Gearmotors \ Heavy Industrial Solutions \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ Services

More Efficiency withDrive Systems from SEW-EURODRIVE

Mining Industry

02 Mining Industry

SEW-EURODRIVE is familiar with the requirements of the mining industry.

You will find our products in surface mining as well as underground mining.

Additional services and benefits include:• Training• Plantsurveys• Commissioning• Energycalculations• Baseplatedesignandmanufacture• Alignmentofequipment• Fitmentoffree-issueitems• Service&overhauls

SEW-EURODRIVE has earned a reputation for reliable, robust products with a high level of availability in the marketplace. A number of operations around Australia are equipped to service the mining industry.

At our Heavy Industrial Solutions division in Melbourne we stock components and assemble helical / bevel helical gear units up to 175 kNm in output torque.

In addition, we stock components and assemble planetary gear units up to 360 kNm. We also provide servicing on these same gear units.

Our operations in Sydney, Brisbane, Perth and Adelaide are all equipped to assemble gear units onto drive bases, and to service gear units. All branches have qualified engineers to assist in all areas of technical support.

We Drive the Mining Industry

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Mining Industry04

We Drive the Mining Industry- Globally

• Conveyordrivers• Reclaimers• Stackers• Apronfeeders• Slurrypumps• Screeningprocessors/shakers• Extractorfans• Wet&drycoolingtowers• Fans• Elevators• Crushers

Machines and applications — Strong reliability for all mining sites

• Slewingdrives• Dredgers• Bucketschainelevators• Slewingdrives• Liftingdevices• Hoistingmachinery• Traveldrives• Kilns• Rotarydryers• Grindingmills

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View of the 50 tonne bay at SEW’s HIS Melbourne division during the recent assembly of mining conveyor drives: four 1250 kW, two 1000 kW, two 750 kW drives.

EBD – Extended Bearing Distance

X Series

Mining Drive

P Series – Planetary gearmotors as a standardised series

Mining Solutions06

Moreefficiencyformixingandagitatingapplications–Consistsofadd-oncomponents(suchasstrongerbearings),alargerdiameteroutputshaftandanextendedbottombearinghousing– Additional housing effectively increases the distance between the top and bottom bearings, adding strength and rigidity to the total unit–Suitableforagitators,mixers,aerators,dry-coolingtowersorthickeners–Canalsoincorporateadrywellsealingsystemtopreventoilleakageatthe output shaft in vertical mounting positions–Torquerangeof16–48kNm

− Robust gear housing− Reducedcost&weightduetohighpowerdensity&finelysteppedsizes− Effective cooling systems− Twomountingpositionswithsingleversion(invertible)− Flexiblemountingcapability− Helical and helical-bevel− Worldwide service− Localstockholdingandassembly− Thermalhousingoption− Torquerange58–475kNm

− Helical and bevel-helical gear units− Purpose designed for increased thermal rating− Reduced energy consumption− Horizontalsplithousings− Lowrunningtemperature− Longoillife− Safe-touch surface− Maximumtorque:24to630kNm

Heavy Industrial Solutions from SEW-EURODRIVE are available as standardised units, offering a high degree of customisation due to their modular concept. Available as a stand-alone gear unit or integrated into a complete drive package, our Heavy Industrial Solutions can be operated under difficult conditions and provide movement wheneverhightorquedemandandmaximumreliabilityarerequired.Extremelyhighoutputtorquesareachievedwith the five series of industrial gear units, designed to handle a wide variety of applications in many different industries.

Heavy Industrial Solutions

Arangeofplanetarygearunitswhichoffersthefollowingbenefits:− Cantransmithightorque− Very compact design− A high degree of torsional rigidity− A large variance on the input side− Variability in the gear reduction range− Canbecombinedwiththeplanetarygearunitinhelicalorhelical-beveldesigns− Localstockholdingandassembly− Available up to 631 kNm− Availablein11sizes

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Segmented Girth Gears

MC Compact Series

P-X Gear Units

Industrial gear integrated drive packages

Customised IG & XP Planetary

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Power in its most compact form– Space saving parallel shaft gear units or right angle gear units−Compacthelicalandbevelhelicalgearunits−Availableineightsizes−Localassembly−Forcedlubrication−Localstockholding−Torquerangeof6–48kNm

TheP-Xgearunitswithoutstandingthermalpoweraretheidealsolutionfor midrange torque applications- Suitable for high motor power- Wide ratio range- Variable cooling system- Different coupling variants-BenefitsoftheP-Xgearunits:-Customisedproduct-Freechoiceofaccessoriesandoptions

– Comprisingcloselymatchedcomponents;gearunit,couplings, motor, drive base, guarding– SEW engineered steel drive base locally designed for Australian conditions– All components mounted to base and laser aligned – One order, one responsibility, “one stop shop”

–Power:4000kWperpinion– Diameter up to 16m– Width up to 600mm–MaximumPLV6m/s–AccuracyISO8(AGMA9)–F.E.M.Designtoorder–ADIMaterial:–Min.1000MPaTensile– Min 5% Elongation–Girthgearmodule20,25,30and40

– Customgearunitsupto60tonnesinweight– Maxtorqueto5,000kNm– Helical,bevel-helical,torquesplitunitsandplanetaryforextraheavyduty mining, sugar and industrial applications– Housingsizesupto8mlong,4mhigh– All components made in-house with state of the art machine tools– Factoryloadtestingbeforedispatchavailable

08 Classic Product Range

In line helical gear units offer optimum performance, minimising space requirements due to fine graduation variety of torque ratings.– Torque:50to18,000Nm–Power:0.09to160kW–Sixsingle-stagesizes–Fourteentwo-stageandthree-stagesizes– High efficiency independent of output speed–Extendedoutputhousingforagitator applications

Tosolveyourdrivetask,gearunitsandgearmotorsfromSEW-EURODRIVEareavailableinnumeroussizesandreductionratios.Theytransmitpowereitherinaxial,parallelorwithrightanglepowerflowdirection.Torqueandpermissibleoverhungloadsareincomparablyhighinrelationtothestructuralvolumeofthegearunit.Thisismadepossiblebythecompactandextremelyrigidhousingwithitslowweightandoptimummagneticfluxflow.Thesealingsurfacesarenotsubjecttoanyloadpressureastheforceflowsthroughthesinglepiecehousing.Yourbenefit:areliablegearmotorsystemwithalongservicelife.

Standard Gear Units and Gearmotors

RX and R series helical gear units and gearmotors

F series parallel shaft helical gear units and gearmotors

K series helical-bevel gear units and gearmotors

Angular helical-bevel gear units provide a reduced installation space requirement.–Torque:125to50,000Nm–Power:0.12to200kW– Wear-free gearing– High efficiency independent of input speedAvailabledesigns: –Footorflange-mounted – B5orB14flange-mounted – Solid or hollow shaft – Hollowshaftwithkeyedconnection,shrinkdisk,splinedhollowshaftorTorqLOC®

– Extra-slimparallelshafthelicalgearmotorsforusewherespaceislimited.– Torque:87to18,000Nm– Power:0.12to200kW– Very slim version in parallel shaft design– High efficiency independent or output speedAvailabledesigns: – Footorflange-mounted – B5orB14flange-mounted – Solid or hollow shaft – Hollowshaftwithkeyedconnection,shrinkdisk,splinedhollowshaftorTorqLOC®

Availabledesigns: – Single-stage or multi-stage – Footorflange-mounted – Flange-mountedwithextendedbearinghub

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– Costeffectivesolutionforpricesensitiveapplications– Available in both single and 3-phase– IP20orIP66enclosure–40configurableparameters–Smallphysicalsize–Simplemechanical&electricalinstallation

SEW-EURODRIVE’s range of frequency inverters are graded to suit simple speed control through to advanced positioning applications.Throughthevariousoptionsandextensions,SEW’sfrequencyinverterscanbetailoredtosuitawiderangeofapplicationsinawiderangeofindustries.Furthermore,frequencyinvertertechnologyfromSEW-EURODRIVEcontributestoincreasedsystemefficiencyandflexibilityinfacilitiesaroundtheworld.

Frequency Inverters

MOVITRAC® LTE B basic frequency inverter

MOVITRAC® LTP B standard frequency inverter

MOVIDRIVE® B application frequency inverter

– Wide range of application fields–ExcellentmotorcontrolofInductionandpermanentmagnetmotors– Available for single phase or 3 phase supply voltage–EnclosureratingIP55orIP20– Integrated key-pad–ExtensiverangeofI/Oandfieldbuscommunicationinterfaces– High overload capacity–IntegratedRFIFilters– Power 0.75 – 160 kW

High-performance inverter for demanding drive applications, greatdiversityofapplicationsduetoextensiveexpansionoptions including technology and communication options–3-phasemainsconnectionforAC230VandAC400…500V…–Alsoavailableforuseasasingle-axisservoinverter– Integrated energy saving functionality– Integrated IPOSplus® positioning and sequence control

– Powerful features– Integrated key-pad– Parameter module for data transfer–Fieldbusexpandableviagatewayoption– Power:0.37to11kW

–MOVITOOLS® MotionStudio operating softwareprovidesextendedoperationand diagnostics options along with standardised control programs for positioning, winding and controlling applications–StandardSafetyCategory3toEN954-1–Power:0.55to250kW

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Complete Drive Service from SEW-EURODRIVE

It makes sense that the people who originally build your product are the most capable of restoring it to its original condition, using genuine

parts together with approved manufacturing procedures. Since SEW-EURODRIVE’s Direct Repair Service does not compromise any of our

processes, every rebuild comes with a comprehensive warranty.

Ourentireserviceportfolioisavailableforindustrialgearunits,sowhynottakeadvantageofthecomprehensivetechnicalexpertiseofa

global player to ensure reliability for you operation and process – worldwide. Our specialists will gladly provide assistance from start-up

throughtomodernisation—evenfornon-SEW-EURODRIVEgearunitsatanSEWServiceCentrelocation.

Workshop Capabilities:– OverhaulandrepairofSEW-EURODRIVEIGgearboxes– Assembly and laser alignment of drive assemblies– Gearboxnon-loadtesting– Thermalimaginganddatalogging– Sound and vibration measurement

Your advantages:– Completeindustrialgearunitservicefromonesource– Delivery and repair program, comprising couplings, oil coolers, sensors, motors and more– A complete tailored drive solution to meet your requirements– Comprehensivepartsandlabourwarranty– Prevention of unscheduled downtime and standstills in operation– Highavailabilityofspareparts–inexcessof$25millionsparepartsheldinAustralia– Costandtimesavingsthankstoprofessionalrepairs,overhaulandmodification– Professional service equipment at all service locations

*workshop facilities may vary from state to state

Heavy Industrial Solutions Service Centres

SEW-EURODRIVE IG Service Centres:Melbourne PerthSydney AdelaideBrisbane

Workshop Facilities*:– Upto50Toverheadcranecapacity– 100T–200T‘roll-bed’presses– Largecapacityelectricoven– Largebearinginductionheater– Gearboxno-loadtestingbay– Wash bay and parts washers– Semi-automaticepoxypaintinganddryingline– 150Tbearingandcouplingpuller– Assembly rotators

Gearmotors \ Heavy Industrial Solutions \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ Services 11

SEW-EURODRIVE’s Heavy Industrial Solutions division in Tullamarine, Victoria

SEW-EURODRIVE – Driving the world

SEW-EURODRIVEDriving the world

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SEW-EURODRIVE is right here for you:

Melbourne (Head Office)27BeverageDriveTullamarineVIC3043Phone(03)99331000Fax(03)99331003

Sydney9–11SleighPlaceWetherillParkNSW2164Phone(02)97259900Fax(02)97259905

Brisbane34CollinsvaleStreetRockleaQLD4106Phone(07)32765100Fax(07)32765102

Townsville12LeylandStreetGarbuttQLD4814Phone(07)47794333Fax(07)47795333

Perth 10ColinJamiesonDriveWelshpool WA 6106Phone(08)92514900Fax(08)92514903

Adelaide 9CParkWayMawsonLakesSA5095Phone(08)81614000Fax(08)81614002

1300 SEW AUS(1300739287)tobedirectedto your nearest officewww.sew-eurodrive.com.aumail@sew-eurodrive.com.au