O.M.S. High Tech CNC parts
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Transcript of O.M.S. High Tech CNC parts
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WE BELIEVE IN INNOVATION
Innovation: evolution of a well-defined and shared strategic context through knowledge, creativity, research, experimentation and action by change and improvement-oriented people.
The Ambition of this company is:
TALKING about INNOVATIONand
DOING INNOVATION(since we have innovated in the past and plan to innovate in the future).
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Done in one Process
Cp – CPk management using OMSQA
Strategic supplier partnership
Human resources
High tech production workflow
MES for handling production workflow
Improvement of economic efficiency
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Annual investment, FOCUSED IN INNOVATION AND NEW TECHNOLOGIES, of OMS are very important and in few past years OMS as done :
€ 785 K value 30% Global turnover
€ 580 K value 27% Global turnover
€ 420 K value 23% Global turnover
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Since 2000 OMS has been working to develop a workflow to reduce processing steps and interruptions, thus ensuring a smooth and fast manufacturing process and maximum precision. In a word?
Anyone can invest millions dollars in CNC machinery
But not every one has our CREATIVITY AND EXPERIENCE
to solve problems
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Is it possible to produce an item with extreme precision and criticality
WHITOUT HUMAN CHECKS ?
OMS does it
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OMS does it with:
Maximum constant precision: 20 critical measurements,
7 measurements at + - 0.01 tolerance CP at 1.33
About € 100.000 of machinery customization
High production rate
Real time self measurement and adjustment of parameters
Complete Process done at 0.004 mm precision
On-board measurement with linear optics
Customized high pressure water washing
Customized filtering and chip removal
How to standardize this strategic job? See next slide on MES system
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OMSQA was developed by Oms to manage CP and CPk. This software provides:
Real-time data collection Network infrastructure: 2 last generation hubs (1 giga) and 30 on-line links through direct wires Automatic data formatting for Minitab Automated, mistake-free integration with MinitabData available within 10 seconds as opposed to several minutesCustomized dashboard control of items after measurements
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OMSQA also provides :
Parameter querying at any time: Manufacturing time interval Batch Code Machine Operator
Three measuring machines and two trials for more than 30 measurements on an item to define production process
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Oms has adopted a TEAM-BASED ORGANIZATION, with project leaders both at management and operations level.
The General Manager Luca Saladino is responsible for innovation, supported by the founding managers of the company and by production managers, trained within the company for many years.
In Oms employees are RECRUITED AND TRAINED by the company owners
Operators are empowered within the company based on manufacturing strategies and quality.
A specific training program is associated to each skill, with specific learning and testing phases.
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Oms suppliers are accurately selected; a supply tracking system is in place and direct agreements are signed with major suppliers
Namely:
Machinery: : Oms deals directly with the headquarters of parentcompanies. Direct purchasing permits a careful and rich selection ofconfiguration options. Configuration options and the use of suchoptions are considered as an added value; this is the reason whyOms is considered as a partner tester by major manufacturers.Major suppliers include MAZAK, DMG MORI, CITIZEN andHEXAGON
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Tools: Oms has signed supply and partnership agreements since it designs tools manufactured by SANDVIK and NACHI. Products developed in partnership include cutters and quenching furnaces. This partnership will be further developed as part of the MES project: the most important improvement challenge in 2014-2015
Measuring tools: : Oms utilises HEXAGON tools, in close cooperation with Hexagon experts to improve performance and develop new products ( ex Tigo St ) and to ensure constantly updated calibration
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Supplier and supply assessment, validation, acceptanceComputerized order management Computerized production management with BOM Analysis, Laser marking, 6 Sigma Quality systemSynoptic moduleCp and CpkDOE (Design of Experiments ) to confirm manufacturing feasibility of an item based on specific characteristics and on a standard processComputerized delivery scheduling
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How can “Done in One Process” translate into a standard transferrable workflow ?
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M.E.S makes it possible to analytically codify manufacturing tasks and present them to the operator. Thanks to touch devices to show the task to be accomplished as well as to validate and read accomplished tasks, operators are interchangeable and manufacturing can be easily relocated.
M.E.S will make it possible to increase the detail level
to five times more than the existing level.
M.E.S will be developed in cooperation with Department of Management and Production Engineering DGEP of Politecnico di Torino Univeristy , and a software company
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Mazak Integrex i200-S GL , 9 axes , repeatability 0.002mmMazak Integrex 200 iv S GL , 9 axes, repeatability 0.002mm Mazak Integrex 200 iv-S , 9 axes, repeatability 0.002mmMazak Integrex 100 iv –S , 7 axes, repeatability 0.005mmMori Seiki NMV5000 , 5 axes , repeatability 0.002mm Mori Seiki NLX2500 Lathe, 6 axes, repeatability 0.005mmNr 4 Mitsubishi 5 axes hi speed milling centerNr 5 CNC lathes 4 axes work centerNr 4 CNC lathes 2 axes work centerMT Module for Mastercam X7Nr 2 Laser marker centerNr 2 Dea Tigo Three-dimensional measuring machine Dea global advantage measuring machine Tesa Visio Optical measuring machine Sunnen lapperMitutoyo profile projector ph-3500Altimeter Mestra 300 Trimos Sylvac , precision 0.0005mmSpecial machining and equipment department
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Handheld device are already used for all production tasks
Storage area of raw materials and unfinished parts
Knowledge of specific tools for specific item
Direct connection to Nocturne Software : through Healexsoftware to check inventories on a daily basis and plan restocking with no need for direct orders
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Why we do all that we have described above?
We like it and it is our passion
Just one Example ?
In FY 2013 an our customer obtained a cost reduction about $ 110,000 for the same supply of 2012 , with an agreement to increase quantity of specific item, we are focused to give all
support and effort to meet any needs of our Core Client
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Agilent Technologies
Faiveley Transport
Spea Equipment
Sorin Biomedica
Turin Politecnic
Brembo s.p.a.
Mecaer s.p.a.
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