14

cool71 U43

Palette ROB

Tetrix 150 Plasma Synergic

Tetrix 352 RC Plasma

Tetrix 352 RC Plasma AW

Tetrix 350 AC/DC Plasma Synergic

Tetrix 552 RC Plasma

Tetrix 552 RC Plasma AW

T Drive 4 Rob 3T Drive 4 Rob 2

RK1, RK2, RK3

EWM is a technology leader: innovative, global, individual and universal

Automated joining with EWM plasma systems and components is the key discipline in every fusion welding process. Plasma welding is closely related to TIG welding, but works with even more focussed arcs. In addition to a higher welding rate, the result is higher arc stability even when lengths are modified or edges are misaligned at the joint. Other positive features: molten pool and heat-a�ected zone are extremely small – high dimensional stability, weld reinforcement and root-side drop through are so marginal that post-weld work is often dispensed with altogether and deep fusion penetration enables joining on the butt joint up to a panel thickness of ten millimetres.The high arc stability of EWM microplasma systems continues even at currents of 0.1 amp. The thinnest foils, light gauge metal and screen plates of the highest quality can therefore be reliably produced.

COO

LIN

G M

OD

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SH

OSE

PAC

KAG

ESW

IRE

FEED

S O

PTIO

NS

POW

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RCES

In addition to the power sources and components for automation illustrated here, EWM o�ers other power sources for manual welding, which can also be used extremely efficiently for the automation process.

Plasma system overview

Top quality with high welding speeds

Standard intermediate

hose package

Ripple hose intermediate

hose package

Mounting console

for ROB2 / ROB3

15

ATCASERINTX 12

PC300.NET WELDQAS

QDOC 9000 V2.0

Analyzer

PWM 350-S180 PWM 400Plasma Drive Master

Abiplas CT150;CT250

PWM 150-ROB-20

PWM 150-ROB-20

RC 300

BUSINTX 11

Automation Mechanisation

Plasma

INTE

RFAC

ESSO

FTW

ARE

OPE

RATI

NG

PA

NEL

TORC

HES

19

RK1 RK2 RK3

Phoenix RC, alpha Q RC

cool82 U44 cool82 U45; U45 Rob 2

Trolly 70-2 ROB

RINTX 12

M Drive 4 Rob 2

T Drive 4 Rob 2

M Drive 4 Rob 3

T Drive 4 Rob 3

M Drive

ROB Highspeed 1000

M Drive

ROB Masterfeeder

ATCASE

Palette ROB

BUSINTX 11

AutomationMechanisation

• Cost-e�ective solution: panel is only required for programming, not for operation• Well laid-out operating interface displaying all parameters and system statuses relevant to the process

• Portable, mobile tablet PC for operating and programming welding machines• Easy to operate using MS Windows and colour touch screen• Connection to standard PC interface on the welding machine• incl. PC300 Software

• Universal use for standard and push/pull torches

WIR

E FE

EDS

Wire speedDimensions (mm) L x W x HWeight (approx.)

0,5 – 30 m/min690 x 281 x 235

17 kg

0,5 – 24 m/min407 x 281 x 229

12 kg

• Only 6.5 kg – particularly light, compact machine, ideal for hollow shaft robots

• 30 m/min wire speed for high deposition rates

• Master/slave wire feed system for the most stringent requirements of consistent and reproducible wire speed

Small, light, easy to handle, rollers can be changed without tools

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,3 – 10 m/min407 x 201 x 229

9,8 kg

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,1 – 5 m/min348 x 229 x 253

6,5 kg

Dimensions (mm) L x W x H Weight (approx.)

Powerful reverse cooling unit with compressor

285 x 315 x 115 2,5 kg

229 x 139 x 270,88 kg

Large 12-litre tank for long duty cycle, also in reinforced version, easy to assemble without tools

OPE

RATI

NG

PA

NEL

S

Transport vehicle for robot use Transport pallet for robot use

COO

LIN

G U

NIT

STR

AN

SPO

RT V

EHIC

LES

Flow volumeCooling capacityTank capacity (approx.)Max. output pressureDimensions (mm) L x W x HWeight (approx.)

Dimensions (mm) L x W x HWeight (approx.)

5 l/min1600 W (1 l/min)12 l3,5 bar650 x 370 x 25025 kg

20 l/min1600 W (2 l/min)12 l4,5 bar650 x 370 x 25025 kg

900 W 6 l 565 x 440 x 34542 kg

2000 W 15 l 750 x 450 x 50085 kg

3200 W 15 l 750 x 450 x 50085 kg

785 x 495 x 20028,5 kg

785 x 495 x 20028,5 kg

Transport vehicle for robot use

785 x 495 x 2005,2 kg

• Analogue control voltage operation, digital program operation

• Connection to all current field bus systems

INTE

RFAC

ES

Dimensions (mm) L x W x HWeight (approx.)

235 x 130 x 100ca. 1 kg

235 x 130 x 100ca. 1 kg

Integration in the switch cabinet For mounting on the welding machine

RK1, RK2, RK3 reverse cooling unit

FW2 wheel set

RC 300 tablet PC

275 x 185 x 135ca. 3,5 kg

18

PWM100 / PWM 150 PWM 150 - ROB 20 AbiPlas 150 CT / 250 CT

PWM 400 PWM 350 - S 90 PWM 350 - S 180

Tetrix 150 Plasma Synergic

forceTig 352 AC/DC

Tetrix 552 RC Plasma

Tetrix 552 RC Plasma AW

forceTig 1002

Tetrix 352 RC Plasma

Tetrix 352 RC Plasma AW

Tetrix 350 AC/DC-Plasma Synergic

forceTig 552

Technical Data

An overviewPL

ASM

A P

OW

ER S

OU

RCES

FORC

ETIG

PO

WER

SO

URC

ES

Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional), Processes: Plasma, TIG (DC; AC/DC) , activArc®

Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)

Processes: TIG (DC; AC/DC), forceTig® and activArc®

5-350 A

25° 40°

350 A 350 A

5-80 A3x400 V (-25%-+20%)

10,6 kVA3x25 A

780 x 375 x 1110 mm

177 kg

5-350 A

25° 40° 350 A 325 A 260 A 260 A

5-25 A3x400 V (-25%-+20%)

11,9 kVA3x25 A

660 x 335 x 745 mm87,5 kg

5-150 A

25° 40°

150 A 150 A

5-25 A3x400 V (-25%-+20%)

5,9 kVA3x16 A

660 x 335 x 850 mm83 kg

5-350 A

25° 40°

350 A 350 A3x400 V (-25%-+20%)

10,6 kVA13,9 kVA3x25 A

780 x 375 x 625 mm87,5 kg

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Pilot currentMains voltage (tolerance)Max. Plasma connected load

Mains fuseDimensionsWeight

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected load

Max. MIG/MAG connected load

Mains fuseDimensionsWeight

100 / 150 A DC (60%) 150 A DC (100%) 350 A DC (100%)

• Water-cooled• High performance with compact design• Excellent accessibility

• Water-cooled• High performance with compact design• Excellent accessibility

• Water-cooled• TCP reliability• High performance with compact design• Cold wire can be very easily reproduced

• Water-cooled• TCP reliability• High performance with compact design• Cold wire feed

FORC

ETIG

TO

RCH

Duty cycle 400 A DC (100%)

10-1000 A

25° 40°

1000 A 1000 A900 A 750 A

3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A

780 x 375 x 1110 mm177 kg 800 A DC (100%)

• Robust assembly of torch• Closed cooling circuit• Screw-in electrode, a de -

fined calibrated geometry ensures that adjusting elec -trodes with a setting gauge is not necessary whenever they are changed

forceTig torch

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

5-80 A3x400 V (-25%-+20%)

22,2 kVA3x35 A

780 x 375 x 1110 mm177 kg

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A

780 x 375 x 625 mm78,5 kg

PLA

SMA

TO

RCH

ES