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MT5000 MOWER TOTE MANUAL

TRU-TURF TRU-TURF MT5000 Series Manual

1. Machine Information Record

2. Safety Information

3. Warranty

4. Assembly

6. Operation

7. Toro Machine Components

9. Jake & John Deere Compinents

11. Baroness

13. Labels

14. Parts List

Contents

TRU-TURF MT5000 Series Manual1

Machine Information Record

Machine Information

Model. MT5000-1 (Toro) MT5000-2 (John Deere & Jake) MT5000-3 (Baroness)

Serial No.

Purchase Date No.

Congratulations on your investment in the MT5000 Tote for walk behind mowers. This tote has been designed to ensure your precision valuable mower is safely and gently transported from place to place with no disruption to cutting height settings. The springing arrangement ensures no mower fatigue occurs. It is ergonomically designed to suit most operators which makes this unique tote a pleasure to work with.

The following operation and maintenance manual has been prepared for use with the MT5000 Tote for walk behind mowers. It is intended as a guide and supplemental updates to the manual may take place at a future date.

This machine is engineered to be simple and easy to maintain. If you have any questions or concerns that this manual does not address, please feel free to contact your distributor at:

Distributor Information

Name:

Address:

Telephone:

Fax:

Email:

TRU-TURF TRU-TURF MT5000 Series Manual 2

Safety Information

Safety Information

Safety is of the utmost importance when operating turf equipment.

To ensure safe operation of the MT5000 Tote, please follow the safety guidelines.

• Always make a pre-operation inspection. If this procedure is not carried out damage to property or personnel may occur.

• Keep children, pets and inexperienced personnel away from the tote. This tote should only be operated by trained and skilled personnel - check with your supervisor if you are unsure.

• Maximum recommended towing speed is not to exceed 12 mph (20 kph). Subject to conditions.

• Recommended maximum tow hitch coupling height 300mm (12”). Minimum 250mm (10”).


One Year Warranty

Universal Conditions:

Tru-Turf Pty. Ltd. will either repair or replace any item

or part of a Tru-Turf Pty. Ltd. Golf Greens Roller that is

defective in workmanship or material for a period of

thirty six (36) months from the date of delivery of the

new product to the original end user. These items will be

repaired or replaced free of charge and freight free.

Products Protected By This Warranty:

This Warranty relates to the following products

manufactured by Tru-Turf Pty. Ltd. :-

GR11000C; RS48-11C; RS48-11D; R52-11T, R52-11TC and

R52-ELT Golf Greens Rollers.

TR66 Triplex roll ‘n’ spike mower attachment heads and

brackets; SR72 Sports ground roller.

MT5000-1, MT5000-2 and MT5000-3 Totes are covered for

a period of twelve (12) months.

Parts Warranted By Suppliers To Tru-Turf:

Specifi c component parts supplied to Tru-Turf Pty. Ltd. are

covered by that supplier’s Warranty. These parts include

Eaton Transmission, Honda Engines and Kohler Engines.

Only Tru-Turf Pty. Ltd. manufactured parts qualify for the

the Thirty Six month warranty.

Normal Wear and Tear:

Tru-Turf Pty. Ltd. will not repair or replace parts subject to

normal maintenance routines as specifi ed in the products

Operator’s Manual nor to parts subject to wear and tear

during the correct operation of the product. These parts

include, but are not limited to, oils, fi lters, tyres, shafts,

bearings, blades, spikers, slicers, brakes, belts, hoses, spark

plugs, drive chains, sprockets, drive rollers & smoothing

rollers.

Other Items Not Covered By This Warranty:

Tru-Turf Pty. Ltd. will not repair or replace free-of-charge

any item that has been damaged by accident, lack

of reasonable care and protection or lack of suitable

storage. We will not cover parts that have been altered

or modifi ed by anyone other than Tru-Turf Pty. Ltd. nor

will we cover used parts that are installed in place of

failed parts. We will not cover parts that have not been

installed correctly by the end user or its agents nor will

we cover parts that have not been maintained as per the

Operator’s Manual. Service calls and overtime-labour

rates will not be covered. We will not cover freight costs

related to the return of the faulty product to Tru-Turf

Pty. Ltd. or its agents. Tru-Turf Pty. Ltd. will not be liable

for any consequential loss or damage or costs caused

by or incidental to the failure of any new part supplied

with the original purchase or any new part supplied as a

replacement for any failed part.

Lodging Warranty Claims:

The fi nal purchaser of the new Tru-Turf Pty. Ltd.product

must lodge a Warranty Claim with Tru-Turf Pty. Ltd. or

its agents. The original purchaser must provide written

evidence detailing the product’s delivery date to that

purchaser and the reasons why the purchaser believes

that the product or its part is defective in the categories

of faulty material or workmanship. The purchaser is to

deliver the faulty product or part to Tru-Turf Pty. Ltd.

or its agents at the purchaser’s expense. Acceptance or

rejection of the Warranty Claim is entirely at the discretion

of Tru-Turf Pty. Ltd. or their Suppliers who warrant their

own part/s.

Visit www.truturf.com. Fill out the warranty form and return

it to [email protected]

No person or organisation has the authority to modify the

terms or conditions or limitations of this Warranty without

the written consent of Tru-Turf Pty. Ltd.


Initial Assembly

When you receive the carton, the Tote will be broken down into components ready for assembly. If you run into any problems during assembly, please feel free to call your local distributor or agent.

List of Components

Part No. Description Qty Packed

UPPER FRAME

MT101 Upper Frame Welded Assembly 1

MT104 Mower Tray Universal 1

MT130 Lh Mower Axle Retainer Assembly 1

MT131 Rh Mower Axle Retainer Assembly 1

R6017 Drawbar Catch Safety Pin 1

R8053 1/4 Unf Nyloc Nut 6

R8055 3/8 Unf Nyloc P-Type 6

R8071 3/8 X 2.1/4 Unf Bolt Zp 4

R8072 3/8 X 2.1/2 Unf Bolt Zp 2

R8081 10-24X16 Tek Screw Zp 1

R8100 Hex Bolt 1/2 X 3 Unf Zp 1

R8101 1/2 Unf Nyloc Nut Zp 1

R8137 1/4 X 3/4 Unf Bolt Zp 6

TORO, JAKE & JOHN DEERE

MT103 Upper Draw Bar 1

MT106 Rest Post Assembly - Toro 1

MT107 Post Rest Assembly - Jake & JD 1

MT148 Ratchet Clasp Assembly Complete 1

BARONESS

MT135 UPPER DRAW BAR ASSY BARONESS 1

MT160 CATCH ASSY BARONESS COMPLETE 1

Assembly

Part No. Description Qty Packed

PACKING LIST - BASE FRAME

MT102 Lower Draw Bar Assembly 1

MT114 Tow Hitch Pin - Drawbar 1

MT141 Adjustable Draw Bar Assembly 1

MT142 Bottom Main Frame Welded Assembly 1

R6039 Wheel - 4 Stud 2

R8055 3/8 Unf Nyloc P-Type 2

R8097 3/8 X 2.0 Unf Bolt Zp 2

R8099 1/2 X 2.3/4 Unf Bolt Zp 1


TOTE SERIAL NUMBER:

PACKED BY:

DATE:


Assembly Procedure

• Remove components from cardboard carton.

• In conjunction with drawings on pages 7, 8 and 9 assemble as follows: - Starting with Main Frame MT100.

• Slide the Drawbar MT102 into the locating section on the front centre of Main Frame MT100 at point (A), fasten with 1 - /” x 2 /” Bolt & Nyloc nut. Tighten Bolt. Fasten the two tires and wheels (R6039) onto the hubs and tighten nuts securely.

• Check tire air pressure 15psi (103kpa)

• Take upper locking bar (MT103 or MT135) slide it into receptacle on MT101 then place mower rest (MT107 Jake & John Deere or MT106 Toro) over the receptacle at point MT101 align all holes and fasten with a /” x 3” NF bolt and Nyloc nut, tighten.

• Ensure the rest has the sloping surface facing in the correct direction as per the images on pages 7, 8 and 9.

• Attach Mower Tray (MT104) to the outside of the top frame (MT101). Use 4 x /” x 2 /” NF Bolts and Nyloc nuts, tighten securely.

• Tighten All Bolts Securely.

• Select the axle retainer brackets (MT130 and MT131). Bolt them to the side of the tray (MT104), use the adjustable holes to correctly position the bracket to ensure the mower being used will fi t between the vertical down plates, a minimum end of axle clearance to the down plate is /” (20mm) is desirable.

• When mower is loaded drop safety pin inserted into plates (MT130 and MT131) respectively, this prevents the mower moving off the tote backwards when transporting.

• Attach Hydraulic Strut (MT113), ensure locking nut is tight against the frame and not the rod end, this is a pivot point.

• Slide Drawbar tongue (MT141) into end of drawbar (MT102) and attach with 2 x /” x 2” bolts and / Nyloc Nuts.

• Use clasp (MT143 Toro, John Deere & Jake or MT160 Baroness).

ENSURE ALL BOLTS ARE TIGHTENED & FITTINGS ARE CORRECTLY INSTALLED.

Assembly


Operation Procedure

Step 1: Connect Trailer to Prime Mover, leave connected at all times, when using.

Step 2: To Load Mower onto Tote, release Upper Frame Locking Catch; (MT115) raise the Upper Locking Frame (MT103 or MT135) to lower Mower Support Tray (MT104) to the ground. Raise the pins in MT130 & MT131, roll the mower onto the mower tray, ensuring that it is located between and under the axle retainer brackets (MT130 and MT131).

Step 3: Tilt mower handle forward until it rests on the handle support bracket; (MT107 John Deere & Jake, MT106 Toro or MT160 Baroness). Use the correct clasp MT143 (John Deere, Jake and Toro) or MT160 (Baroness) to hold mower handle. Ratchet the strap tight. Drop safety pins in MT130 and MT131 to prevent mower from escaping from the tray (MT104) in transit.

For John Deere mowers, drill two holes in bracket under the handle and attach brackets (MT144). Use this bracket to connect clasp (MT143) into.

For Baroness mower ensure ’U’ bracket under the handle to lock securely into catch (MT139). Drop pins fi tted to MT130 & MT131 behind the axle to prevent mower moving backwards off the tote in transit.

Step 4: Push down on upper frame at handle until it locks down on top of the Drawbar (MT102).

Step 5: Turn off the fuel tap. The mower is now ready to be transported to it’s next location.Step 6:Unloading the Mower is the reverse procedure to loading.

Step 7:Maximum recommended towing speed for MT5000 tote is not to exceed 12 mph (20kph)

Step 8:Allow a few seconds for the mower to be lowered to the ground after releasing the catch (MT115). The mower is lowered through strut MT113.

Operation


MT5000-1 Toro (Full Assembly)


MT5000-1 Toro (Top Assembly)


MT5000-2 Jake & John Deere (Full Assembly)


MT5000-2 Jake & John Deere (Top Assembly)


MT5000-3 Baroness


Labels

MT183

MT184 MT185

MT187 MT188

MT189


Parts List

Part No. Description QTYBASE FRAMEMT034-05 Spring Leaf Upper 2

MT036-05 Spring Leaf Slipper 2

MT102 Lower Draw Bar Assy 1

MT105 Adjustable Draw Bar 1

MT113 Strut Assy - Drawbar 1

MT114 Tow Hitch Pin - Drawbar 1

MT115 Catch - Drawbar Lock 1

MT142 Bottom Main Frame 1

MT184 Sticker - Mt5000 2

MT185 Sticker - Tru-Turf 2

MT187 Sticker - Serial 1

MT189 Sticker - Patent 1

MT192-05 Swing Arm Rh 1

MT193-05 Swing Arm Lh 1

MT196-05 Pivot Bracket 4

MT197-05 Wear Pad - Leaf Spring 2

R5049 Spring Catch 1

R6039 Wheel 4 Stud 2

R8038 M10 X 40 Bolt Zp 2

R8048 3/8 X 3/4 Washer Zp 5

R8055 3/8 Unf Nyloc Nut P-Type 11

R8072 3/8 X 2.1/2 Unf Bolt Zp 4

R8088 M10 Nut Zp 2

R8097 3/8 X 2.0 Unf Bolt Zp 2

R8099 1/2 X 2.3/4 Unf Bolt Zp 1


R8167 M12 X 24X1.6 Washer 4

R8190 Hex Bolt 3/8 X 2-3/4 Unf 1

R8089 Hex Set Screw 1/2 X 1 1/2 Unf 4

R9037 Wheel Hub Complete 2

Part No. Description QTYUPPER FRAME - BARONESSE7033 End Cap Plastic - 40X40 Shs 1

MT101 Upper Frame Welded Assy 1

MT104 Mower Tray Universal Assy 1

MT130 Lh Mower Axle Retainer Assy 1

MT131 Rh Mower Axle Retainer Assy 1

MT135 Upper Draw Bar Assy Baroness 1

MT160 Catch Assy Baroness Complete 1

MT183 Sticker - Tru Turf Equipment 1

MT188 Sticker - Before Towing 1

R6017 Drawbar Catch Safety Pin Assy 1

R8053 1/4 Unf Nyloc Nut 4

R8055 3/8 Unf Nyloc Nut P-Type 5

R8071 3/8 X 2.1/4 Unf Bolt Zp 4

R8072 3/8 X 2.1/2 Unf Bolt Zp 1

R8081 10-24X16 Tek Screw Zp 1

R8100 Hex Bolt 1/2 X 3 Unf Zp R8100 1


R8137 1/4 X 3/4 Unf Bolt Zp 4


Parts List

Part No. Description QTYUPPER FRAME - JAKE & JOHN DEEREE7033 END CAP PLASTIC - 40x40 SHS 3

MT101 UPPER FRAME WELDED ASSY 1

MT103 UPPER DRAW BAR WELDED ASSY TORO JAKE & JD 1

MT104 MOWER TRAY UNIVERSAL ASSY 1

MT107 POST REST ASSY - JAKE & JD 1

MT130 LH MOWER AXLE RETAINER ASSY 1

MT131 RH MOWER AXLE RETAINER ASSY 1

MT144 BRACKET STRAP WELDED ASSY JAKE-JD 1

MT148 RATCHET CLASP ASSY COMPLETE 1

MT183 STICKER - TRU TURF EQUIPMENT 1

MT188 STICKER - BEFORE TOWING 1

R6017 DRAWBAR CATCH SAFETY PIN ASSY 1

R8053 1/4 UNF NYLOC NUT 6

R8055 3/8 UNF NYLOC NUT P-TYPE 4

R8071 3/8 x 2.1/4 UNF BOLT ZP 4

R8081 10-24x16 TEK SCREW ZP 1

R8100 HEX BOLT 1/2 x 3 UNF ZP R8100 1

R8101 1/2 UNF NYLOC NUT ZP 1

R8137 1/4 x 3/4 UNF BOLT ZP 6

Part No. Description QTYUPPER FRAME - TOROE7033 END CAP PLASTIC - 40x40 SHS 3

MT101 UPPER FRAME WELDED ASSY 1

MT103 UPPER DRAW BAR WELDED ASSY 1

MT104 MOWER TRAY UNIVERSAL ASSY 1

MT106 REST POST ASSY - TORO 1

MT130 LH MOWER AXLE RETAINER ASSY 1

MT131 RH MOWER AXLE RETAINER ASSY 1

MT148 RATCHET CLASP ASSY COMPLETE 1

MT183 STICKER - TRU TURF EQUIPMENT 1

MT188 STICKER - BEFORE TOWING 1

R6017 DRAWBAR CATCH SAFETY PIN & CHAIN 1

R8053 1/4 UNF NYLOC NUT 6

R8055 3/8 UNF NYLOC NUT P-TYPE 4

R8071 3/8 x 2.1/4 UNF BOLT ZP 4

R8081 10-24x16 TEK SCREW ZP 1

R8100 HEX BOLT 1/2 x 3 UNF ZP R8100 1

R8101 1/2 UNF NYLOC NUT ZP 1

R8137 1/4 x 3/4 UNF BOLT ZP 6

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