Input

Voltage 85 – 264 Vac

Frequency 47 – 800 Hz

DC Input 100 – 380 Vdc

Inrush current

@ 115 Vac 2 A pk @115 Vac

@ 230 Vac 3.5 A pk @230 Vac

Conducted EMI/RFI FCC Class A, EN 55022 Class A

Power factor 0 .99 @115 Vac

0.95 @230 Vac

Harmonic current limits EN61000-3-2 Passed

Voltage fluctuations and flicker EN61000-3-3 Passed

ESD susceptibility EN61000-4-2 Level 4, Performance, Criteria A

RF radiated immunity, 10 V/m EN61000-4-3 Level 3, Performance Criteria A

Transient burst immunity EN61000-4-4 Level 3, Performance, Criteria A

Surge immunity EN61000-4-5 Installation Class 3, Performance Criteria A

RF conducted immunity EN61000-4-6 Class 3, Performance Criteria A

Magnetic field immunity EN61000-4-8 Level 4, Performance Criteria A

Voltage dips and interrupts EN61000-4-11 Passed

Dielectric withstand

Primary to chassis GND 2,121 Vdc

INPUT SPECIFICATIONS

ELECTRICAL CHARACTERISTICS

Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,unless otherwise specified.

Parameter Unit Notes

Storage temperature -40 to +85 °C

Operating temperature

Full power -20 to +45 °C

Half power -20 to +65 °C

Safety approvals cTÜVus, CE Marked

ENVIRONMENTAL CHARACTERISTICS

Parameter Unit Notes

Weight 5.0 lbs.

2.3 kg

Overall dimensions 7 x 6.4 x 1.72 inches L x W x H

177,8 x 162,6 x 43,6 mm L x W x H

MECHANICAL CHARACTERISTICS

End of Life - Not Recommended for New Designs

Page 3: Power Factor Corrected High Voltage DC Front · PDF fileVicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd Rev. 1.4 Page 2 of

Set your site on VICOR at www.vicorpower.comVicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd Rev. 1.4 Page 3 of 5

CONNECTION DIAGRAMS

VI PACARRAY

DISABLE

COM

N/C

+OUT

2

1

3

4

PIN FUNCTION

MBJx

PFC F/E

1 +OUT

2 COM

N/C3

4

PIN

N/C

FUNCTION

MBJ5EXTERNAL HUB

1

2

3

4

MBJx1 OF 4

1

2

3

1 OF 4CBJx

+ 14 V3

+ 14 VS

14V COM1

2

FUNCTION

CBJxPIN

2 4

1 3

EXTERNAL HUB

MBJ5

10

9

8

7

6

5

4

3

2

1

7

1

3

2

4

5

6

8

9

20

5-71-4

+V IN-V IN

PIN FUNCTIONJ1

8 NC/PR9 PE

10 -REMOTE11-13 -V IN14-17 +V IN

18 NC/PR19 PE20 +REMOTE

J1

OPTIONAL

P/E

1 1

2 2

3 3

55

4 4

6 6

10

7 7

8 8

20

9 9

P3

VIPAC ARRAY ADAPTOR1

2

P1

3

1

2

3

4

P2

Figure 2—Connection diagram using PFC FrontEnd with Vicor ViPAC Array.Optional ViPAC Array adapter available (#19-130064)

PC (GATE IN)

PR (GATE OUT)

V+

V-

300 V VI200/VIJ00 or 375 V Maxi, Mini, MicroDC-DC Converter

PR (GATE OUT)

PC (GATE IN)

V-

V+

4 DISABLE

3 COM

2 N/C

1 +OUT

MBJx

PFC F/E

4 N/C

3 N/C

2 COM

1 +OUT

PIN FUNCTION

MBJ5EXTERNAL HUB

1

2

3

4

MBJx1 OF 4

1

2

3

1 OF 4CBJx

3 +14 V

2 +14 VS

1 14 V COM

CBJx

2 4

1 3

MBJ5

EXT. CIRCUITRYFAN/

OPTIONALEXTERNAL

HUB

PIN FUNCTION

PIN FUNCTION

300 V VI200/VIJ00 or 375 V Maxi, Mini, MicroDC-DC Converter

Figure 1 — Connection diagram using PFC FrontEnd with Vicor DC-DC converters.

End of Life - Not Recommended for New Designs

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MECHANICAL DRAWINGS

ACCESSORIES

The following accessories are available for the PFC FrontEnd.

CONNECTOR KITS 19-130059

DIN RAIL 19-130060

VIPAC ARRAY ADAPTER 19-130064

Note: Additional technical information covered in the PFC FrontEnd Design Guide available online at vicorpower.com.

ENABLE / DISABLE

EXT CAP

AC INPUT

12

34

N/C

N/CCOMMON+OUT

7.00 (177,8)

4.215 (107,1)1.92 (48,8)

.132 (3.4)

1.70 (43,2)

.85 (21.6)

3.500 (88,9)

1.445 ±0.10 (36,7 ±0,3)

4.215 (107,1)1.92 (48,8)

6.39 (162,3)

End of Life - Not Recommended for New Designs

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Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 PFC FrontEnd P/N 32845 Rev. 1.4 10/10

Set your site on VICOR at www.vicorpower.com

Westcor, a division of Vicor, designs and builds medium to high power configurable power supplies incorporating Vicor’s high density DC-DCconverters and accessory components. Westcor’s product line includes:

See Design Guides for detailed information about all Westcor products. They can be downloaded in PDF format from the website.

Vicor Corporation25 Frontage Road, Andover, MA, 01810

800-735-6200, Fax: 978-475-6715

Westcor Division of Vicor560 Oakmead Parkway, Sunnyvale, CA 94085

Tel: 408-522-5280, Fax: 408-774-5555

vicorpower.com

• PFC Mini• PFC Micro• PFC MicroS• Autoranging MegaPAC• Mini MegaPAC• PFC MegaPAC• PFC FrontEnd

• PFC MegaPAC (High Power)• PFC MegaPAC-EL (Low Noise)• 3 Phase/4kW MegaPAC• 3 Phase/4kW MegaPAC-EL (Low Noise)• ConverterPACs• FlatPAC-EN

Vicor’s comprehensive line of power solutions includes high density AC-DCand DC-DC modules and accessory components, fully configurable AC-DCand DC-DC power supplies, and complete custom power systems.

Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility isassumed by Vicor for its use. Vicor components are not designed to be used in applications, such as lifesupport systems, wherein a failure or malfunction could result in injury or death. All sales are subject toVicor’s Terms and Conditions of Sale, which are available upon request.

Specifications are subject to change without notice.The latest data is available on the Vicor web site at vicorpower.com.

End of Life - Not Recommended for New Designs