PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and...

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ANNUAL REGULATORY COMPLIANCE REPORT OF MPPGCL FOR THE YEAR 2010-11 (Period from 1 st April’10 to 31 st March11) In pursuance with various directives and Guidelines for Regulatory Compliance Regulations, 2005, the Annual status of compliance of various directives of MPERC in respect of MPPGCL for the financial year 2010-11 has been prepared. This report is broadly structured in four sub groups as elaborated below:- 1. Petitions already submitted to Hon‟ble Commission. during April 2010 to March,2011. 2. Petitions becoming due in near future. 3. MIS related matters. 4. Status of Compliance of directives given by Hon‟ble Commission. Hon‟ble Commission has passed an order dated 03.03.2010 for approval of Generation Tariff for Year FY-10 to FY-12 wherein, certain fresh directives have been issued by the Commission. The updated compliance status against these directives have been listed in Part „A‟ enclosed. (1) Status of petitions submitted in FY 10-11. PETITION FILED STATUS i) True up of Generation Tariff for FY 2007-08 (i) Petition No.55 of 2009. (ii)MPERCorder passed on 24.01.11 ii) Tariff Petitions for determination of final tariff of (a) Manikheda Unit No. 1,2,3 (b) Jhinna Unit No. 1 & 2 (c) SGTPS unit No.5 The Petition for determination of final tariff of these units shall be submitted by MPPGCL Shortly after receipt of CA certified final project costs of these units. iii. Proposal of M.P Power Generating Co. Ltd. for approval of Generation Tariff of Amarkantak (1X 210 MW) Thermal Power Station. i. Petition filed on 29-4-2010. ii. Commission issued orders for provisional tariff for FY‟10&11. iv. Petition for capital expenditure of Ash bund construction at STPS for existing units. i. Petition filed on 26-3-2011. i. Orders issued on 25.04.2011 . v. Proposal of MPPGCL for approval of Generation tariff of ATPS #5 for FY-12. i. Petition filed on 15-2-2011. ii.Commission issued orders on 18.3.11 for provisional tariff for FY-12 and directed to file final tariff petition by 15.5.11. iii. Final Petition filed on 13-5-2011.

Transcript of PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and...

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ANNUAL REGULATORY COMPLIANCE REPORT OF MPPGCL FOR THE YEAR 2010-11

(Period from 1st April’10 to 31st March’11)

In pursuance with various directives and Guidelines for Regulatory Compliance

Regulations, 2005, the Annual status of compliance of various directives of MPERC in

respect of MPPGCL for the financial year 2010-11 has been prepared.

This report is broadly structured in four sub groups as elaborated below:-

1. Petitions already submitted to Hon‟ble Commission. during April 2010 to March,2011.

2. Petitions becoming due in near future. 3. MIS related matters.

4. Status of Compliance of directives given by Hon‟ble Commission.

Hon‟ble Commission has passed an order dated 03.03.2010 for approval of

Generation Tariff for Year FY-10 to FY-12 wherein, certain fresh directives have been

issued by the Commission. The updated compliance status against these directives

have been listed in Part „A‟ enclosed.

(1) Status of petitions submitted in FY 10-11.

PETITION FILED

STATUS

i) True up of Generation Tariff for FY 2007-08

(i) Petition No.55 of 2009.

(ii)MPERCorder passed on 24.01.11

ii) Tariff Petitions for determination of final tariff of

(a) Manikheda Unit No. 1,2,3 (b) Jhinna Unit No. 1 & 2 (c) SGTPS unit No.5

The Petition for determination of final tariff of these units shall be submitted by MPPGCL Shortly after receipt of CA certified final project costs of these units.

iii. Proposal of M.P Power Generating Co. Ltd. for approval of Generation Tariff of Amarkantak (1X 210 MW) Thermal Power Station.

i. Petition filed on 29-4-2010.

ii. Commission issued orders for provisional tariff for FY‟10&11.

iv. Petition for capital expenditure of Ash bund construction at STPS for existing units.

i. Petition filed on 26-3-2011.

i. Orders issued on 25.04.2011 .

v. Proposal of MPPGCL for approval of Generation tariff of ATPS #5 for FY-12.

i. Petition filed on 15-2-2011.

ii.Commission issued orders on 18.3.11 for provisional tariff for FY-12 and directed to file final tariff petition by 15.5.11.

iii. Final Petition filed on 13-5-2011.

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2. Petition due for submission :

PETITION TO BE FILED STATUS

i. True up of Generation Tariff for FY 2008-09

ii. True up of Gen Tariff for FY 2009-10.

i. True up petition of Generation Tariff for FY‟09 shall be filed by MPPGCL in May‟11.

ii. True up petition of Gen. Tariff for FY‟10 is under preparation.

3. MIS related issues –

The Commission directed MPPGCL to submit MIS in the following manner :-

FORMAT NO.

SUBJECT/INFORMATION PERIODI-CITY

SUBMISSION

Gen-1 Power Station-wise Generation Target Vs. Actual

Monthly Quarterly

Gen-2 (Revised)

Power Station wise Coal consumption target Vs. Actual

Monthly Quarterly

Gen-3 Power Station wise status of Weight-o-meter and weigh bridges.

Monthly Quarterly

Gen-4 Power Station wise Fuel cost target Vs. Actual

Monthly Quarterly

Gen-5 Power Station wise Man Power sanctioned Vs. Actual

Monthly Quarterly

Gen-6 Power Station wise Pollution parameters and details of outages.

Monthly Quarterly

MPSEB-1 MPSEB Performance (Partly pertaining to Genco)

Quarterly Quarterly

The above MIS Reports are being submitted regularly by the utility. The latest

MIS submitted for quarter ending March‟11 has been sent to the Commission on

29.4.2011.

The MIS reports have also been uploaded on MPPGCL‟s web site. Utility is being

perused continuously to expedite the MIS informations from site and submit the same

in the scheduled time limit to Hon‟ble Commission.

4. MIS for Key parameters –

The commission directed to submit the information monthly in the specified

format. This MIS contains the details of performance parameters as well as

financial parameters. The status of performance parameters is already included

in the MPSEB-1 format mentioned above. These reports are being sent regularly

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on monthly basis to Hon‟ble Commission. The latest report for the month of

March‟11 has already been sent to the Commission on dated 28.4.2011.

5. Display of information on website –

The Commission directed MPPGCL to display the following information on MPPGCL website ( www.mpgenco.nic.in ) The information is being updated regularly. i. Display of Annual Performance Standards of Genco. ii. Display of Actual Monthly Availability & Capacity Index of Thermal & Hydel

Power Stations respectively. iii. Display of Monthly Key Parameters of Genco. iv. Display of reasons for deviation in actual maintenance schedule. v. Display of information of ROC – “Consolidated Regulatory Compliance

Report of ROC submitted to MPERC.” vi. Display of month wise breakdown details. 6. Action Plan for Performance Improvement: In order to improve the performance of MPPGCL‟s Thermal Power Plants,

plans have been made at headquarters level as well as at Power Stations, in

consultation with officials of the NTPC consultancy wing and the implementation

of short time plans as well as long time plans, has been started. The details of

steps taken in this regard, are indicated in part „B‟ of the report.

7. Billing & Payment: Based on the certified availability factor and capacity index data and

energy meter readings issued by SLDC, MPPGCL prepares energy bills in

accordance with terms & conditions of Generation Tariff Regulations & Tariff

order. These bills are being issued to M/s Tradeco on 7th day of each month

regularly.

(SK KHIYANI) (JS GROVER) ADDL. CE (CS) ROC MPPGCL MPPGCL

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Sl.No.Item Commission's directives Status of compliance as per true up order

for FY 2007-08

Latest/Present status of compliance

1 Data Based

Management &

Management

Information System

The Commission in its Generation

Tariff Order for FY 06 has already

directed the Generating Company to

prepare a time bound

programme/action plan and apprise the

Commission on the implementation of

the action plan.

A scheme of Rs.28 Crores has been

approved by BoD of MPPGCL as well as

GoMP. PFC has also agreed to finance

the scheme upto Rs.22 Crores and has

been consented by MPPGCL. MoA has

been signed on 12/12/07. DFID provided

support in preparation of Technical

Specification. The implementation is being

planned in phases. The Tender is being

issued for appointment of Consultant for

implementation support.

M/s Telecommunication Consultants India Ltd., New Delhi have been appointed consultants vide

order dt. 1//1/2010. Based on the doocuments prepared by them, tenders for appointing system

integrator and ERP-OEM have been issued. The techno commercial offers have been evaluated

and price bids have also been opened, which. The case has been put up to the BoD for approval, in

the meeting to be held on 15.06.11.

2 Improvement in

Performance of

Generating Units

The units of ATPS, Chachai PH-I have

been de-commissioned permanently

from 1st April, 09. The Commission has

been expressing its concern over the

deterioration of the performance of

generating units of MPPGCL. Vide

letter MPERC/DD (Gen)263 dated 2nd

Feb. 2009, the Commission had also

expressed its serious concern to State

Govt. in this regard. To carry out the

renovation and modernization works for

improving the performance of

generating units, the Commission had

registered suo-moto against MPPGCL.

Hearing in the matter was held on 25th

March, 09. The petition was disposed

off with certain directives issued to the

company.

The Detailed Project Report of (R&M) in

respect of STPS, Sarni already submitted

after the approval of BoD MPPGCL. The

queries raised recently by Hon'ble

Commission are being replied. The other

(R&M) activities in respect of SGTPS,

Birsinghpur are recommended by CEA to

be taken up in the 13th Plan. Fuirther,

MPPGCL has awarded contract to M/s

NTPC, for gap analysis, technical audit and

preparation of improvement plan for all

Thermal Power Stations. M/s NTPC, have

visited all the Power Stations and their

report is awaited.

Hon'ble SERC vide order dt. 16/7/2010, has directed MPPGCL to review and align DPR with

revised CEA guidelines and also directed MPPGCL to file fresh proposal after revision of DPR and

execution of R&M of PH-II/PH-III of STPS to be undertaken only after Commission's approval.

(1) An order has accordingly been placed on M/s NTPC for carrying out RLA, CA & PET studies

and preparation of DPR.

- RLA and other studies have been completed and draft DPR has been submitted by NTPC . The

same shall be submitted to Commission after finalisation.

(2) Since as per revised guidelines of CEA, the R&M of 210 MW units is to be carried out after

completition of 20 years' life, the tenders for appointment of consultant for RLA/CA on any one unit,

have been deferred and the work of RLA shall be undertaken in the year 2012. However, in order

to improve the performance of 2x210 MW units of PH-I SGTPS, major works with the help of OEM

have been planned for next AOH. The units are expected to perform better after completion of

these works, due to improvement in condition of partial loading.

(3) The R&M works on 120 MW Unit No. 4 of ATPS Chachai have been completed and R&M work

of TG in Unit No. 3 is in progress and due to major defects/damages found in TG, the work of

R&M is expected to be completed by Sept. '11.

(4) The actual performance of Generating Stations in FY-11, reasons for deterioration in

performance, steps taken and proposed to be taken in next financial year for marked up

improvement in the peformance of generating stations are elaborated in Annexure-I. `

STATUS OF COMPLIANCE OF DIRECTIVES GIVEN BY THE COMISSION

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3 Energy Audit The Commission further directs the

MPPGCL to carry out energy audit in its

thermal plants regularly and based on

this audit determine SHR phase wise

for all stations. MPPGCL shall provide

reasons for the observed differences in

values determined on the basis of this

audit and actual coal consumption. The

Company is also required to determine

SHR separately for all stations after

discounting the energy generated and

coal assumed to be fed in the boilers

during the period when its weight-o-

meters are non functional. The

Company shall submit above reports

quarterly and shall place the data on its

website. The Commission shall arrange

to review the position through a

consultant and by taking up the scrutiny

suo moto through a petitions.

The Energy Audit of ATPS, Chachai &

SGTPS, Birsinghpur has been got

conducted through M/s ERDA, Vadodara

and for STPS, Sarni through CPRI. Firms

have submitted their recommendations.

Station Heat rate and other parameters are

calculated in line with the recommendation

issued. The quarterly report was being

submitted regularly as directed. In April

'09, Hon'ble Commission have revised the

formats and advised to send report every

month instead of quarterly basis. Now,

Hon'ble Commission has consented to

send this report on Quarterly basis. The

Report for quarter ending June, 2009 has

already been sent to the Hon'ble

Commission and next Report is due in

October, 2009.

1. Regarding process to carry out the mandatory Energy Audit in pursuance to the

directives/notifications of Ministry of Power (MoP) and Bureau of Energy Efficiency (BEE), MPPGCL

has prepared a draft tender document and scope of work for Energy Audit of all its Thermal Power

Plants. BEE has informed that they are notifying list of Accredited energy auditors by Oct.2011,

thereupon Energy audit as per EC Act 2001 shall be conducted.

2. The quarterly report on Station Heat Rate & other parameters is being sent to Hon'ble

Commission regularly and the last report for the quarter ending Dec. '10, has been sent to the

Commission vide letter No. 938 dated 09-03-11.

3. Necessary short time measures to improve SHR of units are also being taken with the help of

NTPC officials posted at sites and headquarters.

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4 Detailed Capital

Expenditure Plan

The Commission directs that the

Capital expenditure plan along with the

financing plan for the tariff period

commending from FY 07 may be

submitted before the Commission for

its approval. The Commission in the

event of the Company not complying

with this direction shall disallow

additional depreciation and interest on

loan borrowed for funding the capital

expenditure.

The Detailed Project Report of (R&M) in

respect of STPS, Sarni already submitted

after the approval of BoD MPPGCL. The

equerries raised recently by Hon'ble

Commission are being replied. The other

(R&M) activities in respect of SGTPS,

Birsinghpur are recommended by CEA to

be taken up in the next Plan. The balance

activities of R&M Scheme of ATPS,

Chachai is under implementation in Unit-4

(under shut-down upto December, 2009)

and immediately thereafter the work shall

be under taken in Unit-3 of ATPS,

Chachai.

(i) R&M activities for SGTPS, have been initiated & the tender for appointing a consultant is under

process.

(ii) The R&M work of TG in Unit 4 has been completed in Aug. '10 & R&M work of TG Unit 3 at

ATPS is in progress.

(iii) The draft DPR for R&M after completion of RLA studies at STPS PH-II/III, has been prepared

by NTPC. The same shall be submitted to Hon'ble Commission after its finalisation. After approval

of the DPR, the tenders for R&M of STPS 6, 7, 8 & 9 shall be floated.

(iv) On need based requirement, the following R&M schemes are under implementation stage, by

financial assistance of M/s PFC.

STPS:

(1) Total R&M scheme project cost - Rs.25.04 Cr.

(2) Financial Assistance from PFC - Rs.20.51 Cr.

(3) Amount disbursed by PFC - Rs.18.40 Cr. (Upto FY 2011).

Scheme under implementation (with revision):

(1) Replacement of 3 Nos. of Boiler Feed Pump Motor Set - Rs.8 Cr.

(2) Supply and installation of Generator transformer 250 MVA - Rs.9.22 Cr.

(3) Supply and installation of 6.6 KVA SF-6 Breaker for Unit 9 (Completed) - Rs.2.37 Cr.

(4) Services of NTPC for conducting RLA Study/CA/PET and Energy Audit in Unit 7 of STPS -

Rs.4.96 Cr.

SGTPS:

(1) Total R&M Scheme cost - Rs.24 Cr.

(2) Financial Assistance from PFC - Rs.18.96 Cr.

(3) Amount disbursed by PFC - Rs.16.20 Cr. (Upto FY 2011).

Scheme under implementation:

(1) Replacement of HP Heater Unit No. 1 & 2 - Rs.10.61 Cr.

(2) Procurement of spare generator transformer 250 MVA (Completed) - Rs.10.22 Cr.

AMARKANTAK TPS:

(1) Total R&M scheme Project Cost - Rs.124.3 Cr.

(2) Financial Assistance by PFC - Rs.99 Cr.

(3) Amount disbursed by PFC - Rs.85.72 Cr. (Upto FY 2011).

Scheme under implementation :

(1) R&M of Boiler & Turbine and its Auxiliaries completed.

(2) Scheme under R&M work of Turbine generator with the

order value cost of Rs.59.79 Cr. is under progress.

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5 Power Station-wise

Accounting

Statements

The Compajny is advised to treat each

power station as a strategic business

unit and should prepare a separate

Balance Sheet and profit and loss

account for all its SBUs. The

Commission also directs MPPGCL to

pay attention to strengthening its

accounting functions by coding its

accounting policies and inducting

trained accounting professionals. The

accounting function needs to be fully

computerized so that the requirements

of the Companies Act of publishing half

yearly accounting reports and finalizing

the financial statements within six

months of the close of the financial year

can be met.

MPPGCL have requested Hon'ble

Commission to allow preparation of station-

wise balance sheets for the year FY 2010

onwards with computerization of

Accounting Functions, which has been

consented by the Hon'ble Commission with

further directives to implement positively.

(i) In the true-up petition for FY-09, detailed station-wise break-up has been furnished.

(ii) The work of preparation of True-up Petition for FY-10 is under-way & shall be submitted shortly.

(iii) After crystallizing the base data for True-up Petition, station-wise accounting statement shall be

submitted.

6 Station-wise Cost

Identification

The Commission directs the Company

that in future all tariff petitions must

have station-wise cost identification and

segregation based on thneir individual

Balance Sheet and Profit & Loss

account. Each petition must have

subsections devoted to each of its

stations. The Company must provide

detailed reasons for their projections

and segregations especially for cost

item like interest liability. In the

absence of these details the

Commission shall draw adverse

inference and the costs may be

accordingly reduced.

MPPGCL have requested Hon'ble

Commission to allow preparation of station-

wise balance sheets for the year FY 2010

onwards with computerization of

Accounting Functions, which has been

consented by the Hon'ble Commission with

further directives to implement positively.

However, MPPGCL is submitting Station-

wise cost elements in the Petitions, as

desired by Hon'ble Commission.

MPPGCL shall submit station-wise cost identification in the true-up petition of FY-10 onwards as

desired by the Hon'ble Commission.

7 Setting up Coal

Washeries System

The generation company shall explore

the possibility of setting up of Coal

Washeries System for their Thermal

power stations. The cost benefit

analysis in this regard shall be

submitted to the Commission before

October 2006 failing which the

Commission shall consider revising the

SHR and other perfomance parameters

to bring these to the prevailing level of

similar stations where Washeries and

beneficiation has resulted in improved

performance.

In view of coal shortage in the country at

present, Govt. of India have given

allocation for imported coal to the tune of

6.00 lakh tonne per annum for which the

Company is making necessary

arrangements for blending and

procurement.

In order to meet the additional demand of better quality of coal, MPPGCL has started procurement

of Imported Coal as per import taget given by GoI and as per permission accorded by Govt. of MP -

(i) 1.5 lakh Tons of imported coal has already been used in FY-11 at STPS, SGTPS & ATPS.

(ii) Tender for procurement of 4 LMT imported coal (2,5 LMT for STPS & 1.5 LMT for SGTPS) has

also been floated and the price bids have been opened and the case is being put uyp to Business

Committee of GoMP for approval. However,due to higher rates, tenders for import of 8 LMT coal,

shall be invited again shortly.

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PRAT –B

Improvement in the Performance of Generating Stations of MPPGCL.

(1) The performance parameters all the thermal power stations during the financial year 2010-11 and comparison of these parameters, for the corresponding period of the finance year 2009 -10 are as tabulated below-

55

PERFORMANCE PARAMETERS FROM April TO MarchPERFORMANCE PARAMETERS FROM April TO March

POWER STATIONCAPACITY

IN MWYEAR

GENERATION

IN MU

P.U.F.IN

%

AUX.CO

NS IN %

SP.COAL.

CONS

Kg/KWH

Sp

Sec.OIL IN

Ml/KWH

2010-11 497.53 23.66 11.80 0.79 5.82

2009-10 619.06 29.45 13.45 0.77 7.49

2010-11 1420.76 77.23 9.97 0.68 0.91

2009-10 1184.07 78.24 10.43 0.63 1.97

2010-11 1918.29 48.66 10.44 0.71 2.18

2009-10 1803.13 45.89 11.72 0.69 4.32

2010-11 1761.08 64.33 10.45 1.01 10.47

2009-10 1798.38 65.69 10.51 1.00 10.69

2010-11 2089.13 58.17 10.78 1.02 6.03

2009-10 2393.61 66.64 9.59 0.92 3.39

2010-11 2205.36 59.94 11.15 1.01 6.20

2009-10 2270.39 61.71 10.35 0.91 2.81

2010-11 6055.56 60.51 10.82 1.01 7.38

2009-10 6462.38 64.57 10.12 0.94 5.22

2010-11 1910.84 51.94 11.45 0.83 2.99

2009-10 1892.43 51.44 11.22 0.88 1.79

2010-11 2144.93 58.30 10.31 0.79 1.63

2009-10 2473.73 67.24 10.23 0.82 0.75

2010-11 3665.85 83.70 5.24 0.68 0.89

2009-10 3379.54 77.16 6.09 0.70 0.82

2010-11 7721.62 65.78 8.18 0.75 1.61

2009-10 7745.70 65.99 8.67 0.78 1.04

2010-11 15695.47 61.10 9.48 0.85 3.91

2009-10 16011.21 62.86 9.55 0.84 3.07

AMARKANTAK PH-II 240.0

AMARKANTAK PH-III 210.0

AMARKANTAK COMP

SATPURA PH-I 312.5

450

SATPURA PH-II 410.0

SATPURA PH-III 420.0

SATPURA COMP 1142.5

SGTPS PH-I 420.0

SGTPS PH-II 420.0

TOTAL MPPGCL 2932.5

SGTPS PH-III 500.0

SGTPS COMP. 1340.0

As intimated earlier, consultancy services of M/s NTPC have been avaited by MPPGCL from Oct.2010. NTPC Personnel have been deputed in Power Stations as well as in Head Quarter to monitor the performance of the thermal units. Action Plan has been prepared by NTPC and its implementations is in progress. After availing consultancy services, improvement in operating parameters of MPPGCL is observed which is as under:

S.No. Parameter Performance till Oct.2010

Performance till March 2011

1 PLF (%) 53.40 61.10 %

2 AVF (%) 73.46 79.42 %

3 Forced outage (%) 08.34 08.19 %

4 Load Factor (%) 72.69 76.9 %

5 Sp. Oil Cons. (ml/Kwh)

04.52 03.91

It is likely that performance parameters shall be further improved in future.

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(2) The reason for no marked up improvement in performance parameters

are attributed to Partial loading of units due to poor coal quality, forced

shutdown of units due to boiler tube leakage, coal shortage, low vacuum

problem and extended overhaul of the units in planned AOH. For the year

2010-11, PLF of MPPGCL achieved was 61.10% and percentages of

Partial loss, planned outages and forced outages were 18.33 %, 12.2%

and 8.19% respectively.

The reasons of low generation, in brief, are as under :

ATPS, CHACHAI:

(a) The reservoir level at ATPS, Amarkantak had become very low due to

low rains last year. This resulted in stopping of 120 MW Unit no.3 from 22

May 2010 to 23 July 2010, resulting in Loss of Generation of 176.88 MU.

(b) The 120 MW Unit no.4 was under Renovation & Modernisation from

25 July 09 to 26 Aug.10 causing 424.41 MU loss of Generation from April

10 to 26 Aug. 10.

STPS, SARNI

(a) Due to poor Coal Quality at STPS, Sarni, in month of April 10 to

March-11, the units had to be run on partial load resulting in the loss of

Generation of 844 MU.

(b) There was acute coal shortage at STPS, Sarni in month of May-10 to

March-11, Due to coal shortage the units had to be run on partial load, the

loss of Generation was 634 MU.

SGTPS, BIRSINGHPUR

(b) At Sanjay Gandhi Power Station, Unit No.4 (210MW) was stopped on

7 July 2010, on account of accident in boiler due to pressurization. Due to

this, Skin Casing of boiler second pass of Economiser intermediate zone,

completely dislodged. The skin casing of all four sides had fallen down and

damaged the feed inlet header and adjoining joints. Buck stay with tie

Channel was also detached, in adjoining area of four sides. Few

Economiser coils, had been damaged. Hanger supports of all Coal Mill

(a) There was coal shortage in SGTPS, Birsinghpur in the month of May-

10 to Sept.-10, Dec.-10 & March-11. On account of this, the units had to

be run on partial load, resulting in the loss of Generation as 471 MU.

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pipe lines were also damaged. The damages were severe, leading to

longer AOH period. Unit was synchronized on 2 November 2010.

Accordingly unit was out for 78 days in excess of schedule which lead to

loss of Generation of 383 MU.

The detailed analysis w.e.f. April 10 to March 2011 in respect of forced

outages, of the units are indicated in Annexure-A & B. Similarly detail

analysis in respect of Partial Losses are indicated in Annexure-C.

4/ In order to reduce the forced outages and Partial losses in future,

MPPGCL has taken consultancy services of M/s. NTPC & award in this

respect has already been placed vide order No. 07-03/OSG/NTPC/2850

dtd. 16.08.2010.

M/s. NTPC vide letter dtd. 15th April 2011 has submitted Action Plan & its

present status for the year 2011-12 a copy of which is enclosed. All out

efforts shall be made to rectify the defects and take other corrective

measures in upcoming AOH’s, this year.

Consultancy wing of M/s. NTPC has deputed their officers at all power

stations & at HQ level to monitor the performance parameters of the units.

M/.s NTPC had engaged their team in Oct. 2011 since then,

improvement in performance parameters have also been indicated in the

subject letter dtd. 15.04.2011.

As far as measures to reduce Station Heat Rate is concerned unit wise

hourly data of critical parameters affecting Heat Rate is now being

monitored in all the three power stations. Based on this data, action plan

will be chalked out for implementation during Annual Overhaul of the units.

In order to ascertain the quantum and area where losses are taking place

which is resulting in higher station heat rate, steam path audit in one 210

MW turbine of Unit No. 7 of STPS, had been conducted and it was noticed

that heat rate deterioration of 396.95 KJ/Kwl was there in opening audit

and after maintenance in COH the same could be reduced to 216.93

KJ/Kwh (including audit). Thus only 45.34% reduction could be achieved

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in COH. It is felt that the balance loss will be reduced only when

comprehensive R&M could be done. The condition of other turbines is

assumed to nearly same.

As far as Auxiliary Power Consumption, is concerned current monitoring of

units wise HT equipments (BFP, ID,FD, PA Fans & Mills) will be done by

NTPC/side officials. Train efficiency test of BFP’s of all unit will be

conducted shortly as indicated in Action Plan of M/s. NTPC.

5/ MPPGCL has also made strategy for the year 2011-12 & proposed to fix

target of 76.4% by reducing partial loss, planned & forced outage to the

tune of 11.00 % ,5.4.% & 7.00% respectively.

Maintenance programme of the units & work to be carried out are as

under:

ATPS, Chachai (2x120 MW + 210 MW)

The Renovation & Modernization of Unit NO. 4 (120 MW) has been

completed and unit is presently running on an average load of 105-110

MW, since the unit has returned back into system after R&M, AOH of this

unit for FY 12, shall be deferred.

Renovation of Unit No. 3 (120 MW) is under progress and is likely to be

back in Sept., 2011. It is expected that this unit will also run on 105-110

MW like120 MW Unit No. 4.

Unit No. 5 (210 MW) is presently running on 210 to 215 MW i.e. on 100%

capacity. The unit shall be taken for AOH for on 15 days AOH in F.Y. 11-

12 to perform condenser cleaning, strainer cleaning, over speed setting of

turbine & coal nozzle replacement, in addition to routine maintenance jobs.

STPS, SARNI

Lake level is sufficient at this time as compared to the year 2009-10 and

dredging of the lake is also in progress as such, problem of low vacuum is

not envisaged during summer season of 2011-12, under normal

circumstances.

STPS, Sarni, PH-I (5x62.5 MW)

Unit No. 1,3, 4 & 5 shall be taken for AOH for 21 days and AOH of Unit-2

shall be deferred for the year F.Y. 11-12.

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STPS, Sarni, PH-II (1x200 + 1x210 MW)

Unit No. 6 (200 MW) shall be taken on AOH for 30 days to attend Pent

House & Air Pre-Heater Maintenance. Similarly, Unit No.7 shall be taken

on AOH for 20 days to attend Duct, Pent House & Air Pre Heater

Maintenance.

STPS, Sarni, PH-III (2x210 MW)

The AOH of Unit No.8 shall be taken for 20 days and AOH of Unit No. 9

shall be done for 10 days only.

SGTPS, BIRSINGHPUR

Unit No. 1 (210 MW) shall be taken for AOH for 25 days for platen Super

Heater outlet header replacement, repair of Reheater coils, replacement of

PF venturies of coal pipes etc.

Unit No. 2 (210 MW) shall be taken on AOH for 45 days to attend Platen

Super Heater outlet Header, Re-heater Coil of bottom & middle bank,

restoration of Wind Box, Air Heater tube replacement, replacement of PF

venturies etc.

Unit No. 3 (210 MW) shall be taken on AOH for 21 days to attend

Generator Seal & Economizer Top Bank replacement, APH tube

replacement, repair/replacement of coal burners etc.

The AOH of Unit No. 4 (210 MW) shall be done for only 10 days to attend

the problem of abnormal …………………..

Unit No. 5 (500 MW) shall be taken on AOH for 15 days in F.Y. 11-12 to

attend PF burners, to attend air leakages etc.

6/ The works of major replacement of boiler pressure parts in Unit No. 2 of

SGTPS shall be undertaken with the help of OEM M/s Alstom. It is felt

that after completion of these works and also after replacement of primary

super heater headers in 210 MW Unit No. 1 & 2, the problem of partial

loading on these units will be solved and the units can be run on full load

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after AOH of FY 12. Similarly at STPS the replacement of pressure parts

with help of OEM M/s BHEL shall be undertaken on two units, which will

definitely result in improvement in these units. The details survey of boilers

is being undertaken to identify the leakage prone area, with the help of

engineers of M/s NTPC and all out efforts shall be made to carryout

repair/modification works in these area, to reduce forced outages due to

tube leakages.

7/ The total requirement of coal shall be about 170 LMT for which ACQ has

to be enhanced to 189 LMT.

The additional requirement of coal shall be met by import of coal as desired by

CEA.

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Page 15: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 16: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 17: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 18: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 19: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 20: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 21: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 22: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 23: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 24: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 25: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 26: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 27: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 28: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 29: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 30: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 31: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 32: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 33: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 34: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 35: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price
Page 36: PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and ERP-OEM have been issued. The techno commercial offers have been evaluated and price