Mining & Mineral Processing

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Mining & Mineral Processing Fluid Handling Solutions from ITT

Transcript of Mining & Mineral Processing

Page 1: Mining & Mineral Processing

Mining &MineralProcessingFluid Handling Solutions from ITT

Page 2: Mining & Mineral Processing

Improving Plant Profitability

Increased Decreased DecreasedUPTIME MAINTENANCE ENERGYOf your process Activities Costs

Monitoring & Control

PumpSmartAdvanced pump Control, Protection and Optimization logic designed to improve overall reliability efficiency of your process systems.

ProSmartPredictive Condition Monitoring that provides a cost-effective solution to maintaining uptime on all of your rotating equipment.

3196 i-FRAMEIntegrated Condition Monitor constantly measures vibration and temperature at the thrust bearing. ColoredLED's indicate general pump health. Provides early warningof improper operation before catastrophic failure occurs.

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ITT Solutions

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Plant Performance Services

Product RepairPRO Services® repairs ALL brands of pumps and rotating equipment. No need to source different product specialists depending on the equipment.■■ Service Center Repair■■ Turnkey Repair/Installation■■ Emergency Service

Reliability ServicesITT provides reliability improvement programs to extend equipment life andlower maintenance costs.■■ Predictive Condition Monitoring■■ Root Cause Failure Analysis■■ Engineered Upgrades■■ Training

Optimization of AssetsITT conducts equipment health and inventory management programs to optimize equipment performance, reliability and life cycle costs.■■ Inventory Management■■ Replacement /Exchange■■ Maintenance Management■■ Contract Maintenance

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Services

Page 4: Mining & Mineral Processing

Bauxite from mine

Crushed Bauxite

Crushed Lime

Ball Mill

Steam

Digesters WashinThickeners

CausticHeaters

SandClassifier

Green Liquor

Spent Liquor Flow

Blow-off Tanks

Slurry M

ixer

Alumina Refinery Solutions

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MillDischarge- 5500

CausticSupply- 3196- 3180- 3410- 3409

Slurry toDigestion- 5500

Condensate- 3700- HT3196

Digestion- 5500

WaterSupply- VIT

SpentLiquor- 3196- 3180- 3410- 3409Dependentupon FlowRange

GreenLiquor- 3196- 3180- 3410- 3409Dependentupon FlowRange

5500

31963410

3180HT3196

3700

VIT

3409

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Waste Lake

ng Thickeners

Tertiary Classifiers

rs

Heaters

Precipitators

To Smelting

Alumina (AL2O3)

Evaporators

Filters

Heat Exchangers

PrimaryClassifyingThickener

SecondaryClassifyingThickener

Seed

Cooler

Rotary Kiln

Filter

Hydrate

Mineral & Mining Process

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SumpPumps- VHS- VJC

Filter Feed- 3196- 3180- 3410- 3409- 3498- 3420Dependentupon FlowRange

Evaporation- 3196- 3180- 3410- 3409

MudDisposal- 5500

SweetnerService- 5500

Hydrate- 5500

ThickenerApplications- 5500

Precipitation- 5500

3498 3420 VHS VJC

Page 6: Mining & Mineral Processing

ROM Hopper

Cyclones

Re-grind Cyclone

Re-grind MillRougher Flotation

Stockpile Conveyer

To Tailings dam

Tailings collection box

Cleaner Flotation Cells

Cu-Mo concentrate

Sag Mill

Flotation Screen

Cleaner Scavenger Cells

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Copper Concentration Solutions

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Mill DischargeCyclone Feed- SRL-XT- 5500- SV1

Re-grindCyclone Feed- SRL-XT- 5500- SV1

FlotationConcentrates- SRL-S- VRS- VJC- CW/CWX- SV1

Thickener/Clarifier UnderFlow- SRL- SRL-XT- 5500- SV1

FlotationTailings- VRS- VJC- SRL- SV1

ThickenedTailings- 5500- SRL- SRL-XT- SV1

5500

SV1

SRLCW

VRS

VJC

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ExtractionMixer-Settler

StrippingMixer-Settler

ExtractionMixer-Settler

Electrowinning Tank House

1 2 3 4

- VIT- 3700- 3400- CNX

- VIT- 3700- 3400- CNX

- 3180- 3196- 3171

- 3180- 3196- 3171

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- 3196- 3171

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VIT

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Copper SX-EW Solutions

3400 3180

3196

3171

3700

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Semi-MobileCrusher / Sizer

Hot Water

Feed Preparation

Slurry Conditioning

Rotary Breaker or Sizer

SlurryPumpBox Pipeline Conditioning

Reject Disposal

Ov

Chemicals(as required)

Thickened Fine Tailings

FrothTreatment

Tailings

Course TailingsRecycle Water

Tailings Settling Pond

A

Oil Sands

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5

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5500AF

1 2 3 4

SlurryConditioningHydro-Transport- 5500

FlotationConcentrateBitumen Froth- CWX with

Shearpeller- 5500 with

Shearpeller

Flotation Tailings- Axial Flow Pump

Cyclone Feed- SRL with urethane

lining- 5500

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Extraction

versize

Primary Separation Vessel

Primary Flotation Cells

Vent

Steam

Secondary Flotation Cells

Recycle Water

Thickener

Flocculant

Hydrocyclone

BitumenFroth

Air

Oil Sands

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Thickened FineTails- 5500 with

urethane suction liners

- SRL with urethanelining

Cyclone Overflo- SRL with urethane

lining- Axial Flow

Bitumen Froth- CWX with

Shearpeller- 5500 with

Shearpeller

SRL

5

Coarse Tails- 5500- SRL with

urethane lining

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ITT Products for Mining Services

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Page 11: Mining & Mineral Processing

ITT in Mining

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ITT Fluid Technology – Profile

Major ITT Fluid Technology production and assembly facilitiesare located in Argentina, Australia, Austria, Brazil, Canada,China,England, Germany, Italy, Malaysia, Mexico, thePhilippines, Saudi Arabia, South Korea, Sweden,Poland and the United States.

Principal customers are in North America, Europe, the MiddleEast, Africa, Latin and South America, and the Asia/Pacificregion. Sales are made directly to customers or through independent distributors and representatives.

As one of the world’s leading producers of fluid handlingequipment and related products for treating and recyclingwastewater, ITT actively promotes more efficient use and re-use of water and endeavors to raise the level of awarenessof the need to preserve and protect the earth’swater resources

Business Units

ITT Fluid Technology brings its product and services portfolio tomarket through three market-oriented business units:

Water and WastewaterITT’s Water & Wastewater value center provides a completeoffering to municipal and industrial wastewater transport andtreatment customers including a full range of wastewater anddewatering pumps, secondary biologic treatment, filtrationand disinfection products.

ITT’s brands serving water and wastewater markets includeFlygt, Sanitaire, ABJ, Leopold and WEDECO.

Industrial ProcessITT’s Industrial Process value center brings to market the mostcomplete portfolio of pumps, valves and control systems forindustrial markets including mining, oil & gas, chemical, waterand wastewater, pulp & paper, hydrocarbon processing, powergeneration and niche industrial applications.

ITT’s brands serving industrial markets include Goulds Pumps,Fabri-Valve, Dia-Flo, Cam-Tite Cam-Line, C’treat and Pure-Flo.

Residential and Commercial WaterITT’s Residential & Commercial Water value center manufac-tures and markets pumps, systems and accessories for residen-tial, municipal and commercial applications including water,wells, HVAC systems, pressure boosters, boiler controls and fireprotection.

ITT’s brands serving Residential and Commercial Water marketsinclude Goulds Pumps, Lowara, Bell & Gossett, McDonnell &Miller, Vogel, A-C Fire Pump, Flowtronex and Standard.

Page 12: Mining & Mineral Processing

Form BRMINING 9/08© copyright 2008 ITT Corporation

Visit our Web site at www.gouldspumps.com