Panamax Cargo Hold Cleaning Manual Rev00

Instruction manual

& spare parts list

Panamax Cargo hold cleaning kits

Revision date: 04/2008 Page 1 of 36

Contents Introduction and equipment overview ......................................................................... 3

Cargo Hold Cleaning Kit complete solution for hold cleaning .............................. 3 Chemical Applicator 150 large volume multi purpose applicator ......................... 4 Long Reach Lance extendable applicator lance .................................................. 5 Tornado 3 medium sized cleaning jet .................................................................. 5

Assembly and Set-up instructions............................................................................... 6 Tornado 3 Cleaning Jet assembly........................................................................... 6 Chemical Applicator 150 assembly ......................................................................... 6 Long reach lance assembly .................................................................................... 7 Nozzle selection ...................................................................................................... 7 Guide wire kit assembly .......................................................................................... 7

Chemicals recommendations...................................................................................... 8 Ordering information ............................................................................................... 9

Cleaning procedure................................................................................................... 10 Step 1 Dry cleaning............................................................................................ 10 Step 2 Pre washing ............................................................................................ 10 Step 3 Cleaning with chemicals ......................................................................... 10 Step 4 Rinsing of chemical solution ................................................................... 10 Step 5 Application of temporary hold coating..................................................... 11 Step 6 Rinsing of equipment .............................................................................. 11

Components.............................................................................................................. 12 Component list .......................................................................................................... 13 Appendix 1 Espaol ............................................................................................... 14 Appendix 2 Polski................................................................................................... 18 Appendix 3 Chinese............................................................................................... 22 Appendix 4 Chemical product data sheets............................................................. 26


Introduction and equipment overview

Panamax Cargo Hold Cleaning Kit complete solution for hold cleaning The Unitor Cargo Hold Cleaning Kit has been developed in order to facilitate cargo change-over on board medium to large bulk carriers. The kit consists of all necessary equipment needed for a complete cleaning operation. The kit is supplied ready to use in two shock proof plastic containers which can be easily transported between vessels. The equipment has been designed for application of both cleaning chemicals and temporary coatings as well as rinsing and wash down. Technical data for the complete kit Property Unit Value Shipping size cm 160x91x80(HxWxD) Box size (actual size) cm 130x91x80(HxWxD) Shipping weight kg 230 Ordering information Panamax Cargo Hold Cleaning Kit 749770 Panamax Light Cargo Hold Cleaning Kit 749746 Consist of: Chemical Applicator 150 Long Reach Lance with 3 nozzles Tornado 3 Cleaning Jet * 45m of Water supply hose with Storz C couplings * 50m Air supply hose with quick connectors 50m Air supply hose with quick connectors 50m Chemical hose with quick connectors Guide wire kit 2x 550litre plastic containers ** * - these parts are not included in the Panamax Light Cargo Hold Cleaning Kit ** - The Panamax Light Cargo Hold Cleaning Kit is supplied in a single container


Chemical Applicator 150 large volume multi purpose applicator The Chemical Applicator 150 is a steel pressure tank with a capacity of 150 litre. The tank can be filled with almost any chemical mixture, and then pressurized using the ships working air. The Applicator 150 works in combination with the Long Reach Lance in order to apply the mixture onto the bulkhead. The unit is easy to use and has been developed in order to apply all chemicals and solutions required to reduce turn around time for cargo operations. The Chemical Applicator 150 can be used for application of temporary coatings and lime washing prior to loading cargo, as well as applying cleaning solutions after discharge. Technical data Property Unit Value Recommended air pressure bar 5-7 Air consumption (max) m3/min 1 Chemical coverage m2 400-700 Air connection inch 3/4" BSP male with Quick connector Water connection inch 2" BSP male Fitted with Storz C coupling Weight kg 32

Overview of main components:

A. Air inlet valve B. Liquid inlet C. Liquid inlet ball valve D. Overflow valve E. Chemical outlet with ball valve F. Pressure gauge G. Safety valve H. Inspection port


Long Reach Lance extendable applicator lance

The Unitor Long Reach Lance has been developed in order to facilitate easy and reliable chemical application in cargo holds, but it also can be used with great results on the super structure and ships sides. Using a guide wire kit, the extendable lance enables the crew to apply chemicals from the bottom of the hold all the way up to the hatch cover. The lance is designed to accommodate different nozzles and can be used for application of both foaming and non-foaming chemicals. Technical data Property Unit Value Length per section m 1,2 Standard length ( 4 lengths) m 5 Recommended chem. pressure

bar 5-7

Recommended air pressure bar 5-7 Air consumption (max) m3/min 1 Normal reach m 8 22 depending on the nozzle Air connection inch 3/8" BSP female fitted with Unitor Quick connector Chemical connection inch 3/4" BSP female fitted with Unitor Quick connector Weight complete kg 15 (with 2x extension sections)

Tornado 3 medium sized cleaning jet The Unitor Tornado 3 is a air powered water cannon designed for cargo hold cleaning on board bulk carriers but it can just as well be used to clean super structures or cranes. The water is fed into the unit from the ships fire pumps or tank cleaning lines, the water is then accelerated using compressed air. Using this simple layout the Tornado 3 is capable of reaching a height of 30 m, the reach is adjusted by increasing and decreasing the amount of air supplied. The unit is made of non-corrosive materials and since it has no moving parts, except for the air valve, it is virtually maintenance free and has an indefinite lifespan. The Tornado 3 is supplied with a tripod. Technical data

Property Unit Value Recommended water pressure

bar 6

Recommended air pressure bar 5-7 Air consumption (max) m3/min 2 Water consumption m3/h 18-22 Normal jet distance m 30 Air connection inch 3/4" BSP male fitted with Quick connector Water connection Weight kg 15


Assembly and Set-up instructions NOTE: For detailed instruction and drawings please see inside of the lid of the 2 plastic boxes containing the equipment.

Tornado 3 Cleaning Jet assembly Attach the Tornado 3 cleaning jet(3) to its tripod(4). Connect the 2 water supply hose(1) to the Tornado 3 cleaning jet(3) and the

ships water supply. Connect the air supply hose(2) to the Tornado 3 cleaning jet(3) and the

ships air supply.

Chemical Applicator 150 assembly Close all ball valves (A, C, D & E). Attach Storz C(14) connector to the inlet(B) at the top of the Chemical

Applicator 150. Connect 2 water supply hose(1) to the Storz C connector(14) and the ships

water supply. NOTE: Fresh water is recommended for all cleaning operations, however seawater may be used if needed.

Connect air supply hose(2) to the Air inlet(A) on the Chemical Applicator 150 and the ships air supply.


Long reach lance assembly Connect the Inlet(7), Extensions(8) and Nozzle section(9) of the lance. Fit either the Foam(10), Standard(11) or SlipCoat(12) nozzle to the Lance

nozzle section(9). Connect the chemical delivery hose(6) to the Lance inlet section(7) and to

the outlet(E) of the Chemical Applicator 150. Connect air supply hose(13) to the Lance inlet section(7) and the ships air

supply.

Nozzle selection 10 - Foam nozzle: for cleaning chemicals with foaming properties

generates thick foam. 11 - Standard nozzle: for all other cleaning chemicals extends the reach

of the spray with out foaming. The Standard nozzle can also be used for washing down if needed.

12 - SlipCoat nozzle: for temporary hold coatings thin and even spray but a very short range, (the Standard nozzle can be used for longer reach).

Guide wire kit assembly Roll out the Wire(15). Roll out the Support line(16). Thread the Support line through the pulley attached to the Wire(15). Secure the Wire at each end of the cargo hold and tension it by using a

loading strap or similar. NOTE. The wire must be as tight as possible to ease operations

Attach one end of the Support line(16) to the Lance nozzle section(9).


Chemicals recommendations The table below describes the types of cargo and cleaning agent in combination with Epoxy coatings. For other coating types such as Zinc Silicate please contact your local Wilhelmsen Ships Service representative.

PURE CHEMICALS Synonyms Cleaning agent AMMONIUM SULPHATE Diammonium sulfate; Sulfuric acid, diammonium salt water AMMONIUM NITRATE Nitric acid ammonium salt water BARIUM NITRATE Barium dinitrate water

DIAMMONIUM PHOSPHATE Diammonium hydrogen phosphate, DAP, Phosphoric acid diammoniumsalt water

MONO AMMONIUM PHOSPHATE Ammonium dihydrogen phosphate, ADP, Ammonium phosphate & biphosphate water

MURIATE OF POTASH Potassium chloride, potash muriate, Potassium monochloride, Sylvite water

POTASH Potassium carbonate, Carbonate of potash, Pearl ash water SALT Sodium chloride, Rock salt, Saline water SODA ASH Sodium carbonate, Soda, Disodiumcarbonate water SULPHUR Sulfur, Brimstone, Flowers of sulfur, Flour sulfur Aquatuff High Foamn TRIPLE SUPERPHOSHATE Superphosphates, concentrated water UREA Carbamide, Carbonyldiamine water ORES AND MINERALS Synonyms Cleaning agent ANTHRACITE Hard Coal Aquatuff High Foamn BAUXITE N/A Aquatuff High Foamn BENTONITE Sodium montmorillonite Aquatuff High Foamn CHROME ORE N/A Aquatuff High Foamn CLAY Kaolin, China Clay Aquatuff High Foamn

DOLOMITE Calcium magnesium carbonate, Dolostone, Dolomitic limestone Aquatuff High Foamn

FLUORSPAR Calcium fluoride, Fluorite Aquabreak PX

GYPSUM Calcium sulfate dihydrate, Gypsum stone, Mineral white Metalbrite HD IRON ORE PELLETS N/A Metalbrite HD IRON ORE N/A Metalbrite HD LIMESAND N/A Metalbrite HD LIMESTONE Calcium carbonate Metalbrite HD MAGNESITE Magnesium Carbonate Metalbrite HD MAGNETITE Iron Black Aquatuff High Foamn MAGANESE ORE Manganese Ore A Aquatuff High Foamn ZINC N/A Aquatuff High Foamn LEAD N/A Aquatuff High Foamn COPPER N/A Aquatuff High Foamn PYRITE Iron disulfide, Iron pyrite, Pyrox Aquatuff High Foamn PHOSHATE ROCK N/A Aquatuff High Foamn QUARTZITE Silicone dioxide, Crushed stone, Aquatuff High Foamn TALC Kerolite, Magnesium talc., Soapstone Aquatuff High Foamn VANADIUM ORE N/A Aquatuff High Foamn


METAL, ALLOYS ETC. Synonyms Cleaning agent ALUMINUM DROSS N/A Aquabreak PX

FERRO ALLOYS N/A Metalbrite HD

GRANULATED SLAG N/A Metalbrite HD

HOT BRIQUETTED IRON HBI Metalbrite HD

MAGNESITE (DEADBURNED) Magnesium oxide Metalbrite HD

MILLSCALE-IRON ORE N/A Metalbrite HD

PIG IRON N/A Metalbrite HD

ZINC ASHES N/A Aquabreak PX

ZINC DROSS N/A Aquabreak PX

ZINC RESIDUES N/A Aquabreak PX

COAL, PETCOKE AND PENCIL PITCH Synonyms Cleaning agent BROWN COAL BRIQUETTES Lignite brown coal briquettes Aquatuff High Foamn CALCINED PETROLEUM COKE N/A Aquatuff High Foamn COAL N/A Aquatuff High Foamn COKE N/A Aquatuff High Foamn PENCIL PITCH Coal tat pitch Aquatuff High Foamn PETROLEUM COKE Petcoke Aquatuff High Foamn MISCELLANEOUS FEEDSTOCK Synonyms Cleaning agent CASTOR BEANS N/A Aquatuff High Foamn COPRA DRY N/A Aquatuff High Foamn FISH MEAL N/A Aquatuff High Foamn PEAT MOSS N/A Aquatuff High Foamn SEED CAKE (SOLVENT EXTRACTED) N/A Aquatuff High Foamn SOYA BEANS N/A Aquatuff High Foamn SUNFLOWER SEED N/A Aquatuff High Foamn WHEAT N/A Aquatuff High Foamn CEMENT AND FLY ASH Synonyms Cleaning agent CEMENT N/A Metal Brite HD or Descaling Liquid oCEMENT CLINKERS N/A Metal Brite HD or Descaling Liquid oFLY ASH N/A Aquatuff High Foamn

For non-foaming chemicals such as Aquabreak PX we strongly recommend the use of Foam Agent as a foaming additive. n- Aquatuff High Foam can be replaced with regular Aquatuff and the Foam Agent if needed. o- for Cement and Cement Clinkers choose Metal Brite HD or Descaling Liquid depending on how solidified the cargo residues are. When working with acids always use personal protective equipment i.e. Chemical resistant suite and a Filter mask.

Ordering information 25 Litre pail 210 Litre drum Aquatuff High Foam 736991 737007 Aquatuff 607826 607827 Aquabreak PX 575613 575606 Metalbrite HD 571679 655506 Descaling Liquid 571653 Not available Foam agent 3x 5 Litre Plastic container 614537


Cleaning procedureNOTE: Make sure you use personal protection equipment at all times when handling this equipment.

Step 1 Dry cleaning When cleaning after dry cargo such as cement or coal, it is recommended to sweep and muck out as much residue as possible before any liquids are used.

Step 2 Pre washing Assemble the Tornado 3 Cleaning Jet Turn on the water and air flow. Open the ball valve on the barrel, and start flushing from the tank top and

move the water jet in a sweeping pattern upwards. When the top is reached, move the cleaning jet to a new location and repeat. Continue until the whole hold is rinsed.

Step 3 Cleaning with chemicals Assemble the Chemical Applicator 150 & Long Reach Lance. Attach the Foam nozzle to the Lance (recommended for foaming chemicals). With the discharge valve closed, open the filling valve and the overflow valve. Fill the tank with water up to the overflow valve (until the water starts to flow

out of the valve). Close the overflow valve and add chemicals according to recommendation. Close the filling valve. Open the air inlet valve on the tank. Check the air pressure on the pressure gauge on top of the tank. When the pressure has reached 5 bar, open the chemical outlet valve. Gradually open the air and chemical valve on the lance, adjust both in order

to obtain optimal range and foam thickness. Apply chemicals from the tank top and upwards in a sweeping pattern until a

section is covered. Repeat until hold is covered. Depending on chemical used, the temperature

and moisture conditions, the exposure time may vary from 10 min to 2 hours. NOTE: 2 fillings (50 litre of chemicals) of the Chemical Applicator 150 should cover one side of the cargo hold.

Step 4 Rinsing of chemical solution Assemble the Tornado 3 Cleaning Jet Turn on the water and air flow. Open the ball valve on the barrel, and start flushing from the tank top and

move the water jet in a sweeping pattern upwards. When the top is reached, move the cleaning jet to a new location and repeat. Continue until the hold is rinsed.


Step 5 Application of temporary hold coating Make sure that the cargo hold is clean and dry before applying Slip-Coat. Assemble the Chemical Applicator 150 & Long Reach Lance Attach the SlipCoat nozzle to the Lance With the discharge valve closed, open the filling valve. Fill the tank with 125 litres of SlipCoat

NOTE: Slip-Coat is a ready to use product and must not be mixed with water or diluted.

Close the filling valve. Open the air supply to the tank, and the air inlet valve on the tank. Check the air pressure on the pressure gauge on top of the tank. When the pressure has reached 5 bar, open the chemical outlet valve at the

bottom of the tank. Open the chemical valve on the lance

NOTE: the air valve on the lance is not to be used in this application. Apply Slip-Coat from the top and downwards in a sweeping pattern until a

section is covered. As soon as the surface appears wet, a proper film is created. In order to keep the drying time to a minimum avoid thick layers. One litre of

Slip-Coat covers 15-20m2

Repeat until hold is covered. NOTE: apply the hold coating in as thin layer as possible.

Depending on the temperature and humidity, the drying time may vary from 10 min to 2 hours. Allow the film to dry completely before loading the cargo.

Step 6 Rinsing of equipment Disconnect the Air supply hose from the Chemical applicator 150. Disconnect the Air supply hose from the Lance. Close the Chemical outlet ball valve. Fill the Chemical applicator 150 with FRESH water all the way to the top. Open the Chemical outlet valve and flush the Chemical delivery hose and the

Lance as well as all nozzles that have been used. DISCLAIMER Wilhelmsen Ships Service assumes that persons responsible for carrying out cleaning operations are familiar with the guidelines published in SOLAS, ISGOTT and other relevant guides and/or local port restrictions and laws that will pertain to such operations.



Components

Component list 658229 TORNADO 3 CARGO HOLD CLEANING JET 191965 600 UPF PLUG WITH FEMALE THREAD 3/4" 191866 600 UPH PLUG 3/4'' FOR HOSE 191718 600 USH SOCKET 3/4'' FOR HOSE 671776 AIR HOSE 3/4", RUBBER 50MTR 729445 HOSE CLIP SET 3/4" (10 PIECES) 510727 GUARDMAN 2" WITH STORZ C COUPLINGS, 15MTR 233924 STORZ C COUPLING WITH 2" FEMALE THREAD 738765 CARGO HOLD CHEMICAL APPLICATOR 150 233965 STORZ C COUPLING WITH 2'' MALE THREAD 191908 400 UPM PLUG 1/2'' MALE THREAD 191916 600 UPM PLUG 3/4'' MALE THREAD 738757 LONG REACH CHEMICAL APPLICATOR LANCE 749747 INLET SECTION OF LONG REACH LANCE 740761 EXTENSION SECTION OF LONG REACH LANCE 749754 NOZZLE SECTION OF LONG REACH LANCE 749743 STANDARD NOZZLE FOR LONG REACH LANCE 740324 CHEMICAL FOAM NOZZLE FOR LONG REACH LANCE 749739 SLIPCOAT NOZZLE FOR LONG REACH LANCE 191841 40UPH PLUG WITH HOSE STEM 1/2" 191692 40USH SOCKET WITH HOSE STEM 1/2" 671768 AIR HOSE 1/2", RUBBER 50MTR 729444 HOSE CLIP SET 1/2" (10 PIECES) 191882 30 UPM PLUG 3/8'' MALE 671727 AIR HOSE 3/4", PVC 50MTR 749742 GUIDE WIRE KIT 749762 PLASTIC CONTAINER 550 LITRE 750928 600 HIGH FLOW SH LIQUID CONNECTOR 750935 600 HIGH FLOW SM LIQUID CONNECTOR


Appendix 1 Espaol Instrucciones de montaje e instalacin NOTA: Para instrucciones detalladas y dibujos, ver interior de las tapas de los dos embalajes plsticos que contienen el equipo.

Montaje del Tornado 3 Cleaning Jet Fijar el Tornado 3 cleaning jet (3) al trpode (4). Conectar la manguera de suministro de agua de 2 (1) al Tornado 3 cleaning

jet (3) y a la toma de agua del buque. Conectar la manguera de suministro aire de (2) al e Tornado 3 cleaning

jet (3) y a la toma de aire del buque.

Montaje del Chemical Applicator 150 Cerrar todas las vlvulas de bola (A, C, D & E). Fijar la conexin Storz C (14) a la entrada (B) en la parte superior del

Aplicador Qumico 150. Conectar la manguera de suministro de agua de 2 (1) a la conexin Storz C

(14) y a la toma de agua del buque. NOTA: Se recomienda el uso de agua dulce o potable para todas las operaciones de limpieza. Sin embargo, si es necesario, el agua de mar puede ser utilizada.

Conectar la manguera de suministro de aire de (2) a la entrada(A) del Aplicador Qumico 150 y a la toma de aire del buque.


Montaje de la Lanza de Largo Alcance Conectar juntas las secciones de Entrada (7), Extensin (8) y Tobera (9) de

la lanza. Fijar tambin las toberas de Espuma (10), Standard (11) SlipCoat (12), a la

seccin de la tobera en la lanza (9). Conectar la toma de suministro qumico de (6) a la seccin de entrada de

la lanza (7) y a la salida (E) del Aplicador Qumico 150 (5). Conectar la manguera de suministro de aire de (13) a la seccin de

entrada de la Lanza (7) y a la toma de aire del buque.

Seleccin de toberas: (10) Tobera de espuma: para qumicos de limpiezas con propiedades

espum genas genera una capa de espuma espesa. (11) Tobera estndar: para todo el resto de qumicos de limpieza alarga el

alcance del spray sin espuma. (12) Tobera SlipCoat: para revestimiento temporal de la bodega capa fina

e incluso en spray, pero con poco alcance, para un mayor alcance puede usarse la tobera estndar.

Montaje del kit cable de gua Desenrollar el cable (15). Desenrollar la lnea de soporte (16). Pasar la lnea de soporte (16) a travs de la polea fijada al cable (15). Asegurar el cable en cada extremo de la bodega y tensar usando un tensor

similar. NOTA. El cable debe estar tan tenso comos sea posible para facilitar las operaciones.

Fijar un extremo de la lnea de soporte (16) a la seccin de la tobera de la lanza (9).


Procedimiento de Limpieza NOTA: Asegrese de usar el equipo de proteccin personal siempre que manipule este equipo.

Paso 1 Limpieza en seco Cuando se limpien bodegas despus de transportar cargas secas como cemento carbn, se recomienda limpiar y barrer la mayor cantidad de residuo como sea posible antes de usar cualquier lquido de limpieza lquido.

Paso 2 Pre-Lavado Montaje del Tornado 3 Cleaning Jet Conectar el aire y agua. Abrir la vlvula de bola del bidn y comenzar lavando desde la parte superior

del tanque moviendo el water jet de forma regular hacia arriba. Una vez alcanzada la parte superior, mover el cleaning jet a otra posicin y

repetir el proceso. Continuar hasta que toda la bodega haya sido aclarada.

Paso 3 Limpieza con qumicos Montar el Chemical Applicator 150 y la lanza Long Reach Lance. Instalar la tobera Foam nozzle a la lanza (recomendable para qumicos

espumogenos). Con la vlvula de descarga cerrada, abrir las vlvulas de llenado y rebose. Llenar el tanque con agua hasta la vlvula de rebose (hasta que el agua

comience a salir por la vlvula). Cerrar la vlvula de rebose y aadir los qumicos segn recomendaciones. Cerrar la vlvula de llenado. Abrir la vlvula de entrada de aire en el tanque. Comprobar la presin de aire en el manmetro en la parte superior del

tanque. Cuando la presin alcance los 5 bar, abrir la vlvula de descarga qumica. Abrir gradualmente las vlvulas de aire y qumica en la lanza, ajustar ambas

hasta conseguir optimizar el flujo y espesor de espuma.. Aplicar los qumicos desde la parte superior del tanque con el flujo hacia

arriba en un barrido homogneo hasta completar una seccin. Repetir hasta cubrir toda la bodega. Dependiendo del qumico utilizado,

temperatura y condiciones de humedad, el tiempo de exposicin puede variar entre 10 minutos y 2 horas.

NOTA: 2 llenados (50 litros de qumicos) del Chemical Applicator 150 debieran cubrir una cara de de la bodega.

Paso 4 Aclarado de la solucin qumica Montar el Tornado 3 Cleaning Jet Conectar el agua y aire. Abrir la vlvula de bola del tanque, y comenzar a enjuagar desde la parte alta

del tanque hacienda un barrido homogneo con el flujo hacia arriba. Una vez alcanzada la parte superior, mover el cleaning jet a una nueva

posicin y repetir. Continuar hasta que la bodega est aclarada.


Paso 5 Aplicacin de revestimiento temporal de bodega Asegurarse de que la bodega est limpia y seca antes de aplicar Slip-Coat. Conectar el Chemical Applicator 150 y la lanza Long Reach Lance Montar la tobera SlipCoat nozzle en la lanza. Con la vlvula de descarga cerrada, abrir la vlvula de llenado. Llenar el tanque con 125 litros de SlipCoat

NOTA: Slip-Coat es un producto listo para aplicar y no debe ser mezclado diluido con agua.

Cerrar la vlvula de llenado. Abrir el suministro de aire al tanque, y la vlvula de entrada de aire en el

tanque. Comprobar la presin de aire en el manmetro en la parte superior del

tanque. Cuando la presin alcance 5 bar, abrir la vlvula de descarga qumica en la

parte inferior del tanque. Abrir la vlvula qumica en la lanza.

NOTA: La vlvula de aire de la lanza no debe usarse en esta aplicacin. Aplicar Slip-Coat desde la parte alta del tanque hacienda un barrido

homogneo con el flujo hacia arriba hasta cubrir una seccin. Tan pronto como la superficie aparezca hmeda, se crea una pelcula de

proteccin adecuada. Para conseguir minimizar el tiempo de secado, evitar capas espesas. Un litro

de Slip-Coat cubre 15-20m2

Repetir hasta cubrir toda la bodega. NOTA: aplicar el revestimiento de bodega en una capa tan fina como sea posible.

Dependiendo de la temperatura y humedad, el tiempo de secado puede variar entre 10 minutos y 2 horas. Dejar la capa secar completamente antes de cargar las bodegas.

Paso 6 Lavado del equipo Desconectar la manguera de aire de del Chemical applicator 150. Desconectar la manguera de suministro de aire de de la lanza. Cerrar la vlvula de bola de descarga qumica. Llenar el Chemical applicator 150 con agua DULCE hasta la parte superior. Abrir la vlvula de descarga qumica y aclarar la manguera de suministro

qumico y la lanza as como todas las toberas utilizadas.


Appendix 2 Polski Instrukcja montarzu UWAGA: Dokadny opis i rysnek jest wklejony w pokryw pudeek zawierajcych sprzt.

Zesp strumienicy czyszczcej Tornado 3 Zesp strumienicy czyszczcej (3) Tornado 3 zamocowa do statywu (4). Podczy wodny w zasilajcy, 2 calowy (1) do zespou strumienicy

czyszczcej (3) Tornado 3 i do wodnej instalacji statkowej. Podczy powietrzny w zasilajcy cala (2) do zespou strumienicy

czyszczcej (3) Tornado 3 i do pneumatycznej instalacji statkowej.

Zesp aplikatora 150 do rodkw chemicznych Zamkn wszystkie zawory kulowe (A, C, D i E). Podczy zcze Storz C (14) do wlotu (B) na grze aplikatora 150 do

rodkw chemicznych. Podczy wodny w zasilajcy, 2 calowy (1) do zcza Storz C (14) i do

wodnej instalacji statkowej. UWAGA: Zalecamy urzywanie sodkiej wody do mycia.

W cala (2) zasilajcy do powietrza podczy do wlotu (2) powietrza na aplikaturze 150 do rodkw chemicznych i do pneumatycznej instalacji statkowej.


Zesp lancy o duym zasigu Poczy wlot (7), przeduenie (8) i dysze (9) lancy. Zaoy albo dysz pianow (10), standardow (11) lub SlipCoat (12) do

sekcji dyszowej (9) lancy. Do sekcji wlotowej (7) lancy oraz do wylotu (E) aplikatora 150 (5) do rodkw

chemicznych podczy w zasilajcy cala do rodkw chemicznych. W 1/2 cala (13) zasilajcy do powietrza podczy do sekcji wlotowej (7) na

aplikaturze 150 i do pneumatycznej instalacji statkowej.

Dobr dyszy 10 - Dysza pianowa: do rodkw chemicznych czyszczcych, o

waciwociach pianotwrczych generuje gst pian. 11 - Dysza standardowa: do wszystkich innych rodkw chemicznych

czyszczcych zwiksza zasig strugi bez pienienia. 12 - Dysza SlipCoat: do tymczasowych powok w adowni struga

cienka i rwnomierna, lecz o bardzo maym zasigu; dla wikszego zasigu mona zastosowa dysz standardow.

Zesp linki prowadzcej Rozwin link (15). Rozwin link pomocnicz (16). Poprowadzi link pomocnicz (16) przez kko zamocowane do linki (15). Zamocowa link na kadym kocu do adowni i napry stosujc pas

adunkowy lub co podobnego. UWAGA. W celu uatwienia dziaa linka musi by tak mocno naprona, jak to moliwe.

Jeden koniec linki pomocniczej (16) zamocowa do sekcji dyszowej (9) lancy.


Czyszczenie UWAGA: Podczas uywania zestawu naley zawsze stosowa rodki ochrony osobistej.

Krok 1 czyszczenie na sucho Gdy dokonuje si czyszczenia po suchym adunku takim, jak cement czy wgiel, to zaleca si wmie i zebra wszystkie resztki tak dalece, jak to moliwe, przed stosowaniem jakichkolwiek pynw.

Krok 2 - Mycie wstpne Zamontowa strumienic czyszczc Tornado 3. Otworzy zawr wodny i zawr powietrzny. Otworzy zawr wodny na bbenku i rozpocz przy dnie wewntrznym i

kierowa strumie wody ruchem omiatajcym ku grze. Po osigniciu szczytu, przemieci strumie w nowe miejsce i powtrzy

czynnoci. Prowadzi proces a do umycia caej adowni.

Krok 3 Czyszczenie rodkami chemicznymi Zamontowa aplikator 150 do rodkw chemicznych i dysz o duym

zasigu. Do lancy zamontowa dysz pianow (zalecan do rodkw pienicych). Przy zamknitym zaworze na toczeniu, otworzy zawr napeniajcy i zawr

przelewowy. Napeni zbiornik wod a do zaworu przelewowego (gdy woda zacznie z

niego wypywa). Zamkn zawr przelewowy i doda chemikaliw wg zalecenia. Zamkn zawr napeniajcy. Otworzy zawr wlotowy powietrza na szczycie zbiornika. Gdy osignie si cinienie 5 bar, otworzy zawr wylotowy zwizkw

chemicznych. Stopniowo otwiera zawr powietrza i rodkw chemicznych na lancy,

uregulowa oba przepywy, by uzyska optymalny zasig i gsto piany. Stosowa rodki chemiczne od dna wewntrznego w gr ruchem

omiatajcym a do pokrycia sekcji. Powtarza czynnoci do chwili pokrycia caej adowni. Zalenie od

zastosowanych zwizkw chemicznych, temperatury i wilgotnoci czas dziaania moe si zmienia w zakresie 10 minut do 2 godzin.

UWAGA: 2 napenienia (50 litrw zwizkw chemicznych) Aplikatora 150 do zwizkw chemicznych powinno starczy na pokrycie jednej strony adowni.

Krok 4 Wypukanie roztworu chemicznego Zamontowa strumienic czyszczc Tornado 3. Otworzy zawr wodny i zawr powietrzny. Otworzy zawr wodny na bbenku i rozpocz przy dnie wewntrznym i

kierowa strumie wody ruchem omiatajcym ku grze. Po osigniciu szczytu, przemieci strumie w nowe miejsce i powtrzy

czynnoci. Prowadzi proces a do umycia caej adowni.


Krok 5 Stosowanie tymczasowej powoki w adowni Przed zastosowaniem powoki tymczasowej o nazwie Slip-Coat przekona

si, czy adownia jest czysta. Zamontowa aplikator 150 do rodkw chemicznych i dysz o duym

zasigu. Do lancy zamocowa dysz SlipCoat. Przy zamknitym zaworze wylotowym, otworzy zawr napeniajcy. Napeni zbiornik 125 litrami rodka SlipCoat.

UWAGA: rodek SlipCoat jest produktem gotowym do uycia i nie wolno go miesza z wod czy rozciecza.

Zamkn zawr napeniajcy. Otworzy zawr zasilajcy powietrza do zbiornika oraz zawr wlotowy

powietrza do zbiornika. Sprawdzi cinienie powietrza na manometrze na szczycie zbiornika. Gdy cinienie osignie 5 bar, otworzy zawr wylotowy rodkw chemicznych

na dnie zbiornika. Otworzy zawr do rodkw chemicznych na lancy.

UWAGA: w tym przypadku nie korzysta si z zaworu powietrznego na lancy.

Nakada SlipCoat od dna wewntrznego i kierowa strumie wody ruchem omiatajcym ku grze a do pokrycia sekcji.

Skoro tylko powierzchnia nabierze wilgotnego wygldu, oznacza to, e powstaa odpowiednia powoka.

Aby ogranicza czas schnicia do minimum, unika nakadania grubej warstwy. Jeden litr SlipCoat starcza do pokrycia 15-20m2.

Powtarza czynnoci do pokrycia caej adowni. UWAGA: nakada moliwie najciesz powok.

Zalenie od zastosowanych zwizkw chemicznych, temperatury i wilgotnoci czas dziaania moe si zmienia w zakresie 10 minut do 2 godzin.

Krok 6 Wypukanie sprztu Odczy w cala zasilajcy do powietrza od aplikatora 150 (5) do

rodkw chemicznych. Odczy powietrzny w zasilajcy cala od lancy. Zamkn zawr wylotowy rodkw chemicznych. Napeni aplikator 150 do rodkw chemicznych BIEC wod a do samej

gry. Otworzy zawr wylotowy rodkw chemicznych i przepuka w podawania

rodkw chemicznych oraz lanc, jak te wszystkie uywane dysze.


Appendix 3 Chinese Assembly and Set-up instructions NOTE: For detailed instruction and drawings please see inside of the lid of the 2 plastic boxes containing the equipment.

Tornado 3 Tornado 3 (3) (4) 2 (1) Tornado 3 (3) (2) Tornado 3 (3)

150 (A,C,D & E) C(14)150(B) 2(1)C(14)

NOTE: Fresh water is recommended for all cleaning operations, however seawater may be used if needed.

(2)150(A)


(7),(8)(9). (10), (11)SlipCoat(12)

(9) (6)(7)150(5)

(E) (13)(7)

10 - : - 11 - : - 12 - SlipCoat: - ,

.

(15) (16) (16)(15) ,

:

(16)(9)


:

- ,

- Tornado 3 , ,

- 150 , , () 5, ,

. , . ,

, 102 : , 1502(50)

- Tornado 3 , ,


- Slip-Coat 150 SlipCoat , 125SlipCoat

: Slip-Coat,

5,

:

Slip-Coat, , . Slip-Coat15-20

:

, 102. .

- 150 150


Appendix 4 Chemical product data sheets Aquatuff general purpose strong alkaline cleaner Aquatuff is a heavy duty water based alkaline cleaner. It has numerous cleaning applications including removal of greases, waxes, vegetable and animal oils, sludge, soot, carbon deposits, dirt and grime. Aquatuff is also used for cargo hold cleaning after coal and pet coke. Directions for Use and Dose Rates General Cleaning Aquatuff can be used for different types of cleaning, and it can be applied by brush, hand spray, high- and low pressure washing machines etc. It can be applied on vertical surfaces by adding Unitor Foam-Agent (Product no. 651 614537 ) for increased resident time. Removal of soot from Inert Gas Systems (IGS)

1. Apply Aquatuff with a Unitor High Pressure Cleaning Machine and use 1:4 with water. However, if used with a hand sprayer, apply the product neat on the surfaces, allowing 1 litre per 12 m2.

2. Leave for about 30-45 minutes. The surface remains wet. 3. Wash down with hot water (80C) and check the results. 4. Repeat the procedure if necessary.

Tank and cargo hold cleaning Aquatuff can be used for tank cleaning after animal, vegetable and fish oil, petroleum waxes, and for cargo hold cleaning after soot, coal, pet coke and other bulk materials. Method of Application and Dose Rates

1. Direct injection method with tank washing machines: Use a dose rate of 1-20 litres per ton wash water (0.1-2%).

2. Recirculation method: Use a dose rate of 1-20 litres per ton wash water (0.1-2%).

3. Spot cleaning: Hand spray neat or prepare a 20% solution, and leave for 20-30 minutes before rinsing off with water. The surface should be kept wet.

For problem deposits, please consult the Unitor Tank Cleaning Manual. Product Properties APPEARANCE: Orange liquid DENSITY, in g/cm3 at 15C: 1.1 FLASH POINT, (PMCC) in C: N/A pH, in conc: 13 COMPATIBILITY: Metal: The concentrated product may react with aluminium, zinc, tin and their alloys. Rubber: No known effect.


Ordering information Product no: 651 607826 25 litre plastic container 651 607827 210 litre steel drum Features, Benefits and Applications

Heavy duty water based cleaner. Does not contain nonyl phenol ethoxylates or other estrogenic compounds. Biodegradable. Free from hydrocarbon solvents. Removal of soot deposits from inert gas systems. Aquatuff is most suitable for removal of wax deposits. It has numerous cleaning applications including removal of grease, vegetable

and animal oil, soot and general dirt and grime. Ideal for cleaning after coal and pet coke. Effective and economical in use. Completely safe on epoxy coatings. IMO-approved Approved by Marinfloc AB for use in engine rooms.

Read the Material Safety Data Sheet before using this product


Aquatuff High Foam high foaming alkaline cleaner Aquatuff High Foam is a heavy duty alkaline cleaner with good foaming qualities specially formulated for cleaning cargo holds on bulk carriers and OBOs. The dense foam created prevents the cleaning solution from running off vertical surfaces and thereby enhances the cleaning efficiency. It is water based and is safe to the environment, containing only biodegradable ingredients. It effectively removes most dry cargoes to water white standard. Aquatuff High Foam is specially developed for cargo hold cleaning, but may also be used for other cleaning applications where Aquatuff normally is used but where high foam is beneficial. Directions for Use and Dose Rates Cargo Hold Cleaning Aquatuff High Foam is specially developed to clean vertical surfaces. When applied with the proper spray foam equipment, the dense foam created prolongs the contact time between the cleaning solution and the surface to be cleaned. It effectively removes most dry cargoes, sludge, soot, carbon deposits, fish meal etc., and is used for cargo hold cleaning when going from black to white cargo. Aquatuff High Foam should not be used on zinc coatings, use then Aquabreak PX (Product no. 651 575613 and 651 575605). Method of Application and Dose Rates 1. Apply Aquatuff High Foam mixed 10 to 25% (ratio 1:9 to 1:3) in water, using spray foam equipment. Product Properties APPEARANCE: Orange liquid DENSITY, in g/cm3 at 15C: 1.1 FLASH POINT, (PMCC) in C: N/A pH, in conc: 13 COMPATIBILITY: Metal: The concentrated product may react with aluminium, zinc, tin and their alloys. Rubber: No known effect. Ordering information Product no: 652 736991 25 litre plastic container 652 737007 210 litre steel drum Features, Benefits and Applications

Heavy Duty alkaline water based cleaner. Specially formulated for the cleaning of cargo holds. Does not contain nonyl phenol ethoxylates or other estrogenic compounds. Biodegradable. Free from hydrocarbon solvents. Ideal for cleaning after coal, pet coke and other difficult cargoes. Effective and economical in use. Completely safe on epoxy coatings. Complies with all environmental regulations and the EU Detergent

Regulation. Read the Material Safety Data Sheet before using this product


Slip-Coat temporary cargo barrier Slip-Coat is a water based liquid product specially formulated to leave a thin, temporary film on cargo hold surfaces. The film provides a barrier between the cargo and the cargo hold surfaces making the cleaning operation after unloading quicker and easier, and optimal cleaning result is achieved. Slip-Coat is safe to the environment and to the personnel handling it, and will not contaminant the cargo. It is non-corrosive and safe on all coatings. How it works After drying, Slip-Coat creates a thin, non-sticky film on the cargo hold surfaces. The film substantially facilitate the cleaning before next cargo in two ways: 1. The film fills the minute pores in the surface, and prevents that small particles are trapped in the pores. 2. Small, solid particles can be very difficult to remove especially from organic coatings, even with the use of effective cleaning agents and high pressure water jets. The reason is the build up of electromagnetic forces, and some times the only way to remove the particles is by scrubbing. Slip-Coat provides a barrier between the particles and the surface that minimize this problem, and the particles may now be removed with high pressure water only. The film is completely water soluble and is easy to remove even with cold sea water. To avoid re-deposition of contaminants a cleaning agent should be used, but at lower dosage rates than what normally is required. Slip-Coat may also be sprayed on deck, superstructure and other areas exposed to dust during loading and unloading operations. Directions for Use and Dose Rates The cargo hold surfaces should be as clean and dry as possible before treatment. Slip-Coat is supplied at ready-to use concentration and may be applied directly from the drum. Spray the liquid on the cargo hold surfaces by the use of suitable low-pressure spraying equipment. As soon as the surface appears water wet, a proper film is created; do not apply more than necessary. 1 litre Slip-Coat will cover 15-20 m2. Allow the film to dry completely before loading the cargo. Depending on air temperature and humidity this will take 1 to 2 hours. After reloading, apply a 2 5% solution of a cleaning agent in water to avoid re-deposition of contaminants, and finally flush with clean, high pressure water. Suitable cleaning agents are: Aquatuff (Product no. 651 607826 and 651 607827) Aquatuff High Foam (Product no. 652 736991 and 652 737007) Aquabreak PX (on zinc silicate coatings, Product no. 651 575613 and 651 607827). After flushing with water, let the surfaces dry and then repeat the treatment with applying Slip-Coat before next cargo. Product Properties APPEARANCE: Clear, slightly viscous liquid DENSITY, in g/cm3 at 15C: 1.01 FLASH POINT, (PMCC) in C: N/A pH, in conc: 6 COMPATIBILITY: Metal: No known effect Coatings: No known effect Rubber: No known effect.


Ordering information Product no: 659 737015 25 litre plastic container 659 737023 210 litre steel drum Features, Benefits and Applications

Water soluble cargo hold barrier easily removable with water Saves cleaning time and cleaning chemicals Ideal when cleaning after coal, pet coke and other difficult cargoes. Completely safe on all coatings. Prevents even the most difficult cargo to adhere to the coating Easy to apply easy to remove Provides temporary protection against corrosion Water based - free from hydrocarbon solvents. Complies with all environmental regulations



Metal Brite H. D. rust and metal tarnish remover Liquid detergent compound containing phosphoric acid and non-ionic surfactants, used for rust removal and as a surface brightener. Directions for Use and Dose Rates Metal Brite H.D. should always be used in a plastic bucket. Acid should always be added to water, never the reverse. Remove dirt, rust flakes, oil and grease prior to using Metal Brite H.D. Apply Metal Brite H.D. to surfaces to be cleaned as follows; For removal of rust stains on painted surfaces, a solution of 10-30% should be sufficient. Rinse off with water 15-20 minutes after application. For removal of light cement stains and lime, apply a 50% solution, and high pressure wash after 30-40 minutes, and for solidified cement use Descaling Liquid. For removal of light rust and scale in pipelines and tanks, re-circulate a solution of 5-10% Metal Brite H.D. For discoloration of stainless steel and epoxy coated tanks use the same method. For removal of white residues from epoxy-coatings that sometimes remains after carriage of Stearin, Olein, Palm fatty acid etc., re-circulate a solution of 5-10% Metal Brite H.D. When injected, use a 5% solution. Re-circulate or inject until residue is removed. Product Properties APPEARANCE: Light yellow liquid DENSITY, in g/cm3 at 15C: 1.3 FLASH POINT, (PMCC) in C: N/A pH, 1 vol-%: 2 COMPATIBILITY: Metal: Long term exposure may lead to corrosion of mild steel, cast iron aluminium & alloys, brass, tin or galvanised material. Rubber: No known effect. Ordering information Product no: 651 571679 25 litre plastic container 651 655506 210 litre plastic container Features, Benefits and Applications

Does not contain nonyl phenol ethoxylates or other estrogenic compounds. Non-flammable. Removes light rust and rust stains. Cleans and passivates ferrous metal surfaces, inhibits further corrosion, and

gives a base which paint will adhere. Removes tarnish from non-ferrous metals. Surface brightening including aluminium. Removes rust stains from painted, ceramic and wooden surfaces. Economical in use. Approved by the Norwegian Institute of Public Health.



Aquabreak PX multi purpose water-based degreaser Aquabreak PX is a multipurpose cleaning and degreasing agent. It is low-toxic, non-caustic, free from hydrocarbon solvents and biodegradable. The surfactant formulation with complex binders has a good cleaning efficiency. Dirt and oily matters is effectively removed without the use of solvents and caustic based cleaners. Direction for Use and Dose Rates Aquabreak PX can be used for all types of cleaning and degreasing, and it can be applied by brush, hand spray or used in ultrasonic bath. It can be used neat or diluted up to 50 parts with water according to the amount and type of soil to be removed. Aquabreak PX can be applied on vertical surfaces by adding Unitor Foam-Agent (Product no. 651 614537 ) for increased resident time. Product Properties APPEARANCE: Pale yellow liquid DENSITY, in g/cm3 at 15C: 1.0 FLASH POINT, (PMCC) in C: N/A pH, in conc: 12 COMPATIBILITY: Metal: May attack aluminium and zinc at concentrated solution Rubber: No known effect. Ordering information Product no: 651 575613 25 litre plastic container 651 575605 210 litre plastic container Features, Benefits and Applications

Water based cleaner. Does not contain nonyl phenol ethoxylates or other estrogenic compounds. Low toxic and non-caustic. Biodegradable. Non-flammable. Free from hydrocarbon solvents. Safe on all materials. Very effective and economical in use. Aquabreak PX has numerous general cleaning applications including the

removal of grease, oil, sludge, carbon deposits and grime. Can be used as engine room cleaner. Suitable for cargo tank cleaning. Good for use in galleys and on decks. Suitable for cleaning of soiled textiles as rugs, covers, mats, overalls etc. IMO-approved. Approved by Marinfloc AB for use in engine rooms.



Descaling Liquid liquid acid for removal of scale and rust Descaling Liquid is a liquid acid containing descaling accelerators, corrosion-inhibitors and wetting agents. Directions for Use and Dose Rates The most effective descaling is accomplished by circulation for large systems or components. In the case of small components, the soak method in an immersion bath can be used. If the equipment to be cleaned is contaminated by oil, grease, sludge or carbonised oil, then pre-cleaning with Seaclean or Enviroclean is necessary. Descaling Liquid should always be used in plastic bucket. Acid should always be added to water, and never the reverse. Descaling Liquid should be mixed with fresh water to form a solution of 10-30%, depending on the extent of scaling. After using Descaling Liquid it is essential to thoroughly rinse all metal surfaces at least once with a 0.5% solution of Alkalinity Control in fresh water. This solution should be circulated for 2-4 hours or until an acceptable pH value is obtained. This will neutralize any remaining acidity and passivates steel surfaces. Descaling Liquid should not be used on aluminium, zinc, tin, or any galvanised surfaces for which a special grade cleaner should be used. Product Properties APPEARANCE: Pale yellow liquid DENSITY, in g/cm3 at 15C: 1.2 FLASH POINT, (PMCC) in C: N/A pH, in conc: < 1.5 COMPATIBILITY: Metal: Contains corrosion inhibitors. Rubber: No known effect. Synthetic rubber: May swell. Ordering information Product no: 651 571653 25 litre plastic container Features, Benefits and Applications

Acid based product contains inhibitors against attack on ferrous metals. Unlimited shelf life. Easy to rinse off. Fast and effective scale remover. Removes scale and rust from condensers, evaporators, heat exchangers, etc. Removes water scale from boilers. Approved by the Norwegian National Institute of Public Health for cleaning of

evaporators. Read the Material Safety Data Sheet before using this product


Foam-Agent foam additive Foam-agent is a water based non-flammable product. When using this foam additive, the cleaning efficiency of the cleaning chemicals will be enhanced. It will also give a more economical use of the cleaning chemicals. Directions of Use and Dose Rates Foam-Agent can be used together with the below mentioned water based cleaning chemicals. This makes it possible to apply the chemicals as foam, and prevent that the cleaning chemicals run off from vertical surfaces. The Foam Agent can be used with; Aquatuff, Aquabreak PX, Metal Brite H.D. & Descaling Liquid* * - If used with Descaling liquid the solution should be used as soon as possible after mixing Add 50 ml Foam-Agent per 10 litres washing solution, mix and apply with foam-equipment onto soiled surfaces. Follow the directions for use for the actual cleaning product. Product Properties APPEARANCE: Light yellow liquid DENSITY, in g/cm3 at 15C: 1.05 - 1.06 FLASH POINT, (PMCC) in C: N/A pH, in conc. at 20 C: 8 - 9 COMPATIBILITY: Metal: No known effect. Rubber: No known effect. Synthetic rubber: No known effect. Ordering information Product no: 651 614537 5 litre plastic container Features, Benefits and Applications

Biodegradable. Does not contain nonyl phenol ethoxylates or other estrogenic compounds. Non-flammable. Suitable for use with our water based alkaline cleaning chemicals. Prevents that the chemicals run off from vertical surfaces, and increases the

resident time. Read the Material Safety Data Sheet before using this product


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Fraser/surrey Gaspe Gros Caouna Halifax Hamilton Harbour Grace Holyro anaimo New Westminster Bc Pictou/halifax Pointe Aux Pic.quebec Port Alfred Port Cartie oody Port Of Quebec Port Weller Powell River Prince Rupert Roberts Bank Saint Jo orel Souris/

od Kitimat Long Pond Marytown Montreal Nr Port Colborne Port Hawkesbury Port Mellon Port Mhn Sarnia, Ontario Sept Iles Seven Islands SSummerside/halifax Threehalifax Squamish St. Catherines St.johns, Nfld St.romuald Stephensville Rivers Thunder Bay Toronto

alleyfield Vancouver Victoria Weymouth Windsor Yarmouth Ancud / Laitec Antofagasta Arica Caldera Concepcion Bay Coquimbo Coronel Corral Huasco Las Ventanas Lirquen Lota Penco Puerto Montt Puerto Williams Punta Arenas Quintero San Antonio San Vicente Talcahuano Tocopilla Valparaiso Antilla Bahia Honda Banes Baracoa Cabanas Caibarien Cardenas Casilda Ceiba Hueca Cienfuegos Guantanamo Guayabal Havana Isabel De Sagua Manati Mariel Media Luna Moa Nicaro Niquero Nuevitas Pilon Puerto Padre Santiago De Cuba Sigloo Genoa Finn Tanamo Tunas De Zaza Vita Balao Esmeraldas Guayaquil La Libertad Manta Puerto Bolivar Freeport/bahamas Guam Mahdia Acapulco Campeche Ciudad Del Carmen Coatzacoaloos Cozumel Dos Bocas Ensenada Guaymas La Paz Lazaro Cardenas Mazatlan Progreso Puerto Vallarta Salina Cruz Tampico Topolobampo Tuxpan Vera Cruz Bonaire Bullen Bay Curacao Aguadulce Almirante Armuelles Bahia Las Minas Balboa Cristobal Manzanillo Int.term. Vacamonte Callao Chimbote Ilo Matarani Paita Pisco Guayama Guayanilla Mayaguez Ponce San Juan Yabucoa St. Vincent Chaguaramas La Brea Point Fortin Point Lisas Pointe-a-pierre Port Of Spain Tembladora Aberdeen,wa Alameda Albany,n.y. Alexandria, Va Algiers Point Amelia Anacortes, Wa Anchorage,ak Annapolis,md Antioch Aransas Pass Tx Astoria, Or Baltimore Baton Rouge Bayonne Baytown Beaumont Bellingham, Ma Bellingham, Wa Benicia, Ca Boston, Ma Bridgeport Bridgeport, Conn Brooklyn, Ny Brownsville Tx Brunswick Brunswick, Ga ucksport,me Buras Camden Camden, Nj Cameron La Chalmette Charleston, Sc Cheasapeake Chester Chicago Claymont Convent Coos Bay, Or Corpus Chr.tx Crockett Darrow Davant Deer Park Delaware City Destrehan Donaldsonville Dutch Harbor, Ak Eastport, Me Eureka Everett, Wa Fairless Hills Famagusta Ferndale,wa Freeport Tx Galveston Tx Garyville Geismar Georgetown, Sc Gloucester, Nj Good Hope Gramercy Grand Isle Grays Harbour Gretna Gulfport, Ms Harvey Honolulu, Hawaii Hoquiam, Wa Houma Jacksonville Kalama Kalama, Wa Kenai Key West Wa Loop Terminal Los Angeles

Instruction manual& spare parts list

Lake Charles La Long Beach Long Island, Ny Longview,Manchester, Wa Manhattan, Ny Marcus Hook, Pa Martinez Miami Mobile Morehead City Morehead City, Nc Morgan City Morrisville, Pa Myrtle Grove Naples Nederland Tx New Haven, Conn New Iberia New London New Orleans New York Newington, Nh Newport News, Va Newport, Or Newport, Ri Nikiski Norco Norfolk Oakland Olympia, Wa Orange, Rotterdam Tx Palm Beach Panama City, Fl Pasadena Pascagoula, Ms Paulsboro, Nj Pennsauken, Nj Pensacola, Fl Petaluma Philadelphia Piney Point, Md Pittsburg Plaquemine Point Comfort Tx Port Allen Port Angeles, Wa Port Arthur Tx Port Canaveral Port Everglades Port Hueneme Port Isabel Tx Port Manatee, Fl Port Neches Tx Port Royal, Sc Port St. Joe, Fl Port Townsend, Wa Portland, Me Portland, Or Portsmouth Portsmouth, Nh Providence, Ri Queens, Ny Redwood City Reserve Revere, Ma Richmond Richmond, Va Sacramento Salem Salem, Ma San Diego San Francisco Sandwich, Ma Savannah Searsport, Me Seattle Seward Sparrows Point St.petersburg, Fl St.rose Staten Island, Ny Stockton Tacoma, Wa Tampa Texas City The Bronx, Ny The Loop Valdez Vancouver, Wa Venice West Palm Beach Westville, Nj Wilmington, Ca Wilmington, De Houston Wilmington,nc Yonkers, Ny Yorktown, Va Fray Bentos Jose Ignacio Montevideo Nueva Palmira Amuay Bay Bajo Grande Cumarebo El Palito El Tablazo Guanta Guaranao Jose Bay La Guaira La Salina Maracaibo Pertigalete Puerto Cabello Puerto La Cruz Puerto Miranda Puerto Ordaz Punta Cardon Punta De Palmas Punto Fijo San Lorenzo, Vz St.croix Aeroskobing Assens Bagenkop Bogense Copenhagen Ebeltoft Enstedvaerket Havn Esbjerg Fakse Ladeplads Havn Fredericia Frederiksund Frederiksvaerk Fredrikshavn Faaborg Gedser Great Belt Grenaa Graasten Gulfhavn Haderslev Halsskov Hanstholm Helsingor Hirtshals Hobro Holbaek Horsens Kalundborg Kertminde Koge Kolding Korsor Lemvig Mariager Marstal Oslo Middlefart Naestved Nakskov Nyborg Nykobing Falster Nykobing Mors Nykobing Skjaelland Odense Orehoved Falster Randers Ronne Rudkobing Sakskobing Skaelskor Skaerbaek Skagen Skive Sonderborg Stege Stigsnaesvaerkets Havn Svendborg Studstrupvaerkets Havn Thisted Thorshavn Vejle Vordingborg Aabenraa Aalborg Aarhus Kunda Loksa Muuga Paldiski Paljassaare Parnu Tallinn Dalsbruk Hamina/fr.havn Hanko/hangoe Helsinki Ingaa/inkoo Jakobstad Kalajoki Kantvik Kaskinen/kasko Kemi Kemio Kokkola/karleby Kotka Koverhar Kristinestad Lappvik Lovisa Mariehamn Merikarvia Nystad Naantali Oulu Pargas Pori Porvoo/borgaa Rauma Raahe/brahestad Skoeldvik Tammisaari Teijo Tolkis Torneaa Turku Valkom/valko Vaasa Akureyri Isafjrdur Reykjavik Arklow Aughinish Bantry Cork Drogheda Dublin Dun Laoghaire Dundalk Foynes Galway Limerick Moneypoint Ringaskiddy Tarbert Waterford Liepaja Mersrags Riga Roja Salacgriva Skulte Ventspils Butinge Klaipeda Agnefest Alta Piraeus Arendal Asker Askoy Aukra Aure Averoey Bergen Berlevaag Bodoe Boemlo Brattvag Breivika Brevik Baatsfjord Dirdal Drammen Dusavik Egersund Eide Elnesvaagen Eydehavn Fagerstrand Farsund Finnsnes Flekkefjord Floroe Flaam Fosnavaag Fraena Fredrikstad Frei Gamvik Genoa Geiranger Gjemnes Glomfjord Gravdal Grimstad Gudvangen Halden Halsa Hammerfest Harstad Haugesund Hellesylt Heroeya Hjelmeland Hoeyanger Holla Holmestrand Hommelvik Honningsvaag Horten Husnes Jelsa Jessheim Joerpeland Joessinghamn Kambo Karmoey Kirkenes Singapore Krageroe Kristiansand Kristiansund Kvinesdal Kyrksaeterora Kaarsto Larvik Leknes Lillesand Lyngdal Mandal Mehavn Mo I Rana Molde Mongstad Mosjoen Moss Muruvik Maaloey Namsos Narvik Nesset Odda Oelen Oersta Orkanger Porsgrunn Rafnes Randaberg Raubergvika Risoer Sandefjord Sandnes Sandnessjoen Sarpsborg Sauda Skien Skjervoey Slagen Slagentangen Smoela Soevik Sola Sorreisa Sortland Stavanger Stord Sture Sunndalsoera Dubai Surnadal Svelgen Svolvaer Tananger Tau Thamshamn Tingvoll Tjeldbergodden Toensberg Tofte Tomrefjord Tromsoe Trondheim Tustna Tvedestrand Tyssedal Tysvaer Ulsteinvik Vadsoe Vardoe Verdal Vik Volda Aagotnes Aaheim Aalesund Aalvik Aardal i Ryfylke Aardalstangen Gdansk Gdynia Kolobrzeg Police Swinoujscie Szczecin Arkangelsk Baltiysk De Kastri Kaliningrad Kandalaksha Kavkaz Kronshtadt Lomonosov Murmansk Nakhodka Novorossiysk Primorsk Sakhalin Sakhalin Severomorsk St. Petersburg Svetlyi Taman Temruk Temryuk Tuapse Vladivostok Vostochniy, Port Vostochnyi Vyborg Bohus Brofjorden Falkenberg Gavle Gothenburg Hallstavik Halmstad Helsingborg Hoganas Holmsund Hudiksvall Iggesund Kalmar Karlshamn Karlskrona Karlstad Koeping Landskrona Lidkoping Lilla Edet Luleaa Lysekil Malmoe Mariestad Marstrand Munkedal Norrkoeping Norrsundet Norrtalje Nynashamn Rotterdam Ornskoldsvik Oskarshamn Oxelosund Pitea Shanghai Simrishamn Skarhamn Skelleftehamn Skutskar Slite

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Introduction and equipment overview Panamax Cargo Hold Cleaning Kit complete solution for hold cleaning Chemical Applicator 150 large volume multi purpose applicator Long Reach Lance extendable applicator lance Tornado 3 medium sized cleaning jet Assembly and Set-up instructions Tornado 3 Cleaning Jet assembly Chemical Applicator 150 assembly Long reach lance assembly Nozzle selection Guide wire kit assembly

Chemicals recommendations Ordering information Step 1 Dry cleaning Step 2 Pre washing Step 3 Cleaning with chemicals Step 4 Rinsing of chemical solution Step 6 Rinsing of equipment

Component list Appendix 1 Espaol

Appendix 2 Polski

Appendix 3 Chinese

Appendix 4 Chemical product data sheets

Panamax Cargo Hold Cleaning Manual Rev00

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Transcript of Panamax Cargo Hold Cleaning Manual Rev00