MOVITRANS TPM12B Mobile Converter - SEW-EURODRIVE

Drive Technology \ Drive Automation \ System Integration \ Services

Contactless Energy TransferMOVITRANS® TPM12B Mobile Converter

Operating InstructionsEdition 01/200916746015 / EN

SEW-EURODRIVE – Driving the world

Operating Instructions – MOVITRANS® TPM12B Mobile Converter 3

Contents

Contents1 General Information ............................................................................................ 5

1.1 How to use the operating instructions......................................................... 51.2 Structure of the safety notes ....................................................................... 51.3 Rights to claim under limited warranty ........................................................ 61.4 Exclusion of liability..................................................................................... 61.5 Copyright..................................................................................................... 6

2 Safety Notes ........................................................................................................ 72.1 Preliminary information ............................................................................... 72.2 General information .................................................................................... 72.3 Target group ............................................................................................... 72.4 Designated use ........................................................................................... 82.5 Transport..................................................................................................... 92.6 Storage ....................................................................................................... 92.7 Assembly .................................................................................................... 92.8 Functional safety technology .................................................................... 102.9 Electrical connection ................................................................................. 102.10 Safe disconnection.................................................................................... 102.11 Startup/operation ...................................................................................... 112.12 Inspection/maintenance ............................................................................ 122.13 Disposal .................................................................................................... 12

3 Unit Structure .................................................................................................... 133.1 Unit designation ........................................................................................ 133.2 Short designation ...................................................................................... 133.3 Scope of delivery ...................................................................................... 143.4 Nameplate................................................................................................. 143.5 Basic unit .................................................................................................. 15

4 Mechanical Installation..................................................................................... 164.1 General information .................................................................................. 16

5 Electrical Installation ........................................................................................ 185.1 General information .................................................................................. 185.2 Wiring diagram.......................................................................................... 235.3 Connection via hybrid cable...................................................................... 26

6 Startup................................................................................................................ 286.1 General information .................................................................................. 286.2 Startup steps............................................................................................. 29

7 Operation ........................................................................................................... 307.1 Operating status........................................................................................ 307.2 Operating displays .................................................................................... 307.3 Fault information ....................................................................................... 30

8 Service ............................................................................................................... 318.1 Electronics service .................................................................................... 31

4 Operating Instructions – MOVITRANS® TPM12B Mobile Converter

Contents

9 Technical Data................................................................................................... 329.1 Basic unit .................................................................................................. 329.2 Unit data.................................................................................................... 339.3 Dimension drawing ................................................................................... 34

10 Address List ...................................................................................................... 35

Index................................................................................................................... 45


1 How to use the operating instructionsGeneral Information

1 General Information1.1 How to use the operating instructions

The operating instructions are an integral part of the product and contain important in-formation on operation and service. The operating instructions are written for all employ-ees who assemble, install, startup, and service this product.

The operating instructions must be accessible and legible. Make sure that persons re-sponsible for the system and its operation, as well as persons who work independentlyon the unit, have read through the operating instructions carefully and understood them.Consult SEW-EURODRIVE if you have any questions or if you require further informa-tion.

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section safety notesThe section safety notes do not apply to a specific action, but to several actions pertain-ing to one subject. The used pictograms indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

This is an example for a section safety note:

Signal word Meaning Consequences if disregarded

DANGER Imminent danger Severe or fatalinjuries

WARNING Possible hazardous situation Severe or fatalinjuries

CAUTION Possible hazardous situation Minor injuries

NOTICE Potential damage to property Damage to the drive system or its environment

TIP Useful information or tip: Simplifies han-dling of the drive system.

SIGNAL WORDNature and source of hazard.

Possible consequence(s) if disregarded.• Measure(s) to prevent the hazard.

WARNINGFalling of suspended loads.

Severe or fatal injuries.• Do not stand under the suspended load.• Secure the danger zone.


1 Rights to claim under limited warranty General Information

1.2.3 Structure of the embedded safety notesThe embedded safety notes are directly integrated in the instructions just before the de-scription of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the hazard.

This is an example for an embedded safety note:

• DANGER Risk of crushing if the drive restarts unintentionally.

Severe or fatal injuries.

– De-energize the drive.

– Secure the drive against unintended restart.

1.3 Rights to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the operating instructions. Therefore,read the operating instructions before you start working with the unit!

1.4 Exclusion of liabilityYou must comply with the information contained in these operating instructions to en-sure safe operation of the MOVITRANS® units and to achieve the specified productcharacteristics and performance requirements. SEW-EURODRIVE assumes no liabilityfor injury to persons or damage to equipment or property resulting from non-observanceof these operating instructions. In such cases, any liability for defects is excluded.

1.5 Copyright© 2009 - SEW-EURODRIVE. All rights reserved.

Copyright law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part.


2 Preliminary informationSafety Notes

2 Safety Notes2.1 Preliminary information

The following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved.

Make sure that persons responsible for the plant and its operation, as well as personswho work independently on the units, have read through the documentation carefullyand understood it. Consult SEW-EURODRIVE if you have any questions or if you re-quire further information.

The following safety notes are primarily concerned with the use of MOVITRANS® units.If you use other SEW components, also refer to the safety notes for the respective com-ponents in the corresponding documentation.

Please also observe the supplementary safety notes in the individual sections of thisdocumentation.

2.2 General informationRemoving covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property.

2.3 Target groupAny mechanical work may only be performed by adequately qualified personnel. Quali-fied personnel in this context are persons who are familiar with the setup, mechanicalinstallation, troubleshooting and maintenance for the units. Further, they are qualified asfollows:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician(final examinations must have been passed).

• Knowledge of this documentation

Any electronic work may only be performed by adequately qualified electricians. Quali-fied electricians in this context are persons who are familiar with the electronic installa-tion, startup, troubleshooting and maintenance for the units. Further, they are qualifiedas follows:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician(final examinations must have been passed).

• Knowledge of this documentation

All work in further areas of transportation, storage, operation and waste disposal may becarried out only by persons who are trained appropriately.


2 Designated use Safety Notes

2.4 Designated useNote the designated use of the following MOVITRANS® units:

• MOVITRANS® units in general

MOVITRANS® units are intended for use in industrial and commercial installationsfor the operation of contactless power transmission systems.

• THM pick-ups

In the energy transfer system MOVITRANS®, the THM10C and THM10E pick-ups onthe mobile component tap the power without contact from the stationary line cablethrough magnetic coupling. The THM pick-ups may only be operated with designatedand suitable TPM mobile converters.

• TPM mobile converter

In the energy transfer system MOVITRANS®, the TPM units convert the energypicked up by the THM pick-ups and transfer it to the electrical consumer. You mayonly connect suitable and designated consumers to the TPM mobile converters, suchas SEW frequency inverters.

Observe all information on the technical data and the permitted conditions where theunits are operated.

Do not start up the unit (operate in the designated fashion) until you have establishedthat the machine complies with the EMC Directive 2004/108/EC and that the end prod-uct categorically conforms to Machinery Directive 98/37/EC (with reference toEN 60204).

The rules and regulations of the German employers' liability insurance association["Berufsgenossenschaft" - BG], in particular BG rules B11 concerning electromagneticfields, must be observed during installation, startup and operation of systems with con-tactless energy transfer by induction for use in industrial workplaces.


2 TransportSafety Notes

2.5 TransportObserve the following instructions when you receive a shipment:

• Inspect the shipment immediately upon receipt for any damage that may have oc-curred during transportation.

• Inform the shipping company immediately about any damage.

• Do not startup any units if they were damaged in transit.

Observe the following notes for the transportation of MOVITRANS® units:

• Make sure that the units are not subject to mechanical impact during transport.

• Use suitable, sufficiently rated handling equipment.

• Observe the notes on the climatic conditions in the "Technical Data" section.

• Remove securing devices used for transportation prior to startup.

2.6 StorageObserve the following instructions when shutting down or storing MOVITRANS® units:

• Make sure that the units are not subject to mechanical impact during storage.

• If you store the TPM mobile converter for a long time, connect it to a designated THMpick-up every 2 years and enable the TPM mobile converter for at least 5 minutes.Check the LED "500 V o.k." to see whether the correct output voltage is present.

• Observe the notes on storage temperature in the "Technical Data" chapter.

2.7 AssemblyObserve the following notes for installing the MOVITRANS® units:

• Protect the MOVITRANS® units from excessive strain.

• Ensure that components are not deformed and/or insulation spaces are maintained,particularly during transportation and handling.

• Electric components must not be mechanically damaged or destroyed.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in applications that are subject to mechanical vibration and shock loads inexcess of the requirements in EN 50178.


2 Functional safety technology Safety Notes

2.8 Functional safety technologyMOVITRANS® units may not execute any safety functions without master safety sys-tems.

2.9 Electrical connectionObserve the following notes for the electrical connection of MOVITRANS® units:

• Do not connect or disconnect plug connectors while they are energized.

• Observe applicable national accident prevention guidelines when working on liveparts of MOVITRANS® units.

• Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, re-fer to the applicable documentation.

• Preventive measures and protection devices must correspond to the regulations inforce (e.g. EN 60204-1 or EN 50178).

• Take suitable steps to ensure that the preventive measures and protection devicesdescribed in the operating instructions for the individual MOVITRANS® units havebeen implemented correctly.

2.10 Safe disconnectionThe TPM mobile converter meets all requirements for safe disconnection of power andelectronics connections in accordance with EN 50178. All connected circuits must alsomaintain the requirements for safe disconnection.

Required preventive measures: – Protective separation according to VDE 0100

– Equipotential bonding– ESD protection


2 Startup/operationSafety Notes

2.11 Startup/operationObserve the following notes for starting up and operating the MOVITRANS® units:

• Only qualified electricians with the relevant accident prevention training are allowedto perform installation, startup and service work on the unit. They must also complywith the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).

• Never install damaged units and put them into operation.

• Do not deactivate monitoring and protection equipment during the test run.

• Take appropriate measures (for example, connect binary input "ENABLE" to 0V24 onthe TPM mobile converter) to ensure that the system does not start up unintentionallywhen power is switched on.

• During operation, the MOVITRANS® units can have live, bare and movable or rotat-ing parts as well as hot surfaces, depending on their enclosure.

• When the unit is switched on, dangerous voltages are present at the output terminalsand at any connected cables, terminals and MOVITRANS® units. Dangerous voltag-es can also be present when the TPS stationary converter and/or the TPM mobileconverter are inhibited and the system is at a standstill.

• The fact that the status LED and other display elements on the TPM mobile converterare no longer illuminated does not indicate that the unit has been disconnected fromthe power supply and no longer carries any voltage.

• Safety functions within the unit may cause system standstill. Removing the cause ofthe problem or performing a reset can result in an automatic restart of the plant. Ifsafety reasons prohibit this action, disconnect the TPS10A stationary converter fromthe power supply before correcting the fault.

• Dangerous voltages can still be present at the unit inputs and outputs for up to 10minutes after disconnecting the power supply.

• Do not remove the housing covers.


2 Inspection/maintenance Safety Notes

2.12 Inspection/maintenanceRepairs may only be carried out by SEW-EURODRIVE.

2.13 DisposalPlease observe the applicable national regulations. Dispose of materials separately inaccordance with the regulations in force, for example:

• Electronics scrap

• Plastic

• Sheet metal

• Copper

• Aluminum


3 Unit designationUnit Structure

3 Unit Structure3.1 Unit designation

The unit designation of the MOVITRANS® TPM12B mobile converter comprises the fol-lowing characteristic data:

3.2 Short designationThe following short designations are used:

T P M 12 B 036 - E N E - 5 A 2 - 2Design: 2 = UL approval

Connection type: 2 = direct voltage output

Line filter: A = line filter installed

Output voltage: 5 = DC 500 V

Design of the pick-up: C: THM10C008E: THM10E015

Type of cooling: N = with heat sink

Enclosure: E = increased enclosure (IP65)

Rated power:018 = 1.8 kW030 = 3.0 kW036 = 3.6 kW

Version

Series and generation

Type of installation: M = mobile

Component: P = power unit

Type: T = MOVITRANS®

Unit Short designation

MOVITRANS® TPM12B...-EN.-5A2-2 mobile converter TPM12B mobile converter

MOVITRANS® TPM12B018-ENC-5A2-2 mobile converter TPM12B018 mobile converter

MOVITRANS® TPM12B030-ENE-5A2-2 mobile converter TPM12B030 mobile converter

MOVITRANS® TPM12B036-ENC-5A2-2 mobile converter TPM12B036 mobile converter


3 Scope of delivery Unit Structure

3.3 Scope of deliveryThe scope of delivery comprises the following component:

3.4 NameplateThe TPM12B mobile converter has a nameplate that provides important information.The following figure shows an example of a nameplate:

Unit

1 MOVITRANS® TPM12B mobile converter (basic unit)

MOVITRANS® TPM12B036-ENC-5A2-2 mobile converter

MOVITRANS® TPM12B030-ENE-5A2-2 mobile converter

MOVITRANS® TPM12B018-ENC-5A2-2 mobile converter

1518636683

Type Unit designation f FrequencyU Voltage P Output powerI Current T Ambient temperature


3 Basic unitUnit Structure

3.5 Basic unitThe following illustration shows an example of the unit design of the TPM12B036 mobileconverter:

The TPM12B030 and TPM12B018 mobile converters only have 2 connections for pick-ups.

1518996107

[1] Connection for THM pick-ups[2] Heat sink[3] 4 operation LEDs to display the operating status[4] X11: 2-pole voltage output (DC 500 V), control inputs and outputs[5] PE connection

[1]

[4]

[2]

[5]

[3]


4 General information Mechanical Installation

4 Mechanical Installation

4.1 General informationInstall the unit only in a permitted mounting position.

4.1.1 Mounting positions

NOTICEOverheating of the unit due to non-permitted mounting position.

Damage to the TPM12B mobile converter.• Observe the correct mounting position and the recommended distance to other

components.• Make sure that the ambient temperature corresponds to the specifications in sec-

tion "Technical Data".

1572769035

[1] Recommended mounting position[2] Non-permitted mounting positions[3] The mounting position is only permitted if the cooling fins can be ventilated from underneath.[4] The mounting position is only permitted if the heated air can be dissipated upwards.

The disadvantage of this mounting position is that you cannot read the operation LEDs.

[1][2][3] [4]

(( )) (( ))


4 General informationMechanical Installation

4.1.2 Minimum clearance and bore dimensions

Observe the following installation instructions and illustrations when installing theTPM12B mobile converter:

• For optimum cooling results, install unit so that natural convection is in direction ofcooling fins.

• Ensure unhindered flow of cool air to the unit and removal of hot air from the unit viacooling fins. Observe a minimum clearance [1] of 100 mm above and below thecooling fins.

• The clearance on the side must provide enough room to plug in and remove theconnectors.

• Observe the following bore dimensions in mm (in):

Ø 8.5 (4x)(Ø 0.33)

308

(12.

13)

278 (10.94)

8.5 (0.33)

[1]

100

(3.9

4)

[1]

> 120 (4.72) ≥ 100 (3.94)

100

(3.9

4)

1571709579

[1] Clearance


5 General information Electrical Installation

5 Electrical Installation

5.1 General information5.1.1 Cable routing

For cable routing, observe the following installation instructions:

• Use the prefabricated hybrid cable from SEW-EURODRIVE.

• TIP For information about the hybrid cable, refer to chapter 5.3 "Connection viahybrid cable".

• Always route power and electronics cables to the control cabinet in separate cableducts.

5.1.2 Cable cross sectionsNote the following cable cross sections:

• Inverter supply cable:

– Cross section depending on the DC link current IZ• Electronics cables:

– 0.20 – 1.5 mm2 (AWG 24 – 16)

5.1.3 Protective measures against electrical hazardsThe following protective measures protect mobile systems that use MOVITRANS® forcontactless energy transfer against electrical hazards:

• Protective separation according to VDE 0100

Protective separa-tion according to VDE 0100

Compliance with "preventive separation" in line with VDE 0100 part 410 rated voltage< 500 V is ensured by the following measures:

• All electrical equipment on the mobile part, such as on a vehicle, must beequipotentially bonded to each other.

• All cables must have double basic insulation. This requirement is met as standardwhen using MOVITRANS® components.

• Dissipation of electrical charges between vehicle support frames and the groundpotential (ESD protection) is permitted.

WARNINGFaulty installation.

Severe or fatal injuries.• It is essential to comply with the safety notes in chapter 2 during installation.


5 General informationElectrical Installation

Equipotential bonding

Equipotential bonding on mobile systems ensures that in case of a fault, no contact volt-ages occur.

You can implement equipotential bonding as follows:

• Establish high-frequency equipotential bonding via the vehicle frame (vehicle GND).

• Provide metal-to-metal contact over a large surface area.

• Use high-frequency equipotential bonding cables with a minimum cross section of10 mm2.

• Use only gray or black cables for equipotential bonding.

• TIP Never use a yellow/green lead for the equipotential bonding cable as this coloris reserved for PE.

The following illustration shows an example of a mobile system that uses MOVITRANS®

for contactless energy transfer and measures for equipotential bonding:

Observe the following installation instructions:

• Confirm the insulating strength of the equipment and the effectiveness of the equipo-tential bonding within the context of cyclical system checks.

• A possible potential transfer to mobile components via non-SEW equipment must beruled out during planning and operation.

9007200636798731

[1] Stationary system section [7] TPM mobile converter[2] TLS line cable [8] Equipotential bonding[3] Gearwheel [9] Vehicle mass[4] Vehicle support frame [10] THM pick-up[5] Frequency inverter [11] Ground[6] Motor

MFU TPM

THM

[1]

[2]

[3]

[4]

[6] [9]

[10]

[11]

[7]

[5]

[8]



ESD protection To ensure optimum protection against electrostatic discharge (ESD), you have to takemeasures for dissipating the charges.

You can implement charge dissipation as follows:

• With conductive combs, brushes, springs, or sliders

• With conductive track rollers or wheels

• With conductive floor coverings or work areas

• It is permitted to temporarily ground the vehicle frame during standstill if certainproduction steps make this necessary.

The following illustration shows an example of a mobile system that uses MOVITRANS®

for contactless energy transfer and measures for ESD protection:

• For metallic floor rails, high-frequency equipotential bonding must be implementedbetween the rails at least at the start and end of the track. For long tracks, implementequipotential bonding at least every 5 m. You can use the line cable for this purpose,for example (min. cable cross section 10 mm2). Pay special attention to the distancebetween the equipotential bonding cable and the line cable.

9007200636796299

[1] Conductive floor coverings or [5] Conductive combs, brushes, springs Work areas Sliders

[2] Conductive track roller or wheel [6] Ground[3] Vehicle support frame [7] Temporary ground connection[4] Vehicle mass

[7]

[1]

[2]

[3]

[6]

[5]

[4]


5 General informationElectrical Installation

• The following illustration shows an example for equipotential bonding for metallicfloor rails. The dimensions are specified in m (ft):

5.1.4 Equipotential bondingInstall equipotential bonding as follows:

• Connect a cable between the TPM12B mobile converter and the metallic vehicleframe (mounting plate) to establish low-impedance equipotential bonding asdisplayed in the following illustration.

1675041419

[1] Rails [3] THM pick-up[2] TLS line cable [4] Equipotential bonding

5

> 0.

15

[1]

[2]

[3]

[4]

[4]

(20)

(> 0

.49)

1595332107

[1] M5 screw [4] Cable lug[2] Upper terminal clip [5] Housing[3] Lower terminal clip [6] Cable connection/equipotential bonding

[1]

[2]

[3]

[4]

[5]

[6]



5.1.5 Shielding and equipotential bonding

For shielding and equipotential bonding, observe the following installation instructions:

• The control cables must be shielded.

• Connect the shield of the hybrid cable by the shortest possible route and make sureit is grounded over a wide area.

5.1.6 Unit input/unit output

Observe the following information:

• Incorrect connection of the THM pick-ups reduces the power output of the TPM12Bmobile converter due to incorrect compensation.

• Inputs not used for pick-ups must be sealed with suitable protective covers tomaintain the degree of protection.

• If a low-resistance short circuit occurs when an output voltage is present, this resultsin very high discharge currents that could cause irreparable damage to the TPM12Bmobile converter. If the unit is connected to an existing short circuit, the current is lim-ited to a value of < 15 A.

5.1.7 Binary inputs/binary outputsObserve the following information:

• The binary inputs are electrically isolated by optocouplers.

• Binary outputs are short-circuit proof but not protected against external voltage.External voltages can cause irreparable damage!

NOTICEFaulty installation.

Destruction of pick-ups, the TPM12B mobile converter and the connected load.• Only connect the pick-ups THM10C or THM10E, which are approved by SEW-

EURODRIVE.• Only connect loads approved by SEW-EURODRIVE, e.g. SEW frequency

inverters.• For this purpose, use the prefabricated hybrid cable from SEW-EURODRIVE.• Ensure correct polarity when connecting the load.


5 Wiring diagramElectrical Installation

5.2 Wiring diagramConnect the TPM12B mobile converter as shown in the following figure:

For TPM12B018 and TPM12B030, the terminals X22 and X32 are not available.

5.2.1 TPM12B030 mobile converterYou can connect 1 or 2 flat THM10E pick-ups, each with 1.5 kW rating, to TPM12B030mobile converters.

9007200617299211

~ ~~~

A1

1

2 4

3

500 V 500 V OK EnableShield

Enablemode

0V24PA0V500 N.C.

24 V

A2 B1 B2 B3 B4 B5 B6 B7 B8

A1 A2 B2

B1

B4

B3

B6

B5

B8

B7

Supply 1same polarity

Supply 2same polarity

X11 X11

X21 X22 X31 X32TPM

TPM

1

2 4

3 1

2 4

3 1

2 4

3

1362549131

TPM12B030

THM10E THM10E

X21 X31


5 Wiring diagram Electrical Installation

5.2.2 TPM12B018 mobile converter

You can connect 1 or 2 U-shaped THM10C pick-ups, each with 0.8 kW rating, toTPM12B018 mobile converters.

5.2.3 TPM12B036 mobile converterYou can connect 2 or 4 U-shaped THM10C pick-ups, each with 0.8 kW rating, toTPM12B036 mobile converters. If you connect only 2 THM10C pick-ups tothe TPM12B036 mobile converter, you have to use the terminals X21/X22 or X31/X32.

1362501003

TPM12B018

X21 X31

THM10C THM10C

1362541835

X21 X22 X31 X32

TPM12B036

THM10C THM10C THM10C THM10C


5 Wiring diagramElectrical Installation

5.2.4 Terminal assignment of X21/X22 and X31/X32

The following table shows the terminal assignment of X21/X22 and X31/X32:

5.2.5 Terminal assignment of X11The following table shows the terminal assignment of X11:

Terminals X11:B5 "Enable" and X11:B6 "Enable mode" only affect the DC 500 V outputvoltage. The DC 24 V voltage output X11:B7 is not affected.

Terminal TPM12B030... Cable no. TPM12B036... Cable no. TPM12B018... Cable no.

X21: 1X21: 2X21: 3X21: 4X21: ⊥

Supply 1

Pick-up 1Pick-up 1Pick-up 1Pick-up 1Equipotential bonding

Pole 1Pole 1Pole 2Pole 2GNYE

Pick-up 1-Pick-up 1-Equipotential bonding

Pole 1-Pole 2-GNYE


Pole 1-Pole 2-GNYE

X22: 1X22: 2X22: 3X22: 4X22: ⊥

- -


Pole 1-Pole 2-GNYE

- -

X31: 1X31: 2X31: 3X31: 4X31: ⊥

Supply 2

Pick-up 2Pick-up 2Pick-up 2Pick-up 2Equipotential bonding

Pole 1Pole 1Pole 2Pole 2GNYE


Pole 1-Pole 2-GNYE


Pole 1-Pole 2-GNYE

X32: 1X32: 2X32: 3X32: 4X32: ⊥

- -


Pole 1-Pole 2-GNYE

- -

Terminal Function

X11:A1 (+Uz)X11:A2 (–Uz)

500 V0V500

DC 500 V output voltageReference potential for the DC 500 V output voltage

X11: B1, B2X11: B3

EB500 V OK

Equipotential bonding for line and shieldBinary output 500 V OK, "1" signal, if DC 500 V output voltage is present.

X11: B4X11: B5

X11: B6

X11: B7X11: B8

N. C.Enable

Enable mode

24 V0V24

Not connectedBinary input enable (for DC 500 V output voltage only):"0" signal = DC 0 V output voltage"1" signal = DC 500 V output voltageBinary input enable mode (for DC 500 V output voltage only):"0" signal = delayed enable (ramp)"1" signal = instantaneous enableDC +24 V voltage output (max. 2 A)Reference potential for 24 V binary signals


5 Connection via hybrid cable Electrical Installation

5.3 Connection via hybrid cable5.3.1 Prefabricated hybrid cable

SEW-EURODRIVE offers a prefabricated hybrid cable for connection to the plug con-nector (part no. 11715073). All leads are enclosed in one jacket.

One cable end is fitted with a plug connector for connection to the TPM12B mobile con-verter. The other cable end is open and fitted with wire end sleeves. The cables areavailable in half-meter lengths from 1 m to 7.5 m.

5.3.2 Cable cross sectionThe following illustration shows the cross-section of the open cable end:

1520575243

1520642187

[1] Enable mode [2] Enable

0V 500

500 V OK

BKL1

BKL2

WH

0V

RD

24VWH0V

BKL3

GNYE

0V 24

24 V

500 V

PA

GNRS-

OGRS+

[1]

[2]


5 Connection via hybrid cableElectrical Installation

5.3.3 Assignment

The following table shows the assignment of the cores:

Strand L3 of the hybrid cable must not be connected. Terminals X11:B5 "Enable" andX11:B6 "Enable mode" only affect the DC 500 V output voltage. The DC 24 V voltageoutput X11:B7 is not affected.

Designation TPM12B mobile converter Hybrid cable

500 V0V500

X11.A1: +UzX11.A2: –Uz

L1L2

EBEB500 V OKN. C. / not assignedEnableEnable mode24 V0V24

X11: B1X11: B2X11: B3X11: B4X11: B5X11: B6X11: B7X11: B8

ShieldingGNYEOG–GNWHRDWH


6 General information Startup

6 Startup

6.1 General informationObserve the following information:

• Make sure that the cable outputs of the THM10C pick-ups connected to X21/X22 orX31/X32 of the TPM12B mobile converter are always aligned in the same way withthe line cable. When choosing the mounting position, ensure that the cable outputsof the THM10C pick-ups do not point in opposite directions (up and down). They mustall either be at the top or at the bottom. The following illustration shows correct andincorrect mounting positions:

WARNINGIncorrect startup

Severe or fatal injuries.• It is essential to comply with the safety notes in chapter 2 during startup.• Check whether the installation is correct before commencing startup.

1362544267

00

I


6 Startup stepsStartup

6.2 Startup stepsProceed as follows for startup:

1. Make sure that compensation is made for the line cable and that the current supplyis correct. The TPS stationary converter is operating.

2. Make sure that the cable outputs of the THM pick-ups connected to X21/X22 or X31/X32 of the TPM12B mobile converter are always aligned in the same way.

3. Make sure that the load (for example an SEW frequency inverter with motor) is con-nected correctly to the TPM12B mobile converter.

4. Select the enable mode of the output voltage.

(X11:B6 = "0" for delayed enable, X11:B6 = "1" for instantaneous enable)

5. Set a "1" signal at binary input "Enable" (X11:B5 = "1"); an output voltage ofDC 500 V is now available at X11:A1/A2. Irrespective of the DC 500 V output volt-age, the DC 24 V output voltage of the TPM12B mobile converter is available whenthe power supply is connected.

6. When the output voltage is available at X11:A1/A2, the binary output "500 V OK" willswitch from "0" signal to "1" signal. This signal can be used, for example, as an en-able signal by the connected load.

00

I


7 Operating status Operation

7 Operation7.1 Operating status

The TPM12B mobile converter has 2 operating states that you can set with the binaryinput "Enable" (X11:B5):

• "0" signal = DC 0 V output voltage

• "1" signal = DC 500 V output voltage at X11:A1/A2

7.2 Operating displays4 operation LEDs show the operating state of the TPM12B mobile converter:

7.3 Fault information7.3.1 Unit protection

The TPM12B mobile converter is protected against overtemperature and overvoltage.The unit will turn itself off in case of a malfunction; the binary output "500 V OK" will havea "0" signal and the LED "500 V OK" will go out. The DC 24 V auxiliary power supply(X11:B7) remains intact.

7.3.2 ResetProceed as follows to perform a reset:

• Apply a "0" signal to the binary input "Enable" (X11:B5 = "0").

DC 0 V output voltage is now present at X11:A1/A2.

• After waiting for 1 second, apply a "1" signal again to the binary input "Enable"(X11:B5 = "1").

DC 500 V output voltage is now present at X11:A1/A2.

Operation LED

Operating state MOVITRANS® TPM12B

LED lights up green LED does not light up

500 V OK DC 500 V output voltage present at X11:A1/A2

Output voltage UA at X11:A1/A2:DC 0 V < UA < DC 460 V

24 V DC 24 V auxiliary voltage is present • DC 24 V auxiliary voltage is not present• 24 V short circuit• No supply

Unit X22Coupling > 50 % Coupling current 0 ... < 50 %

Unit X32


8 Electronics serviceService

8 Service8.1 Electronics service8.1.1 Sending in for repairs

Please contact the SEW-EURODRIVE Electronics Service if you can not rectify a fault.

Please always specify the number in the status line when you contact the electronicsservice. You will find more detailed information about the status line in the following sec-tion.

8.1.2 Status lineThe following illustration shows an example of a namplate for the TPM12B mobile con-verter with order number and status line:

Provide the following information when sending the unit in for repair:• Serial number (→ nameplate)• Unit designation• Number in the status line• Brief description of the application• Connected load• Nature of the fault• Accompanying circumstances• Your own presumptions as to what has happened• Any unusual events preceding the problem, etc.

1521865739

[1] Order number[2] Status line

[1] [2]


9 Basic unit Technical Data

9 Technical Data9.1 Basic unit

The following table shows the technical data for all TPM12B mobile converters, inde-pendent of the size and power rating:

TPM12B mobile converter All sizes

Interference immunity Complies with EN 61800-3

Interference emission with EMC-compliant installa-tion

According to limit class A to EN 55011 and EN 55014,Complies with EN 61800-3

Heat sink temperatureClimate class

0 °C – +85 °C (32 °F – 185 °F)EN 60721-3-3, class 3K3

Ambient temperature T 0 °C – +45 °C (32 °F – 113 °F) (cyclic duration factor cdf = 100 %)

Storage and transportation tem-perature

TL -25 °C – +75 °C (-13 °F – +167 °F) (EN 60721-3-3, class 3K3)

Degree of protection IP651)

Pollution class 2 according to IEC 60664-1 (VDE 0110-1)

Operating mode continuous duty (EN 60149-1-1 and 1-3)

Installation altitude h ≤ 1000 m (h ≤ 3281 ft)

Resistance to vibration Complies with EN 50178

Output voltage UA DC 500 V +16 V / -5 V

Mass 10.3 kg (22.7 lb)

Dimensions W × H × D 4632) × 330 × 117 mm (18.22) × 13.0 × 4.61 in)

Pick-up connection X22, X32 Han® Q 4/2 by Harting

DC -500 V connection X11:A1/A2 Separable terminal blocks, 1.5 mm2, Phönix type PLUSCON®

Control terminals X11:B1 – B8 Separable terminal blocks, 0.5 mm2, Phönix type PLUSCON®

Reference terminal 0V24 X11:B8 Reference potential for DC 24 V signals (connected to housing ground)

Binary output "500 V OK" X11:B3

Signal levelFunction

PLC compatible (EN 61131-2)Important! Do not apply external voltage.Imax = 50 mA (short-circuit proof)"0" = 0 V, "1" = DC 24 VFixed assignment 500 V OK:"0" = DC 500 V output voltage not present"1" = DC 500 V output voltage is present

Binary input "Enable" X11:B5 Isolated via optocoupler (EN 61131-2), Ri ≈ 3 k?, IE ≈ 10 mAPLC compatible

Signal level DC +13 V – +30 V = "1"DC -3 V – +5 V = "0"

= Contact closed= Contact open

According to EN 61131-2

Control function

With fixed assignment enable:

"0" = DC 0 V output voltage"1" = DC -500 V output voltage

Binary input "Enable mode" X11:B6 Isolated via optocoupler (EN 61131-2), Ri ≈ 3 kOhm, IE ≈ 10 mAPLC compatible

Signal level DC +13 V – +30 V = "1"DC -3 V – +5 V = "0"

= Contact closed= Contact open

According to EN 61131-2

Control function

With fixed assignment enable mode:"0" = delayed enable DC 500 V output voltage"1" = instantaneous enable DC 500 V output voltage

24 V auxiliary supply output X11:B7 U = DC 24 V (22 V – 26 V), current carrying capacity: Imax = DC 2 A

Cable X11:B1X11:B2

Shield connection of connecting cableEquipotential bonding connection of connection cable

1) For screwed-on connectors2) Width including connector

Pi

fkVA

Hz

n


9 Unit dataTechnical Data

9.2 Unit dataThe data in the following table applies when the connected THM pick-up achieves100 % coupling.

• TIP For more detailed information, refer to the operating instructions "MOVITRANS®

THM10C/THM10E Pick-Up".

TPM12B mobile converter 018-ENC-5A2-2 036-ENC-5A2-2 030-ENE-5A2-2

Current in line cableAt input frequency fE = 25 kHz I1 AC 60 A AC 60 A AC 60 A AC 85 A

Input frequency fE 25 kHz

Output of the pick-up1) P1 800 W 800 W 950 W 1500 W

Number of connected pick-ups 2 1 4 2 2 1 2 1

Design of pick-up U-shaped THM10C pick-up Flat THM10E pick-up

Rated output power2) PN 1.6 kW 0.8 kW 3.2 kW 1.6 kW 1.9 kW 0.95 kW 3.0 kW 1.5 kW

Output power of theDC 24 V supply P24 V 24 W 12 W 48 W 24 W 24 W 12 W 48 W 24 W

Power loss(X11:B5 has "1" signal) PV 60 W 30 W 120 W 60 W 60 W 30 W 120 W 60 W

Power loss(X11:B5 has "0" signal) PV 10 W 5 W 15 W 8 W 12 W 6 W 15 W 8 W

1) Measured at the output of the TPM12B mobile converter2) The power ratings of the connected THM pick-ups are decisive for the rated output power.

Pi

fkVA

Hz

n


9 Dimension drawing Technical Data

9.3 Dimension drawingThe following figure shows the dimensions of the TPM12B mobile converter in mm (in):

278 (10.94)

29

7(1

1.6

9)

30

8(1

2.1

3)

8.5 (0.33)

Ø 8.5

(Ø 0.33)11

(0.4

3)

Ø 16

(Ø 0.62)

33

0(1

3.0

)

319 (12.56) 117 (4.61)

1597310603

Pi

fkVA

Hz

n


10 Address List

10 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!


10 Address List

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger


Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]

Belgium


Brüssel SEW Caron-VectorAvenue Eiffel 5B-1300 Wavre


Service Compe-tence Center

Industrial Gears SEW Caron-VectorRue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Antwerp SEW Caron-VectorGlasstraat, 19BE-2170 Merksem

Tel. +32 3 64 19 333Fax +32 3 64 19 336http://[email protected]

Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]


10 Address List

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 33 431137Fax +237 33 431137

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan

Tel. +86 27 84478398Fax +86 27 84478388

Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá



10 Address List

Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Service Sharjah Copam Middle East (FZC) Sharjah Airport International Free ZoneP.O. Box 120709SharjahUnited Arabian Emirates


Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

ProductionAssemblyService

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun

Tel. +241 741059Fax +241 741059

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR


Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]


10 Address List

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 2831086Fax +91 265 2831087http://[email protected]@seweurodriveindia.com


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]

Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120



10 Address List

Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga

Tel. +371 7139253Fax +371 7139386http://[email protected]

Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

Lithuania

Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca


Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


Korea


10 Address List

New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Lódz


24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)

[email protected]

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucuresti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]


10 Address List

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybnicná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)



10 Address List

Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana

Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419164, 3838014, 3738015Fax +90 216 3055867http://[email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


USA

ProductionAssemblySalesServiceCorporate Offices

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!


10 Address List

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


Index

Index

AAssembly .................................................................9

BBasic unit

Technical data....................................................32Unit design .........................................................15

Binary inputsInstallation..........................................................22

Binary outputsInstallation..........................................................22

Bore dimensionsInstallation..........................................................17

CCable cross section

Installation..........................................................18Cable routing

Installation..........................................................18Connection

Safety notes .......................................................10Copyright..................................................................6

DDimension drawing.................................................34Disconnection

Safe....................................................................10Disposal .................................................................12

EElectrical connection ..............................................10Electrical installation

General information ...........................................18Electronics service .................................................31Exclusion of liability ..................................................6

FFault information ....................................................30Functional safety technology .................................10

GGeneral information

Electrical installation ..........................................18Mechanical installation.......................................16Startup ...............................................................28

HHybrid cable

Assignment of the cores ....................................27Cable cross section ...........................................26Prefabricated .....................................................26

IInstallation................................................................9

Bore dimensions ................................................17Connection via hybrid cable...............................26Electrical ............................................................18Mechanical.........................................................16Minimum clearance............................................17Notes on binary inputs/outputs ..........................22Notes on cable cross sections ...........................18Notes on cable routing.......................................18Notes on equipotential bonding .........................21Notes on shielding .............................................22Notes on the unit input/output............................22Terminal assignment X11 ..................................25Terminal assignment X21, X22, X31, X32.........25Wiring diagram...................................................23

MMechanical installation

General information ...........................................16Minimum clearance

Installation..........................................................17Mounting positions

Non-permitted ....................................................16Permitted ...........................................................16

NNameplate .............................................................14

Status line ..........................................................31

OOperating display...................................................30Operating status ....................................................30Operation

Fault information ................................................30Operating display...............................................30Operating status ................................................30Reset .................................................................30Safety notes.......................................................11


Index

Unit protection....................................................30

RRepairs...................................................................31Reset......................................................................30Rights to claim under limited warranty .....................6

SSafe disconnection.................................................10Safety functions .....................................................10Safety notes

General ................................................................7Preliminary information ........................................7Structure ..............................................................5Structure of the embedded safety notes ..............6Structure of the section safety notes....................5

Scope of delivery ...................................................14Service

Elektronics .........................................................31Repairs...............................................................31Status line ..........................................................31

Short designation ...................................................13Signal word

Meaning ...............................................................5Startup

General information ...........................................28Safety notes .......................................................11Step-by-steps.....................................................29

Status lineService ...............................................................31

Storage ....................................................................9Structure

Embedded safety notes .......................................6Safety notes .........................................................5Section safety notes.............................................5

TTarget group ............................................................7Technical data

Basic unit ...........................................................32Dimension drawing ............................................34Unit data.............................................................33

Terminal assignment X11 ......................................25Terminal assignment X21, X22, X31, X32 .............25Transport..................................................................9

UUnit data ................................................................33Unit design

Basic unit ...........................................................15Unit designation .....................................................13Unit input

Installation..........................................................22Unit output

Installation..........................................................22Unit structure

Nameplate .........................................................14Scope of delivery ...............................................14Short designation...............................................13Unit designation .................................................13

WWiring diagram

Installation..........................................................23TPM12B018 mobile converter ...........................24TPM12B030 mobile converter ...........................23TPM12B036 mobile converter ...........................24

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MOVITRANS TPM12B Mobile Converter - SEW-EURODRIVE

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