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(Colors & Profiles)

ZAMIL STEEL, SAUDI ARABIAPre-Engineered Buildings Division

January 2005

Bare Zincalume (ZA)

Plain Aluminum (PA)

Galvanized Steel (GA)

Frost White (FW)

Cactus Green (CG)

Arabian Beige (AB)

Shasta Blue (SB)

Terra Cotta (TC)

(for mezzanine deck panels only)

Application - Roofs & Walls

Thickness - Zincalume Steel : 0.5 and 0.7 mm (nominal)Aluminum : 0.7 mm

Colors - XRW available in all ZS standard colorsXPD available in Frost White only

Aluminum is available in plain finish or XRW Frost White color

Single Skin Panels

200

100 100

200 200

800 mm PANEL WIDTH

50

EXTERIOR COLOR

200

TYPE ''G'' PROFILE

1000 mm PANEL WIDTH

EXTERIOR COLOR

30

TYPE ''R'' PROFILE

Application - Mezzanine decks

Thickness - Pre-galvanized steel : 0.7 mm

Colors - Unpainted

Application - Tempcon flat skin panel

Thickness - Zincalume steel : 0.5 mm (nominal)

Colors - XRW available in all ZS standard colors

Aluminum is available in plain finish or XRW Frost White color

EXTERIOR COLOR

1000 mm PANEL WIDTH

21.5

TYPE ''T'' PROFILE

1000 mm PANEL WIDTH

250 250 250 250

45 80 80 45EXTERIOR COLOR

34

TYPE ''S'' PROFILE

111111111

333

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Roof Panel (Type "S")This newly developed type "S" panel is a superior structuralpanel, whose profile is designed to withstand heavy loads, such as roof snow loads and uplift loads resulting from high velocity (cyclonic) winds. It is the standard Zamil Steel roof panel and is also used as wall panels and as the outer skin of the high-rib Tempcon panel (TCSP).

The type "S" steel panel conforms to ASTM A 792M Grade 345B and is coated with a protective layer of Zincalume which is a 45 % zinc and 55 % aluminum alloy coating (150 g/m2 on both sides). Type "S" steel panels are available in two nominal thicknesses: 0.5 mm and 0.7 mm, and in all standard colors.

The type "S" aluminum panel conforms to ASTM B 209M Alloy 3003 H26 (or Alloy AA3003 H26) and is available in 0.7mm thickness only, and in plain finish or Frost White color. Other Zamil Steel standard colors are available subject to a minimum order of 3,000 m2. Consult a Zamil Steel representative for delivery periods.

Wall and Liner Panel (Type "R")This is the standard panel for exterior walls, interior liners, interior wall partitions and soffits.

The type "R" steel panel conforms to ASTM A 792M Grade 345B: Coating AZ150 or aluminum conforming to ASTM B 209 Alloy 3003 H26 (or Alloy AA3003 H26).

The steel panel is available in 0.5 mm nominal thickness only and in all standard colors. The aluminum panel is available in 0.7 mm thickness and in plain finish or Frost White (FW) color only. 0.5 mm thickness is also available, but its use is restricted to interiorliners.

Mezzanine Deck Panel (Type "G") This deep-ribbed type "G" panel is the standard Zamil Steel deck panel for mezzanines and floor systems. Although exceptionally strong, this panel is used as shuttering for mezzanine reinforced concrete floors and panel is not a substitute for the reinforcement of mezzanine concrete slabs.

The type "G" panel is available only as unpainted in 0.7 mm thick pre-galvanized coated steel conforming to ASTM A 653M SS Grade 550: Coating Z180.

Tempcon Flat Skin Panel (Type "T")This panel is used as the inner skin for high-rib and modified Tempcon panels (TCSP and TCMP) and as the inner and outer skins for low-rib Tempcon panels (TCTP).

The type "T" panel has the same specifications and color availability as that of the type ''S'' panel. When used as an inner skin it is available in Frost White (FW)color only. When used as an outer skin it is available in all standard colors.

Application - Exterior walls soffits, interior liners and partitions

Thickness - Zincalume steel : 0.5 mm (nominal)Aluminum : 0.5 and 0.7 mm

Colors - XRW available in all ZS standard colors

Aluminum is available in plain finish or XRW Frost White color

Aluminum : 0.5 and 0.7 mm

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The standard unfaced fiberglass insulation has a density of 12 kg/m3 or 16 kg/m3. Higher densities are available upon request.

Insulation

Density(Kg/m3)

Thickness(mm)

R-Value(m2K/W)

12

16

50

75

100

50

75

100

1.250

1.875

2.500

1.923

2.564

1.282

Insulated Panels

Roof&

Walls

Walls

Roof

Application

Tempcon (Temperature Control Polyurethane Injected) PanelsThese factory-injected polyurethane sandwich panels are available in three different types. The injected polyurethane has a thermal conductivity of 0.018 W/m.K and a density of 40 kg/m3.

Skin TypeOverall

ThicknessA

(mm)

R-Value(m2.K/W) Panel Cross-Section

75 41 2.597

85 51 3.165

100

60

100

4.016

3.333

5.556

60

250 250 250

EXTERIORCOLOR

1000 PANEL WIDTH

250 250 250 250

EXTERIORCOLOR

250 250 250 250

EXTERIORCOLOR

AA

A,B

1000 PANEL WIDTH

250

1000 PANEL WIDTH

85

3.333

75 4.167

4.722

BB

CoreThickness

B(mm)

66

60

94

109

119

134

FASP (Field Assembled Sandwich) PanelsThese panels are composed of two single skin panels (type "S" on the roof and type "R" on the walls), 1.5 mm thick ''Z'' sub-purlins at the roof (sub-girts at the walls) and unfaced fiberglass insulation in between the panels. The depth of the ''Z'' sub-purlins/sub-girts varies depending on the insulation thickness. Available insulation thicknesses are 50 mm, 75 mm and 100 mm.

SELF DRILLING FASTENERSEXTERIOR PANEL

SUB-PURLIN / GIRTA

A

MAIN PURLIN / GIRT

SECTION A-A

INSULATION

INTERIOR PANEL

75 150

300 COVERAGE 300 COVERAGE

EXTRUDED POLYSTYRENE INSULATING BOARD

SCULPTUREDRIB

These panels feature an outside flat surface with concealed fasteners. They are suitable for aesthetical wall and liner applications.

The steel panel is available in 0.5 mm and 0.7 mm nominal thickness and in all Zamil Steel standard colors. The aluminum panel is available in 0.7 mm thickness in Frost White color only. The extruded polystyrene insulating board also provides rigity to the panel. It is 25 mm thick and has an R-value of 0.781 m2.K/W at 24oC mean temperature.

Flat Wall & Liner Panels

TYPE "Dx" (SCUPLTURED)

335 335

1212

25

TYPE "Ex" (FLAT)

TempconPanel

High-Rib''TCSP''

Low-Rib''TCTP''

Modified''TCMP''

''S''

Outer

''T''

AlumFoil

''T''

''T''

''T''

Inner

25

75

The information contained herein is accurate as of the date of its issue. Zamil Steel reserves the right to make changes, without prior notice, when deemed

necessary for the purpose of product improvement or otherwise. Please contact your nearest Zamil Steel representative for current offering.

Panel Specifications

SC = All Standard Colors � FW = Frost White � ZA = Bare Zincalume finish � PA = Plain Aluminum finish � GA = Plain Galvanized finish

Saudi Arabia PO Box 877 Dammam 31421 Phone (966 3) 847 1840 Fax (966 3) 847 1291 saudimarketing@zamilsteel.com www.zamilsteel.com

Paint Systems

XRW (exterior roof and wall) is a 25 micron modified polyester paint system applied on Zincalume coated steel or on plain aluminum. XRW is the standard offering of Zamil Steel for exterior panels. XRW paint is available in all ZS standard colors.

XPD (exterior premium durability) is the well-known PVF2 or PVDF (equivalent to Kynar 500*) paint system applied on Zincalume substrate over steel. This 25 micron thick paint system provides more protection to the panel in terms of longer life, long-term color and gloss finish durability. XPD paint is available in Frost White color only.

Kynar 500 is a Trademark of Atofina Chemicals, Inc.

EAVE GUTTER

DOWNSPOUT

Panel Related Accessories

CURVED EAVE

RIDGE PANEL

EXTERIOR COLOR

EXTERIOR COLOR

EXTERIOR COLOR25

25

16827.5

180

154

SEAM

105

INS

IDE

73INSIDE

EXTERIOR COLOR

Eave gutters, downspouts, curved eaves, wall flashingsand trims are produced from the same material (base metal, thickness, substrate coating, paint finish and color) as the wall panels of the building.

Ridge panels and roof panel related accessories are pro-duced from the same material as roof panels.

Base Metal

Steel

Aluminum

0.7

0.5

0.7

0.5

NominalThickness

(mm)

MetalSubstrate

Zincalume

Zincalume

Galvanized

None

MaterialSpecification

ASTM A 792MGrade 345B

ASTM A 792MGrade 345BCoating AZ150

Coating AZ150

ASTM B 209MAlloy 3003Temper H26(or Alloy AA3003 H26)

ASTM A 653MSS Grade 550Coating Z180

XRW

Paint Finish Colors

SC R

Panel Type Areas of Application

Roof & walls

Walls, liners, partitions & soffits

Mezzanine decks

None ZA S Roof

XRW SC S Roof & walls

SC T Tempcon skins

None ZA S Roof

XRW SC S

XPD FW S

None GA G

Walls & interior linersXRW FW R, T

Walls & interior linersNone PA R, T

None PA S, T, Dx, Ex Roof & walls

XRW SC S, T, Dx, Ex Roof & walls