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Transcript of International Conference on Sustainable Manufacturing ... · for Sustainable Manufacturing in...
24 September, 2008
Narito ShibaikeMatsushita Electric Industrial Co., Ltd.
Activities on Tools and Indicators for Sustainable Manufacturing
in Japanese Electronics IndustryPanasonic Group's 'eco ideas' StrategyActivities of Japanese Industry on Environmental Indicators for Products
International Conference on Sustainable Manufacturing
Accelerate Environmental Sustainability Management
Steady Growth with
Profitability
Deconstruction and Creation
Matsushita in 2007
Matsushita in 2009
Global ExcellenceBecoming a Challenger to Achieve Global Excellence
GP3 Plan Reduce environmental impact in all business
activitiesRapidly implement measures to prevent global warming.Globally promote environmental sustainability management.
Key issues
Reduce CO2 Emission in Production Activities
FY2010 Target
Reduce total emission while increasing production
Achieving the level for FY2000(approx. 3.6 million tons)
Reduce global CO2 emission by 300,000 tons in three years
- Pursue energy-efficient product development
- Promote the use of environmentally-conscious materials and product recycling
- Reduce CO2 emission by improving productivity
- Enhance resource conservation and waste reduction
- Expand ecology with the international community
- Strengthen activities across national borders
Three Key Initiatives of 'eco ideas'
'eco ideas' for Products
'eco ideas' for Manufacturing
'eco ideas' for Everybody,
Everywhere
Korea
Japan
China
Hong Kong
EU
U.S.
Brazil
India
Energy-saving Performance Label Expandedaround the World (typical examples)
Australia
Canada
The concept of the program is: Standards are set exactly the same as or higher than the best performance value of each product item currently on sale in the market.
Japan Standard: Top Runner Program (since 1999)
1: Heavy vehicles weighing over 3.5ton (buses, trucks) were added for the target products in April 2006.
2: LCDs and plasma display TVs were added for the target products in April 2006.
Target products 21 products
Passenger vehicles
Freight vehicles
Air-conditioners
TV sets
Video-cassette recorders
Fluorescent lights
Copiers
Computers
Magnetic disc units
Electric refrigerators
Electric freezers
Space heaters
Gas cooking appliances
Gas water heaters
Oil water heaters
Electric toilet seats
Vending machines
Transformers
Electric rice cookers
Microwaves
DVD recorders
Fuel Efficiency(km/L)
At the time of standard setting
Target Fiscal Year
19km/L
18km/L
17km/L
15km/L15km/L
14km/L
13km/L
12km/L
16
Weighted average per product category is used to judge achievement of the standard
Standard setting of Top Runner Program
Thorough Pursuit of Energy-efficient ProductsIncrease the number of products featuring the No.1 energy-efficient performance and phase out low energy-efficient products
2007 2009
No. 1 16%
High-ranked 36%
Low-ranked 13%
Mid-ranked 35%
No. 1 30%
High-ranked40%
Mid-ranked 30%
100%
Fade out
Double
Dis
trib
utio
n of
ene
rgy-
effic
ient
mod
els
'eco ideas' for Products
Productplanning
Design
Procure-ment
Manufac-turing
Logistics
Sales
Service
Recycling
Manufacturing Process
Reduce CO2 emissionby Improving Productivity
IT innovations
e-Work
Green logistics
Modal shifts
Energy-conserving equipment
Electronic component mounting machines
Recycling
3R design
Inventoryreduction
Qualityimprovement
Factory integration
Energy conservation
at offices
'eco ideas' forManufacturing
Reduce CO2 emission to FY2000 Level
350
-120,000tons
-300,000tons
'06
300
400
0 '05'04 09
368
'03
410 400 398404
'07 '08
388 378360
'10'00
361
To FY'00level
GP3 Plan
Reduce global CO2 emission to 3,680,000 tons in FY2009- 294 manufacturing sites -
CO
2em
issi
on (1
0,00
0 t-C
O2)
FFYY
'eco ideas' forManufacturing
CO2 Emission Serve as Key Management Indicators
Environmental performance system
Report monthly global CO2 emission figures to management
Manufacturing business units
294
294 sites around
the world
Environmental performance data
Head OfficeCO2
emission
with 23 items
Submit data via the Web
Feedback of analysis results
Monthly reporting of tatement of
Environmental
Various data analyses, etc.
Key management indicators
SalesOperating profitInventoryCCM
CO2emission+
Modular type
Manufacturing technology innovations
Increased the number of PDP panels produced from a single substrate
Finer semiconductor processing on larger diameter wafers
One panel Six panels
Energy saving
Line width: 130 nm(Diameter: 203 mm)
CO2: -80%/chip
Energy saving CO2: -50%/PDP
Introduction of energy-conserving production equipment
Molding machines
Energy saving
Spacesaving
Hydraulic type Motorized type
CO2: -50%/unit
CO2: -60%/unit
Electronic component mounting machines
Rotary type Modular type
Energy saving
Spacesaving
Line width: 45 nm(Diameter: 300 mm)
Molding
Reducing CO2 Emissions byIncreasing Productivity in Direct Manufacturing
Site integration
Spacesaving
Mikuni Nara
Kusatsu
Fujisawa Kofu
Spacesaving
"eco-idea" Factory Biwako
Transportationvolume reduced
Four factories and one shipping site
Reduce the number of sites to three
Shipping site
Factory FactoryShipping site
Factory integration (PanaHome's main factory)
Site integration (Matsushita Home Appliances Group)
Integration into Kusatsu Site
Green logistics
Tokyo
Shanghai
Tokyo
Transportationdistances reduced
Direct transportation near to the market
Modal shifts (railroad transportation)
ShanghaiOsaka
Direct transportation
CO2: -50%
CO2: -80%
Reducing CO2 Emissions by Increasing Productivity in Entire Process
CO2: -15%
CO2: -20%
Energy Conserving at Offices
Energy-conserving lighting equipment
Conventional fluorescent lamps
(Starter type) Hf fluorescent lamps (High frequency type)
3 lamps 2 lamps
Energy saving CO2: -30%
Energy-conserving air conditioning systems
Optimum control of compressor operations
Energy saving CO2: -15%
IT utilizationWeb conferences (EPOCH System)
Telecommuting (e-Work)
Commuting became unnecessary
Paperless conferences become possible
Business trips become unnecessary
CO2: -300 kg per capita/year
CO2: -400 kg per capita
CO2: -30 kg per capita
(Osaka-Beijing round trip)(Osaka-Tokyo round trip)
Reducing CO2 Emissions by Increasing Productivity in Every Operation
Love the Earth
(LE Campaign)
Global promotion
Expand Eco-conscious Activities with the Collective Wisdom
From communities to the world
Establishment of factories that achieve living in harmony
with local communities
'eco ideas' Factory
Acceleration of environmental
contributions in China
China Eco Project
'eco ideas'for Everybody,
Everywhere
'eco ideas' Declaration as the Tool of Panasonic
Panasonic will Lead the Way for the World with 'eco ideas'
3- -
1. We will produce energy-efficient products.
2. We will reduce CO2 emission across all our manufacturing sites.
3. We will encourage the spread of environmental activities throughout the world.
Publicly announced on October 5, 2007
Enhance energy-conserving performance
Spread energy-conserving products
Reduce CO2 emission to FY2000 level
Incorporate into the core management system
Globally expand the LE activities
Promote the China Eco Project
Market Transformation
Manufacturer
Government
Consumer
Retailer
- Energy Efficiency Standard- Labeling System- National Campaign- Consumers Education- Information Delivery
to Consumers- Incentives and Subsidies- Government Procurement
MarketPull
Technology
Push
Requirements to Transform Market
Policies must be developed by considering two aspects;
Pulling the market by indicatorsTo inform consumers on the importance of considering eco-efficiency of products in purchasing is very important.
If consumers can know the progress of products by the indicator, they will buy better ones.
Pushing the technology by indicatorsConsumers are increasingly demanding information on the products that they are using.
If manufacturers can measure the position of products with the indicator, they will develop better ones.
Indicators for Environmentally Conscious Products
A product strategy must be responding to market needs such as higher quality and environmental friendliness.
For standardization, it is desirable to be simple, easy to understand and clearly transparent.
As the environmental impact, GHG (Greenhouse Gas) emissions or energy consumption of a product in its entire life is most familiar, scientifically established and important to all the consumers.
Eco-Efficiency
Factor-X
Factor-X
Eco-Efficiency of the Evaluated
Product or Service
Eco-Efficiency of Reference Product
or Service
Eco-Efficiency
Product or
Candidate Indicators
=
Environmental Impact
=
Movement on Indicators in Japanese Industry
8 electronics companies in Japan have agreed to - -
efficiency evaluation to provide meaningful indicators to the markets, with creating new relationships between manufacturers and consumers.
Why?Eco-Efficiency can consider two important aspects of products; their functional performance and environmental impact. Factor-X is a specialized indicator which can show the
environmental friendliness at the same time. Compatibility of economics and ecologyFlexible and diverse approachesRaise of effectiveness towards the sustainable development
Therefore, Eco-Efficiency and the Factor-X may be ideal candidates for world-wide indicators.
Assessed Products1st Step: Air-Conditioners
Refrigerators Lamps (Bulbs, CFLs, etc.)Lighting Apparatus (Incl. Lamps)
60% of Electricity Consumption
2nd Step: TVs
Personal Computers
Washing Machines
-
Definition of Indicators for First Four Products- Next products will be with the same definition
CommonFactor-X
Fundamental Function ×× Utility Duration
Eco-Efficiency of Assessed Product
Eco-Efficiency of the Same and Past Product (in 2000 FY)
Eco-Efficiencyof Product
Sum of GHG Emissions through Entire Life Cycle of Product
-
=
Eco-Efficiencyof 4 Products
=
Environmental Impact through Entire Life Cycle of Product
=
Fundamental Function Utility Duration
Air-ConditionersSum of Heat Quantity of
Cooling and Heating per Year[kWh]
10 years
RefrigeratorsAdjusted Internal Volume
[l (Liter)]10 years
Lamps(Bulbs, CFLs, etc.)
All Luminous Flux[lm (Lumen)]
Product Lifetime
Lighting Apparatus(Incl. Lamps)
All Luminous Flux[lm (Lumen)]
10 years
The most important characteristic in this approach is having a voluntary framework by private companies, not a compulsory by the government.
An evaluating methodology about 4 products such as air conditioners, refrigerators, lamps, and lighting apparatus was made with designating the GHG emissions as their environmental impact.
A couple of candidate products such as TVs, personal computers, washing machines, etc. are being discussed in the same companies.
The demands imposed on the development of environmentally conscious products are to maximize the product value and to minimize the impact of the product on the global environment.
Eco-Efficiency is an indicator that specifies this concept.
Factor-X will therefore reach its full potential after advances are made in Eco-Efficiency.
Standardization of Indicators for Eco-Efficiency
ex) Subsidy, tax incentive, award, etc.to buy a new energy efficient product
Consumers
Old P
roduct
NewP
roduct
CO2Reduction
Manufactures
Governmentor
Municipalities
CO2Emissionfor years
Change
Retailers
Expectations of National Tools for Eco-Innovation & Market Transformation
Subsidies and incentives have effects in two aspects;
Certification
Policy
Policy
Policy