Pick and Place Robots

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    Fabrication AndAnalysis Of Pick

    And Place Robot.Where AI meets the real world.

    Vishal Nayak SM-Tech- INDUSTRIAL AUTOMATION AND

    ROBOTICS

    S.I.T-Mangalore

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    What is a Robot ?

    A re-programmable, multifunctional

    manipulator designed to move

    material, parts, tools, or specializeddevices through various programmed

    motions for the performance of a

    variety of tasks.

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    A robot must have the followingessential characteristics:

    Mobility: It possesses some form of mobility. Programmability: implying computational or

    symbol- manipulative capabilities that a designercan combine as desired (a robot is a computer).It can be programmed to accomplish a largevariety of tasks. After being programmed, it

    operates automatically. Sensors: on or around the device that are able

    to sense the environment and give usefulfeedback to the device

    Mechanical capability: enabling it to act on itsenvironment rather than merely function as a

    data processing or computational device (a robotis a machine); and Flexibility:it can operate using a range of

    programs and manipulates and transportmaterials in a variety of ways.

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    Isaac Asimov's Three Laws ofRobotics

    Law ZeroA robot may not injure humanity, or,

    through inaction, allow humanity to come to

    harm.

    First LawA robot may not injure a human being,

    or, through inaction, allow a human being to

    come to harm.

    Second LawA robot must obey orders given it

    by human beings, except where such orders

    would conflict with the First Law.

    Third LawA robot must protect its own existence

    as long as such protection does not conflict with

    the First or Second Law.

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    the Robot

    Mechanical platforms- the hardware base

    SensorsMotorsDriving mechanismsPower supplies

    Electronic ControlsMicrocontroller systemsLanguagesR/C Servos

    PneumaticsDriving High-Current Loads from LogicControllers

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    PICK AND PLACEROBOT

    The time and man power are criticalconstrains for completion of task in largescales. the automation is playing importantrole to save human efforts in most of theregular and frequently carried works e.g.most of the industrial jobs like welding,

    painting, assembly, container filling etc.one of the major and most commonly

    performed work is picking and placing ofjobs from source to destination. For thispurpose, pick and place robot maybe used.

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    The pick and place robot is a microcontroller based mechatronic system

    that detects the object, picks that object from source location and places

    at desired location.

    For detection of object, infrared sensors are used which detect presence

    of object as the transmitter to receiver path for infrared sensor is

    interrupted by placed object. As soon as robot senses presence of object, it moves towards object,

    picks it with end effectors, and moves along way gantry and finally

    place it on destination.

    If another object causes interrupt, it again does the same job. Wholeprocess is controlled by micro controller.

    Pick and Place Robot.

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    Microcontrollersystems

    Speed

    Size

    Memory

    Languages

    RoboML

    (Robotic Markup Language)

    ROSSUM

    XRCL

    (Extensible Robot Control Language)

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    MechanicalDesign

    MECHANICAL COMPONENTS:

    This pick and place robot has twomain mechanical components:

    A] Robotic arm and end-effectors.

    B] Gantry for moving the arm.

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    OPERATION OF PICK ANDPLACE ROBOT

    1. Initially we will assume the rest position of entire system,

    i.e. state when no object is placed.

    2. At this stage, photo detector is having its output high, since

    receiver of sensor can receive photons from transmitter as noobject I in its path to interrupt.

    3. As soon as object is placed at the picking platform, the

    sensor gets interrupted and outputs low. This signal is sent to

    the microcontroller which is burnt with program which tells

    what operation is to be performed at this stage.

    4. For understanding operation, let us rename the two motors

    used here. Let the name of gantry motor be M1 and that forend effecter motor is M2.

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    Pick and Place Robot.

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    5. Now as microcontroller detects that object is placed, it moves

    motor M1 in say clockwise direction for a fixed time due to

    which whole arm moves towards picking platform.

    6. As it reaches there, M1 stops and now motor M2 is started insay clockwise direction to hold the object by closing jaw. This

    motor also, is on for particular fixed time instant.

    7. As M2 gets off, motor M1 is moved again in opposite (here

    anticlockwise) direction till the time it reaches the placingplatform.

    8. As it reaches placing platform, the motor M1 stops and M2 is

    switched ON in opposite (here anticlockwise) direction till it

    releases object properly on desired place.

    9. If after this no object is detected, the robot is in rest position.

    Otherwise if another object is detected, steps from 3 are

    repeated till step 8.

    A

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    App ngRobots

    Safety

    Animatronics systems

    Industrial robots

    Space

    A

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    App ngRobots

    Safety

    Animatronics systems

    Industrial robots

    Space

    Examples

    1. It can be used in

    Production industry.2. In mass production.

    3. In Automobile Industry.

    Etc..

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    Nothing is totally impossible. Perhaps one day

    we will be able to produce robots that arepractically indistinguishable

    from ourselves.

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    Acknowledgement

    Thanks to all of my

    respected teachers for

    allowing me to represent an

    article on Pick and Place

    Robot. I thank to the

    Internet Faculty of our

    college for providing access

    to Internet for searching

    data. Thanks to my parents

    for providing me a

    Personal Computer.

    THANK YOU