MRI Chiller Installation Guidelines - Dimplex Thermal Solutions · 2018-09-27 · refer to chiller...

Form R‐M005.2 Rev. 1: Rev. Date 7/1/2016 Author/Revs: KB, AS, KH

MRIChillerInstallationGuidelines*These Items are the responsibility of the installing contractor to complete prior to the startup of the MRI Chiller.*

**Please refer to DTS chiller manual for further info. Contact DTS at 800‐968‐5665 for questions or concerns with these items** SettingandRigging:

Chiller Weights:

Arrangements:

REFER TO CHILLER CUTSHEETS OR DRAWINGS THAT ARE INCLUDED IN THIS PACKET FOR THESE SPECS. ENSURE YOU MATCH YOUR CHILLER MODEL TO THE DRAWING YOU ARE LOOKING AT BEFORE SIZING CRANES, PADS, CURBS, ETC.

Unit and accessories will arrive on a flat‐bed truck. The freight carrier does not provide unloading service. Include any necessary rigging fees in your installation bid.

Ground Level Setting:

Place unit on a concrete pad. Standard dimensions: 5’W x 12’L x min 4” depth. *Ensure you size your pad based on the chiller you are receiving* Pad must be poured with less than ½” slope per 10’ or be shimmed to level. Ensure placement is minimum 5 feet (6 feet recommended) from walls and minimum 8 feet overhead clearance. Secure unit to pad with 1/2” bolts at all 8 feet.

Roof Level Setting: Always follow all local ordinances and codes for roof installations. If OSHPD certification is required in your area, please ensure you are installing an OSHPD certified chiller. Chillers are capable of pumping 65 feet vertical distance to MRI SEP cabinet. Please reach out to DTS prior to installation if your site planning

exceeds this limit. For rooftop installs where the unit is above patient rooms or staff areas, DTS recommends the use of Isolation springs that are placed between

the chiller and roof curb to eliminate vibration. DTS does not provide roof curbs, installation contractor must include these if needed.


Plumbing: Provide fluid piping – Please refer to document MED‐WI‐010 for further instruction Copper is recommended with flex connectors and isolation ball valves at the chiller inlet and outlet connections. Chiller inlet and outlet ports are referenced on the cutsheet of the applicable chiller you are installing. Refer to these documents as needed. 45, 60, 63, 70, and 106kW chillers can support a maximum total of 500 equivalent feet of piping. (supply pipe ft. + return pipe ft. + total fittings ft.) If your run

exceeds this, please reach out to DTS for information and recommendations. If your chiller is not one of the mentioned, please reach out to DTS. Each chiller is supplied with a filter flow meter kit to be installed indoors on the supply line from the chiller to the SEP. Refer to the Filter Flow Meter

Kit manual for information. ProcessFluid:

Fill chiller and pipes with glycol mixture – Please refer to document MED‐WI‐011 for further instruction Glycol can be purchased from DTS, or sourced by the group installing the chiller. DTS recommends a 50% mix of inhibited propylene glycol to water. Installation contractor must provide distilled or DI water to mix with glycol (if not using pre‐mixed glycol). 45‐65+ gallons will be needed. TAP WATER IS NOT APPROVED TO MIX WITH GLYCOL. The naturally occurring minerals and sediments in tap water will cause the fluid to fall outside the

water purity specification required by MRI equipment. Dilute the glycol to a 50/50 glycol‐water mixture with the water provided. Fill the system with the mixture

o Fill the chiller reservoir first. The capacity of the reservoir by model can be found in the cutsheet for the chiller you are installing. This can be filled through the sight glass or the fill cap on top of the chiller reservoir.

o 1 gallon per 6’ of 2” piping will be required to fill the plumbing lines. o You cannot fill the chiller through the pipes. There are anti‐backflow solenoids that prevent that. It must be filled direct into the chiller.

Electrical:

Provide electrical supply to chiller – Please refer to document MED‐WI‐012 for further instruction Refer to the data tag on the chiller for electrical information. Refer to the above referenced document for further power requirements Connect power drop, turn chiller disconnect to “ON” and check for proper phasing. Correct phasing if needed. Leave on until chiller startup. A Carel remote display panel with 150’ connector cord is included with each shipment. These pieces are located within the electrical enclosure of the

chiller. If the distance of the chiller from where the remote display panel will be installed exceeds 150’, you must purchase the Long Distance Remote Kit. This

will increase the acceptable distance from 150’ up to 400’.


SEP

NOTE: If you are utilizing the 10‐40GPM city water bypass panel, it will take the place of the DTS Filter kit, as you do not need both.

DEPT. MANAGER: K. HASTINGS INITIAL ISSUE DATE: 7/1/2016

SUBJECT: W Series Installation Guidelines ‐ Plumbing

NUMBER: MED‐WI‐010

REV ISSUE DATE: 1/9/2017 REV: 02 PAGE 1 OF 6

Purpose: Define process of W Series chiller plumbing connections and installations

Scope: Applicable to all field personnel participating in installation of defined equipment.

Related Documents:

F‐M001, MED‐WI‐011

Affected Equipment:

WVO3000 WO5000 (12kW) WO7500 (17kW/21kW) WO2‐7500 (37kW) WO2‐2‐5000 (60/63kW) WO2‐2‐7500 (70kW) WO2‐10000 (45kW) WO2‐2‐10000 (75kW) WO3‐2‐10000(106kW)

Process:

1. Verify chiller model via datatag located on chiller E‐Box and that the model aligns as a piece of Affected Equipment within this document.

2. Utilize this document and chiller manual provided to determine that site pipe run is acceptable by DTS requirements. If the provided document does not provide adequate verification, call Dimplex Thermal Solutions’ Medical Service team at 800‐968‐5665 x710.

3. Refer to recommended piping layout on page 5 of this document. 4. Follow plumbing related guidelines listed in Chiller Installation Responsibility Checklist

(F‐M001). 5. Complete plumbing connections 6. Leak check piping installation. Ensure chiller is isolated from site piping before putting

plumbing under any pressure. 7. Flush piping to remove any installation debris 8. Back fill chiller lines with glycol mixture (process for this defined in MED‐WI‐011) if

applicable. 9. Wait for chiller startup to be completed to verify no plumbing issues exist




REV ISSUE DATE: 1/9/2017 REV: 02 PAGE 2 OF 6 Plumbing Recommendations:

1. Copper piping is recommended for fluid lines in and out of chiller. Do not utilize carbon steel, black pipe, or PVC. If you need clarification on type of piping you are using, contact DTS at 800‐968‐5665.

2. These recommendations are for “open to atmosphere” fluid systems. These chillers are NOT pressurized. Do NOT install bladder tanks, expansion tanks, shot feeders, pressure sensors, booster pumps, automatic water makeup systems, or any other supplemental equipment on the plumbing of these chiller without express instruction from Dimplex Thermal Solutions.

3. IF YOUR PLUMBING INSTALLATION DEVIATES FROM ANY OF THESE PARAMETERS, CONTACT DTS AT 800‐968‐5665 X710 FOR RECOMMENDATIONS.

4. FOR CHILLERS WITH 1.25” LINE SIZE: a. Models: WO5000 b.

Fitting Equivalent feet per fitting

1.25” 90º Standard Elbow 3.3ft

1.25” 90º Street Elbow 5.6ft



1.25” Globe Valve 38ft

1.25” Gate Valve 1.5ft

1.25” Angle Valve 15ft





5. FOR CHILLERS WITH 1.5” LINE SIZE: a. Standard Fitting Losses in Equivalent Feet of Pipe:




1.5” 45º Standard Elbow 2.1ft.

1.5” 45º Street Elbow 3.4ft.

1.5” Globe Valve 43.0ft.

1.5” Gate Valve 1.8ft.

1.5” Angle Valve 18.0ft.

6. FOR CHILLERS WITH 2” LINE SIZE: a. The Heat Exchanger can pump fluid vertically up to 75 feet (usually 6 stories). b. Standard Fitting Losses in Equivalent Feet of Pipe:


2” 90º Standard Elbow 5.0ft

2” 90º Street Elbow 8.2ft

2” 45º Standard Elbow 2.6ft.

2” 45º Street Elbow 4.5ft.

2” Globe Valve 55.0ft.

2” Gate Valve 2.3ft.

2” Angle Valve 24.0ft.

7. For chillers located more than 75’ above the chiller, a booster pump is recommended.

Consult factory for details.





8. FOR CHILLERS WITH ANY LINE SIZE NOT DEFINED IN THIS DOCUMENT a. If you have a chiller with a different line size then defined in this document, please

call DTS at 800‐968‐5665 x710 for clarification b. Please note that the chillers listed in this document are for builds that are open to

the atmosphere. These guidelines do NOT apply to pressurized chiller

SUBJECT: W Series Installation Guidelines ‐Plumbing




Revision History





Version Revision Date Description of Change Changes Made By (Name & Title):001 7/1/2016 Creation of document Kyle Hastings, Medical Service Manager002 1/9/2017 Edit Process step 6, general grammar updates Kyle Hastings, Medical Service Manager


SUBJECT: W Series Installation Guidelines – Process Fluid



Purpose: Define process of W Series chiller process fluid installation and fill.


Related Documents:

F‐M001, MED‐WI‐010

Affected Equipment:


Process: 1. Complete rigging and setting of chiller at end user location. 2. Ensure site plumbing has been flushed clean and has no residual installation debris. DO NOT

FLUSH PLUMBING THROUGH CHILLER OR PROCESS EQUIPMENT AS DAMAGE MAY RESULT. 3. Utilize this document and chiller manual to determine volume of fluid mixture needed for

system. 4. If needed, source glycol and water for mixture. 5. Add correct fluid mixture to chiller reservoir.

i. Remove air filters from chiller. ii. Remove vent cap or stainless steel plate that is on top of the reservoir. iii. Pump directly into the tank until the appropriate mixture is reached and the fluid

level sight glass on the chiller is at the MAX level. iv. Reinstall reservoir cap once system is full and free of air. v. Reinstall chiller air filters.

6. If plumbing system has fill ports or other ways to backfill the piping, add the same concentration of fluid mixture used in the reservoir to fill the pipe lines.

7. Wait for startup of chiller to verify correct concentration and fluid level is achieved with system fully operational.





8. Make any corrections necessary.

Process Fluid Recommendations:

1. Reservoir Capacity by model:

Chiller Model Reservoir Capacity (US Gallons)

WVO3000 10

WO5000 50

WO7500 50

WO2‐7500 70

WO2‐10000 100

WO2‐2‐5000 100

WO2‐2‐7500 100

WO2‐2‐10000 100

WO3‐2‐10000 100

2. The above table references volume needed for the chiller reservoir only. Plumbing volume will

need to be calculated separately and added to the chiller reservoir volume to determine total fluid needed. See below table.

Volume of Water/GlycolMixes for Field Piping

Line Size US Gallons per foot US Gallons per ten feet

1.25” 0.078 0.7

1.5” 0.11 1.1

2” 0.17 1.7

2.5” 0.25 2.5





3. When installing a chiller outdoors, the water to glycol mix must be 50% (freeze point of ‐35F°). If the chiller is indoors, the water to glycol mix must be 30% glycol to 70% water (freeze point of 8F°)

4. When utilizing 100% glycol concentration, the fluid must be diluted to the correct concentration mixture. This must be accomplished with a demineralized water. i.e. distilled water, Deionized water, reverse osmosis water, etc. TAP WATER MAY NOT BE USED TO MIX WITH THE GLYCOL.

5. The water and glycol defined in Item 3 can be premixed prior to filling the system, or can be added separately to the reservoir and self‐mix when the fluid circulates through the system.

6. After the system has been filled, test the mixture with a refractometer or hydrometer to ensure correct concentration level.

7. DTS recommends that the chillers be filled with an industrial inhibited propylene glycol. If this cannot be sourced in your local area, reach out to DTS’ Parts Department for information on sourcing.

8. You cannot backfill the chiller reservoir through the piping. The system utilizes check valves or anti‐backflow solenoids to prevent this. The pipes and chiller reservoir need to be filled separately.

9. Note what brand, type, concentration of glycol was used to fill the system, and date of system filling on the inside of the electrical panel door with permanent marker. This will ensure that the correct type of glycol is used going forward when the system requires refilling.





Revision History Version Revision Date Description of Change Changes Made By (Name & Title):001 7/1/2016 Creation of document Kyle Hastings, Medical Service Manager002 1/9/2017 Edit to Recommendations Step 9 Kyle Hastings, Medical Service Manager


SUBJECT: W Series Installation Guidelines ‐ Electrical



Purpose: Define process of W Series chiller power and wiring installation/connections.


Related Documents:

F‐M001

Affected Equipment:


Process: 1. Always exercise safety measures when working with high voltage systems. Wear

appropriate PPE and follow all safety steps when working with the chiller system. 2. Review all state and local electrical codes prior to making any electrical installations. These

codes will supersede direction in this document. If any standards or codes in your geographical area conflict with directions from this document, reach out to Dimplex Thermal Solutions for support.

3. Review electrical schematics in this document and the manual that comes with the chiller unit.

4. Size breaker or disconnect appropriately. See chiller name plate for additional info. 5. Land main power on chiller. 6. Verify phasing is correct. This can be checked at the phase monitor that is mounted in the

chiller electrical panel 7. Run ¾” conduit with pull string from chiller down to MRI Suite or MR mechanical room for

the remote display cable 8. Pull remote display cable through conduit. Standard cable is a 150’ phone‐like cable. 9. Connect and mount Carel remote display on wall per manufacturer instructions


SUBJECT: W Series Installation Guidelines ‐ Electrical



10. Once chiller installation is complete, turn chiller disconnect “ON” to allow crankcase heaters

to run for a minimum of 8 hours prior to startup. See form F‐M001 for additional details. Electrical Recommendations:

460/3/60

Max Chiller Disconnect Fuse

MAX FLA

Max Overcurrent Protection

Minimum Circuit Ampacity

WVO3000

20A

16A 25A 20A

WO5000

25A

22A 35A 25A

WO7500

30A

26A 50A 30A

WO2‐7500

60A

48A 70A 50A

WO2‐10000

70A

54A 90A 70A

WO2‐2‐5000

80A

61A 80A 70A

WO2‐2‐7500

100A

85A 110A 100A

WO2‐2‐10000

125A

100A 125A 110A

WO3‐2‐10000

175A

148A 225A 163A

For 230v chillers, double all amperage data for applicable model. For 208v, consult factory. If you need a chiller to run in anything other than above mentioned voltages, phasing, or Hz,

consult factory. If distance from chiller to where the remote display will be mounted is greater than 150’, a Long

Distance Remote Kit is required. Call DTS for information. DO NOT SPLICE THE REMOTE DISPLAY CABLE TO INCREASE LENGTH. This will not work and can

cause a cable short that will affect the operation of the chiller. The system is disabled in the control parameters. When turning the electrical disconnect on,

the system will not begin circulating. It will provide power to the system heaters only until a startup technician enables the system operation.

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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FAN 1

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CONDENSER

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COMPRESSOR

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CONDENSER

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SEE PIPING PRINT FOR PORT DETAILS

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KALAMAZOO, MI. PH (800) 968-5665 WWW.DIMPLEXTHERMAL.COM

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THIS PRINT CONTAINS INFORMATION PROPRIETARY TO DIMPLEX THERMAL SOLUTIONS AND MAY NOT BE DUPLICATED, REPRODUCED, OR SHARED IN ANY WAY WITHOUT THE EXPRESSED WRITTEN CONSENT OF DIMPLEX THERMAL SOLUTIONS. CONFIDENTIAL AND PROPRIETARY

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MAB

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MAB

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8/6/10

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445918

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LKV-HWO 7,500/10,000 PR

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LAYOUT

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11-2-15

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ADDED REF TO DWG 102427

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JMK <A>

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7/16" X 3/8" SLOT (4 PLACES)

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VARIABLE

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ELECTRICAL ENCLOSURE

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BAFFLE

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FLOAT SWITCH (OPTIONAL)

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DRAIN

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MAINTAIN WATER/

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GLYCOL MIXTURE AT

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-NOTICE-

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MANUAL FILL

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GLYCOL AND NO LESS

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THAN 30% GLYCOL

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NO MORE THAN 50%

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BRAZE

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PLATE

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BRAZE

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PLATE

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BRAZE

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PLATE

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FLUID INLET TO CHILLER

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FLUID OUTLET FROM CHILLER

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FLUID OUTLET PRESSURE

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LAYOUT AVAILABLE WITHOUT THE FAN BAFFLE IS DRAWING NUMBER: 102427

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Dimplex

KOOLANTKOOLERS

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NO. DESCRIPTION PART# QTY TYPE HWO7500-PR-NF-L-M PLUMBING 460/3/60 701912 ASSY 010 TPH4T6KS HORIZONTAL PUMP- 2 HP SS 1785036 1 PC 020 K105*40B BRAZED PLATE H/E 7.5 TON 2200507 1 PC 030 VALVE BACK PRESS 1-1/4" 35-100 PSI 4189076 1 PC 040 1 1/2 HOSE ASSY NON FERROUS 607036 3 ASSY 1 HOSEBARB 1-1/2 MPT X 1-1/2 HOSE BRS 7512901 2 PC 1 60200 HOSE CLAMP 1-1/4 - 2-1/8 7797411 2 PC 1 HOSE 1-1/2 RED WINGFOOT 250 PSI 4410004 3 FT 050 1/2 SENSOR ASSEMBLY FOR CAREL 611318 1 ASSY 1 MP0617671 10K THERMISTOR 10' CAREL 4801215 1 PC 1 COMPRESSION FITTING 1/2 NPT X 3/16 7504920 1 PC 060 1/2" BP INSLTN FOR K105*40B 2200507 457209 1 ASSY 1 1/2" BP INSULATION FOR K105 FRONT 457209-1 1 PC 1 1/2" BP INSULATION FOR 2200507 MDDL 457209-2 1 PC 1 BP INSULATION FOR K105 BACK 441224-3 1 PC 070 KK 1-1/2" SIGHT GLASS NF KV 7400019 1 ASSY 1 PIPE 1-1/2 PVC CLEAR 7412801 2 FT 1 TEE 1-1/2 X 1-1/2 X 1-1/2 FPT BRS 7512100 1 PC 1 ADAPTER 1-1/2 MPT X 1-1/2 SLIP PVC 7412704 1 PC 1 HOSEBARB 1-1/2MPT X 1-1/2 HS 304SS 7212902 1 PC 1 PLUG 1-1/2 MPT BRS 7512902 1 PC 1 CAP 1-1/2 PVC40 7412909 1 PC 1 HOSE 1-1/2 RED WINGFOOT 250 PSI 4410004 1.5 FT 1 60200 HOSE CLAMP 1-1/4 - 2-1/8 7797411 2 PC 080 HOSEBARB 1-1/2 MPT X 1-1/2 HOSE BRS 7512901 1 PC 090 HOSE CLAMP T-BOLT 1-1/2 7797428 2 PC 100 HOSE 1-1/2 150 PSI/29 SUCTION 4410013 3 FT 110 L-21N/15A/1/B/1.6 FLOAT SWITCH 3896118 1 PC 120 KK 1 1/2 TANK RETURN 9.75 TANK DEPT 425721 1 ASSY 1 PIPE 1-1/2 PVC SCH40 7412800 0.5 FT 1 ELBOW 45 1-1/2 S X S PVC 7408113 1 PC 1 ADAPTER 1-1/2 TANK X 1-1/2 FPT PVC 7412920 1 PC 130 F61LB-1C SWITCH FLOW 3653015 1 PC 140 1 1/4 HOSE ASSY NON FERROUS 607711 1 ASSY 1 HOSEBARB 1-1/4 MPT X 1-1/4 HOSE BRS 7510910 2 PC 1 60175 HOSE CLAMP 1 - 1-3/4 SS 7797409 2 PC 1 HOSE 1-1/4 RED WINGFOOT 250 PSI 4410003 3 FT 150 8210G056 VALVE SOL. 1-1/2 24VAC 4804232 1 PC 160 600LF VALVE CHECK FLD 1-1/2 BRONZE 4153151 1 PC 170 777SILF-1 1/2 Y-STRAINER FILT BRONZ 4353014 1 PC 180 GAUGE PIPING CBM 0-100 PSI/0-7 BAR 4243100 1 PC 190 1/4 HOSE ASSY NF 1/8NPTM X 1/4NPTF 611583 1 ASSY 1 HOSEBARB 1/8 MPT X 1/4 HOSE BRS 7501901 1 PC 1 HOSE 1/4 ID GOODYEAR RED WINGFOOT 4400013 3 FT 1 6202052 HOSE CLAMP 7/32 - 5/8 SS 7797410 2 PC 1 HOSEBARB 1/4 X 1/4 FPT BF22 (BRASS) 7502912 1 PC 200 FWC 1/2" PRESS RELIEF VALVE ADJUST 4180101 1 PC 210 1/2 HOSE ASSY NF 606715 1 ASSY 1 A-4780 CONNECTOR 1/2 FL X 1/2 MPT 7640400 2 PC 1 HOSEBARB 1/2 FFL X 1/2 HOSE BRS 7504915 2 PC 1 H20108 HOSE 1/2 NEOPRENE 250 PSI 4400105 3 FT

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DRAWING DETAIL

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MAR

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MAR

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1

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1

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08/09/11

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701912

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WO7500-PR-NF-L-M-407C 460/3/60

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PIPING

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4/22/15

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MADE FROM 451205

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JMN<A>

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NOTE:

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ALL INTERCONNECTING PLUMBING TO BE RUN IN NON-FERROUS MATERIAL. OTHERWISE CONTACT ENGINEERING. BOM COMPONENTS EXCLUDED.

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070

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DRAIN

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1-1/2"

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PUMP

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ACTUAL PORT CONFIGURATION FOR CONSTRUCTION ONLY

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1- " NPT12" NPT

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TEMPERATURE SENSOR

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209 NTC

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050

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030

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140

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50 GAL. RESERVOIR

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TO REFRIGERATION

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BRAZED PLATE HEAT EXCHANGER

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1-1/2"

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LOW-LEVEL FLOAT SWITCH

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226 FS

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110

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207 FLS

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130

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170

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P

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180

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190

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P

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ANTI-BACKFLOW SOLENOID VALVE

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257 SOL

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ANTI-BACKFLOW CHECK VALVE

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160

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150

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060

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REDUCE TO 1" PIPE AT FLOW SWITCH FOR LOW FLOW CONDITIONS.

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210

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200

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*

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A

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100

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1-1/2"

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Dimplex

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5/8"

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CONDENSER

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SUB COOLER

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7/8"

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130

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090

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010

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030

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TO PIPING

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NO. DESCRIPTION PART# QTY TYPE HWO7500-PR-NF-L-M REFRIG 460/3/60 701913 ASSY 010 COMPRESSOR 7.5 TON 460/3/60 R-407C 612003 1 ASSY 1 C-SCN603H8K COMP 7.5 460/3/60 407C 1450077 1 PC 1 CRANKCASE HEATER 70 W 460 V 7.25 1298032 1 PC 020 VAF-8 VIBRATION ELIMINATOR 7/8 2980008 1 PC 030 SWITCH HIGH PRESSURE 450 MANUAL 3640017 1 PC 040 VALVE ANGLE REFRIG 7/8 3980003 1 PC 050 FAN ASSEMBLY 18"-5/8 1PH OUTDOOR 608586 2 ASSY 1 048A170F1H MOTOR 1/2 HP 1PH5/8 KEY 4051311 1 PC 1 61142601 FAN BLADE 18 5/8 KEY 4500035 1 PC 1 FAN GUARD MOUNT 18 DWG #101515 4507018 1 PC 1 FAN GUARD FULL 18 DWG #101516 4507019 1 PC 1 VENTURI 18" GALVANIZED DWG #201678 4504182 1 PC 1 CAP 5/8 DIA X 1-1/2 VINYL 4021315 1 BX 1 SILICONE SEALANT CLEAR 4508976 0.1 PC 1 BL50 LOCKNUT 1/2 TIGER GRIP STEEL 3800600 2 PC 1 CG-5050S CORD STRAIN RELIEF 3800471 2 PC 1 WIRE 14/3 SEOOW 600V BLACK 3807095 5 FT 060 COIL 7.5-10TON 42 X 41.5 W/ E-COAT 1413040 1 PC 070 FUSE TUBE COPPER/SOLDER 7399201 1 PC 080 VALVE ANGLE REFRIG 5/8 3980002 1 PC 090 C-165S FILTER DRIER 5/8" 2730006 1 PC 100 E10S250 VALVE SOLENOID 5/8" 2710006 1 PC 110 MKC-2E 24VAC 50-60 HZ COIL ASSEMBLY 608319 2 ASSY 1 MKC-2E SOLENOID COIL 24V AC 50/60HZ 2710113 1 PC 1 12205 CONNECTOR: DIN 43650 18MM W/ 4807100 1 PC 120 SA-15S SIGHT GLASS 5/8 ODF 2720004 1 PC 130 SNE-8-C VALVE EXPANSION R407C 2760005 1 PC 140 VAF-9 VIBRATION ELIMINATOR 1-1/8 2980009 1 PC 150 LOW PRESSURE SWITCH 10/20 3640006 1 PC 160 ADRHE-6-0/80 VALVE BYPASS 7/8 ODF 2740004 1 PC 170 E19S270 SOLENOID VALVE 7/8" 2710001 1 PC 180 P266SNR-1C TRANSDUCER 3646036 1 PC

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251 SOL

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LIQUID LINE SOLENOID VALVE

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LIQUID LINE SIGHT GLASS

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THERMOSTATIC EXPANSION VALVE

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LIQUID LINE FILTER-DRIER

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CONDENSER OUTLET VALVE

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FUSE TUBE

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CONDENSER INLET VALVE

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COMPRESSOR

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SUCTION LINE VIBRATION ELIMINATOR

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223PS HIGH PRESSURE SWITCH

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COMPRESSOR SUCTION SCHRADER PORT

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DISCHARGE LINE VIBRATION ELIMINATOR

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020

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070

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7/8"

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252 SOL

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HOT GAS REGULATOR

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HOT GAS REGULATOR SOLENOID VALVE

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7/8"

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160

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110

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170

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150

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224PS LOW PRESSURE SWITCH

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108PT VARIABLE SPEED

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254PS FAN CYCLING

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180

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DRAWING NO.

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DESIGN BY:

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DATE:

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OF

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DRAWING DETAIL

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JMN

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JMN

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2

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2

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4/22/15

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701913

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WO7500-PR-NF-L-M-407C 460/3/60

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REFRIGERATION

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4/22/15

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MADE FROM 454704

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JMN<A>

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A

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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NO. DESCRIPTION PART# QTY TYPE DESCRIPTION PART# QTY TYPE WO7500-PR-NF-L-M-407C 460/3/60 800718 ASSY 010 HWO7500-PR-NF-L-M PLUMBING 460/3/60 701912 1 ASSY 020 HWO7500-PR-NF-L-M REFRIG 460/3/60 701913 1 ASSY 200 7-1/2-15 TON LOWER COIL SUPPORT 436292 1 PC 210 KV7500-10000 DOOR BRUSHED SS 433395 1 PC 220 KV 3 - 5 AND 7 1/2 TON SS DOOR STOP 307115 1 PC 230 KV 7.5/10 TON UPPER COIL SUPPORT 437440 1 PC 240 LKV7500-WT LID 422168 1 PC 250 KV7500-10000 BASEPLATE SHTMTL SS 441671 1 PC 260 HWO7500-10 TANK 1-1/2 SUCTION LEVEL 440635 1 PC 270 KV7500-10 TANK LID 1-1/2 RETURN 432853 1 PC 280 KV 7500-10 TON SS DOOR RAILS 306450 1 ASSY 290 7500-10 TON COIL SIDE SUPPORTS 436293 1 PC 300 7500-10000 REAR LID SUPPORT 436296 1 PC 310 HAV STAINLESS FEET 201923 4 PC 320 M BRACKET S.S. 437442 1 PC 330 SIGHT GLASS BRACE 307112 1 PC 340 KV 7500-10000 TON AIR BAFFLE 423375 1 ASSY 350 BRAZEPLATE BRACKET FOR 2200507 202366 1 ASSY 360 HWO7500-10 SS SIDES 451224 1 ASSY 010 HWO7500-PR-NF-L-M ELECT 460/3/60 701914 1 PC 010 REFRIGERANT R407C 115LB CYLINDER 2990030 18 LB 020 CAREL LOGIC PROGRAM #0905214a 905214 1 PC 030 FILTER 21-3/4 X 57 4300123 2 PC

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DRAWING NO.

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DESIGN BY:

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DATE:

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PAGE

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OF

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APPROVED BY

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DRAWING DETAIL

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JMK

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JMK

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1

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1

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04/16/2015

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WO7500-PR-NF-L-M-407C

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TABLE OF CONTENTS

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800718

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TAGGING INSTRUCTIONS TAGGING INSTRUCTIONS A) MANUALS MUST SHIP WITH MACHINE OR MACHINE DOES NOT SHIP. B) PLACE ADDITIONAL TAGS INSIDE THE MACHINE. C) PLACE ADDITIONAL TAGS INSIDE THE ELECTRICAL ENCLOSURE MOUNTED ON TAG RAILS WHICH ARE RIVETED TO THE PANEL. ADD NOTE TO ELECTRICAL PRINTS. D) TAGS OUTSIDE AND OUTSIDE THE ELECTRICAL ENCLOSURE NEED TO BE RIVETED. E) TAGS INSIDE THE MACHINE NEED TO BE RIVETED. F) SEQUENCE OF OPERATION TAG REQUIRED G) INLET AND OUTLET TAGS ONLY TO BE RIVETED. H) SPECIAL LANGUAGE TAGS ARE REQUIRED. FRENCHGERMAN GERMAN SPANISHOTHER (SEE SPECIAL INSTRUCTIONS) OTHER (SEE SPECIAL INSTRUCTIONS) SPECIAL INSTRUCTIONS:

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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NOTE: TAR TAPE IS ONLY TO BE USED ON THE SUCTION LINE VIBRATION ELIMINATOR. 1. BEFORE STARTING! SEE PLUMBING BOM FOR ANY PRE-CUT INSULATION BEFORE STARTING! SEE PLUMBING BOM FOR ANY PRE-CUT INSULATION 2. " INSULATION ON ALL TANK SURFACES EXCLUDING THE TOP OF RECTANGLE TANKS 12" INSULATION ON ALL TANK SURFACES EXCLUDING THE TOP OF RECTANGLE TANKS 3. " INSULATION ON ALL PLUMBING HEAT EXCHANGERS EXCLUDING SUBMERSED COIL 12" INSULATION ON ALL PLUMBING HEAT EXCHANGERS EXCLUDING SUBMERSED COIL 4. SINGLE LAYER TAR TAPE STARTING 2" BELOW SUCTION LINE VIBRATION ELIMINATOR ENDING 2" ABOVE VIBRATION ELIMINATOR 5. " INSULATION ON REFRIGERATION SUCTION LINE AND COMPONENTS STARTING AT 12" INSULATION ON REFRIGERATION SUCTION LINE AND COMPONENTS STARTING AT THE BOTTOM 6. " INSULATION ON ALL PLUMBING COMPONENTS EXCLUDING CLEAR PORTION OF 12" INSULATION ON ALL PLUMBING COMPONENTS EXCLUDING CLEAR PORTION OF SIGHT GLASS 7. " INSULATION ON HEATER SHEATHS 12" INSULATION ON HEATER SHEATHS 8. SHELL AND TUBE WATER COOLED CONDENSER AND WATER COOLED CONDENSER PIPING NOT TO BE INSULATED.

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DRAWING NO.

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APPR

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DRAWING DETAIL

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ECO #

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A

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B

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C

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D

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E

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F

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G

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H

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I

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J

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K

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REV

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MAB

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MAB

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9/30/13

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1

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1

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INSULATION PACKAGE

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C

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457695

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1141

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7/30/15

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ADDED WATER COOLED CONDENSER NOTE

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AJM

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NO. ID/DESCRIPTION K.K.PART# QTY TYPE

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A

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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GND

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ELECTRICAL PANEL

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ELECTRICAL BOX

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010

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020

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030

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140

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130

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190

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255HTR

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110

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060

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050

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090

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070

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T1

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T2

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NC

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NO

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T2

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A1

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L2

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L3

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A2

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T3

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RESET

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NO

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NO

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238M

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122OL

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T1

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T2

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T3

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NO

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A1

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L3

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NO

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A2

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239CON

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160

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180

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150

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CR

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240

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170

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080

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T1

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T2

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T3

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NO

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A1

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L3

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NO

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A2

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254CON

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160

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254PS

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P70

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200

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126FU1

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126FU2

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CR

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245

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Esc

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Prg

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CAREL

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pCO built-in terminal

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B3

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J2

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J1

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B2

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B1

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SYNC

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G

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G0

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+5VREF

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-5VREF

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J3

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J4

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Y3

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Y1

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Y2

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B4

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GND

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IDC1

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ID5

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ID4

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ID1

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GND

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ID6

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RX/TX+

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RX/TX-

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GND

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J7

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J6

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NO2

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NO1

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C1

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GND

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TLAN

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C5

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NO5

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NO3

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NO4

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C4

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NC5

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J9

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J8

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J11

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J10

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130FU

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100

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220

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108PS

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INSIDE THE ENCLOSURE

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BEFORE DRILLING HOLE

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CONNECTION LOCATION

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CHECK FOR CLEARANCES

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3/4" CONDUIT MINIMUM

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FIELD WIRING

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Dimplex Thermal Solutions

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2625 Emerald Drive

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Kalamazoo, Michigan 49001-4542

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Phone: (269) 349-6800 Fax: 349-8951

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---------------------------------

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---------------------------------

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H.P. FLA(Amps) LRA(Amps)

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--------- --- ------- -------

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---------------------------------

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REFRIGERATION

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Design Pressure

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WARNING: RISK OF ELECTRICAL SHOCK. CAN CAUSE

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INJURY OR DEATH: DISCONNECT ALL REMOTE

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---------------------------------

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ELECTRICAL POWER SUPPLIES BEFORE SERVICING.

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Model: WO7500-PR-NF-L-M-407C

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Serial:

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460 VOLT-3 PHASE-60HZ

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1 Compressor

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7.5

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16.5

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84

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1 Pump

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2

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5.8

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2 Fans

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1/2

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1.2

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Minimum Circuit Ampacity: 30 Amps

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Maximum Overcurrent Protection: 50 Amps

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Refrigerant: R-407C

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Pounds: 18 Lbs

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High Side: 350 PSI

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Low Side: 70 PSI

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Manufactured:

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Outdoor Use

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SCCR: 5 kA

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UTILISER DES FILS D`ALIMENTATION EN CUIVRE.

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USE COPPER SUPPLY WIRES

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CAUTION: USE TIME DELAY FUSES.

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ATTENTION: UTILISER DES FUSIBLES TEMPORISES

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LISTING # KOO1995

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COMPLIES WITH

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UL 1995

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MET

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NRTL LISTED

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LISTING # KOO1995

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COMPLIES WITH

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UL 1995

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MET

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NRTL LISTED

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102FU1-3 35A600V 600V 106FU1-2 3A600V 600V 112FU1-2 3A600V 600V 126FU1-2 1.5A600V 600V 130FU 10A250V 10A250V250V

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REPLACE ONLY WITH TIME DELAY FUSES

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*INSTALL ON REAR SIDE OF ELECTRICAL ENCLOSURE DOOR

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120

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CHILLER

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FAULT

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R

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R

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CHILLER

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FAULT

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CR

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253

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DRAWINGS 701914 (1-4)

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TYPE 4 ENCLOSURE

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250VA

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130T

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112FU1

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112FU2

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106FU1

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106FU2

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210

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070

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070

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030

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040

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101DISC

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60A

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102FU3

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102FU2

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102FU1

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210

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DRAWING NO.

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DESIGN BY:

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DATE:

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DRAWING DETAIL

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TR

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TR

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4

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4

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04/17/15

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701914-4

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ELECTRICAL

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NO. DESCRIPTION PART# QTY TYPE HWO7500-PR-NF-L-M ELECT 460/3/60 701914 ASSY 010 BOX NEMA 4X 30 X 30 X 8 304 SS 3449100 1 PC 020 30 X 30 E-BOX PANEL 421750 1 PC 030 194R-J60-1753-PYS1 DISCONNECT 60A 3110047 1 PC 040 AJT35 OR LPJ35 FUSE 3500913 3 PC 050 14 IEC TERMINAL BLOCKS A-B 1492-L6T 606546 1 ASSY 1 1492-L6T TERMINAL BLOCK (50 AMP) 3123003 14 PC 1 1492-EBL6T END BARRIER (50 AMP) 3123085 1 PC 1 1492-ERL35 END ANCHOR(20/50 AMP) 3123087 1 PC 1 1492-LG3Q GROUNDING BLOCK (20 AMP) 3123017 1 PC 1 1492-CJK510 JUMPER (20 AMP) 3123095 0.3 PC 060 20 IEC TERMINAL BLOCKS A-B 1492-LQ3 606534 1 ASSY 1 1492-L3Q TERMINAL BLOCK (20 AMP) 3123021 20 PC 1 1492-EBL3Q END BARRIER (20 AMP) 3123086 1 PC 1 1492-ERL35 END ANCHOR(20/50 AMP) 3123087 1 PC 1 1492-LG3Q GROUNDING BLOCK (20 AMP) 3123017 1 PC 1 1492-CJK510 JUMPER (20 AMP) 3123095 0.3 PC 1 199-DR1 MOUNTING RAIL 3127100 1 PC 070 CHCC1D FUSE HOLDER 30A CC CLASS 3511203 6 PC 080 TRANSFORMER E250TE ASSEMBLY 612553 1 ASSY 1 E250TE TRANSFORMER 250VA/ 24 SEC 3899021 1 PC 1 IP20 TOUCH SAFE COVERS HEVI 3899019 1 PC 090 ATDR1-1/2 OR FNQR1-1/2 FUSE 3500972 2 PC 100 TRM10 OR FNM10 FUSE 3500091 1 PC 110 HEATER 100 WATT ENCLOSURE 24VAC 3835107 1 PC 120 800FDP4N3 MONOLITHIC RED 24VAC/DC 3120174 1 PC 130 PCO1000DX0 PCOXS W/LARGER MEMORY 4807718 1 PC 140 PCO1CON0X0 PCOXS SCREW TERMINALS 4807720 1 PC 150 100-C23KJ10 CONTACTOR 24 VAC COIL 3100403 1 PC 160 100-C09KJ10 CONTACTOR 24 VAC COIL 3100400 2 PC 170 193-ED1DB RELAY 3.2 - 16 AMP 3103505 1 PC 180 RU4 RELAY ASSEMBLY 24VAC 611215 3 ASSY 1 RU4S-A24 RELAY 24VAC 4NO 4NC 3805001 1 PC 1 SU4S-11L RELAY SOCKET 3805006 1 PC 190 P266CHA-100C 380-460VAC-50/60HZ CTL 3646042 1 PC 200 P70AA-118C SWITCH PRESS FAN CYCLING 3646002 1 PC 210 ATDR3 OR FNQR3 FUSE 3500970 4 PC 220 CHM1D FUSED TERMINAL BLOCK BUSSMAN 3510900 1 PC

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TAG TO ES-002 STANDARD

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WIRE TO SBP-WIRESTD UNLESS OTHERWISE SPECIFIED

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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1

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01

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02

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03

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05

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04

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09

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08

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1

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07

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1

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06

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1

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17

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1

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16

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1

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15

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14

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12

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11

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10

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1

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19

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1

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18

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1

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20

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460V / 3PH / 60HZ

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101DISC

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60AMP

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35A

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102FU3

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102FU2

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102FU1

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102L1

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102L2

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102L3

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MTR1

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103T3

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103T1

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103T2

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239CON

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1

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37

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1

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38

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1

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36

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1

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34

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1

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35

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1

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32

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1

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33

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1

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31

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1

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24

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27

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25

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1

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23

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1

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22

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1

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21

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238M

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122T1

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122T3

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122T2

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122OL

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MTR4

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1

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21

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1

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21

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1

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20

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1

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20

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126FU1

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126FU2

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1.5A

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126L2

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126L1

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102L2

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102L1

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102L1

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102L2

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1

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20

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102L3

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1

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21

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102L3

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TR

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TR

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1

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4

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04/17/15

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701914-1

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ELECTRICAL

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106L1

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106L2

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107C

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106T1

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MTR2

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1

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10

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1

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10

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HEATER

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70 W

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CRANKCASE

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254CON

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MTR3

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112T2

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112T1

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2

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42

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2

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37

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2

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37

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2

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48

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2

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48

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113C

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26 FLA

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PUMP 460V 60HZ 2 HP 3450 RPM 5.8 FLA

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COMPRESSOR 460V 60HZ 7.5 HP 3450 RPM 16.5 FLA THERMALLY PROTECTED

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FAN #1 460V 60HZ 1/2 HP 1625 RPM 1.2 FLA THERMALLY PROTECTED

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FAN #2 460V 60HZ 1/2 HP 1625 RPM 1.2 FLA THERMALLY PROTECTED

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106T1

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106L2

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GND

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GND

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GND

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GND

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2

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01

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2

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01

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253CR

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1

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31

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1

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30

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2

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42

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24VAC

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M1

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L1

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C BLK

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V RED

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P WHT

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P1

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A

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C

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TRANSDUCER

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L2

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1091

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24VL

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24VN

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108PT

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108PS

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106FU1-2

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106L1

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106L2

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3A

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GND

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24VL

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24VN

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130FU

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10A

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H4

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H1

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X1

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380/400/415/480

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H3

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220/230/240/277

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H2

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200/208

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X4

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24(400,230,200) 23(380,220)

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X3

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24(415,240,208)

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X2

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24(480,277) 60Hz ONLY

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250VA

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130T

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SECONDARY

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130T TRANSFORMER TAP CONNECTIONS

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PRIMARY

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H1-H4

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460

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VOLTAGE

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PRIMARY

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24

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X1-X2

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VOLTAGE

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SECONDARY

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TAPS

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TAPS

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60

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HERTZ

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*FACTORY SET FOR 460V PRIMARY

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1301

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112FU1-2

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112L1

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112L2

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3A

Thermal Solutions

Dimplex

KOOLANTKOOLERS

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2

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4

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04/17/15

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701914-2

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ELECTRICAL

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2

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17

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2

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2

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19

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04

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08

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07

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06

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05

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02

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03

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40

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69

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68

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67

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65

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66

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2

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64

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2

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62

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2

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63

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2

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61

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60

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59

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2

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43

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2

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42

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2

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41

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GND

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RX/TX+

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J6 PLAN NETWORK

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RX/TX-

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Y3

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GND

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Y2

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J3 ANALOG OUTPUTS 1,2,3

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Y1

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GND

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B4

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B3

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B2

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J2 ANALOG INPUTS 1,2,3,4

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B1

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G

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G0

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J1 POWER SUPPLY

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+24VDC

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+5VREF

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IDC1

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ID6

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ID5

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ID4

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ID2

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ID3

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ID1

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J4 DIGITAL INPUTS 1,2,3,4,5,6

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GND

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J8 TLAN BUS

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TLAN

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NO3

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NO2

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C1

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NO1

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J9 DIGITAL OUTPUTS 1,2,3

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NO4

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C4

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J10 DIGITAL OUTPUT 4

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NC5

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C5

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J11 DIGITAL OUTPUT 5

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NO5

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SYNC

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Prg

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Esc

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pCO built-in terminal

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CAREL

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2231

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2281

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2281

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2251

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2281

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1

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30

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1

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31

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N/C

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HIGH PRESSURE SWITCH

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PUMP OVERLOAD

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SENSOR

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209NTC

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2091

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2101

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J6

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J7

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J8

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J9

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J10

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J11

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J1

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J2

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J3

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J4

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G

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G0

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B2

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B1

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SYNC

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B4

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B3

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GND

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+5VREF

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-5VREF

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Y2

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GND

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Y3

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Y1

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IDC1

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ID4

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ID3

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ID2

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ID1

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ID6

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ID5

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GND

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RX/TX+

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RX/TX-

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GND

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TLAN

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NO3

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NO2

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NO1

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C1

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NO4

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C4

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NC5

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C5

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NO5

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N/C

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N/C

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N/C

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1

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30

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1

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31

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N/C

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2381

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24VN

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2391

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24VN

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2101

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N/C

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24VL

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238M

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239CON

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PUMP STARTER

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COMPRESSOR CONTACTOR

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122OL

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N/C

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N/C

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N/C

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1

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31

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1

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30

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245CR

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24VL

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2451

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24VN

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CHILLER OK RELAY

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24VL

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24VN

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24VN

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24VL

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250LT

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R

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245CR

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2501

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CHILLER FAULT LIGHT

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1

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30

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1

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31

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240CR

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24VN

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PUMP OUT RELAY

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2401

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240CR

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251SOL

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LIQUID LINE SOLENOID

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239CON AUX

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253CR

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254CON

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VARIABLE SPEED FAN #1 RELAY

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CYCLE FAN #2 CONTACTOR

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2511

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2531

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254PS

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N/C

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N/C

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245CR

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CHILLER OK RELAY OPEN ON FAULT

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2691

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TB

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2681

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INTERLOCKS

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N/C

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N/C

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255HTR

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ENCLOSURE HEATER 100W

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2541

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N/C

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N/C

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223PS

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REMOTE DISPLAY

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N/C

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2261

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2281

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FLOAT SWITCH

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226FS

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257SOL

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2071

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207FLS

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FLOW SWITCH

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2101

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ANTI-BACKFLOW SOLENOID

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15K RESISTOR

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N/C

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N/C

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252SOL

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HOT GAS REGULATOR SOLENOID

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FAULTS: HIGH PRESSURE, LOW PRESSURE, PUMP OVERLOAD, LOW TANK, FLOW FAULT, OVERTEMP, UNDERTEMP

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224PS

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2241

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2281

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LOW PRESSURE SWITCH

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238M AUX

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2571

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FLUID TEMPERATURE* *

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*INSTALL SENSOR WIRE DIRECT TO CONTROLLER TERMINALS. DO NOT USE TERMINAL BLOCKS.

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N/C

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**OPTIONAL** PGD DISPLAY

Thermal Solutions

Dimplex

KOOLANTKOOLERS

†

SEE DATAPACK FOR SETTING

OPTIONAL SCREENS THAT DO NOT APPEAR

DO NOT NEED TO BE SET

† INDOOR UNITS:

LP BYPASS TIME: 0s

LP CUT OUT: 25psi

LP CUT IN: 50psi

OUTDOOR UNITS:

LP BYPASS TIME: 90s

LP CUT OUT: 10psi

LP CUT IN: 20psi

†

†

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3

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4

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04/17/15

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701914-3

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PROGRAM SETTINGS

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03/08/16

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UPDATED SETTINGS

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JTD<B,N/A>

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PROGRAM SETTINGS 0905214a

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SYSTEM SETTINGS 1/6 BASIC SYS CONFIG: STANDARD SINGLE COMP -------------------- SYSTEM SETTINGS 2/6 FLOAT SWITCH: YES DV/BATCH LOGIC: NO FAN / COMP OL: NO -------------------- SYSTEM SETTINGS 3/6 I/O EXP MODULE: NO ON SW: SCREEN USER IDLE TIME: 005m -------------------- SYSTEM SETTINGS 4/6 SYS TEMP LIMIT: NO POWER LOSS ALARM: NO CHILLER OFF AL: NO -------------------- SYSTEM SETTINGS 5/6 PASSWORD PROTECTION: PROGRAM SETTING ONLY -------------------- SYSTEM SETTINGS 6/6 NR REFRIG ZONES: 1 ZONE MODE:CONTINUOUS -------------------- TANDEM SETTINGS 1/2 ENABLE ROTATION: NO AUTO ROTATION: NO -------------------- TANDEM SETTINGS 2/2 FORCE COMP PROTECT NR COMP TO FORCE: 1 -------------------- HOT GAS SETTINGS 1/3 MOTOR HOT GAS: NO EVD DRIVER (MHG): NO FEED FORWRD CTRL: NO -------------------- HOT GAS SETTINGS 2/3 LIQUID LINE CTRL: NO EN USER HG CTRL: NO AUTO HG OR: NO -------------------- HOT GAS SETTINGS 3/3 START LP FAULT: NO STRT FREEZE PROT: NO U-TEMP INLET OR: NO -------------------- PUMP SETUP 1/3 PROCESS PUMPS: SINGLE (1) PUMP OVERLOAD: YES -------------------- PUMP SETUP 2/3 NFPA 79 CTRL: YES INDIVID FLOW SW: NO PRESS/FLOW OFF: NO -------------------- PUMP SETTINGS 3/3 PUMP STANDBY HEAT PUMP HEAT: NO PUMP RUN TIMER: NO -------------------- DIGITAL INPUT #1 FUNCTION SELECT: NO INPUT -------------------- DIGITAL INPUT #2 FUNCTION SELECT: HIGH PRESSURE SWITCH -------------------- DIGITAL INPUT #3 FUNCTION SELECT: LOW PRESSURE SWITCH -------------------- DIGITAL INPUT #4 FUNCTION SELECT: PUMP 1 OVERLOAD -------------------- DIGITAL INPUT #5 FUNCTION SELECT: FLOAT SWITCH -------------------- DIGITAL INPUT #6 FUNCTION SELECT: NO INPUT

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ANALOG INPUT #101 ANALOG INPUT #101 FUNCTION SELECT: NO INPUT -------------------- ANALOG INPUT #102 FUNCTION SELECT: NO INPUT -------------------- ANALOG INPUT #103 FUNCTION SELECT: NO INPUT AI 103, 104 = 0-5V -------------------- ANALOG INPUT #104 FUNCTION SELECT: NO INPUT AI 103, 104 = 0-5V -------------------- TEMP INPUT EVD MOD FUNCTION SELECT: NO INPUT -------------------- ANALOG OUTPUT #1 FUNCTION SELECT: NO OUTPUT -------------------- ANALOG OUTPUT #2 FUNCTION SELECT: NO OUTPUT -------------------- ANALOG OUTPUT #101 ANALOG OUTPUT #101 FUNCTION SELECT NO OUTPUT -------------------- HEATER SETTINGS 1/1 IN-LINE HEATER: NO HEAT WHILE OFF: NO HEAT W/PUMP: NO -------------------- ON FLOAT ALARM SHUT OFF PUMP SETUP COMPLETE: YES -------------------- SERIAL COMMUNICATION ADDRESS: 01 PROT:RS485 Slave Loc BAUD RATE: 19,200 -------------------- LANGUAGE: ENGLISH ALARM TIMERS LOW PRESS ALARM: 05s FLOAT ALARM: 05s FLOW ALARM: 15s -------------------- DIFF PRESS ALARM:10s LUBE/COMP DELAY: 10s DISCH PRESS WARN:05s -------------------- EVD OFF TIMER: 20s PROBE ERROR: 20s HP LATCH DIS: NO NONO

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SETPOINT SOURCE SETPOINT SOURCE LOCAL -------------------- AMBIENT SETTINGS OFFSET: 00.0°F COMP ON: 2.0°F COMP OFF: -2.0°F -------------------- AMBIENT SETPT LIMIT HIGH LIMIT: 95.0°F LOW LIMIT: 55.0°F -------------------- CHILLER SETTINGS SETPOINT: XX.X°FCOMP ON: 2.0°F COMP OFF: -2.0°F -------------------- HOT GAS BYPASS DEVIATION: -1.0°F HYSTERESIS: 1.0°F -------------------- HOT GAS BYPASS ADVANCED HG CTRL:YES HG SOL ON DELAY: 2s LL RE-OPEN DELAY: 1s -------------------- HOT GAS BYPASS: ENABLED -------------------- ZONE 2 TEMP SETTINGS SETPOINT: XX.X°F SOL ON DIFF: 1.0°F SOL OFF DIFF: -1.0°F -------------------- Z2 MOTORIZED VALVE EVAP TEMP LIMIT HI LIMIT SP: 150°FLO LIMIT SP: 32°F-------------------- PUMP STANDBY HEAT SP OFFSET: -3.0°F HYSTERESIS: 2.0°F -------------------- HEATER SETTINGS SETPT SRC: ZONE 2 SP OFFSET: -2.0°F HYSTERESIS: 4.0°F -------------------- REMOTE SETPOINT LO 4mA: 00.0°F HI 20mA: 100.0°F INPUT SIGNAL: 4-20mA -------------------- TEMP OUTPUT SCALE LO 0V: 40.0°F HI 10V: 140.0°F -------------------- TEMP LIMIT SHUTDOWN TEMPERATURE: 100.0°F HYSTERESIS: 5.0°F -------------------- HUMIDITY SCALE LO 4mA: 10.0%rH HI 20mA: 90.0%rH -------------------- ZONE 1 SETTINGS AMB TRACK: XXX.X°FAMB OFFSET: -3.6°FAMBIENT TMP: XXX.X°F-------------------- ZONE 1 SETTINGS SETPOINT: 80.0°FZONE 1 ON: 2.0°FZONE 1 OFF: -2.0°F-------------------- ZONE 2 SETTINGS AMB TRACK: XXX.X°FAMB OFFSET: 0.0°FAMBIENT TMP: XXX.X°F-------------------- ZONE 2 SETTINGS SETPOINT: 80.0°FZONE 1 ON: 2.0°FZONE 1 OFF: -2.0°F-------------------- ZONE 3 SETTINGS AMB TRACK: XXX.X°FAMB OFFSET: 0.0°FAMBIENT TMP: XXX.X°F-------------------- ZONE 3 SETTINGS ZONE 1 ON: 2.0°FZONE 1 OFF: 2.0°F

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COOLING PID TUNING COOLING BAND:008.0°FINTEGRAL TIME: 045s DERIVATIVE TIME: 00s -------------------- FEED FORWARD TUNING INLET BIAS: 35.0% INLET OFFSET: 4.0°FINLET BAND: 4.0°F-------------------- HG LIQUID LINE CTRL LIQ LINE OFF: 80.0% HYSTERESIS: 5.0% COMP START DLY: 60s ------------------- HG LIQUID LINE CTRL MAX # COMP CTRL: 1 -------------------- VALVE STEPS 6386 SEI-6, SER-11 = 1596 SEI-30, SDR-3 = 3193 SDR-4,SEH-100 = 6386 -------------------- MOT HOT GAS OVERRIDE SETPOINT: 040.0% DELAY TIME: 060min OVERRIDE TIME: 060s -------------------- COMPRESSOR #1 COMP 1 ON: 25.0% COMP 1 OFF: 5.0% -------------------- COMPRESSOR #2 COMP 1 ON: 75.0% COMP 1 OFF: 55.0% -------------------- COMPRESSOR #3 COMP 1 ON: 82.3% COMP 1 OFF: 66.6% -------------------- LOW TEMP FF OVERRIDE SP OFFSET: -3.0°FHYSTERESIS: 1.0°F-------------------- TANDEM COMP HOT GAS 1 COMP HG: ENABLE 2 COMP HG: ENABLE 3 COMP HG: ENABLE -------------------- MAXIMUM HOT GAS LIMIT: 100.0% -------------------- AUTO COMP ROTATION LL CLOSE ON ROT: NO ROTATE TIME: 0060min ROTATION PAUSE: 1s -------------------- AUTO COMP ROTATION MAX # COMP ROT: TWO -------------------- FORCE #COMP OVERRIDE OR DEMAND: 40.0% TIME (DELAY): 60min OR DURATION: 60sec -------------------- HEATER CONTROL PID PROP BAND: 12.0°FINTEGRAL TIME: 300s DERIVATIVE TIME: 0s -------------------- ZONE 2 MOT-VLV PID PROP BAND: 25.0°FINTEGRAL TIME: 300s DERIVATIVE TIME: 0s -------------------- MOTORIZED VALVE EVAP TEMP LIMIT LO TEMP LIMIT: NO HI TEMP LIMIT: NO -------------------- MOT-VLV LIMIT PID PROP BAND: 006.0°FINTEGRAL TIME: 00s DERIVATIVE TIME: 00s -------------------- ZONE PUMP OUT CTRL PUMP OUT: ENABLED PO START DELAY: 600s (WHEN ALL SOL CLOSE)

AutoCAD SHX Text

SUCTION PRESS SCALE LO 0.5V: -14.7psi HI 4.5V: 135.3psi INPUT SIGNAL: 0-5V -------------------- HOT GAS REGULATOR SETPOINT: 55.0psi PROP BAND: 10.0psi INTEGRAL TIME: 000s -------------------- LOW PRESSURE SWITCH LP CUT-OUT: XX.Xpsi LP CUT-IN: XX.Xpsi -------------------- START LOW PRESS AL MIN PRESS: 5.0psi DELAY: 01s -------------------- PROCESS PRESS XDCR 1 SIGNAL: ZONE 1 PRESS -------------------- PRESSURE XDCR 1 CAL LO 0.5V: -14.7psi HI 4.5V: 135.3psi INPUT SIGNAL: 0-5V -------------------- PROCESS PRESS XDCR 2 SIGNAL: ZONE 1 PRESS -------------------- PRESSURE XDCR 2 CAL LO 0.5V: -14.7psi HI 4.5V: 135.3psi INPUT SIGNAL: 0-5V -------------------- LO INLET PRESS ALARM SETPOINT: 10.0 psi HYSTERESIS: 1.0 psi ALARM: ALARM ONLY -------------------- HI INLET PRESS ALARM SETPOINT: 40.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- LO OUT PRESS ALARM SETPOINT: 10.0 psi HYSTERESIS: 2.0 psi ALARM: ALARM ONLY -------------------- HI OUT PRESS ALARM SETPOINT: 40.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- LO ZONE 1 PRESSURE SETPOINT: 30.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- HI ZONE 1 PRESSURE SETPOINT: 50.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- LO ZONE 2 PRESSURE SETPOINT: 05.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- HI ZONE 2 PRESSURE SETPOINT: 40.0 psi HYSTERESIS: 2.0 psi ALARM: OFF -------------------- LO DELTA PRESS ALARM SETPOINT: 10.0 psi HYSTERESIS: 2.0 psi ENABLE ALARM: NO -------------------- HI DELTA PRESS ALARM SETPOINT: 10.0 psi HYSTERESIS: 2.0 psi ENABLE ALARM: NO -------------------- FILTER PRESS ALARM SETPOINT: 10.0 psi HYSTERESIS: 2.0 psi ENABLE ALARM: YES

AutoCAD SHX Text

DIGITAL INPUT #101 FUNCTION SELECT: NO INPUT -------------------- DIGITAL INPUT #102 FUNCTION SELECT: NO INPUT -------------------- DIGITAL INPUT #103 FUNCTION SELECT: NO INPUT -------------------- DIGITAL INPUT #104 FUNCTION SELECT: NO INPUT -------------------- DIGITAL OUTPUT #1 FUNCTION SELECT: PUMP 1 -------------------- DIGITAL OUTPUT #2 FUNCTION SELECT: COMPRESSOR #1 -------------------- DIGITAL OUTPUT #3 FUNCTION SELECT: PUMP OUT SOLENOID -------------------- DIGITAL OUTPUT #4 FUNCTION SELECT: NO OUTPUT -------------------- DIGITAL OUTPUT #5 FUNCTION SELECT: CHILLER OK -------------------- DIGITAL OUTPUT #101 FUNCTION SELECT: NO OUTPUT -------------------- DIGITAL OUTPUT #102 FUNCTION SELECT: NO OUTPUT -------------------- DIGITAL OUTPUT #103 FUNCTION SELECT: NO OUTPUT -------------------- DIGITAL OUTPUT #104 FUNCTION SELECT: NO OUTPUT -------------------- ANALOG INPUT #1 FUNCTION SELECT: NO INPUT -------------------- ANALOG INPUT #2 FUNCTION SELECT: FLOW SWITCH -------------------- ANALOG INPUT #3 FUNCTION SELECT: NO INPUT STANDARD TEMP SENSOR -------------------- ANALOG INPUT #4 FUNCTION SELECT: FLUID TEMPERATURE STANDARD TEMP SENSOR

AutoCAD SHX Text

FLOW METER 1 SIGNAL: ZONE 1 FLOW -------------------- FLOW METER #1 SCALE LO 0.5V: 2.7 GPM HI 4.5V: 14.5 GPM INPUT SIGNAL: 0-5V -------------------- FLOW METER 2 SIGNAL: ZONE 2 FLOW -------------------- FLOW METER #2 SCALE LO 0.5V: 0.2 GPM HI 4.5V: 1.3 GPM INPUT SIGNAL: 0-5V -------------------- FLOW SWITCH 1 SIGNAL: ZONE 1 FLOW -------------------- FLOW SWITCH 2 SIGNAL: ZONE 2 FLOW -------------------- FLOW SWITCH 3 SIGNAL: ZONE 3 FLOW -------------------- PROCESS FLOW ALARM SETPOINT: 10.0 GPM HYSTERESIS: 2.0 GPM ALARM: PUMP CONTROL -------------------- ZONE 1 FLOW ALARM SETPOINT: 5.0 GPM HYSTERESIS: 2.0 GPM ALARM: ALARM ONLY -------------------- ZONE 2 FLOW ALARM SETPOINT: 0.3 GPM HYSTERESIS: 0.1 GPM ALARM: ALARM ONLY -------------------- DI SETPOINT SETPOINT: 50.0 uS HYSTERESIS: 10.0uS DELAY: 15s -------------------- DI SENSOR CALIBRATION LOW 4mA: 0.0uS HIGH 20 mA: 100.0uS -------------------- DI HIGH ALARM ENABLE: YES ALARM DELAY: 15s -------------------- DI HIGH ALARM SETPOINT: 100.0uS HYSTERESIS: 10.0uS -------------------- DI LOW ALARM ENABLE: YES ALARM DELAY: 05s -------------------- DI LOW ALARM SETPOINT: 0.0uS HYSTERESIS: 10.0uS -------------------- DI OUTPUT SIGNAL LO 0V: 00.0uS HI 10V: 100.0uS

AutoCAD SHX Text

DISCH PRESS SCALE LO 0.5V: -14.7psi HI 4.5V: 135.3psi INPUT SIGNAL: 0-5V -------------------- DISCH PRESS ALARM SETPOINT: 385.0 psi HYSTERESIS: 20.0 psi ENABLE WARN: NO -------------------- DISCHARGE PRESSURE HG REGULATION NO -------------------- DISCHARGE REGULATION SETPOINT: 375.0psi PROP BAND: 20.0psi INTEGRAL TIME: 000s -------------------- WATER COOL CONDENSER PRV VALVE CONTROL SETPOINT: 240.0psi -------------------- COND VALVE CONTROL PROP BAND: 80.0psi INTEGRAL TIME: 000s DERIVATIVE TIME:000s -------------------- VARIABLE SPEED CONDENSER FAN CTRL SETPOINT: 240.0psi -------------------- VARIABLE FAN CTRL PROP BAND: 80.0psi INTEGRAL TIME: 000s DERIVATIVE TIME:000s CONVERSION TEMPERATURE: °FPRESSURE: psi FLOW: gpm REDUNDANT PUMP SET SWITCHOVER: TIMED SWITCHOVER AUTO SW ON FLOW: YES -------------------- MANUAL PUMP SWITCH LEAD PUMP: #1 -------------------- TIMED PUMP ROTATION SWITCHOVER: 048HRS (RUNNING HOURS) -------------------- LOWEST RUN TIME PUMP ROTATION ON SYSTEM START -------------------- PUMP DISABLE: NONE

AutoCAD SHX Text

TIMER SETTINGS PUMP OUT LIMIT: 05s LP BYPASS TIME: XXs PUMP DELAY: 20s -------------------- COMPRESSOR TIMERS MIN OFF TIME: 60s MIN START TIME: 180s MIN START DIFF: 10s -------------------- PUMP STANDBY TIMER RUN TIMER: 60min RUN DURATION: 60s -------------------- TEMP LIMIT RESET ALARM INHIBIT RESET TIME: 010min -------------------- START FREEZE PROTECT (OPEN MHG B4 START) HOT GAS TIME: 12s COMPRESSOR DELAY:10s -------------------- DV (TANKLESS) BATCH COMP OFF DELAY: 05s ALARM DELAY: 010min -------------------- EEV START SIGNAL COMPRESSOR DELAY:10s -------------------- ANTI-BACKFLOW DELAY ENABLE DELAY: YES PUMP ON DELAY: 020s PUMP OFF DELAY: 005s -------------------- STAGED COMP CONTROL STAGE DELAY: 010S STAGE SUSTAIN: 180s

AutoCAD SHX Text

UNDER-TEMP ALARM ENABLE ALARM: YES START AL INHIBIT: NO SHUTDOWN ON ALRM: NO -------------------- UNDER-TEMP ALARM DEVIATION: -10.0°FHSYTERESIS: 02.0°FALARM TIME: 30s -------------------- OVER-TEMP ALARM ENABLE ALARM: YES START AL INHIBIT: NO SHUTDOWN ON ALRM: NO -------------------- OVER-TEMP ALARM DEVIATION: 10.0°FHSYTERESIS: 02.0°FALARM TIME: 30s -------------------- INLET TEMPERATURE ALARM SETPT: 60.0°F-------------------- INLET UNDER-TEMP ENABLE ALARM: NO START AL INHIBIT: NO SHUTDOWN ON ALRM: NO -------------------- INLET UNDER-TEMP DEVIATION: -10.0°FHSYTERESIS: 02.0°FALARM TIME: 5s -------------------- OVER-TEMP ALARM ENABLE ALARM: YES START AL INHIBIT: NO SHUTDOWN ON ALRM: NO -------------------- OVER-TEMP ALARM DEVIATION: 10.0°FHSYTERESIS: 02.0°FALARM TIME: 5s -------------------- DISCHARGE TEMP ALARM SETPT: 225.0°FHYSTERESIS: 10.0°F-------------------- FREEZE ALARM SETPOINT: 34.0°FHYSTERESIS: 2.0°FDELAY: 20s

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* SEE DATAPACK FOR SETTING * OPTIONAL SCREENS THAT DO NOT APPEAR

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MRI Chiller Installation Guidelines - Dimplex Thermal Solutions · 2018-09-27 · refer to chiller...

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Transcript of MRI Chiller Installation Guidelines - Dimplex Thermal Solutions · 2018-09-27 · refer to chiller...