Katalog NBSS Seite Einzel 02-21
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Transcript of Katalog NBSS Seite Einzel 02-21
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Innovative Storage Solutions
An Indo-German Joint Venture
German precision,
Indian versatility
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www.nbss.in
BITO Storage Systems
NilkamalNILKAMAL GROUP OF COMPANIES, with a turnoverof over Rs. 500 crores / US $ 125 million is the worldleader in the field of injection and rotation mouldedplastic furniture and Indias leading manufacturerof plastic crates and bins for the material handling
industry.Since its foundation in 1981, Nilkamal has conti-nuously increased its production volume and nowprocesses fifty thousand metric tons of polyethyleneand polypropylene a year. High quality products anda competent customer service made Nilkamal a wellknown name in the plastic processing industry.
The groups major strength is a wide direct sales net-work of 350 members, a strong dealer network of 350plus, 29 regional offices located in all major industrial
cities and 24 warehouses situated all across India.We also have warehousing premises along with amarketing office in the Ajman Free Zone (UAE) whichcaters for the requirements in the Middle East and onthe African continent.
BITO, with a turnover of US $ 125 million, is aninternationally operating company specialising instorage and order picking systems. With a staff ofmore than 500 and on a plant surface of 131,000square metres at two locations in Germany, BITOmanufactures a customer-oriented and innovativeproduct range meeting highest user demands. TheBITO product range includes static and dynamicshelving and racking systems, plastic bins andcontainers and workshop equipment.
Moreover, BITO assumes all project related tasksfrom layout planning over project managementto assembly and after-sales service whether ofcomplex facilities combining different storage andorder picking systems or of automated installationsfor bin and tray storage.
BITO products are manufactured with the lateststate-of-the-art machines. All products as well as theentire organisational structure at BITO comply with
the requirements of DIN EN ISO 9001.
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Innovative Storage Solutions
Technical sales staff
Planning
Projectmanagement
Assembly
Service
Production
The storage andorder picking specialist
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www.nbss.in
Bolted shelving page 6-7
Boltless shelving page 8-9
Pallet racking page 10-13
Cantilever racking page 14
Workbenches
Identification & Safetypage 15
Drive-in racking page16-17
Multi-tier shelving and racking
Mezzanine floor systempage 18-19
page 20-21
page 22-23
page 24-25
page 26-27
page 28-29
Storagesystems
Orderpickin
gsystems
Carton live storage
Pallet live storage
Combined shelving and racking
Automated shelving and racking
Automated bin and tray storage
Mobile shelving and racking
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Innovative Storage Solutions
T-shaped reinforcing barto support shelveslater-on adjustment possible,
simple push-in fitting
Increases bay load to 180 kg
Finish: galvanised
W
H
Corner platesuited for all shelving lengths and
depths, fixing material included
Finish:galvanised
Shelf, 40 mm highmanufactured from steel sheet;
accepts high load capacities
Finish:galvanised
40 mm
Angled upright
with integrated base plates
Finish:epoxy-coated
25mm
50 mm
8,5 mm
D
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www.nbss.in
General advantages of bolted shelving
quick and easy to assemble
low cost system
good utilisation of warehouse volume
= more storage capacity on less floor space
direct access to all references
very good overview due to clear product presentation
can be integrated into almost any storage environment
Specific advantages of NBSS bolted shelving
Shelf, 25 mm highmanufactured from steel sheet
Finish:
galvanised with additional epoxy-
coating
Divider/
Support for filesfor 25 mm high shelves, simplepush-on fitting, can be positioned
at any required interval
Finish:
galvanised
Bolted shelving for archives
single sided use double sided use
Shelf, 40 mm high(see on page 6)
Frame Connectorfor single and double sided
installations
(300 mm and 600 mm deep)
Finish:epoxy-coated
increased load capacity due to corner plates
shelves can be conveniently re-adjusted on a 25 mm pitch
extension bays can be added whenever required
50 kg
25 mm
Shelving depth 300 mm Shelving depth 600 mm
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Innovative Storage Solutions
Boltless shelving
construction without bolts
fast and easy assembly
no tools required
Beams
provide rigidity for shelving baysand accommodate shelves
Finish:epoxy-coated
Shelffrom steel sheet.
Shelves are simply placed onto
shelf clips.
Finish:galvanised
Cross bracing
gives stability to shelving baysand rows, supplied with 2 tension
jacks
Finish:galvanised
Side claddingavailable as solid sheet or wire-
mesh cladding, spring clip fitting.
Solid sheet side cladding consists
of several panels, wire-mesh side
cladding is supplied as single
piece element; mesh width
30 x 30 mm.
Finish:
solid sheet and wire-meshcladding galvanised
Back claddingfor description and finish refer to
side cladding
Shelf clipsaccommodate shelves
Finish:
galvanised.
accepts high load capacities
fast re-adjustment of levelspacing
D W
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www.nbss.in
beams and diagonal bracing make for a sturdy shelving
construction which is suited for heavier duty applications
shelves can be conveniently re-adjusted on a 25 mm pitch
extension bays can be added whenever required
Also ideal for building multi-tier installations
fast and easy assembly
can be integrated into almost any storage environment
boltless system allows fast re-positioning of shelving levels
if product range changes
good utilisation of warehouse volume
= more storage capacity on less floor space
direct access to all references
very good overview due to clear product presentation
General advantages of boltless shelving
Specific advantages of NBSS boltless shelving
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Innovative Storage Solutions
Support tray withback stop
protects aisles/trafficways andwork areas located behind single
sided racking installations from
falling containers or pallets.
The support tray also prevents
pallets from being pushed too
far back into the racking, thus
helping to maintain the safety
distance between pallets in
double sided racking.
Bracket for back stop /
back claddingfor use in single and double
sided racking rows. Length: 100
up to 300 mm. Depending on the
racking height, 1 or 2 brackets
are required.
Finish:
galvanised
Frame
consisting of uprights, baseplates, horizontal and diagonal
struts. Beams are simply hooked
into the slot pattern of the
uprights which allows to position
racking levels on a 50 mm pitch.
Finish:
Uprights are epoxy-coated, struts
and base plates are galvanised.
Upon request: Frames can be
supplied completely epoxy-
coated.
Just contact us!
Shims
for compensating floor uneven-
ness.
Material thickness 1.5 or 4 mm.
Finish:galvanised
Load spreader
spreads load pressure exerted by
the frames onto a larger area of a
low quality floor.
Finish:galvanised
H
D
Pallet rackingFrequently applied in buffer and order picking stores
Service options: manual order picking at the floor level height with hand pallet trucks, electric lift trucks, reach trucks,
man-operated and fully automated stacker cranes all forklift truck types available on the market automated servicing
View onto racking rear
W
90 mm
50 mm
D
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www.nbss.in
Drop-over steel panels
These 300 mm wide, galvanised
steel panels are simply placed
side by side onto a pair of beams.
The lipped short sides of the
panels sit flush on the beams anddo not add to the level height.
Finish:
galvanised
Complete racking level
consisting of 2 beams with drop-over steel panels.
Frame extension
increases frame height at the
short sides of a racking row to
prevent items from falling from
the top level.
Later-on adjustment possible.
Finish:U-type sections epoxy-coated,
struts galvanised
Column guard
Particularly robust, L-shaped
component for 2-side protec-
tion of uprights in corner areas
and trafficways.
Height: 400 mm
Beams
are hooked into the slot pattern
of the upright front. Safety pins
which are secured against loss
with a 90 twist prevent that the
beams are lifted unintentionally. HP
49 mm
Finish:
epoxy-coated in yellow,
RAL 1003 with black/yellow
signal striping
Section width: 49 mm
Finish:epoxy-coated
750 mm
Information
Dimensions
Colours
blue
orange
Epoxy-coated components
are available in
Load capacities
Further colours upon request!
Racking heights (H):3,150 mm
4,150 mm
5,150 mm
6,150 mm
Bay widths (W):1,900 mm
2,300 mm
2,700 mm
3,300 mm
Racking depths (D):
800 mm
900 mm
1,000 mm
1,100 mm
Further dimensions upon
request!
Load capacity per level:up to 3,975 kg
Bay load capacity:up to 10.6 tonnes
All capacities assume
uniformly distributed loads!
Further load capacities upon
request!
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Innovative Storage Solutions
Your advantages:
- very good utilisation of available floor surface and headroom
- ideal for huge quantities with a medium to high picking frequency
- no relocation of picking stock required
- safe working environment, as there are no persons in the aisles
Pallet racking
Multi-tier installation
In multi-tier installations, items can be picked simultaneously byseveral order pickers working on several tiers. This means that a
higher number of orders can be picked. The NBSS pallet rackingsystem can ideally be combined with other shelving and rackingsystems, such as live storage, to the benefit of warehouse workflow.
Your advantages:
- fast order processing due to simultaneous order picking- good utilisation of available headroom
- random storage ensures that all storage locations are addressed
as often as possible
- immediate replenishment from the buffer on top of the picking pallet
- suited for pallet long and short side handling
Broad aisle installation
buffer store low to medium turnover frequency
low cost pallet positions
The standard solution for pallet racking is a configuration with broad
aisles. Servicing is generally done with front stackers, reach trucks
or man-up stacker cranes. The floor level can be conveniently ser-
viced with a hand pallet truck or an electric lift truck.
Your advantages:
- low cost storage
- easy servicing with front stackers
- manual order picking at floor level height
Narrow aisle installation
highbay construction with narrow aisles and order picking trucks
individual unit loads can be picked from all levels
Narrow aisle installations allow a very good floor space utilisation.
Man-operated stacker cranes or order picking trucks lift the operator
into the ideal picking position on all levels to allow manual picking.
Guide rails or inductive steering ensures that service vehicles always
keep the ideal distance to the installation.
broad / narrow aisle installation
highbay / multi-tier installation
mobile pallet racking
automated pallet racking
one or two pallet deep storage
long or short side pallethandling
extractable pallet positions
Choose the configuration and the system that suits you best!
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www.nbss.in
Specific advantages of NBSS pallet racking
bolted frames = lower repair costs in case of damage
all other components are assembled without bolts
high corrosion resistance through galvanised or
epoxy-coated components
long and short side pallet handling as well as
multi- and single position storage
level decking can be ordered in many variations;
levels are adjustable on a 50 mm pitch
particularly hardwearing components for a long service life
broad range of accessories and safety equipment
all racking components comply with the latest safety
regulations in Germany
multiplication of storage surface by multi-tier or
highbay storage lower investment costs into real estate and buildings
as compared to storage at floor level height
suited for a high stock rotation frequency
direct access to all bays (reference lines)
= easy and convenient order picking
fast adaptation to changing reference lines without the
need of exchanging your service fleet
General advantages of pallet racking
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Innovative Storage Solutions
Cantilever racking ideal for long loads
also suited for vertical storageOptionally available with
tubular arms
inclined shelf levels
single sided use double sided use
Mobile cantilever racking
Information
Designed for single or double sideduse, cantilever racking is a classic
for long loads. Depending on the
choice of components, this versatile
system is suited for many applica-
tions:
- arms with dividers/end stop
for rigid long loads
- tubular arms
for coils and vertically stored
goods
- straight arms
with shelf cladding
for flexible long loads and bulky
goods
- inclined arms
with shelf cladding
for ergonomic order picking of
bins and containers filled with
small parts and components
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www.nbss.in
Workbench
0504030201
02
01
0102
03
0304
0506
0807
0102
0304
05
0607
Identification& Safety
Material: vinyl
Colour: yellow
Magnetic label holders
fast handling
open on two sides for
convenient label positioning suited for scanner reading
Self-adhesive label holders
transparent PVC holder
supplied with a 19 mm wide
adhesive strip on the rear card labels can be simply
pushed in through the open top
inMaterial: rigid PVC
Colour: transparent
Self-adhesive hazard warning tapes
Strength: 65
Width: 60 mm
Length: 66 m
highlight hazard areas andobstacles in your warehouse
increase safety at work
Marking tape for components
Tape for long-term floor marking
Strength: 200
Width: 50 mm / 75 mm
Length: 33 m
flexible modular system to suit
your requirements, extensions
possible
galvanised shelves with a shelf
load capacity of 100 kg each
worktop made from beech wood
laminate sealed with several coatsof clear, water resistant sealer
benchtop surface smoothed and
treated with boiled linseed oil
Frame
Shelf
Worktop
Beam
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Innovative Storage Solutions
Information
Conventional pallet racking Drive-in pallet racking
Our example is based on a
pallet racking installation with
6 racking runs, each providing
12 pallet positions per storage
level. There are 4 storage levels
in total, including the floor level.
The layout plan alone already
shows that the gain in storage
surface is considerable.
Comparison
Apart from the fact that drive-in
pallet storage requires less
floor surface, the upright
projection demonstrates a
further gain in storage volume.
Drive-in racking allows to store
several pallets in depth.Similar to block storage, this
possibility provides an optimum
utilisation of floor space and
storage volume.
However, loading and retrieval
should be subject to a certain
storage cycle.
This type of storage is chosen
for pressure sensitive goods or
unstable storage units which
are stored in big quantities.
The range of products stored
in drive-in racking is small to
medium-sized and has a low
picking frequency.
This storage solution is ideal
for a small pallet turnover and
favours an employment as
seasonal store.
Drive-in racking
storage according to thefirst in last out principle
saves floor space
optimum volumeutilisation
very economic
pallet storage
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www.nbss.in
General advantages of drive-in racking
Specific advantages of NBSS drive-in racking
Pallet without overhanging load
hook-in bracket
Pallet with overhanging load
bolt-on bracket
Front view of a storage lane
Brackets with pallet support rail
- compact storage
- no pressure damage
- safe storage of pallets with unstable loads
- high volume utilisation due to compact storage
frames are the same as those used for the well established
BITO pallet racking system
brackets to hold pallet support rails can be adjusted in75 mm increments
robust pallet support rails
hook-in brackets allow easy and fast assembly without bolts(suited for pallets without overhanging loads)
pallets are safely guided by the sloping sides of the support rails
diagonal bracing provides for high racking rigidity
all parts have a high quality galvanised surface
Loading and retrieval in
drive-in racking is done with a
front stacker with a maximummast width of 950 mm to allow
entrance of the service vehicle
into the lanes.
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Innovative Storage Solutions
very good surface/height utilisation ratio
optimum utilisation of storage volume
simultaneous order picking on several tiers
good height utilisation multiplies availablestorage space
Information
Multi-tier shelvingand racking/Mezzanine floor system
Single tier installation with
a mezzanine floor on top
Two tier installation
Three tier installation
Multi-tier shelving and racking
is mainly used for storage andorder picking of non-palletised
goods, bins, cartons or other
storage units containing small
parts and components and for
bulk storage.
Multi-tier shelving and racking
helps to increase storage effi-
ciency by making full use of the
available floor surface and sto-
rage volume. A good utilisation
of the warehouse height leads
to reduced order processing
times as additional tiers allow toset up further storage and order
picking installations, thus crea-
ting extra room for manu-factu-
ring, assembly or office areas.
Stairs and/or lifts connect the
walkways/aisles on different
tiers.
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www.nbss.in
General advantages ofmulti-tier shelving and racking
utilisation of storage volume can be increased by up to 100 %
high degree of floor surface utilisation
simultaneous order picking on several tiers
additional floor space is gained for storage and assembly
Specific advantages of NBSSmulti-tier shelving and racking
boltless assembly of all basic components
full length frames no joining plates required
stiffening beams and additional cross bracing provide for ahigh load capacity and give structural safety to all bays
boltless adjustment of all shelves allows flexible positioningof levels
safe and convenient stairways secured by railing
useful equipment and accessories
galvanised surface finish(epoxy-coating upon request)
Multi-tier boltless shelving installation
Multi-tier carton live storage installation
Multi-tier pallet live storage installationMezzanine floor system
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Innovative Storage Solutions
Information
Static shelving Mobile shelving Comparison
Our example compares a static
shelving installation used for
file storage with a mobile shel-
ving installation.
Racking row dimensions and
thus storage capacity are the
same.
Installation data:
1 starter bay + 5 extension bays
Total length: 6,098 mm
Shelving depth: 324 / 624 mm
Useable depth: 300 / 2 x 300
mm
Shelving height: 2,200 mm
Aisle width: 750 mm
Storage capacity: app. 6,000 files
(DIN A4)
Configuration:
2 static single rows (single sided use)
6 static double rows (double sided use)
Space requirement: 9,650 x 6,100 mm
Floor space utilisation: 45 %
Configuration:
2 static single rows (single sided use)
6 mobile double rows (double sided use)
Space requirement: 5,300 x 6,100 mm
Floor space gained: 45 %Floor space utilisation: 85 %
The floor space gained can be
used to increase storage capa-
city or it can be employed for a
different purpose!
No further utilisation of floor space possible!
Mobile shelving and racking isbased on the same components as
static shelving, cantilever or pallet
racking.Mounted onto light or
heavy duty base units which can be
moved in parallel direction to each
other, the system only requires one
aisle to provide access to all items
on stock.
Depending on the system, storage
capacity increases between 100 %
and 180 % respectively floor space
occupation reduces by up to 50 %.
Mobile shelving and racking is
therefore ideal for limited space
applications and in cases in which
the construction of a new ware-
house is not possible or is not in-
tended. Moreover, the modular
design of NBSS mobile installations
allows future extension.
If a new warehouse is to be
constructed, investment costs are
lower as less storage space is
required for the same number of
stocked items.
Mobileshelving and racking
space saving compact pallet storage
less warehouse surface occupied
optimum volume utilisation
storage according to the
first in last out principle
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www.nbss.in
General advantages of mobile shelving and racking
economic storage
higher floor surface utilisation
increased storage capacity
improved overview of all product lines on stock
reduction of floor space costs as compared to static storage
increase of storage capacity
of up to 180 % over static solutions
good utilisation of warehouse volume
low cost solution
base units accept different types of shelving or racking
up to 50 % less floor space occupied direct access to all items
effortless manual operation with push handles or cranks
electrical operation for load capacities as of 5,000 kg per base unit
(in compliance with the latest accident prevention and insurance
regulations)
Mobile shelving boltless shelving system
Mobile cantilever racking