InterBus interfaces and field distributors · Manual – InterBus Interfaces and Field Distributors...

Drive System for Decentralized InstallationInterBus Interfaces and Field Distributors

Edition

04/2003

Manual10564713 / EN

SEW-EURODRIVE

Contents

Manual – InterBus Interfaces and Field Distributors 3

1 Valid Components............................................................................................. 5

2 Important Notes................................................................................................. 6

3 Safety Notes ...................................................................................................... 83.1 Safety notes for MOVIMOT® drives ......................................................... 83.2 Additional safety instructions for field distributors ..................................... 9

4 Unit Design ...................................................................................................... 104.1 Fieldbus interfaces.................................................................................. 104.2 Type designation of InterBus interfaces.................................................. 124.3 Field distributors...................................................................................... 134.4 Type designation of InterBus field distributors ........................................ 174.5 MOVIMOT® frequency inverters (integrated in Z.7/Z.8 field distributors)19

5 Mechanical Installation................................................................................... 205.1 Installation instructions............................................................................ 205.2 MF../MQ.. fieldbus interfaces .................................................................. 215.3 Field distributors...................................................................................... 24

6 Electrical Installation ...................................................................................... 306.1 Installation planning under EMC aspects................................................ 306.2 Installation instructions fieldbus interfaces, field distributors .................. 326.3 Connection with InterBus (copper line) ................................................... 376.4 Connection InterBus with fiber optic cable.............................................. 506.5 Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O) ......... 566.6 Connection of pre-fabricated cables ....................................................... 60

7 Startup with MFI.. InterBus Interface (Copper Line) ................................... 627.1 Startup procedure ................................................................................... 627.2 Setting the DIP switches ......................................................................... 637.3 Configuration of the InterBus master (project planning) ......................... 647.4 Creating the data process description .................................................... 65

8 Function of MFI.. InterBus Interface (Copper Line) ..................................... 688.1 Process data and sensor/actuator processing........................................ 688.2 Structure of the MFI input/output word ................................................... 698.3 Meaning of the LED display .................................................................... 708.4 MFI system fault / MOVIMOT® fault ....................................................... 728.5 Diagnostics via InterBus master interface module (G4).......................... 738.6 Process data monitoring ......................................................................... 74

9 Startup with MFI.. InterBus Interface (Fiber Optic Cable) .......................... 759.1 Startup procedure ................................................................................... 759.2 Setting the DIP switches ......................................................................... 769.3 Configuration of the InterBus master (project planning) ......................... 779.4 Creating the data process description .................................................... 78

10 Function of MFI.. InterBus Interface (Fiber Optic Cable)............................. 8110.1 Process data and sensor/actuator processing........................................ 8110.2 Structure of the input/output word of the MFI 23 / MFI 33 ...................... 8210.3 InterBus peripherals error ....................................................................... 8310.4 Meaning of the LED display .................................................................... 8310.5 MFI system fault / MOVIMOT® fault ....................................................... 8610.6 Diagnostics via InterBus master interface module (G4).......................... 8710.7 Process data monitoring ......................................................................... 88

Contents

4 Manual – InterBus Interfaces and Field Distributors

11 Startup with MQI InterBus Interface (Copper Line)...................................... 8911.1 Startup procedure ................................................................................... 8911.2 Setting the MQI DIP Switches................................................................. 9011.3 Configuration of the InterBus master ...................................................... 9211.4 Creating the data process description .................................................... 93

12 Function of MQI InterBus Interface MQI (Copper Line) ............................... 9412.1 Default program ...................................................................................... 9412.2 Control via InterBus ................................................................................ 9512.3 The PCP Interface .................................................................................. 9512.4 Return codes for parameter setting ...................................................... 10512.5 InterBus peripheral error ....................................................................... 10712.6 Meaning of the LED display .................................................................. 10812.7 Error states ........................................................................................... 110

13 Supplemental Field Distributor Startup Information ................................. 11113.1 Field distributor MF.../Z.6., MQ.../Z.6. ................................................... 11113.2 Field distributors MF.../MM../Z.7., MQ.../MM../Z.7. ............................... 11213.3 MF.../MM../Z.8., MQ.../MM../Z.8. field distributors ................................ 11313.4 MOVIMOT® frequency inverter integrated in field distributor .............. 115

14 MFG11A Keypad............................................................................................ 11714.1 Function ................................................................................................ 11714.2 Operation .............................................................................................. 118

15 MOVILINK® Unit Profile................................................................................ 11915.1 Coding of process data ......................................................................... 11915.2 Sample program with Simatic S7 and fieldbus ..................................... 122

16 Parameters..................................................................................................... 12416.1 MQ.. parameter list ............................................................................... 124

17 Bus Diagnostics with MOVITOOLS ............................................................. 12617.1 Fieldbus diagnostics via MF../MQ.. diagnostics interface ..................... 12617.2 Error list fieldbus interfaces................................................................... 132

18 MOVIMOT® Diagnostics ............................................................................... 13318.1 Status LED............................................................................................ 13318.2 Table of errors....................................................................................... 134

19 Technical Data............................................................................................... 13519.1 InterBus MFI21A, MFI22A, MFI32A (copper conductor)....................... 13519.2 InterBus interface MQI21, MQI22, MQI32 (copper conductor) ............. 13619.3 InterBus interface MFI23, MFI33 (fiber-optic cable).............................. 13719.4 Field distributors.................................................................................... 138

Index............................................................................................................... 141


1Valid Components

1 Valid ComponentsThis manual applies to the following products:

..Z.1. connection module with fieldbus interface

4 x I / 2 x O (terminals) 4 x I / 2 x O (M12) 6 x I (M12)

InterBus (copper) MFI 21A / Z11A MFI 22A / Z11A MFI 32A / Z11A

InterBus (FO) – MFI 23F / Z11A MFI 33F / Z11A

Intelligent InterBus (cop-per) fieldbus module

MQI 21A / Z11A MQI 22A / Z11A MQI 32A / Z11A

..Z.3. field distributor with fieldbus interface


InterBus (copper) MFI 21A / Z13A MFI 22A / Z13A MFI 32A / Z13A

InterBus (FO) – MFI 23F / Z13A MFI 33F / Z13A


MQI 21A / Z13A MQI 22A / Z13A MQI 32A / Z13A



InterBus (copper) MFI 21A / Z16F / AF0 MFI 22A / Z16F / AF0 MFI 32A / Z16F / AF0

InterBus (FO) – MFI 23F / Z16F / AF0 MFI 33F / Z16F / AF0


MQI 21A / Z16F / AF0 MQI 22A / Z16F / AF0 MQI 32A / Z16F / AF0



InterBus (copper) MFI21A/MM../Z17F. MFI22A/MM../Z17F. MFI32A/MM../Z17F.

InterBus (FO) – MFI23F/MM../Z17F. MFI33F/MM../Z17F.


MQI21A/MM../Z17F. MQI22A/MM../Z17F. MQI32A/MM../Z17F.



InterBus (copper) MFI21A/MM../Z18F./AF0

MFI22A/MM../Z18F./AF0

MFI32A/MM../Z18F./AF0

InterBus (FO) – MFI23F/MM../Z18F./AF0

MFI33F/MM../Z18F./AF0


MQI21A/MM../Z18F./AF0



2


Important Notes

2 Important NotesSafety and warn-ing instructions

Always follow the safety and warning instructions contained in this publication!

Other applicable documents

• Operating Instructions "MOVIMOT® MM03C to MM3XC"

• Operating Instructions "DR/DT/DV AC Motors, CT/CV Asynchronous Servomotors"

• If MOVIMOT® is used for emergency stops, the supplemental documentation"Safe Disconnection for MOVIMOT®" must be observed. Only those compo-nents may be used in safety applications that were explicitly delivered with thisdesign by SEW-EURODRIVE!

Intended usage • These MOVIMOT® drives are intended for industrial systems. They comply with theapplicable standards and regulations and meet the requirements of the Low VoltageDirective 73/23/EEC.

• The use of MOVIMOT® for hoist applications is limited!

• Technical data and information about the permitted conditions where the unit is usedcan be found on the nameplate and in these operating instructions.

• It is essential to observe this specified information!

• Do not start up the unit (take it into operation in the designated fashion) until you haveestablished that the machine complies with the EMC Directive 89/336/EEC and thatthe conformity of the end product has been determined in accordance with the Ma-chinery Directive 89/392/EEC (with reference to EN 60204).

Electrical hazardPossible consequences: Severe or fatal injuries.

Hazard Possible consequences: Severe or fatal injuries.

Hazardous situationPossible consequences: Slight or minor injuries.

Harmful situationPossible consequences: Damage to the unit and the environment.

Tips and useful information.


2Important Notes

Application envi-ronment

The following uses are forbidden unless measures are expressly taken to makethem possible:

• Use in explosion-proof areas

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications which are subject to mechanical vibration andshock loads in excess of the requirements in EN 50178

• Use in applications in which the MOVIMOT® inverter undertakes independent safetyfunctions (without master safety systems) to ensure the safety of machines and per-sonnel

Waste disposal This product consists of:

• Iron

• Aluminum

• Copper

• Plastic

• Electronic components

Dispose of all components in accordance with applicable regulations!

3


Safety notes for MOVIMOT® drivesSafety Notes

3 Safety Notes

3.1 Safety notes for MOVIMOT® drives

• Never install damaged products or take them into operation. Please submit a com-plaint to the shipping company immediately in the event of a damage.

• Only specialists with the appropriate accident prevention training are allowed to per-form installation, startup and service work. These specialist must also comply withthe regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) whenperforming this work.

• Preventive measures and protection devices must correspond to the regulations inforce (e.g. EN 60204 or EN 50178).

Necessary protective measures: Grounding of the MOVIMOT® unit and the field dis-tributor.

• The unit meets all requirements for safe isolation of power and electronic connec-tions in accordance with EN 50178. All connected circuits must also satisfy the re-quirements for safe disconnection.

• Before removing the MOVIMOT® inverter, it must be disconnected from the powersupply system. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply source.

• As soon as supply voltage is present at the MOVIMOT® unit or field distributor, closethe terminal box or field distributor and install the MOVIMOT® inverter.

• The fact that the status LED and other display elements are no longer illuminateddoes not indicate that the unit has been disconnected from the power supply and nolonger carries any voltage.

• Mechanical blocking or internal safety functions of the unit can cause a motor stand-still. Removing the cause of this problem or performing a reset can result in the motorre-starting on its own. If, for safety reasons, this is not permitted for the driven ma-chine, the MOVIMOT® inverter must be disconnected from the power supply beforecorrecting the problem.

• Danger of burns: The surface temperature of the MOVIMOT® inverter (especially ofthe heat sink) can exceed 60 °C during operation!

• If MOVIMOT® or field distributors are used in safe applications, you must observethe supplemental documentation "Safe Disconnection for MOVIMOT®". Use onlythose components in safety applications that were explicitly delivered in this designby SEW-EURODRIVE!


3Additional safety instructions for field distributorsSafety Notes

3.2 Additional safety instructions for field distributors

MFZ.3. • Disconnect the unit from the power supply system before removing the bus moduleor the motor plug. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply source.

• The bus module and the plug of the hybrid cable must be connected to the field dis-tributor and fastened during operation.

MFZ.6. • Disconnect the unit from the power supply system before removing the terminal boxcover for connection to the power supply system. Dangerous voltages may still bepresent for up to one minute after disconnection from the power supply source.

• Important: The switch only disconnects the MOVIMOT® unit from the power supplysystem. The terminals of the field distributor are still connected to the power supplysystem after operating the maintenance switch.

• The cover on that part of the terminal box housing the connection to the power supplymust be closed; the plug of the hybrid cable must be connected to the field distributorand fastened during operation.

MFZ.7. • Before removing the MOVIMOT® inverter, it must be disconnected from the powersupply system. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply source.

• The MOVIMOT® inverter and the plug of the hybrid cable must be connected to thefield distributor and fastened during operation.

MFZ.8. • Disconnect the unit from the power supply system before removing the terminal boxcover for the power supply connection or the MOVIMOT® inverter. Dangerous volt-ages may still be present for up to one minute after disconnection from the powersupply source.

• Important: The maintenance switch only disconnects the connected motor from thepower supply system. The terminals of the field distributor remain connected to thepower supply system even after operation of the maintenance switch.

• The terminal box cover for the power supply connection, the MOVIMOT® inverterand the plug of the hybrid cable must be connected to the field distributor and fas-tened during operation.

4


Fieldbus interfacesUnit Design

4 Unit Design4.1 Fieldbus interfaces

MF.21/MQ.21 fieldbus inter-faces

MF.22, MF.32, MQ.22, MQ.32 fieldbus inter-faces

50353AXX

1 Diagnostic LEDs2 Diagnostics interface (below the screw plug)

1

2

50352AXX

1 Diagnostic LEDs2 Diagnostics interface (below the screw plug)3 M12 connection sockets4 Status LED

1

2

3

4


4Fieldbus interfacesUnit Design

Bottom of module (all MF../MQ.. vari-ants)

Unit design of MFZ connection module

01802CDE

1 Connection to connection module2 DIP switches (depend on variant)3 Gasket

2

3

1

06169AXX

1 Terminal strip (X20)2 Insulated terminal block for 24 V through-wiring

(Caution! Do not use for shielding!)3 Cable gland M204 Cable gland M125 Grounding terminal6 For DeviceNet and CANopen: Micro-style connector/M12 connector (X11)

For AS interface: AS-i M12 connector (X11)

The scope of delivery includes two EMC cable glands.

63

5

4

3

4

2

31

4


Type designation of InterBus interfacesUnit Design

MFI23, MFI33 fieldbus interface with rugged-line plug connector (InterBus only)

4.2 Type designation of InterBus interfaces

50320AXX

1 Diagnostic LEDs2 Diagnostics interface (below the screwed fitting)3 M12 connection sockets4 Status LED5 Rugged-line connection "Remote IN" (incoming remote bus and 24 VDC supply)6 Rugged-line connection "Remote OUT" (outgoing remote bus and 24 VDC supply)

MFI 21 A / Z11 A

Designs

Connection module:Z11 = for InterBusZ21 = for PROFIBUSZ31 = for DeviceNet and CANopenZ61 = for AS-i

Design

21 = 4 x I / 2 x O (connection via terminals)22 = 4 x I / 2 x O (connection via plug connector + terminals)32 = 6 x I (connection via plug connector + terminals)

23 = 4 x I / 2 x O (FO rugged line, for InterBus only)33 = 6 x I (FO rugged line, for InterBus only)

MFI.. = InterBusMQI.. = Intelligent InterBus fieldbus moduleMFP.. = PROFIBUSMQP.. = Intelligent PROFIBUS fieldbus moduleMFD.. = DeviceNetMQD.. = Intelligent DeviceNet fieldbus moduleMFO.. = CANopenMFK.. = AS-i


4Field distributorsUnit Design

4.3 Field distributors

MF.../Z.3., MQ.../Z.3. field distributors

05108AXX

1 2 x M16 x 1.5 (scope of delivery includes two EMC cable glands)2 2 x M25 x 1.53 2 x M20 x 1.54 Equipotential bonding connection5 Connection hybrid cable, connection to MOVIMOT® (X9)6 Terminals for fieldbus connections (X20)7 Terminals for 24 V connection (X21)8 Terminals for power supply system and PE connection (X1)9 For DeviceNet and CANopen: Micro-style connector/M12 connector (X11)

For AS interface: AS-i M12 connector (X11)

9

1

2

3

4

1

22

3

4

8

6 7

5

4


Field distributorsUnit Design

MF.../Z.6., MQ.../Z.6. field distributors

05903AXX

1 Connection hybrid cable, connection to MOVIMOT® (X9)2 Equipotential bonding connection3 Maintenance switch with line protection (triple lock, color: black/red)

03546AXX4 Terminals for supply system and PE connection (X1)5 2 x M25 x 1.56 Terminals for bus, sensor, actuator, 24 V connection (X20)7 6 x M20 x 1.5 (scope of delivery includes two EMC cable glands)

For DeviceNet and CANopen: Micro-style connector/M12 connector (X11), see the following figureFor AS interface: AS-i M12 connector (X11), see the following figure

06115AXX8 Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X209 Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)

1 2 3 4 5 6 7 9 2 8

I ON I ON

0 OF

F

0 OF

F

Ø 5...Ø 8 mm


4Field distributorsUnit Design

MF.../MM../Z.7., MQ.../MM../Z.7. field distributors

51174AXX

1 MOVIMOT® frequency inverter2 Connection hybrid cable, connection to AC motor (X9)3 Equipotential bonding connection4 Terminals for bus, sensor, actuator, 24 V connection (X20)5 Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)6 5 x M20 x 1.5 cable gland (scope of delivery includes two EMC cable glands)


51325AXX7 Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X208 2 x M25 x 1.5 cable screw fittings9 Terminals for power supply system and PE connection (X1)10 Connection to frequency inverter11 Terminal for integrated braking resistor12 Terminals to enable direction of rotation

4


Field distributorsUnit Design

MF.../MM../Z.8., MQ.../MM../Z.8. field distributors

05902AXX

1 Terminals for power supply system and PE connection (X1)2 Maintenance switch (triple lock, color: black/red)

03546AXX3 2 x M25 x 1.5 cable screw fittings4 Terminals for bus, sensor, actuator, 24 V connection (X20)5 6 x M20 x 1.5 cable gland (scope of delivery includes two EMC cable glands)


06115AXX6 MOVIMOT® frequency inverter7 Equipotential bonding connection8 Connection hybrid cable, connection to AC motor (X9)9 Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X2010 Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)

3 5 7

8

62

1

4

10

9

I ON I ON

0 OF

F

0 OF

F

Ø 5...Ø 8 mm


4Type designation of InterBus field distributorsUnit Design

4.4 Type designation of InterBus field distributors

Example: MF.../Z.3., MQ.../Z.3.

Example: MF.../Z.6., MQ.../Z.6.

MFI21A/Z13A

Connection moduleZ13 = for InterBusZ23 = for PROFIBUSZ33 = for DeviceNet and CANopenZ63 = for AS-i

Fieldbus interfaceMFI../MQI.. = InterBusMFP../MQP.. = PROFIBUSMFD../MQD.. = DeviceNetMFO.. = CANopenMFK.. = AS-i

MFI21A/Z16F/AF0

Connection technologyAF0 = Metric cable entryAF1 = with micro-style connector/M12 connector

DeviceNet and CANopenAF2 = M12 plug connector for PROFIBUSAF3 = M12 plug connector for PROFIBUS +

M12 plug connector for 24 VDC supplyAF6 = M12 plug connector for AS-i connection



4


Type designation of InterBus field distributorsUnit Design

Example: MF.../MM../Z.7., MQ.../MM../Z.7.

Example: MF.../MM../Z.8., MQ.../MM../Z.8.

MFI22A/MM15C-503-00/Z17F 0

Circuit type0 = / 1=


MOVIMOT® inverter


MFI22A/MM22C-503-00/Z18F 0/AF0

Connection technologyAF0 =Metric cable entryAF1 = with micro-style connector/M12 connector

DeviceNet and CANopenAF2 = M12 plug connector for PROFIBUSAF3 = M12 plug connector for PROFIBUS +

M12 plug connector for 24 VDC supplyAF6 = M12 plug connector for AS-i connection

Circuit type0 = / 1=


MOVIMOT® inverter



4MOVIMOT® frequency inverters (integrated in Z.7/Z.8 field distributors)Unit Design

4.5 MOVIMOT® frequency inverters (integrated in Z.7/Z.8 field distributors)

05900AXX

1. Heat sink2. Connection plug between connection unit and inverter3. Electronics nameplate4. Safety hood for inverter electronics5. Setpoint potentiometer f1 (not shown), accessible through a cable gland on top of the termi-

nal box cover6. Setpoint switch f2 (green)7. Switch t1 for generator ramp (white)8. DIP switches S1 and S2 (for settings see the section "Startup")9. Status LED (visible from the top of the terminal box cover, see the section "Diagnostics")

3 4 5 6 7 8 91 2

5


Installation instructionsMechanical Installation

5 Mechanical Installation5.1 Installation instructions

Installation • Install fieldbus interfaces and field distributors on a level, vibration-proof and torsion-ally rigid support structure.

• Use M5 screws and suitable washers for installation of the MFZ.3 field distributor.Tighten the screws with a torque wrench (permitted tightening torque 2.8 to 3.1 Nm).

• Use M6 screws and suitable washers for installation of the MFZ.6, MFZ.7 or MFZ.8field distributor. Tighten the screws with a torque wrench (permitted tightening torque3.1 to 3.5 Nm).

Installation in damp areas or in the open

• Use suitable cable glands (use reducing adapters if necessary).

• Cover open cable entries and M12 connection sockets with screw plugs.

• Route the cable with a drip loop if the cable entry is located on the side.

• Check the sealing surfaces before reassembling the bus module / terminal box cov-er. Clean the sealing surfaces, if necessary.

In the delivery state of field distributors, the plug connector of the outgoing motorcircuit (hybrid cable) is equipped with a transportation protection.

This protection only ensures enclosure IP 40. To obtain the specified enclosuretype, remove the transportation protection, install and fasten the appropriate mat-ing connector.


5MF../MQ.. fieldbus interfacesMechanical Installation

5.2 MF../MQ.. fieldbus interfaces

The MF../MQ.. fieldbus interfaces can be assembled as follows:

• Installation on MOVIMOT® terminal box

• Installation in the field

Installation on MOVIMOT® termi-nal box

1. Remove knock-outs on MFZ bottom from the inside as illustrated in the following fig-ure:

51249AXX

MFZ..

5


MF../MQ.. fieldbus interfacesMechanical Installation

2. Install the fieldbus interface to the MOVIMOT® terminal box according to the follow-ing figure:

51250AXX

MF../MQ..

MF../MQ..

MFZ..


5MF../MQ.. fieldbus interfacesMechanical Installation

Installation in the field

The following figure shows the installation of an MF../MQ.. fieldbus interface in the field:

51248AXX

82,5

mm

102 mm

51 mm

M4

M4

MFZ...

MF../MQ..

MF../MQ..

5


Field distributorsMechanical Installation


Installation of MF.../Z.3., MQ.../Z.3. field distributors

The following figure shows the mounting dimensions of the ..Z.3. field distributors:

51219AXX

50 mm

100 mm

M5

M5

175

mm


5Field distributorsMechanical Installation

Installation of MF.../Z.6., MQ.../Z.6. field distributors

The following figure shows the mounting dimensions of ..Z.6. field distributors:

51239AXX

M6

M6

365 mm

180

mm

5



Installation of MF.../MM../Z.7., MQ.../MM../Z.7. field distributors

The ..Z.7. field distributors can be mounted as follows:

• Assembly on C-profile rail

• Wall mounting

"Wall mounting" The following figure shows the wall-mounting dimensions for ..Z.7. field distributors:

51243AXX

59,5

mm

253.7 mm

M6

M6



"Installation on C-profile rail"

The following figure shows the installation of the ..Z7. field distributor on a C-profile rail:

51175AXX

1.

2.

5



Installation of the MF.../MM03-MM15/Z.8., MQ.../MM03-MM15/Z.8. field distributors (size 1)

The following figure shows the mounting dimensions of ..Z.8. field distributor: (size 1):

51173AXX

290

mm

200 m

m

M6

M6



Installation of MF.../MM22-MM3X/Z.8., MQ.../MM22-MM3X/Z.8. field distributors (size 2)

The following figure shows the mounting dimensions of ..Z.8. field distributor: (size 2):

51222AXX

350m

m

205 mm

M6

M6

6


Installation planning under EMC aspectsElectrical Installation

6 Electrical Installation6.1 Installation planning under EMC aspects

Notes on arrang-ing and routing installation com-ponents

Selecting the correct cables, providing correct grounding and a functioning equipotentialbonding system are decisive factors in achieving a successful installation of decentral-ized drives.

The relevant standards must be applied in all cases. Particular attention should alsobe paid to the following points:

• Equipotential bonding

– Low-impedance HF-capable potential compensation must be provided indepen-dent of the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 Part540) through, for example through:– Flat contact surface connection of metal (system) components– Use of ribbon grounding electrodes (RF litz wire)

– The cable shield of data cables must not be used for equipotential bonding.

• Data lines and 24V dc supply

– These lines must be routed separately from cables subject to interference (suchas control cables for solenoid valves, motor feeders).

• Field distributors

– We recommend using pre-fabricated SEW hybrid cables especially designed forthe connection of field distributors and motors.

• Cable glands

– Select a cable gland with large contact surface shield (consult the notes on selec-tion and appropriate assembly of cable glands).

• Cable shield

– This component must exhibit good EMC characteristics (high shield attenuation).– It may not serve as mere mechanical protection for the cable.– It must be connected with metal housing of the unit (via EMC metal cable glands)

at the flat contact surface cable ends (consult the notes on selection and appro-priate assembly of cable glands).

• Additional information is available in the SEW publication "Drive Engineering– Practical Implementation, Electromagnetic Compatibility (EMC) in Drive En-gineering."

03643AXX

03047AXX


6Installation planning under EMC aspectsElectrical Installation

Example for con-nection of the MF../MQ.. field-bus module and MOVIMOT®

If MF../MQ.. fieldbus module and MOVIMOT® are installed separately, the RS-485 con-nection must be implemented as follows:

• Carrying the 24 VDC supply

– Use shielded cables.– Apply shield to the housing on both units via EMC metal cable glands (for notes

on the selection and appropriate assembly of cable glands see pages 26 and 27).– Strands twisted in pairs (see the following illustration).

• Without carrying the 24 VDC supply:

If the MOVIMOT® is supplied with 24 VDC via separate lead wire, the RS-485 con-nection must be designed as follows:

• Use shielded cables.• Apply shield to the housing of both units via EMC metal cable glands (consult the

notes on selection and appropriate assembly of cable glands).• The GND reference potential must generally be provided for the RS-485 inter-

face.• Strands twisted (see the following illustration).

51173AXX

06174AXX

RS+RS-

24VGND

RS+GND

24VRS-

RS+RS-GND

6


Installation instructions fieldbus interfaces, field distributorsElectrical Installation

6.2 Installation instructions fieldbus interfaces, field distributors

Connection of power cables

• The nominal voltage and frequency of the MOVIMOT® inverter must correspond tothe data for the power supply system.

• Cable cross section: according to input current Imains for rated power (see TechnicalData).

• Install line fuses at the beginning of the power cable behind the supply bus junction.Use D, DO, NH fuses or circuit breakers. The fusible rating should be selected in ac-cordance with the cable cross section.

• Do not use a conventional earth-leakage circuit breaker as a protective device. Uni-versal current-sensitive earth-leakage circuit breakers ("type B") are permitted as aprotective device. During normal operation of MOVIMOT® drives, earth-leakage cur-rents of > 3.5 mA can occur.

• In accordance with EN 50178, a second PE connection (at least the same cross sec-tion as the power cable) parallel to the protective earth is required via separate pointsof connection. Earth-leakage currents > 3.5 mA may arise in service.

• Use contactor switch contacts to switch MOVIMOT® drives from utilization categoryAC-3 according to IEC 158.

• SEW recommends using earth-leakage monitors with pulse-code measurement forvoltage supply systems with non-grounded star point (IT nets). The use of such de-vices avoids mis-tripping of the earth-leakage monitor due to the earth capacitanceof the inverter.

Permitted con-nection cross section and cur-rent carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5.3 Ib.in).

Daisychaining the 24 VDC supply voltage for MFZ.1 module carrier:

• Two M4 x 12 studs are located on the connection part of the 24 VDC supply. Thesestuds can be used for daisy-chaining the 24 VDC supply voltage.

• The terminal studs have a current carrying capacity of 16 A.

• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm (10.6Ib.in) ± 20 %.

Power terminals X1, X21(screw terminals)

Control terminals X20(cage clamp terminals)

Connection cross section (mm2)

0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

Connection cross section (AWG)

AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity 32 A max. continuous current 12 A max. continuous current

05236AXX


6Installation instructions fieldbus interfaces, field distributorsElectrical Installation

Additional con-nection options with MFZ.6, MFZ.7 and MFZ.8 field distributor

• The connection part of the 24 VDC supply comprises a X29 terminal block with twoM4 x 12 studs and a pluggable X40 terminal.

• The X29 terminal block can be used an an alternative to the X20 terminal for daisy-chaining the 24 VDC supply voltage. The two studs are connected internally with the24 V connection on terminal X20.

• The pluggable X40 terminal ("Safety Power") is intended for the external 24 VDC sup-ply of the MOVIMOT® inverter via a safety reset device.

This setup makes for the operation of a MOVIMOT® drive in safety applications. Cor-responding information is available in the documentation "Safe Disconnection forMOVIMOT®."

• Terminal X29/1 is factory-jumpered with X40/1 and terminals X29/2 with X40/2 sothat the MOVIMOT® inverter is supplied by the same 24 VDC voltage as the fieldbusmodule.

• The current carrying capacity of both studs is 16 A, the permitted tightening torqueof the hex nuts is 1.2 Nm (10.6 Ib.in) ± 20 %.

• The current carrying capacity of screw terminal X40 is 10 A, the connection crosssection is 0.25 mm2 to 2.5 mm2 (AWG24 to AWG12) and the permitted tighteningtorque is 0.6 Nm (5.3 Ib.in).

05237AXX

Terminal assignment

No. Name Function

X29 1 24 V 24 V voltage supply for module electronics and sensors(stud, jumpered with terminal X20/11)

2 GND 0V24 reference potential for module electronics and sensors(stud, jumpered with terminal X20/13)

Terminal assignment

No. Name Function

X40 1 24 V 24 V MOVIMOT voltage supply for disconnection with safety reset device

2 GND 0V24 MOVIMOT reference potential for disconnection with safety reset device

6



Installation at 1000 meters above sea level (msl)

MOVIMOT® drives with supply voltages of 380 to 500 V can be used at altitudes above2000 msl up to 4000 msl under the following peripheral conditions.

• The rated continuous power is reduced based on the reduced cooling above 1000 m(see the section MOVIMOT® Operating Instructions).

• At 2000 msl, the air and creeping distances are only sufficient for overvoltage class2. If the installation requires overvoltage class 3, an additional external overvoltageprotection must be used to ensure that overvoltage surges are limited to 2.5 kVphase-to-phase and phase-to-ground.

• If safe electrical separation is required, it must be implemented outside the device ataltitudes of 2000 msl (safe electrical separation in accordance with EN 50178).

• The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V forevery 100 m to a maximum of 3 x 380 V at 4000 msl.

Protective devices

• MOVIMOT® drives are equipped with integrated protective overload devices that aremaking external devices obsolete.

UL compliant field distributor installation

• Use only copper cables with the following temperature ranges as connection cables:Temperature range: 60 / 75 °C

• MOVIMOT® drives are suited for operation on voltage supply systems with groundedstar point (TN and TT systems) providing a maximum supply current of 5000 AAC andhaving a maximum rated voltage of 500 VAC (MM03C-503 to MM3XC-503). The per-formance data of the fuses must not exceed 35 A/600 V when operated with field dis-tributor.

• Use only tested units with limited output voltage (Umax = 30 VDC) and limited outputcurrent (I = 8 A) as external 24 VDC voltage supply source.

• UL certification applies only to operation in voltage supply systems with voltages toground up to 300 V.


6Installation instructions fieldbus interfaces, field distributorsElectrical Installation

EMC metal cable glands

EMC metal cable glands supplied by SEW must be installed as follows:

[1] Important: Cut off insulation foil, but do not fold it back!

06175AXX

[1]

6



Wiring check Before connecting power to the system for the first time, it is necessary to perform a wir-ing check to prevent damage to persons, systems and equipment caused by incor-rect wiring.

• Disconnect all bus modules from the connection module

• Disconnect all MOVIMOT® inverters from the connection module (only with MFZ.7,MFZ.8)

• Disconnect all plug connectors of the motor outputs (hybrid cable) from the field dis-tributor.

• Check the insulation of the cabling in accordance with applicable national standards.

• Check the grounding.

• Check whether power cable and 24 VDC cable are insulated.

• Check whether power cable and communication cable are insulated.

• Check the polarity of the 24 VDC cable.

• Check the polarity of the communication cable.

• Check the mains phase sequence.

• Ensure equipotential bonding between the fieldbus interfaces.

After the wiring check

• Connect and fasten all motor outputs (hybrid cable).

• Connect and fasten all bus modules.

• Install and fasten all MOVIMOT® inverters (for MFZ.7, MFZ.8 only).

• Install all terminal box covers.

• Cover plug connections not in use.


6Connection with InterBus (copper line)Electrical Installation

6.3 Connection with InterBus (copper line)

InterBus inter-faces

The MFI/MQI fieldbus interfaces can be operated on both the remote bus and the instal-lation remote bus. The principal distinguishing feature between these types of interfacesis the structure of the bus cable. Standard remote bus cables consist of 2-core cablestwisted together in three pairs for data transmission. In the installation remote bus, thewires for data transmission may be supplemented by the power supply for the MFI/MQIand active sensors.

Remote bus con-nection

The typical remote bus connection for IP20 units involves a 9-pin sub D plug. The fol-lowing wiring examples show how MFIs/MQIs are connected to units on the input or out-put end using 9-pin sub D plugs.

06130AXX

[1] Max. 400 m (max. 1.200 ft.) [2] Max. 12.8 km (max. 8 miles)[3] Drive

MFI/MQI

MFI/MQI

MFI/MQI

[3]

INTERBUSMaster

[1]

[2]

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

[1]

[3]

[3]

6


Connection with InterBus (copper line)Electrical Installation

Line type D9 - MFI (9-pin sub D to MFI)

The incoming remote bus is picked off from the preceding InterBus module using a 9-pin sub D plug.

Line type MFI - D9 (MFI to 9-pin sub D)

The subsequent InterBus module is connected using a 9-pin sub D socket.

05973AXX

0 = Potential level 0 1 = Potential level 1

[1] Incoming remote bus cable[2] Connect shield of incoming/outgoing remote bus cable with

EMC metal cable gland at MFZ housing[3] Outgoing remote bus cable[4] Assignment of terminals 19-36 starting on page 56[5] 9-pin sub D plug[6] 9-pin sub D socket[7] Strain relief

1122334455

66778899

DO/DO

DI/DI

COM

1627359

DO/DO

DI/DI

COM

16273

-+ 24 VDCB

N

PK

GY

GN

YE

BN

PK

GY

GN

YE

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

MFZ11 (InterBus)

[1] [2] [2]

0 1

[5][6]

[7]

[7]

[4]

X20

[3]



Installation remote bus connection

An 8-core cable is used for the installation remote bus. In addition to the strands fortransmission of data, the cable also carries the 24 VDC power supply for the MFI/MQIbus electronics and the active sensors.

The maximum number of modules that can be connected to an installation remote busterminal is determined by the current consumption of the individual modules.

05029ADE

[1] Incoming remote bus[2] Outgoing remote bus[3] 24 V power supply[4] Installation remote bus terminal[5] Installation remote bus max. 500 [6] Drive

MFI/MQI

[1]

IBS IP CBKMFI/MQI MFI/MQI

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

[2] [3]

[5]

[6]

[4]

[6] [6]

6



Line type CCO-I → MFI (IP 65 round connector → MFI terminals)

A special InterBus installation remote bus terminal is required in order to open an instal-lation remote bus segment. The installation remote bus can be connected to this bus ter-minal (e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I).

05974AXX

0 = Potential level 0


[1] IP 65 round connector[2] Incoming installation remote bus cable[3] Connect shield of installation remote bus cable with an EMC cable gland on the

MFZ housing.[4] Assignment of terminals 19-36 starting on page 56

DO/DO

DI/DI

COM

RBST

1234

5

9

9

PE 6+24 V 7

0V 8

21 8

34 5

76

RDBU

YE/GNB

N

PK

GY

GN

YE

[2] [3]

[4]

[1]

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

0 1

MFZ11 (InterBus)

X20



Connection MFZ11 with MOVIMOT® (in combination with MFI/MQI21, MFI/MQI22, MFI/MQI23)

05949AXX


[1] If MFZ11/MOVIMOT® are mounted separately:Connect the shield of the RS-485 cable using the EMC metal cable gland on MFZ and the MOVIMOT® housing.

[2] Ensure equipotential bonding between all bus stations.[3] Assignment of terminals 19-36 starting on page 56

/DO

DO /DI

DI

CO

M

/DO

DO /DI

DI

CO

M

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

24V

RS

+

RS

-

GN

D 24V

R L f1/f2

K1a

K1b

RS

-R

S+

MOVIMOT®MFZ11 (INTERBUS)

24 VDC

+ -

[2]

[1] [1]

[3]

0 1

X20

+MFZ11

MFI..MQI..

Terminal assignment

No. Name Direction Function

X20 1 /DO Input Incoming remote bus, negated data send direction (green)

2 DO Input Incoming remote bus, data send direction (yellow)

3 /DI Input Incoming remote bus, negated data receive direction (pink)

4 DI Input Incoming remote bus, data receive direction (gray)

5 COM - Reference potential (brown)

6 /DO Output Outgoing remote bus, negated data send direction (green)

7 DO Output Outgoing remote bus, data send direction (yellow)

8 /DI Output Outgoing remote bus, negated data receive direction (pink)

9 DI Output Outgoing remote bus, data receive direction (gray)


11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors


15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)

16 RS+ Output Communication link to MOVIMOT® terminal RS+

17 RS- Output Communication link to MOVIMOT® terminal RS-

18 GND - 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)

6



Connection MFZ13 field distributor with MFI../MQI (installation remote bus connection)

Line type CCO-I → MFI

IP 65 round connector → MFI/MQI terminals

A special InterBus installation remote bus terminal is required to open an installation re-mote bus segment. The installation remote bus can be connected to this bus terminal(e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I).

MFZ13 connection module with MFI/MQI21, MFI/MQI22 fieldbus module

05948AXX

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1] EMC metal cable gland[2] Incoming installation remote bus cable[3] Outgoing installation remote bus cable[4] IP 65 round connector

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

8 7 6 5 4 3 2 1

PE

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

/DI

/DI

DI

DI

CO

M

CO

M

/DO

/DO

DO

DO

2.5 mm (AWG12) 4 mm (AWG10)

X1

X210 1 2

DO/DO

DI/DI

COM

RBST

123

4

5

9

9

PE 6+24V 7

0V 8

21 8

34 5

76

RD

BU

YEGNGYPK

BN

BU

RD

YE

/GN

YE/GN

Kl.3/X21Kl.1/X21

Kl.2/X20Kl.1/XKl.4Kl.3Kl.5PE

20/X20/X20/X20

BN

PK

GY

GN

YE

24V2

GND2

24V2GND2

2

2 2

[1] [1]

[4]

[3]

[2]

X20

+MFI21

MFI22

MQI21

MQI22

MFZ13



Terminal assignment












X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®


3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®


5 V2I24 Input 24 V voltage supply for actuators (digital outputs)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND2 - 0V24V reference potential for actuators


6



MFZ13 connection module with MFI/MQI32 fieldbus module

05950AXX


[1] EMC metal cable gland[2] Incoming installation remote bus cable[3] Outgoing installation remote bus cable[4] IP 65 round connector

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

8 7 6 5 4 3 2 1

PE L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

24V

GN

D

GN

D

res.

res.

res.

res./D

I

/DI

DI

DI

CO

M

CO

M

/DO

/DO

DO

DO

X1

X20 X211

2.5 mm (AWG12)2 4 mm (AWG10)2

0

DO/DO

DI/DI

COM

RBST

1234

5

9

9

PE 6+24V 7

0V 8

21 8

34 5

76

RD

BU

YEGNGYPKBN

BU

RD

YE

/GN

YE/GN

BN

PK

GY

GN

YE

2

Kl.3/X21Kl.1/X21Kl.2/X20Kl.1/XKl.4Kl.3Kl.5PE

20/X20/X20/X20

[1]

[4]

[3]

[2]

[1]

+ MFI32MQI32

MFZ13



Terminal assignment












X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®




5 - - Reserved

6 - - Reserved

7 - - Reserved

8 - - Reserved

6



Connection MFZ16, MFZ17, MFZ18 field distributors with MFI../MQI.. (installation remote bus connec-tion)

Line type CCO-I → MFI

IP 65 round connector → MFI/MQI terminals

A special InterBus installation remote bus terminal is required to open an installation re-mote bus segment. The installation remote bus can be connected to this bus terminal(e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I).

MFZ16, MFZ17, MFZ18 connection modules with MFI/MQI21, MFI/MQI22 fieldbus module

05951AXX


1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

1 2 3 4 5 6 7 8P

E

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

/DI

/DI

DI

DI

CO

M

CO

M

/DO

/DO

DO

DO

2.5 mm (AWG12)

0 1 2

1 2

DO/DO

DI/DI

COM

RBST

1234

5

9

9

PE 6+24V 7

0V 8

21 8

34 5

76

RD

BU

YEGNGYPKBN

BU

RD

YE

/GN

YE/GN

Kl.13Kl.11Kl.2Kl.1Kl.4Kl.3Kl.5PE

BNPK

GY

GN

YE

24V2

GND2

24V2GND2

2

2

[4]

[3]

[2]

[1][1]

X1

X20

+

MFZ16

MFZ17

MFZ18

MFI21 MFI22MQI21 MFI22

[5]

[1] EMC metal cable gland[2] Incoming installation remote bus cable[3] Outgoing installation remote bus cable[4] IP 65 round connector[5] Assignment of terminals 19-36 starting on page 56



Terminal assignment
















15 V2I24 Input 24 V voltage supply for actuators (digital outputs)

16 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X20/15



6



MFZ16, MFZ17, MFZ18 connection modules with MFI/MQI32 fieldbus module

05952AXX


[1] EMC metal cable gland[2] Incoming installation remote bus cable[3] Outgoing installation remote bus cable[4] IP 65 round connector[5] Assignment of terminals 19-36 starting on page 56

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

1 2 3 4 5 6 7 8

PE L1 L1

L2

L2

L3 L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

24V

GN

D

GN

D

res.

res.

res.

res./D

I

/DI

DI

DI

CO

M

CO

M

/DO

/DO

DO

DO

2.5 mm (AWG12)

0 1

1

DO/DO

DI

/DI

COM

RBST

1

23

4

5

9

9

PE 6+24V 7

0V 8

21 8

34 5

76

RD

BU

YEGNGY

PK

BN

BU

RD

YE

/GN

YE/GN

Kl.13Kl.11Kl.2Kl.1Kl.4Kl.3Kl.5PE

BN

PK

GY

GN YE

2

2

[4]

[3]

[2]

[1][1]

X1

X20

+

MFZ16

MFZ17

MFZ18

MFI32MQI32

[5]



Terminal assignment
















15 - - Reserved

16 - - Reserved

17 - - Reserved

18 - - Reserved

6


Connection InterBus with fiber optic cableElectrical Installation

6.4 Connection InterBus with fiber optic cable

Connection of communication and 24 VDC supply

• InterBus and 24 VDC power supply are installed via rugged-line plug connector.

• The cable connectors are not part of the SEW scope of delivery (made by Phoenix-Contact).

• It is essential to observe the project planning and installation guidelines for therugged-line connection technology by Phoenix-Contact.

Installation of the bus cable con-nectors

The cable connectors can be connected to the bus module in four different ways (seethe following figure).

51442AXX

[1] Fiber optic cable (InterBus remote bus)[2] US1/US2 voltage supply

[1]

[2]

51332axx.eps

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

1. 2.

3. 4.

Remote OUT(X12)

Remote IN(X11)

Remote OUT(X12)

Remote IN(X11)

Remote OUT(X12)

Remote IN(X11)

Remote OUT(X12)

Remote IN(X11)

• Cable connectors may only be connected with de-energized equipment.

• Do not use the clip of the cable connector to pull the connector into the correctposition.

• Important: Cable connectors not in use must be equipped with a dummy plugto ensure the enclosure!


6Connection InterBus with fiber optic cableElectrical Installation

Installation • Disconnect the voltage supply.

• Open the clip (1.) and sufficiently insert the connector into the module electronics (2.)

• Close the clip (3.)

Disassembly • Disconnect the voltage supply.

• Open the clip and pull the connector away from the module in the direction of the ca-bles.

Supply voltage • The two available supply voltages are used as follows:

– US1: 24 VDC power supply of bus logic, sensors and MOVIMOT®

– US2: Supply of actuators (current consumption see Technical Data)

Contact assign-ment

50325AXX.eps

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

1.

2.

3.

50327AXX

IB DIAG

IB DIAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4

DI1DI1

DI3DI3

DIDI5

TRTR

US2US2

RDRD

MFI INTERBUS RL

MFI INTERBUS RL FO1

FO1

FO2FO2

SYS-FSYS-F

+US1 +US1

+US2US1

+US2US1

US2 US2

+US1 +US1

+US2US1

+US2US1

US2 US2

6



Cable installation Cabling for the plug connectors requires maintaining a distance that is dependent uponthe bending radius of the cable type being used (observe the project planning and in-stallation guidelines for rugged-line connection technology from Phoenix-Contact).

Line lengths of less than 1m

Line lengths of less than 1 m are only permitted using the special pre-fabricatedIBS RL CONNECTION-LK cable link (observe the project planning and installationguidelines for rugged-line connection technology from Phoenix-Contact).

50329AXX

Rmin

Rmin



Sample topology of an InterBus design with rug-ged-line connec-tion

06191AEN

If fiber optic cables are installed as permanent polymer fibers, a maximum distance of50 m can be linked between two remote bus stations. If flexible prolymer fibers are used,the maximum distance is 35 m.

6



MFZ11 connection with MOVIMOT® (in combination with MFI23 and MFI33)

05954AXX


[1] If MFZ11/MOVIMOT® are mounted separately:Connect the shield of the RS-485 cable using the EMC metal cable gland on MFZ and the MOVIMOT® housing.

[2] Ensure equipotential bonding between all bus stations.[3] Assignment of terminals 19-36 starting on page 56

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

res.

RS

+

RS

-

GN

D

0 1

24V

R L f1/f2

K1a

K1b

RS

-R

S+

MOVIMOT®MFZ11 (I B )NTER US

[2]

[3]

[1] [1]

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

X20

+MFZ11

MFI23MFI33

Terminal assignment


X20 1 - 14 – – Reserved

15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)

16 RS+ Output Communication link to MOVIMOT® terminal RS+

17 RS- Output Communication link to MOVIMOT® terminal RS-

18 GND – 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)



Connection MFZ13 field distributor with MFI23 and MFI33

Connection MFZ16, MFZ18 field distributors with MFI23 and MFI33

05955AXX


1 2 3 4 5 6 7 8 9 10 1 2 3 3 4 5 6 7

8 7 6 5 4 3 2 1

PE

L1 L1

L2

L2

L3

L3

PE

res.

res.

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

2.5 mm (AWG12) 4 mm (AWG10)

X1

X210 1 2

2

2 2re

s.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

X20MFZ13 MFI23MFI33

+

05956AXX


[1] Assignment of terminals 19-36 starting on page 56

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

1 2 3 4 5 6 7 8

PE L1

L1 L2 L2

L3

L3

PE

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

2.5 mm (AWG12)

0 1 2

1 2

2

2

X1

X20

+

MFZ16

MFZ17

MFZ18

MFI23MFI33

[1]

6


Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O)Electrical Installation

6.5 Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O)

Connection via terminals of..

fieldbus interfaces with four digital inputs and two digital outputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination withMF.21MF.22MF.23

MQ.21MQ.22

06122AXX

[1] MFI23 only: Reservedall other MF.. modules: V2I24




X20 19 DI0 Input Switching signal from sensor 1

20 GND - 0V24 reference potential for sensor 1

21 V024 Output 24 V voltage supply for sensor 1

22 DI1 Input Switching signal from sensor 2









31 DO0 Output Switching signal from actuator 1

32 GND2 - 0V24 reference potential for actuator 1

33 DO1 Output Switching signal from actuator 2

34 GND2 - 0V24 reference potential for actuator 2

35 V2I24 Input24 V voltage supply for actuatorsonly with MFI23: Reservedonly with MFZ.6, MFZ.7 and MFZ.8: jumper at terminal 15 or 16

36 GND2 - 0V24 reference potential for actuatorsonly with MFZ.6, MFZ.7 and MFZ.8: jumper at terminal 17 or 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

GN

D2

1 2X20

V2I

24[1

]


6Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O)Electrical Installation

Connection via terminals of ...

fieldbus interfaces with six digital inputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination with MF.32 MF.33

MQ.32

06123AXX



X20 19 DI0 Input Switching signal from sensor 1
















35 res. - Reserved

36 GND - 0V24 reference potential for sensors

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36D

I 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DI 4

GN

D

DI 5

GN

D

res.

GN

D

1X20

6


Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O)Electrical Installation

Connection via M12 plug connec-tor of...

MF.22, MQ.22, MF.23 fieldbus interfaces with four digital inputs and two digitaloutputs:

• Connect sensors/actuators either using M12 sockets or terminals.

• When using the outputs: Connect 24 V to V2I24 / GND2.

• Connect dual channel sensors/actuators to DI0, DI2 and DO0. DI1, DI3 and DO1 canthen no longer be used.

05784AXX

DIO DI2 DO0

DI3 DO1DI1

24 V(V024)

24 V(V024)

GND GND GND2

GND GND GND2

DI1 DI3 DO1

24 V(V024)

24 V(V024)

DI2 DO0

DI3 DO1

DI0

DI1

1 4 5 3 2

Important: Connections that are not in use must be covered with M12 closingcaps to guarantee enclosure IP 65!


6Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O)Electrical Installation

Connection via M12 plug connec-tor of...

MF.32, MQ.32, MF.33 fieldbus interfaces with six digital inputs:

• Connect sensors either using M12 sockets or terminals.

• Connect dual channel sensors to DI0, DI2 and DI4. DI1, DI3 and DI5 can then nolonger be used.

05785AXX

DIO DI2 DI4

DI3 DI5DI1

24 V(V024)

24 V(V024)

24 V(V024)

GND GND GND

GND GND GND

DI1 DI3 DI5

24 V(V024)

24 V(V024)

DI2 DI4

DI3 DI5

DI0

DI1

24 V(V024)

1 4 5 3 2

Important: Connections that are not in use must be covered with M12 closingcaps to guarantee enclosure IP 65!

6


Connection of pre-fabricated cablesElectrical Installation

6.6 Connection of pre-fabricated cables

Connection of MFZ.3. or MFZ.6. field distributor and MOVIMOT® (part number 0186 725 3)

Note the enabled direction of rotation

51246AXX

DT/DV..MM MFZ.6

+

MFZ.3

The outer shield of the cable must be attached to the housing of the MOVIMOT®

terminal box using an EMC metal cable gland.

Cable assignment

MOVIMOT® terminal Core color / designation

L1 Black / L1

L2 Black / L2

L3 Black / L3

24 V Red / 24 V

⊥ White / 0 V, white / 0 V

RS+ Orange / RS+

RS- Green / RS-

PE terminal Green-yellow + shield end

Both directions of rotation are enabled

Only counterclockwise direction of rota-tion is enabledSetpoint entries for clockwise rotation result in standstill of drive

Only clockwise direction of rotation is enabledSetpoint selections for counterclock-wise lead to the drive being stopped

Drive is blocked or brought to a stop

24V

LR LR24V

LR24V

LR24V


6Connection of pre-fabricated cablesElectrical Installation

Connection of MFZ.3. or MFZ.8. field distributor and AC motors (part number 0186 742 3)

51245AXX

DT/DV MFZ.7

+

MFZ.8

The outer shield of the cable must be attached to the housing of the MOVIMOT ter-minal box using an EMC metal cable gland.

Cable assignment

Motor terminal Core color / designation

U1 Black / U1

V1 Black / V1

W1 Black / W1

13 Red / 13

14 White / 14

15 Blue / 15

TH Black / 1

TH Black / 2

PE terminal Green-yellow + shield end (inside shield)

7


Startup procedureStartup with MFI.. InterBus Interface (Copper Line)

7 Startup with MFI.. InterBus Interface (Copper Line)7.1 Startup procedure

1. Verify correct connection of MOVIMOT® and InterBus connection module (MFZ11,MFZ13, MFZ16, MFZ17 or MFZ18).

2. Set DIP switch S1/1 (on MOVIMOT®) to ON (= address 1).

3. Set the maximum speed using f1 setpoint potentiometer.

4. Reinstall screw plug of the cover (with gasket).

5. Set the minimum frequency fmin with switch f2.

6. Set the required ramp time using switch t1 on MOVIMOT® if the ramp is not specifiedvia fieldbus (2 PD). The ramp times are in relation to a setpoint step change of 50 Hz.

7. Set MFI DIP switch (see “Setting MFI DIP Switch” on page 63).

8. Reinstall and secure MOVIMOT® inverter and MFI housing cover.

• We recommend turning off the 24 VDC power supply before removing/replacing thehousing cover (MFI)!

• Removal of the bus module interrupts the ring structure of the InterBus. This meansthe entire bus system is no longer operational!

• In addition, please observe the notes in the chapter "Supplemental Field DistributorStartup Information."

06164AXX

05066BXX

[1] Potentiometer setting

Function Setting

Detent position 0 1 2 3 4 5 6 7 8 9 10

Min. frequency fmin [Hz] 2 5 7 10 12 15 20 25 30 35 40

Function Setting

Detent position 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

1

ON

S1

6 7 854321

ON

S1

32

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

34

56

78

34

56

78


7Setting the DIP switchesStartup with MFI.. InterBus Interface (Copper Line)

9. Turn on the supply voltage (24 VDC) for the MFI InterBus interface and MOVIMOT®.The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT"LED should go out. If this is not the case, possible wiring or setup mistakes can belocalized with reference to the LED states (page 70).

10.Configure MFI InterBus interface in the InterBus master (see 'Configuration of the In-terBus master (project planning)' on page 64).

7.2 Setting the DIP switches

MFI DIP switches 1 to 6 make it possible to set the MOVIMOT® process data width, theMFI operating mode and the physical continuation of the ring circuit.

Process data width, operating mode

The process data width for MOVIMOT® is set using DIP switches 1 and 2. The MFI In-terBus interface supports the process data width 2 PD and 3 PD for MOVIMOT®. As anoption, an additional word can be switched on for transferring the digital I/Os via DIPswitch 5 (I/O).

NEXT/END switch The NEXT/END switch signals the MFI whether another InterBus module follows it. Asa result, this switch must be set to the "NEXT" position when a continuing remote bus isconnected to terminals 6 and 10. This switch must be set to the "END" position if the MFIis the last module on the InterBus.

All reserved switches must be in the OFF position. Otherwise, the InterBus protocol chipis not initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78hex). In thiscase, the InterBus masters report an initialization fault.

The following figure shows the SEW factory setting:

• 3 PD for MOVIMOT® + 1 word for digital I/O = 64 bit data width on the InterBus

• another InterBus module follows (NEXT)

06131AXX

[1] MFI ist the last InterBus module, no outgoingbus cable is connected

[2] Another InterBus module follows, outgoingbus cable is connected

[3] InterBus termination[4] ON = process data width + 1 for digital I/Os[5] Reserved, position = OFF[6] Process data width for MOVIMOT®

END NEXT

I/O

21

201

ON

65

43

2

[4]

[6]

[5]

[3]

[1] [2]

00

I

7


Configuration of the InterBus master (project planning)Startup with MFI.. InterBus Interface (Copper Line)

Setting of the InterBus data widths

The following table shows the settings of the InterBus data width using DIP switches 1,2 and 5.

7.3 Configuration of the InterBus master (project planning)

There are two steps involved in configuring the MFI in the InterBus master interfacemodule using the project planning software "CMD tool" (Configuration-Monitoring-Diag-nostics). The bus structure is created in the first step. Next, the process data are de-scribed and addressed.

Configuring the bus structure

The bus structure can be configured online or offline using the CMD tool "IBS CMD." Inoffline status, the MFI is configured using "Insert with Ident Code." The following infor-mation must be entered:

Offline configura-tion: Insert with Ident Code

Online configura-tion: Read in con-figuration frame

It is possible to completely install the InterBus system first, wire up all MFI interface mod-ules and then set the DIP switches. The CMD tool can then be used for reading in theentire bus structure (configuration frame). All MFIs are automatically detected with theirdata width settings.

DIP 1:20

DIP 2:21

DIP 5:+ 1 I/O

Designation Function InterBus data width

OFF OFF OFF Reserved No IB init fault

ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault

OFF ON OFF 2 PD 2 PD to MOVIMOT® 32 bits

ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bits

OFF OFF ON 0 PD + DI/DO Only I/O 16 bits

ON OFF ON Reserved Not possible with MOVIMOT® IB init fault

OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT® + I/O 48 bits

ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bits

Program setting: Function / meaning

Ident Code: 3 decimal Digital module with input/output data

Process data channel: This setting depends on DIP switches 1, 2 and 5 on the MFI

32 bits 2 PD

48 bits 3 PD or 2 PD + I/O

64 bits (delivery condition) 3 PD + I/O

Type of station: Remote bus station

Check the setting of MFI DIP switches 1, 2 and 5 with a process data channel length of 48 bits because this process data length is used both for the 3 PD and the 2 PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) when the read-in procedure is com-plete.

00

I


7Creating the data process descriptionStartup with MFI.. InterBus Interface (Copper Line)

7.4 Creating the data process description

The CMD tool always provides a default description for all MFI process data. It is possi-ble to use a start address for the input and output area of the controller. In this version,the addresses of the digital inputs and outputs are located directly after the MOVIMOT®

process data addresses, which means they may lie within the (analog) peripheral areaof the controller. In this case, the reserved bits of the I/O word unnecessarily take upmemory area within the controller. A corresponding process data description makes itpossible to mask out the reserved bits and assign each process data word its own ad-dress.

Example 1: Default process data description

The following table shows the simplest way of describing process data. The four processdata words of the MFI indicate that the process data configuration in question is that for3 PD+DI/DO. The start address P132 is now assigned separately for the input and out-put data area. All process data words are located sequentially without any gaps.

The following figure shows the representation of the process data in the address areaof the InterBus master module.

Within the controller, the process data can now be accessed as follows:

Write to PO1..3: T PW 132, T PW 134, T PW 136

Read from PI1..3: L PW 132, L PW 134, L PW 136

Set outputs: T PW 138

Read inputs: L PW 138

Station name ID T no.

Process data name I/O Length Byte Bit Assignment

MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0 P132

MOVIMOT® + MFI 3 1.0 MFI21 OUT O 64 0 0 P132

51149AXX

[1] InterBus master address range[2] Output addresses[3] Input addresses

PO Process output dataPO1 Control wordPO2 Speed [%]PO3 RampDO Digital outputs

PI Process input dataPI1 Status word 1PI2 Output currentPI3 Status word 2DI Digital inputs

P132P134P136P138

P132P134P136P138

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

MOVIMOT®

PO1 PO2 PO3

PI1 PI2 PI3

-+

DO

DI

PO

PI

DO (Word)

DI (Word)

+ MFI

00

I

7


Creating the data process descriptionStartup with MFI.. InterBus Interface (Copper Line)

Example 2: Dividing and opti-mizing the pro-cess data for MOVIMOT® and DI/DO

It is much more efficient to separate the MOVIMOT® process data and the I/O data ofthe digital inputs and outputs that should be located in the bit-addressable area of thecontroller. The following table shows how the division is made.

The following figure shows the representation of the process data in the address areaof the InterBus master module for this optimized design.




Setting outputs: AB 100 (e.g. S O 100.0)

Read inputs: EB 100 (e.g. A I 100.0)


Process data name I/O Length Byte Bit Assign-ment

MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0P132

MOVIMOT® + MFI 3 1.0 MFI-PI1..3 I 48 0 0

MOVIMOT® + MFI 3 1.0 MFI-DI I 16 7 0 P100

MOVIMOT® + MFI 3 1.0 MFI 21 OUT O 64 0 0P132

MOVIMOT® + MFI 3 1.0 MFI-PO1..3 O 48 0 0

MOVIMOT® + MFI 3 1.0 MFI-DO O 16 7 0 P100

51150AXX




P132P134P136

P132P134P136

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

PO1 PO2 PO3

PI1 PI2 PI3

DO

DI

PO

PI

MOVIMOT®

-+

+ MFIAB100

EB100

DO (Lowbyte)

DI (Lowbyte)

00

I


7Creating the data process descriptionStartup with MFI.. InterBus Interface (Copper Line)

Example 3: Detailed process data description of the MFI

In this example, there is the same separation of process data for MOVIMOT® and DI/DOas in example 2. However, each process data word is described individually. This setupsignificantly increases the clarity. Process data access takes place in the same way asin example 2.

Program in the controller

A sample program (tailored to the configuration listed above) for controlling theMOVIMOT® unit via InterBus is available in the chapter "Sample program with fieldbus."


Process data name

I/O Length

Byte Bit Assign-ment

MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0

MOVIMOT® + MFI 3 1.0 MFI-PI1 I 16 0 0 P132




MOVIMOT® + MFI 3 1.0 MFI 21 OUT O 64 0 0

MOVIMOT® + MFI 3 1.0 MFI-PO1 O 16 0 0 P132




00

I

8


Process data and sensor/actuator processingFunction of MFI.. InterBus Interface (Copper Line)

8 Function of MFI.. InterBus Interface (Copper Line)8.1 Process data and sensor/actuator processing

MFI InterBus interfaces not only make it possible to control MOVIMOT® AC motors butalso permit connection of sensors/actuators to four digital input terminals and two digitaloutput terminals. For this purpose, an additional I/O word is added to the InterBus pro-tocol following the process data for MOVIMOT®. The extra digital inputs and outputs ofthe MFI are mapped in this I/O byte.

The process data are coded based on the uniform MOVILINK® profile for SEW drive in-verters (see the chapter MOVILINK® Unit Profile).

InterBus maxi-mum configua-tion "3 PD + DI/DO"

51152AXX

PO Process output data PI Process input data

PO1 Control wordPO2 Speed [%]PO3 RampDO Digital outputs

PI1 Status word 1PI2 Output currentPI3 Status word 2DI Digital inputs

MOVIMOT + MF..®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI

-+

DI

DO

00

I


8Structure of the MFI input/output wordFunction of MFI.. InterBus Interface (Copper Line)

8.2 Structure of the MFI input/output word

The following figure shows the terminal information on the individual bits of the input andoutput word. All reserved bits can be masked out by the process data description in theInterBus CMD tool so that the memory area of the controller is not restricted unneces-sarily.

Reserved, value = 0

Output terminal DO 1


15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Interbus Master

Digital OutputsMFI 21/22

Digital Inputs

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Reserved, value = 0

Interbus Master

MFI 32

Digital Inputs

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Input terminal DI 4

Input terminal DI 5

Reserved, value = 0

00

I

8


Meaning of the LED displayFunction of MFI.. InterBus Interface (Copper Line)

8.3 Meaning of the LED display

The InterBus interface MFI has five LEDs for InterBus diagnostics and a further LED fordisplaying system faults.

LED UL "U Logic" (green)

LED RC "Remote Bus Check" (green)

LED BA "Bus Active" (green)

51257AXX

State Message Error rectification

On • Supply voltage applied –

Off • No supply voltage • Check the 24 VDC power supply and the wiring of the MFI


On • Incoming remote bus con-nection OK

–

Off • Incoming remote bus con-nection disrupted

• Check the incoming remote bus cable


On • Data transmission active on InterBus

–

Off • No data transmission, InterBus stopped

• Check the incoming remote bus cable• Use the diagnostic display on the master interface

module to localize the fault further.

Flashes • Bus active, no cyclical data transmission

–

00

I


8Meaning of the LED displayFunction of MFI.. InterBus Interface (Copper Line)

LED RD "Remote Bus Disable" (red)

LED TR "Trans-mit" (green)

SYS-F LED "Sys-tem Fault" (red)

The "SYS-F" LED is always switched off in the PD configurations 0 PD + DI/DO and0 PD + DI because only the I/O module functions of the MFI are active in this op-erating mode.


On • Outgoing remote bus is switched off (only in case of a fault).

–

Off • Outgoing remote bus not switched off

–


On • Parameter data exchange via PCP

–

Off • No parameter data exchange via PCP

–


Off • Normal operating status of the MFI and MOVIMOT®

–

Flashes 1x • MFI operating status OK, MOVIMOT® signals fault

• Evaluate the fault number in MOVIMOT® status word 1 in the controller.

• Read the MOVIMOT® operating instructions for information about fault rectification

• Reset MOVIMOT® using the controller (reset bit in control word 1), if necessary.

Flashes 2x • MOVIMOT® does not react to setpoints from the Inter-Bus master because PO data have not been enabled.

• Check DIP switches S1/1 S1/4 on MOVIMOT®.• Set RS-485 address 1 so that the PO data are

enabled.

On • Communication link between MFI and MOV-IMOT® is disrupted or interrupted.

• Check the electrical connection between MFI and MOVIMOT® (terminals RS+ and RS-)

• See the chapters "Electrical Installation" and "Installation Planning under EMC Aspects."

• Maintenance switch on field distributor is set to OFF.

• Check the setting of the maintenance switch on the field distributor.

00

I

8


MFI system fault / MOVIMOT® faultFunction of MFI.. InterBus Interface (Copper Line)

8.4 MFI system fault / MOVIMOT® fault

The communication link between MFI and MOVIMOT® is interrupted or disrupted if theMFI signals a system fault ('SYS-FAULT' LED continuously lit). This system fault is sig-nalled to the controller as fault code 91 dec by way of the status words of the processinput data. This system fault generally calls attention to cabling problems or amissing 24 V supply of the MOVIMOT® inverter and a RESET via control word isnot possible! As soon as the communication link is reestablished, the fault auto-matically resets itself. Check the electrical connection of MFI and MOVIMOT®. In theevent of a system fault, the process input data return a fixed bit pattern because validMOVIMOT® status information is no longer available. Consequently, it only remainspossible to use the status word bit 5 (malfunction) and the fault code for evaluation withinthe controller. No other information is valid!

The input information of the digital inputs is still updated and can still be evaluated withinthe controller.

InterBus timeout If the data transmission via InterBus is halted by the master, the fieldbus timeout intervalexpires on the MFI (default value 630 ms). If the transmission is physically interrupted,the interval is approximately 25 ms. The bus active LED "BA" lights up to signal that noInterBus data are being transmitted. MOVIMOT® decelerates immediately with the mostrecently valid ramp, the "ready" relay drops out after about 1 second to signal a malfunc-tion.

The digital outputs are reset directly after the fieldbus timeout time has elapsed!

InterBus master active/controller malfunctioning

The InterBus master sets all process output data to 0 if the controller is switched fromRUN to STOP status. MOVIMOT® then receives the ramp setpoint = 0 in 3 PD mode.

The digital outputs DO 0 and DO 1 are also reset by the InterBus master!

Process input word Hex value Message

PI1: Status word 1 5B20hex Error code 91, bit 5 (malfunction) = 1No other status information is valid!

PI2: Current actual value 0000hex Information is not valid!

PI3: Status word 2 0020hex Bit 5 (malfunction) = 1No other status information is valid!

Input byte of the digital inputs XXhex The input information of the digital inputs continues to be updated!

00

I


8Diagnostics via InterBus master interface module (G4)Function of MFI.. InterBus Interface (Copper Line)

8.5 Diagnostics via InterBus master interface module (G4)

All generation 4 (G4) InterBus master interface modules offer extensive diagnostic op-tions, both by way of the status and diagnostic display and within the controller. All im-portant G4 diagnostic capabilities are supported since the MFI is based on the InterBusprotocol chip SUPI 3. Refer to the documentation for the master module for more infor-mation about diagnostics. The following table provides more detailed troubleshooting in-formation about the most important error codes in conjunction with the MFI.

Diagnostic mes-sages via status and diagnostic display of the G4 master modules

Additional diagnostic messages are available in the description of your InterBus mastermodule.

Error name

Error code (hex)

Description Error rectification

OUT1 0C8A Error on the continuing MFI interface. The outgoing interface (OUT1) was activated although no station has been connected or configured in the master.

Check the setting of DIP switch 6 (NEXT/END). This switch must be set to END if the MFI is the last station.

DEV 0C40 Error at a station (device). The length code of the specified MFI does not corre-spond to the entry in the configuration frame.

Check the setting of the DIP switches on the MFI.

DEV 0C70 Data transfer was cancelled, either because the initialization of SUPI 3 failed or the MFI is defective. This error code also appears if a reserved DIP switch set-ting is selected!

Check the setting of the DIP switches on the MFI for validity.

PF TEN 0BB4 Error history of the last ten periphery errors (PE). The MFI signals a periphery error when a microprocessor reset has been carried out (due to EMC problems or defective hardware).

Check the wiring and shielding of the MFI. Switch the MFI on again. Install a new MFI electronic unit or contact SEW if the error reoccurs.

00

I

8


Process data monitoringFunction of MFI.. InterBus Interface (Copper Line)

8.6 Process data monitoring

When the InterBus is in "RUN" status, you can analyze the process dataexchange between the master module and the MFI using the status and diagnostic dis-play of the master module in monitor mode ('MONI'). This mechanism represents a verysimple means of analysing which setpoint and actual values are exchanged between themaster and the MFI. The following example clarifies how to use this monitor function.

Example for pro-cess data moni-toring:

The MFI is operated with the following configuration: "3 PD + DI/DO." The addresseswere assigned in the process data description as follows:

Process output data from InterBus master to MFI (OUT):

MFI-PO 1..3: Addresses P132...136

MFI-DO: Address P100

Process input data from MFI to InterBus master (IN):

MFI-PI 1..3: Addresses P132...136

MFI-DI: Address P100

You can now analyze the MFI process data as follows using the 'MONI' operating mode:

Message Process dataname

Setting on the diagnostics display:Operating mode MONI (monitor)

Direction Assignment

Control word 1 to MOVIMOT® MFI-PO1 OUT P132

Speed setpoint [%] to MOVIMOT® MFI-PO2 OUT P134

Ramp [ms] to MOVIMOT® MFI-PO3 OUT P136

Status of the MFI digital outputs MFI-DO OUT P100

Status word 1 from MOVIMOT® MFI-PI1 IN P132

Actual value of apparent current from MOVIMOT®

MFI-PI2 IN P134


Status of the MFI digital inputs MFI-DI IN P100

00

I


9Startup procedureStartup with MFI.. InterBus Interface (Fiber Optic Cable)

9 Startup with MFI.. InterBus Interface (Fiber Optic Cable)9.1 Startup procedure

1. Verify correct connection of the MOVIMOT® and InterBus connection module(MFZ11, MFZ13, MFZ16, MFZ17 or MFZ18).






7. Set MFI DIP switch (see “Setting MFI DIP Switch” on page 76).

8. Reinstall and secure MOVIMOT® inverter and MFI housing cover.

• We recommend turning off the 24 VDC power supply before removing/replacing thehousing cover (MFI)!


06164AXX

05066BXX


Function Setting

Detent position 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz]

2 5 7 10 12 15 20 25 30 35 40

Function Setting

Detent position 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

1

ON

S1

6 7 854321

ON

S1

32

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

34

56

78

34

56

78

00

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9


Setting the DIP switchesStartup with MFI.. InterBus Interface (Fiber Optic Cable)

9. Turn on the supply voltage (24 VDC) for the MFI InterBus interface and MOVIMOT®.The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT"LED should go out. If this is not the case, possible wiring or setup mistakes can belocalized with reference to the LED states (see the chapter 'Function of MFI.. Inter-Bus Interface (Copper Line) – Meaning of the LED display').

10.Configure MFI InterBus interface in the InterBus master (see 'Configuration of the In-terBus master (project planning).'

9.2 Setting the DIP switches

The MOVIMOT® process data width and MFI operating mode can be set with MFI DIPswitches 1 to 8.

Process data width, operating mode

The process data width for MOVIMOT® is set using DIP switches 1 and 2. The MFI In-terBus interface supports the process data width 2 PD and 3 PD for MOVIMOT®. As anoption, an additional word can be switched on for transferring the digital I/Os via DIPswitch 7 (I/O).

Baud rate The baud rate is set with DIP switch 8. Ensure a uniform baud rate setting of all busstations!

Continuation of ring circuit NEXT/END

The MFI module with fiber optic cable automatically recognizes whether it is the last sta-tion on the InterBus. A physical continuation of the ring circuit is not possible.

The following figure shows the SEW factory setting:

• 3PD for MOVIMOT® +1 word for digital I/O = 64 bit data width on the InterBus

• Baud rate = 2 MBaud

Settings of the InterBus data widths

The following table shows the settings of the InterBus data width using DIP switches 1,2 and 7.

04792AXX

1

ON

PD1

PD2

res.

res.

res.

res.

I/O500 kBaud

2 MBaud

65432 87

( )20

(21)

DIP 1:20

DIP 2:21

DIP 7:+1 I/O


OFF OFF OFF Reserved No IB init fault

ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault

OFF ON OFF 2 PD 2 PD to MOVIMOT® 32 bits

ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bits

OFF OFF ON 0 PD + DI/DO Only I/O 16 bits

ON OFF ON Reserved Not possible with MOVIMOT® IB init fault

OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT® + I/O 48 bits

ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bits

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9Configuration of the InterBus master (project planning)Startup with MFI.. InterBus Interface (Fiber Optic Cable)

9.3 Configuration of the InterBus master (project planning)

There are two steps involved in configuring the MFI in the InterBus master interfacemodule using the project planning software "CMD tool" (Configuration-Monitoring-Diag-nostics). The bus structure is created in the first step. Next, the process data are de-scribed and addressed.


The bus structure can be configured online or offline using the CMD tool IBS CMD. Inoffline status, the MFI is configured using "Insert with Ident Code." The following infor-mation must be entered:

Offline configura-tion: Insert with Ident Code

Online configura-tion: Read the configuration frame

It is possible to completely install the InterBus system first, wire up all MFI interface mod-ules and then set the DIP switches. The CMD tool can then be used for reading in theentire bus structure (configuration frame). All MFIs are automatically detected with theirdata width settings.

Check the setting of MFI DIP switches 1, 2 and 7 with a process data channellength of 48 bits because this process data length is used both for the 3 PD andthe 2 PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO)after the read-in procedure is complete.

Program setting: Function / meaning

Ident Code: 3 decimal Digital module with input/output data

Process data channel: This setting depends on DIP switches 1, 2 and 7 on the MFI

32 bits 2 PD

48 bits 3 PD or 2 PD + I/O

64 bits (delivery condition) 3 PD + I/O

Type of station: Remote bus station

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9


Creating the data process descriptionStartup with MFI.. InterBus Interface (Fiber Optic Cable)


The CMD tool always provides a default description for all MFI process data. It is possi-ble to use a start address for the input and output area of the controller. In this version,the addresses of the digital inputs and outputs are located directly after the MOVIMOT®

process data addresses, which means they may lie within the (analog) peripheral areaof the controller. In this case, the reserved bits of the I/O word unnecessarily take upmemory area within the controller. A corresponding process data description makes itpossible to mask out the reserved bits and assign each process data word its own ad-dress.

Example 1: Default process data description

The following table shows the simplest way of describing process data. The four processdata words of the MFI signal that the process data configuration in question is that for 3PD+DI/DO. The start address P132 is now assigned separately for the input and outputdata area. All process data words are located sequentially without any gaps.





Set outputs: T PW 138

Read inputs: L PW 138



MOVIMOT® + MFI 3 1.0 MFI 23 IN I 64 0 0 P132

MOVIMOT® + MFI 3 1.0 MFI23 OUT O 64 0 0 P132

51149AXX




P132P134P136P138

P132P134P136P138

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

MOVIMOT®

PO1 PO2 PO3

PI1 PI2 PI3

-+

DO

DI

PO

PI

DO (Word)

DI (Word)

+ MFI

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9Creating the data process descriptionStartup with MFI.. InterBus Interface (Fiber Optic Cable)

Example 2: Divid-ing and optimiz-ing the process data for MOVIMOT® and DI/DO

It is much more efficient to separate the MOVIMOT® process data and the I/O data ofthe digital inputs and outputs that should be located in the bit-addressable area of thecontroller. The following table shows how the separation is made.

The following figure shows the representation of the process data in the address areaof the InterBus master module for this optimized design.




Setting outputs: AB 100 (e.g. S O 100.0)

Read inputs: EB 100 (e.g. A I 100.0)


Process data name I/O Length Byte Bit Assign-ment

MOVIMOT® + MFI 3 1.0 MFI 23 IN E 64 0 0P132

MOVIMOT® + MFI 3 1.0 MFI-PI1..3 E 48 0 0

MOVIMOT® + MFI 3 1.0 MFI-DI E 16 7 0 P100

MOVIMOT® + MFI 3 1.0 MFI 23 OUT A 64 0 0P132

MOVIMOT® + MFI 3 1.0 MFI-PO1..3 A 48 0 0

MOVIMOT® + MFI 3 1.0 MFI-DO A 16 7 0 P100

51150AXX




P132P134P136

P132P134P136

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

PO1 PO2 PO3

PI1 PI2 PI3

DO

DI

PO

PI

MOVIMOT®

-+

+ MFIAB100

EB100

DO (Lowbyte)

DI (Lowbyte)

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9


Creating the data process descriptionStartup with MFI.. InterBus Interface (Fiber Optic Cable)

Example 3: Detailed process data description of the MFI

In this example, there is the same separation of process data for MOVIMOT® and DI/DOas in example 2. However, each process data word is described individually. This setupsignificantly increases the clarity. Process data access takes place in the same way asin example 2.

Program in the controller

A sample program (tailored to the configuration listed above) for controlling theMOVIMOT® unit via InterBus is available in the chapter "Sample program with fieldbus."

Station name ID T no. Process data name

I/O Length Byte Bit Assign-ment

MOVIMOT® + MFI 31 1.0 MFI 23 IN I 64 0 0





MOVIMOT® + MFI 3 1.0 MFI 23 OUT O 64 0 0





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10Process data and sensor/actuator processingFunction of MFI.. InterBus Interface (Fiber Optic Cable)

10 Function of MFI.. InterBus Interface (Fiber Optic Cable)10.1 Process data and sensor/actuator processing

MFI InterBus interfaces not only make it possible to control MOVIMOT® AC motors butalso permit connection of sensors/actuators to four digital input terminals and two digitaloutput terminals. For this purpose, an additional I/O word is added to the InterBus pro-tocol following the process data for MOVIMOT®. The extra digital inputs and outputs ofthe MFI are mapped in this I/O byte.

The process data are coded based on the uniform MOVILINK® profile for SEW drive in-verters (see the chapter MOVILINK® Unit Profile).

InterBus maxi-mum configua-tion "3 PD + DI/DO"

51152AXX

PO Process output data PI Process input data

PO1 Control wordPO2 Speed [%]PO3 RampDO Digital outputs

PI1 Status word 1PI2 Output currentPI3 Status word 2DI Digital inputs

MOVIMOT + MF..®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI

-+

DI

DO

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Structure of the input/output word of the MFI 23 / MFI 33Function of MFI.. InterBus Interface (Fiber Optic Cable)

10.2 Structure of the input/output word of the MFI 23 / MFI 33

Reserved, value = 0



15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Interbus Master

Digital Outputs

MFI23

Digital Inputs

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Reserved, value = 0

Interbus Master

MFI33

Digital Inputs

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Input terminal DI 4

Input terminal DI 5

Reserved, value = 0

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10InterBus peripherals errorFunction of MFI.. InterBus Interface (Fiber Optic Cable)

10.3 InterBus peripherals error

The InterBus interfaces can report the following errors also as peripheral errors to theInterBus master: Error 83 "Short-circuit output" and a US1 supply voltage that is too low.The errors can be reset in the InterBus master using the CMD tool (interface group, rightmouse button: Operate/Other services/Accept module error).


The MFI InterBus interface has five LEDs for InterBus diagnostics and a further LED fordisplaying system faults.



50463AXX

DI4DI4

DI5DI5

DI2DI2

DI3DI3

DI0DI0

UL

SYS-F

RC

BA

RD

US1

US2

FO1

FO2TRMF

I IN

TE

RB

US

RL

DI1DI1



Off • No supply voltage • Check the 24 VDC power supply and the wiring of the MFI



–



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10


Meaning of the LED displayFunction of MFI.. InterBus Interface (Fiber Optic Cable)


LED RD "Remote Bus Disable" (yel-low)



The "SYS-F" LED is always switched off in the PD configurations 0 PD + DI/DO and0 PD + DI because only the I/O module functions of the MFI are active in this op-erating mode.



–



module to localize the fault further.


–


On • Outgoing remote bus is switched off (only in case of a fault).

–


–


On • Parameter data exchange via PCP

–


–


Off • Normal operating status of the MFI and MOVIMOT®

–

Flashes 1x • MFI operating status OK, MOVIMOT® signals fault

• Evaluate the fault number in MOVIMOT® status word 1 in the controller.

• Read the MOVIMOT® operating instructions for information about fault rectification

• Reset MOVIMOT® using the controller (reset bit in control word 1), if necessary.

Flashes 2x • MOVIMOT® does not react to setpoints from the Inter-Bus master because PO data have not been enabled.

• Check DIP switches S1/1 to S1/4 on MOVIMOT®.• Set RS-485 address 1 so that the PO data are

enabled.

On • Communications link between MFI and MOV-IMOT® is disrupted or interrupted.

• Check the electrical connection between MFI and MOVIMOT® (terminals RS+ and RS-)

• See the chapters "Electrical Installation" and "Installation Planning under EMC Aspects."

• Maintenance switch on field distributor is set to OFF.


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10Meaning of the LED displayFunction of MFI.. InterBus Interface (Fiber Optic Cable)

US1 (green) Monitoring the supply voltage VS1

US2 (green) Monitoring the supply voltage US2

FO1 (yellow) Monitoring of incoming fiber optic cable distance

FO2 (yellow) Monitoring of outgoing fiber optic cable distance.

State Message

Off VS1 not present

Flashes VS1 below the permitted voltage range

On VS1 present

State Message

On VS2 present

Off VS2 not present or below the permitted voltage range

State Message

On Incoming fiber optic cable distance not OK or system reserve reached incontrolled operation

Off Incoming fiber optic cable distance OK

State Message

On Outgoing fiber optic cable distance not OK or system reserve reached incontrolled operation

Off Outgoing fiber optic cable distance OK or not assigned

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10


MFI system fault / MOVIMOT® faultFunction of MFI.. InterBus Interface (Fiber Optic Cable)

10.5 MFI system fault / MOVIMOT® fault

The communication link between MFI and MOVIMOT® is interrupted if the MFI signalsa system fault ('SYS-FAULT' LED continuously lit). This system fault is signalled to thecontroller as fault code 91 dec by way of the status words of the process input data. Thissystem fault generally calls attention to cabling problems or a missing 24 V sup-ply of the MOVIMOT® inverter and a RESET via control word is not possible! Assoon as the communication link is reestablished, the fault automatically resets it-self. Check the electrical connection of MFI and MOVIMOT®. In the event of a systemfault, the process input data return a fixed bit pattern because valid MOVIMOT® statusinformation is no longer available. Thus, only status word bit 5 (malfunction) and the faultcode can be used for evaluation within the controller. No other information is valid!

The input information of the digital inputs is still updated and can still be evaluated withinthe controller.

InterBus timeout If the data transmission via InterBus is halted by the master, the fieldbus timeout intervalexpires on the MFI (default value 630 ms). If the transmission is physically interrupted,the interval is approximately 25 ms. The LED IB DIAG (green) flashes (0.5 Hz) and sig-nals that no InterBus data are transmitted. MOVIMOT® decelerates immediately with themost recently valid ramp, the "ready" relay drops out after about 1 second to signal amalfunction.

The digital outputs are reset directly after the fieldbus timeout time has elapsed!

InterBus master active/controller malfunctioning

The InterBus master sets all process output data to 0 if the controller is switched fromRUN to STOP status. MOVIMOT® then receives the ramp setpoint = 0 in 3 PD mode.

The digital outputs DO 0 and DO 1 are also reset by the InterBus master!

Process input word Hex value Message

PI1: Status word 1 5B20hex Fault code 91, bit 5 (malfunction) = 1No other status information is valid!

PI2: Current actual value 0000hex Information is not valid!

PI3: Status word 2 0020hex Bit 5 (malfunction) = 1No other status information is valid!

Input byte of digitalInputs

XXhex The input information of digital inputscontinue to be updated!

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10Diagnostics via InterBus master interface module (G4)Function of MFI.. InterBus Interface (Fiber Optic Cable)

10.6 Diagnostics via InterBus master interface module (G4)

All generation 4 (G4) InterBus master interface modules offer extensive diagnostic op-tions, both by way of the status and diagnostic display and within the controller. All im-portant G4 diagnostic capabilities are supported since the MFI is based on the InterBusprotocol chip SUPI 3. Refer to the documentation for the master module for more infor-mation about diagnostics. The following table provides more detailed troubleshooting in-formation about the most important error codes in conjunction with the MFI.

Diagnostic mes-sages via status and diagnostic display of the G4 master modules

Additional diagnostic messages are available in the description of your InterBus mastermodule.

Error name

Error code (hex)

Description Error rectification

DEV 0C40 Error at a station (device). The length code of the specified MFI does not corre-spond to the entry in the configuration frame.

Check the setting of the DIP switches on the MFI.

DEV 0C70 Data transfer was cancelled, either because the initialization of SUPI 3 failed or the MFI is defective. This error code also appears if a reserved DIP switch set-ting is selected!

Check the setting of the DIP switches on the MFI for validity.

PF TEN 0BB4 Error history of the last ten periphery errors (PE). The MFI signals a periphery error when a microprocessor reset has been carried out (due to EMC problems or defective hardware) or US2 is below the permitted voltage range.

Check the wiring and shielding of the MFI. Check the US2. Switch the MFI on again. Install a new MFI electronic unit or contact SEW if the error reoc-curs.

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10


Process data monitoringFunction of MFI.. InterBus Interface (Fiber Optic Cable)

10.7 Process data monitoring

When the InterBus is in "RUN" status, you can analyze the process data exchange be-tween the master module and the MFI using the status and diagnostic display of themaster module in monitor mode ('MONI'). This mechanism represents a very simplemeans of analysing which setpoint and actual values are exchanged between the mas-ter and the MFI. The following example clarifies how to use this monitor function.

Example for pro-cess data moni-toring

The MFI is operated with the following configuration: "3 PD + DI/DO." The addresseswere assigned in the process data description as follows:

Process output data from InterBus master to MFI (OUT):

MFI-PO 1..3: Addresses P132...136

MFI-DO: Address P100

Process input data from MFI to InterBus master (IN):

MFI-PI 1..3: Addresses P132...136

MFI-DI: Address P100

You can now analyze the MFI process data as follows using the MONI operatingmode:

Message Process data name

Setting on the diagnostic display: MONI (Monitor) operating mode

Direction Assignment

Control word 1 to MOVIMOT® MFI-PO1 OUT P132

Speed setpoint [%] to MOVIMOT® MFI-PO2 OUT P134

Ramp [ms] to MOVIMOT® MFI-PO3 OUT P136

Status of the MFI digital outputs MFI-DO OUT P100


Actual value of apparent current from MOVIMOT®

MFI-PI2 IN P134


Status of the MFI digital inputs MFI-DI IN P100

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11Startup procedureStartup with MQI InterBus Interface (Copper Line)

11 Startup with MQI InterBus Interface (Copper Line)11.1 Startup procedure

1. Verify correct connection of MOVIMOT® and InterBus connection module (MFZ11,MFZ13, MFZ16, MFZ17 or MFZ18).






7. Set DIP switches (see page 90).

8. Reinstall and secure MOVIMOT® inverter and MQI housing cover.

• We recommend turning off the 24 VDC power supply before removing/replacing thehousing cover (MQI)!

• Removal of the bus module interrupts the ring structure of the InterBus. This meansthe entire bus system is no longer operational!


05064AXX

05066BXX


Switch f2

Detent position 0 1 2 3 4 5 6 7 8 9 10

Min. frequency fmin [Hz] 2 5 7 10 12 15 20 25 30 35 40

Switch t1

Detent position 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

1

ON

S1

6 7 854321

ON

S1

32

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

34

56

78

34

56

78

00

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11


Setting the MQI DIP SwitchesStartup with MQI InterBus Interface (Copper Line)

9. Turn on the supply voltage (24 VDC) for the MQI InterBus interface and MOVIMOT®.The "UL" and "RD" LEDs on the MQI should now light up and the red "SYS-FAULT"LED should go out. If this is not the case, possible wiring or setup mistakes can belocalized with reference to the LED states (see the chapter "Function of MQI InterBusInterface (Copper Line) – Meaning of the LED display").

10.Configure the MQI InterBus interface in the InterBus master (see page 92).

11.2 Setting the MQI DIP Switches

The following figure shows the factory setting of the MQI DIP switches.

Setting the pro-cess data width

DIP switches S1/1 to S1/4 are used to set the process data width up to a length of tenwords (see the following table). The MOVIMOT® connected to the MQI are controlledusing the process data. The process data channel is used for exchanging control andstatus information. The number of process data words depends on your IPOS applica-tion. All data is processed by IPOS.

05691AXX

[1] Process data width setting[2] PCP length setting[3] Reserved, position = OFF[4] Next/End switch

16

78

54

32

ON

S1

NEXT

res.

PCP 2

PCP 1

PD 4

PD 3

PD 2

PD 1

END

[1]

[2]

[3]

[4]

S1/1 20

S1/2 21

S1/3 22

S1/4 23


OFF OFF OFF OFF Reserved None IB init fault

ON OFF OFF OFF 1PD 1 PD to MQI 16 bits

OFF ON OFF OFF 2PD 2 PD to MQI 32 bits

ON ON OFF OFF 3PD 3 PD to MQI 48 bits

OFF OFF ON OFF 4PD 4 PD to MQI 64 bits

ON OFF ON OFF 5PD 5 PD to MQI 80 bits

OFF ON ON OFF 6PD 6 PD to MQI 96 bits

ON ON ON OFF 7PD 7 PD to MQI 112 bits

OFF OFF OFF ON 8PD 8 PD to MQI 128 bits

ON OFF OFF ON 9PD 9 PD to MQI 144 bits

OFF ON OFF ON 10PD 10 PD to MQI 160 bits

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11Setting the MQI DIP SwitchesStartup with MQI InterBus Interface (Copper Line)

Setting the PCP length

The PCP length is set using the switches S1/5 to S1/6. PCP is the InterBus parameterchannel and is used for the parameter setting of MQI and MOVIMOT®.

PCP channel The PCP channel can be set from 0 to 4 words. At least one word must be set to enableparameter data exchange. Higher settings increase the transmission speed.

The following figure shows the possible settings for the PCP channel.

MQI supports a maximum data width of 10 words. See the following table for the validsettings:

NEXT/END switch Switch S1/8 indicates whether an additional station follows on the InterBus(OFF=NEXT) or whether the MQI is the last station (ON=END).

0 PCP words 1 PCP word 2 PCP words 4 PCP words

06192AXX

Number of processdata words

0 PCP word 1 PCP word 2 PCP words 4 PCP words

1

2

3

4

5

6

7

8

9

10

= valid setting

16

78

54

32

ON

NEXT

res.

PCP 2

PCP 1

PD 4

PD 3

PD 2

PD 1

END

16

78

54

32

ON

NEXT

res.

PCP 2

PCP 1

PD 4

PD 3

PD 2

PD 1

END

16

78

54

32

ON

NEXT

res.

PCP 2

PCP 1

PD 4

PD 3

PD 2

PD 1

END

16

78

54

32

ON

NEXT

res.

PCP 2

PCP 1

PD 4

PD 3

PD 2

PD 1

END

Note: De-energize the MQI before you change the DIP switch settings. The set-tings of DIP switches S1/1 to S1/6 are only adopted during the initialization.

The MQI signals the "Microprocessor not ready" ID code (38h) if the settings of DIPswitches S1/1 to S1/6 are not permitted.

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11


Configuration of the InterBus masterStartup with MQI InterBus Interface (Copper Line)

11.3 Configuration of the InterBus master

There are two steps involved in configuring the MQI in the InterBus master interfacemodule using the project planning software "CMD tool" (Configuration-Monitoring-Diag-nostics). The bus structure is created in the first step. Next, the process data are de-scribed and addressed.


The bus structure can be configured online or offline using the CMD tool "IBS CMD." Inoffline status, the MQI is configured using "Insert with Ident Code." The following infor-mation must be entered:

Offline configura-tion: Insert with Ident Code Program setting Function / meaning

Ident Code 3 decimal Digital module with input/output data

Process data channel

16 bits 1 PD

32 bits 2 PD

48 bits 3 PD

64 bits 4 PD

80 bits 5 PD

96 bits 6 PD

112 bits 7 PD

128 bits 8 PD

144 bits 9 PD

160 bits 10 PD

Ident Code 227 decimal Drivecom 1 PCP word


16 bits 1 PD + 1 PCP word









Ident Code 224 decimal Drivecom 2 PCP words


16 bits 1 PD + 2 PCP words








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11Creating the data process descriptionStartup with MQI InterBus Interface (Copper Line)

Online configura-tion: Read in con-figuration frame

It is possible to completely install the InterBus system first, wire up all MQI interfacemodules and then set the DIP switches. Following this, CMD Tool can be used for read-ing in the entire bus structure (configuration frame). All MQIs are automatically detectedwith their data width settings.


The CMD tool always provides a default description for all MQI process data. It is pos-sible to use a start address for the input and output area of the controller.

The following table shows the simplest version of the process data description for threeprocess data words without PCP:


Ident Code 225 decimal Drivecom 4 PCP words








Station type Remote bus station

Program setting Function / meaning



MOVIMOT® + MQI 3 1.0 MQI IN E 48 0 0 P132

MOVIMOT® + MQI 3 1.0 MQI OUT A 48 0 0 P132

51443AXX

PI Process input dataPO Process output data[1] InterBus master address range[2] Output addresses[3] Input addresses

P132P134P136

P132P134P136

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

MOVIMOT®

PO1 PO2 PO3

PI1 PI2 PI3

PO

PI

-+

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12


Default programFunction of MQI InterBus Interface MQI (Copper Line)

12 Function of MQI InterBus Interface MQI (Copper Line)Intelligent MQI InterBus modules (as well as the MFI modules) make for a convenientfieldbus connection of MOVIMOT® drives.

In addition, they are equipped with control functions that help you determine the re-sponse of the drive to external input via fieldbus and integrated I/Os. This feature letsyou process sensor signals directly at the fieldbus interface and allows users to definetheir own unit profile via fieldbus interface. The use of the NV26 proximity sensor resultsin a single positioning system that can be integrated in your application in connectionwith an MQI control program.

The control functions of the MQI modules are achieved by means of IPOSplus®. The di-agnostics and programming interface (under the screw plug on the front) of the modulesprovides access to the integrated IPOS control. The UWS21A option allows for connec-tion to the serial interface of a PC. The programming is carried out via MOVITOOLSCompiler or with LOGODrive.

Detailed information about programming is available in the IPOSplus® or the LOGODrivemanual.

12.1 Default program

The MQI modules are delivered with an IPOS program as standard, which replicates thefunctions of the MFI modules to a large extent.

Set address 1 of the MOVIMOT® and observe the instructions for startup. The processdata width is fixed at four words (consider for project planning/startup). The first threewords are exchanged transparently with MOVIMOT® and correspond to the MOVILINK®

unit profile (see the chapter "MOVILINK® Unit Profile"). The I/Os of the MQI modules aretransmitted in the fourth word.

Fault response An interruption of the connection between MQI module and MOVIMOT® results in ashutdown after 1 s. The fault is displayed via status word 1 (Fault 91). This system faultgenerally calls attention to cabling problems or a missing 24 V supply ofthe MOVIMOT® inverter, a RESET via control word is not possible! As soon as thecommunication link is reestablished, the fault automatically resets itself. An inter-ruption of the connection between fieldbus master and MQI module after expiration ofthe fieldbus timeout interval, sets the process output data to MOVIMOT® to 0. This errorresponse can be deactivated via parameter 831 of the MOVITOOLS Shell.

51454AXX

MOVIMOT®

PO1 PO2 PO3

Master

-+

PI1 PI2 PI3

PO

PI

PO4

PI4

5 4 3 2 1 0

5 4 3 2 1 0

(DI5) (DI4) DI3 DI2 DI1 DI0

DO1 DO0

+ MQI

00

I


12Control via InterBusFunction of MQI InterBus Interface MQI (Copper Line)

12.2 Control via InterBus

Data exchange between the InterBus master and the MQI takes place using the periph-eral area. The process data are coherently located in this area, e.g. PAW 306 - PAW308 for the process output data or PEW 306 - PEW 308 for the process input data.

12.3 The PCP Interface

The MQI fieldbus interfaces offer a standardized interface for parameter setting usingthe "Peripherals Communication Protocol" (PCP). This communications channel givesyou full access to the parameters of the MQI and the drive parameters of the MOVIM-OT® connected to the MQI.

Overview of basic structure

The PCP channel of the MQI must be set to one, two or four words (see the chapter "Set-ting the DIP Switches") to access the MQI or MOVIMOT® parameter values. Changingthe number of PCP words controls the access speed to parameter values via the PCPchannel. The PCP interface is implemented using PCP version 3.0 in the MQI.

PCP services The following PCP services are important for setting parameters:

• Establishing the connection (Initiate)

• Reading of parameter values (Read)

• Writing of parameter values (Write)

• Terminating the connection (Abort)

Refer to the user manual for your InterBus interface module for a detailed description ofthe PCP services.

Establishing the communication connection with "Initiate"

The "Initiate" PCP service establishes a communication link for parameter setting be-tween an InterBus interface module and the MQI. Communication is always establishedfrom the InterBus interface module.

During the link establishment, various declarations concerning the communication linkare checked, such as supported PCP services, data blocks, etc. After successful link es-tablishment, MQI answers with a positive "Initiate-Response." If the connection couldnot be established, then the arrangements for the communication link between the In-terBus interface module and MQI do not match. MQI answers with "Initiate-Error-Re-sponse."

In this case, compare the configured list "Communication relations" of the InterBus in-terface module with the list for MQI. Any attempt to re-establish an already existing com-munication link generally results in an abort. The communication link is then dropped,which means the "Initiate" PCP service has to be run for a third time to re-establish thecommunication connection.

00

I

12


The PCP InterfaceFunction of MQI InterBus Interface MQI (Copper Line)

Canceling the communication connection with "Abort"

The "Abort" PCP service disconnects an existing communication link between the Inter-Bus interface module and MQI. "Abort" is an unconfirmed PCP service that can be trig-gered either from the InterBus interface module or from MQI.

Reading parameter values with "Read"

The PCP service "Read" is used to grant the InterBus interface module read access toall communication objects (parameters) of the MQI or to a connected drive inverter. Adetailed list of all MQI parameters as well as their coding is available in the chapter "Pa-rameter List."

Writing parameter values with "Write"

The PCP service "Write" is used to grant the InterBus interface module write access toall parameters of the MQI or to a connected drive inverter. The MQI generates a "Write-Error-Response" if incorrect access is made to a parameter (e.g. the value written is toolarge). Precise information is given relating to the cause of the error.

Parameters in the object list

Using the PCP services "Read" and "Write," the InterBus interface module can accessall parameters defined in the object list of the MQI. All parameters of the fieldbus inter-face accessible via the bus system are defined as communications objects in the MQIobject list. All objects in the static object list are addressed using indices. The followingtable shows the structure of the MQI object list.

The index range is subdivided into three logical areas. The indices 8300dec to 8313decare used to address the MQI parameters. The parameer index can be found in the chap-ter "Parameter List." The indices below 8300dec serve to reach parameters not con-tained in the object list or address parameters from a MOVIMOT® connected to the MQI.

Parameter index (decimal)

Name of the communication object

8288 Variable data channel with acyclical routing (MQI and parameters of the connected drive inverters can be reached)

8296 Download parameter block

8297 Last PCP index

8299 MOVILINK® parameter channel acyclical (only MQI parameters can be reached)

8300-8313 MQI parameters

8314-9999 Parameters of the MQI or of a MOVIMOT® connected to the MQI which can be addressed via object 8288.

> 10000 Table, program and variable memory of the MQI or a MOVIMOT® connected to the MQI. These parameters can be addressed with object 8288.

00

I


12The PCP InterfaceFunction of MQI InterBus Interface MQI (Copper Line)

Object description of the MQI or drive parameters

The parameters of the connected MOVIMOT® are described in detail in the chapter "Pa-rameter List." In addition to the parameter index, it contains additional information aboutcoding, the range of values and the meaning of the parameter data. The object descrip-tion in the object list is identical for all drive parameters. Even parameters that can onlybe read receive the attribute Read All/Write All in the object list since MOVIMOT® per-forms the corresponding check itself and provides a return code, if necessary. The fol-lowing table shows the object description of all drive parameters.

"Variable data channel with acyclical routing" object

This object lets you address all MQI and MOVIMOT® parameters. The object featuresa selection capability for the subchannel and address information to select the targetunit. It contains information about the data length and frame type and anacyclical MOVILINK® parameter channel. The required service and data value arespecified here. The length is fixed at 12 bytes.

The subchannel determines the interface to which the data is forwarded. The entry "0"causes the parameters of the MQI to be addressed so that the subaddress is no longerimportant. The entry "1" on the sub-channel addresses the standard interface, which isthe RS-485 interface to the connected MOVIMOT® for MQI.

The subaddress gives you the opportunity to select the target unit. If you want to addressthe parameters of a MOVIMOT® connected to MQI via RS-485, enter the RS-485 ad-dress of the desired MOVIMOT® here.

The frame type must be set to 86hex (only acyclical parameter data). The data length forthis frame type is fixed at 8 bytes.

Information on the MOVILINK® parameter channel "acyclical" is available on page 103.

Index: 8300 to 8313

Object code 7 (simple variable)

Data type index 10 (octet string)

Length 4

Local address

Password

Access groups

Access rights Read all / Write all

Name [16] -

Extension length -

Octet 0 1 2 3 4 5 6 7 8 9 10 11

Message Sub-chan-nel

Sub-address

Frame type

Data length

Man-age-ment

Reserved

Index high

Index low

Data MSB

Data Data Data LSB

Fine struc-ture

Sub-chan-nel

Sub-address

Frame type

Data length

Man-age-ment

Reserved

Parameter index

4 bytes data

Coarse structure

Routing information MOVILINK® parameter channel acyclical

00

I

12



Variable data channel performs a "Write" type service

When a write type service is performed via the data channel (e.g. write parameter orwrite parameter volatile), the MQI responds with the current service confirmation oncethe service has been performed. The corresponding error code is returned in case thewrite access is not correct.

This variant offers the advantage that the write services are processed simply by send-ing a WRITE "MOVILINK® Parameter Channel" once and the service confirmation cantake place by evaluating the "Write Confirmation." The following table shows how writeservices are performed via the variable data channel.

The WRITE service coded in the parameter channel is performed and the service con-firmation is returned directly as the response.

Variable data channel performs a "Read" type service

A PCP WRITE service has to be performed before a parameter can be read via the datachannel. The PCP WRITE service defines where the MQI data should be available. Aread service must take place on the variable data channel for the data to reachthe master. As a result, a PCP WRITE and a PCP READ are always required for per-forming read services via the variable data channel. The following table shows how readservices are performed via the variable data channel.

1. Reception is confirmed immediately, the data channel is evaluated and the request-ed service performed.

2. Service confirmation is entered in the data channel and can be evaluated by READaccess in the master.

Control (master) MQI (slave)

Initiate the service coded in the parameter channel by means of a WRITE to the "MOVILINK® cyclical parameter channel" object.

WRITE 8288 (parameter channel)

Service confirmation (OK/error code)


1. Initiate the service coded in the parameter channel by means of a WRITE to the "MOVILINK® parameter channel cyclical" object.


OK

2. READ "MOVILINK parameter channel cyclical" and evaluation of the service confirmation in the parame-ter channel.

READ 8288 (parameter channel)

Data = Parameter channel with result

00

I



The "variable data channel with acyclical routing" object is handled locally on the field-bus interface and is defined as listed in the following tables.

"Download parameter block" object

The "download parameter block" object enables up to 38 drive parameters of the MQIor a MOVIMOT® connected to the MQI to be written at the same time with only one writeservice. This object lets you set the parameters of a MOVIMOT® with a single call of thewrite service, such as during the starting phase. You will usually only change a few pa-rameters and the parameter block with its maximum 38 parameters is sufficient for al-most all applications. The user data area is defined as 38 x 6 + 2 bytes = 230 bytes (octetstring type). The following table shows the structure of the "download parameter block"object.

Index: 8288

Object code 11 (string variable)


Length 12

Local address

Password

Access groups


Name [16] -

Extension length -

Octet Message Note

0 Address Target address: 0 or 254 for MQIRS-485 address for MOVIMOT®

1 Number of parameters 1 to 38 parameters

2 Index high 1. 1st parameter

3 Index low

4 Data MSB

5 Data

6 Data

7 Data LSB

8 Index high 2. 2nd parameter

... ...

223 Data LSB

224 Index high 38. 38th parameter

225 Index low

226 Data MSB

227 Data

228 Data

229 Data LSB

00

I

12



The "download parameter block" object is handled locally on the fieldbus interface anddefined as listed in the following tables.

Using the WRITE service to address the "Download Parameter Block" object, the MQIstarts a parameter setting mechanism that writes all defined parameters in the user dataarea of the object in the MQI or a connected MOVIMOT®. In doing so, it sets the param-eters of the MQI or MOVIMOT®. The MQI is addressed using address 0 or 254. AMOVIMOT® connected to the MQI is addressed using its RS-485 address. The writeservice is terminated with a positive write response once the download parameter blockhas been processed successfully (i.e. all parameters transferred by the InterBus inter-face module have been written). A negative write response is returned in case of an er-ror. The return code contains more detailed information on the type of error, as well asthe number of the parameter (no. 1 to 38) in which the error occurred (see the followingexample).

Index: 8296



Length 230

Local address

Password

Access groups

Access rights Write all

Name [16] -

Extension length -

Example: Write error response for an error when writing the 11th parameter:Error class: 8 OtherError code: 0 OtherAdditional code high: 11dec Error when writing parameter 11Additional code low: 15hex Value too large

Note the following points when using the download parameter block:

• Do not perform a factory setting within the download parameter block.

• All parameters written after activation of the parameter lock will be rejected.

00

I



"Last PCP Index" object

This object is 4 bytes long and with read access returns the numerical value of the lastindex which can be addressed directly using the PCP services. PCP accesses to indicesgreater than this numerical value must be made using the object 8288 "MOVILINK®

parameter channel with acyclical routing." Access is also possible using object 8299"MOVILINK® parameter channel acyclical" to address the MQI parameters.

"MOVILINK® parameter channel acyclical" object

The "MOVILINK® parameter channel acyclical" object is 8 bytes long and contains theMOVILINK® parameter channel. This object can be used for acyclical parameter accessto the MQI. The MQI processes the service coded in the parameter channel every timea WRITE service to this object is received. The handshake bit is not evaluated. The fol-lowing table shows the structure of the "MOVILINK® parameter channel acyclical."

Index 8297



Length 4

Local address

Password

Access groups

Access rights Read all

Name [16] -

Extension length -

Octet 0 1 2 3 4 5 6 7

Message Manage-ment

Re-served

Index high

Index low Data MSB

Data Data Data LSB

Note Manage-ment

Re-served

Parameter index 4 bytes data

00

I

12



There are two different procedures involved in setting the drive inverter parameters viathe acyclical MOVILINK® parameter channel:

• Parameter channel performs a "write" type service

• Parameter channel performs a "read" type service

Parameter channel performs a "write" type service

When a write type service is performed via the acyclical parameter channel (e.g. writeparameter or write parameter volatile), the MQI responds with the current service con-firmation when the service has been performed. The corresponding error code is re-turned in case the write access is not correct.

This variant offers the advantage that the write services are processed simply by send-ing a WRITE "MOVILINK Parameter Channel" once and the service confirmation cantake place by evaluating the "Write Confirmation." The following table shows how writeservices are performed via the acyclical MOVILINK® parameter channel.

The WRITE service coded in the parameter channel is performed and the service con-firmation is returned directly as the response.

Parameter channel performs a read type service

A PCP WRITE service has to be performed before a parameter can be read via the pa-rameter channel. The PCP WRITE service defines where the MQI data should be avail-able. A read service must take place on the acyclical parameter channel for the data toget to the master. As a result, a PCP WRITE and a PCP READ are always required forperforming read services via the parameter channel. The following table shows howread services are performed via the acyclical MOVILINK® parameter channel.

1. Reception is confirmed immediately, the parameter channel is evaluated and the re-quested service performed.

2. Service confirmation is entered in the parameter channel and can be evaluated byREAD access in the master.


Initiate the service coded in the parameter channel by means of a WRITE to the "MOVILINK® parameter channel cyclical" object.


Service confirmation (OK/error code)


1. Initiate the service coded in the parameter channel by means of a WRITE to the "MOVILINK® parameter channel cyclical" object.


OK

2. READ "MOVILINK® parameter channel cyclical" and evaluation of the service confirmation in the parame-ter channel.

READ 8298 (parameter channel)

Data = Parameter channel with result

00

I



The acyclical MOVILINK® parameter channel is handled locally on the MQI and is de-fined according to the following table.

Structure of the parameter chan-nel

The following table shows the structure of the parameter channel. It is made up of anadministration byte, a reserved byte, an index word and four data bytes.

Administration of the parameter channel

The entire parameter setting sequence is co-ordinated with byte 0 (administration). Thisbyte is used for providing important service parameters such as service identifier, datalength, version and status of the service performed. The following figure shows that bits0, 1, 2 and 3 contain the service identifier, and define which service is performed. Bits 4and 5 specify the data length in bytes for the write service, which should be set to 4 bytesfor all SEW parameters.

Bit 6 is used as an acknowledgment between the controller and the MQI. It triggers theimplementation of the transmitted service in the MQI.

Reserved byte Byte 1 should be considered reserved, and must be set to 0x00.

Index 8299



Length 8

Local address

Password

Access groups


Name [16] -

Extension length -

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Manage-ment

Reserved Index high Index low Data MSB Data Data Data LSB

Manage-ment

Reserved=0 Parameter index 4 byte data

MSB Byte 0: Management LSB

Bit: 7 6 5 4 3 2 1 0

Service identifier:0000 = No service0001 = Read parameter0010 = Write parameter0011 = Write parameter volatile0100 = Read minimum0101 = Read maximum0110 = Read default0111 = Read scale1000 = Read attribute

Data length:00 = 1 byte01 = 2 bytes10 = 3 bytes11 = 4 bytes (must be set!)

Handshake bitMust be changed in cyclical transfer withevery new job

Status bit0 = No fault in service execution1 = Fault in service execution

00

I

12



Index addressing Byte 2 (Index high) and byte 3 (Index low) determine the parameter to be read or writtenvia the fieldbus system. The parameters of the MQI or connected MOVIMOT® are ad-dressed with a uniform index regardless of the connected fieldbus system. The chapter"Parameter List" contains all MQx parameters with index.

Data range As shown in the following table, the data is contained in byte 4 through byte 7 of the pa-rameter channel. This means up to 4 bytes of data can be transmitted per service. Thedata are always entered with right-justification so that byte 7 contains the least signifi-cant data byte (Data LSB) while byte 4 is the most significant data byte (Data MSB).

Incorrect perfor-mance of service

An incorrect service performance is indicated by setting the status bit in the manage-ment byte. If the received handshake bit is identical to the transmitted handshake bit,the MQI has executed the service. If the status bit now signals an error, the error codeis entered in the data range of the parameter message. Bytes 4 through 7 provide thereturn code in a structured format (see the chapter Return Codes).


Manage-ment

Reserved Index high Index low Data MSB Data Data Data LSB

High byte1

Low byte1

High byte2

Low byte2

High word Low word

Double word


Manage-ment

Reserved Index high Index low Error class

Error code

Add. code high

Add. code low

Status bit = 1: Incorrect performance of service

00

I


12Return codes for parameter settingFunction of MQI InterBus Interface MQI (Copper Line)

12.4 Return codes for parameter setting

In case of incorrect parameter setting, the MQI returns various return codes to the pa-rameter setting master. The codes offer detailed information on the cause for the error.All of these return codes are structured according to EN 50170. The system distinguish-es between the following elements:

• Error class

• Error code

• Additional code

These return codes apply to all MQI communication interfaces.

Error class The error class element classifies the type of fault in detail. MQI supports the followingerror classes defined in accordance with EN 50170(V2):

Error class is generated by the communication software of the fieldbus interface in theevent of an error in communication. The error can be more precisely identified using theelements Error code and Additional code.

Error code The error code element provides a means for more detailed identification of the causeof the error within the error class. It is generated by the communication software of theMQI in the event of an error in communication. For Error Class 8 = "Other Error," onlyError Code 0 = "Other Error Code" is defined. In this case, detailed identification takesplace in the additional code.

Class (hex) Designation Message

1 vfd-state Status error of the virtual field unit

2 application-reference Error in application program

3 definition Definition error

4 resource Resource error

5 service Error when performing service

6 access Access error

7 OV Error in object list

8 other Other error (see Additional code)

00

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12


Return codes for parameter settingFunction of MQI InterBus Interface MQI (Copper Line)

Additional code The additional code contains SEW-specific return codes for incorrect parameter settingof the MQI. These codes are returned to the master under Error Class 8 = "Other Error".The following table shows all possible codings for the additional code.

Error class: 8 = "Other error":

Special return codes (special cases)

Errors in parameter settings that cannot be identified either automatically by the appli-cation layer of the fieldbus system or by the system software of the MQI module aretreated as special cases. These may refer to the following possible errors:

• Incorrect coding of a service via parameter channel

• Incorrect length specification of a service via parameter channel

• Project planning error in station communication

Additional code high (hex)

Additional code low (hex)

Message

00 00 No error

00 10 Invalid parameter index

00 11 Function/parameter not implemented

00 12 Read access only

00 13 Parameter lock is active

00 14 Factory setting is active

00 15 Value too large for parameter

00 16 Value too small for parameter

00 17 Option card required for this function/parameter is missing

00 18 Error in system software

00 19 Parameter access via RS-485 process interface on X13 only

00 1A Parameter access only via RS-485 diagnostic interface

00 1B Parameter has access protection

00 1C Controller inhibit required

00 1D Invalid value for parameter

00 1E Factory setting was activated

00 1F Parameter was not saved in EEPROM

00 20 Parameter cannot be changed with enabled output stage

00 21 Copypen end string reached

00 22 Copypen not enabled

00 23 Parameter may only be changed with IPOS program stop

00 24 Parameter may only be changed with deactivated Autosetup

00

I


12InterBus peripheral errorFunction of MQI InterBus Interface MQI (Copper Line)

Incorrect service identifier in the parameter chan-nel

An illegal service identifier was specified in the management byte during parameter set-ting via parameter channel. The following table shows the return code for this specialcase.

Incorrect length specification in parameter chan-nel

A data length other than 4 data bytes was specified in a write service during parametersetting via the parameter channel. The following table displays the return code.

Correcting the error:

Check bit 4 and bit 5 for the data length in the management byte of the parameter chan-nel.

"Station commu-nication" project planning error

The return code listed in the following table is returned if an attempt is made to issue aparameter service to a station even though no parameter channel was configured for thestation.

Troubleshooting:

Configure a parameter channel to the desired station.

12.5 InterBus peripheral error

The InterBus interfaces can report error 83 "short-circuit output" also as peripheral errorto the InterBus master: The error can be reset in the InterBus master using the CMD tool(interface group, right mouse button: Operate/Other services/Accept module error).

Code (dec) Message

Error class: 5 Service

Error code: 5 Illegal parameter

Add. code high: 0 –


Code (dec) Message

Error class: 6 Access

Error code: 8 Type conflict



Code (dec) Message

Error class: 6 Access

Error code: 1 Object not existent



00

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12


Meaning of the LED displayFunction of MQI InterBus Interface MQI (Copper Line)


The InterBus interface MQI has five LEDs for InterBus diagnostics and a further LED fordisplaying system errors.




51258AXX

MQ

I IN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL



Off • No supply voltage • Check the 24 VDC power supply and the wiring of the MQI



–





–



module to localize the error further.


–

00

I


12Meaning of the LED displayFunction of MQI InterBus Interface MQI (Copper Line)

LED RD "Remote Bus Disable" (red)




On • Outgoing remote bus is switched off (only in case of an error).

–


–


On • Parameter data exchange via PCP –


–


Off • Normal operating state• The MQI is exchanging data with

the connected MOVIMOT®.

–

Flashesregularly

• The MQI is in error state• An error message is displayed in

the MOVITOOLS status window.

• Please observe the corresponding error description (see the chapter "Error Table MQ.. Fieldbus Interfaces").

On • The MQI exchanges no data with the connected MOVIMOT®.

• The MQI was not configured, or the connected MOVIMOT® units do not respond.

• Check the wiring of the RS-485 between MQI and connected MOVIMOT® as well as the voltage supply of MOVIMOT®

• Check whether the addresses set at the MOVIMOT® correspond to the addresses set in the IPOS program ("MovcommDef" command).

• Check whether the IPOS program was started.

• Maintenance switch on field distrib-utor is set to OFF.


00

I

12


Error statesFunction of MQI InterBus Interface MQI (Copper Line)

12.7 Error states

Fieldbus timeout Switching off the fieldbus master or an open circuit of the fieldbus cabling results in to afieldbus timeout at the MQI. The connected MOVIMOT® units are stopped by sending"0" in each process output data word. In addition, the digital outputs are set to "0."

This step corresponds to a rapid stop on control word 1. Caution: If MOVIMOT® is con-trolled with three process data words, the ramp is specified with 0 s in the thirdword!

The "Fieldbus timeout" error resets itself automatically. The MOVIMOT® units willonce again receive the current process output data from the controller as soon asthe fieldbus communication has been reestablished.

This fault response can be deactivated via P831 of the MOVITOOLS shell.

RS-485 timeout If one or several MOVIMOT® can no longer be addressed by the MQI via RS-485, errorcode 91 "System fault" is displayed in status word 1. As a result, the "SYS-F" LED illu-minates. The fault is also transmitted via diagnostics interface.

MOVIMOT® units that do not receive any data will stop after 1 second. This step equiresthat the data exchange between MQI and MOVIMOT® is carried out via MOVCOMMcommands. MOVIMOT® units that continue to receive data can be controlled as usual.

The timeout resets itself automatically, i.e. the current process data are immediately ex-changed again with the unavailable MOVIMOT® after restart of the communication.

Unit errors The MQI fieldbus interfaces can detect a series of hardware defects. After detecting ahardware defect, the devices are inhibited. The exact error responses and remedialmeasures are listed in the chapter "List of Errors."

A hardware defect causes error 91 to be displayed in the process input data in statusword 1 of all MOVIMOT®. As a result, the "SYS-F" LED on the MQI module flashes reg-ularly.

The exact error code can be displayed via diagnostics interface in MOVITOOLS in theMQI status. In the IPOS program, the error code can be read and processed with the"GETSYS" command.

00

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13Field distributor MF.../Z.6., MQ.../Z.6.Supplemental Field Distributor Startup Information

13 Supplemental Field Distributor Startup InformationStartup depends on the fieldbus interface used and is carried out according to the chap-ters:

• "Startup with MFI.. InterBus interface (copper line)"

• "Startup with MFI.. InterBus interface (fiber optic cable)"

• "Startup with MQI.. InterBus interface (copper line)"

In addition, note the following information on the startup of field distributors.

13.1 Field distributor MF.../Z.6., MQ.../Z.6.

Maintenance switch

The maintenance/line protection switch of the Z.6. field distributor protects the hybridline against overload and switches the

– Power supply of the MOVIMOT®

– 24 VDC supply of the MOVIMOT®

Block diagram:

Important: The maintenance/line protection switch disconnects only theMOVIMOT® motor from the power supply system, not the field distributor.

05976AXX

[1] Jumper to supply of MOVIMOT® from 24 VDC voltage for MF../MQ.. fieldbus module(wired at factory)

[2] Connection of hybrid cable

[1]

"Safety Power"

RS-485

X1 X20 / X29

MF.. / MQ..

X40

L1

L2

L3

24V

GN

D

24V

GN

D

RS

+

RS

-

X9 [2]MFZ.6F

X40 X29 X20

00

I

13


Field distributors MF.../MM../Z.7., MQ.../MM../Z.7.Supplemental Field Distributor Startup Information

13.2 Field distributors MF.../MM../Z.7., MQ.../MM../Z.7.

Checking the method of con-nection for the connected motor

Use the following figure to verify that the selected connection method is identical for thefield distributor and the connected motor.

Important: For brake motors: Do not install brake rectifiers inside the terminal boxof the motor!

Internal wiring of the MOVIMOT® inverter in the field distributor

03636AXX

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

05986AXX

[1] DIP switch for setting the method of connectionMake sure that the connection method of the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation (default enables both directions of rotation)


Only direction of rotationCCW is enabled

Only direction of rotationCW is enabled

04957AXX

[3] Standard integrated braking resistor (only in motors without brake)

24

V

TH L R 1 2 3 4 5 6 7 8

PE

L1

L1

L2

L2

L3

L3

PE

TH

[1]

[2]

[3]

X4

X6

X1

13

15

24V

TH L R 24V

TH L R 24V

TH L R

ϑ ϑ ϑTH TH TH

00

I


13MF.../MM../Z.8., MQ.../MM../Z.8. field distributorsSupplemental Field Distributor Startup Information

13.3 MF.../MM../Z.8., MQ.../MM../Z.8. field distributors

Maintenance switch

The maintenance switch of the Z.8. field distributor switches the

– Power supply of the MOVIMOT®

– 24 VDC supply of the MOVIMOT®

Block diagram:

Important: The maintenance switch disconnects the MOVIMOT® inverter withconnected motor from the power supply system, but not the field distributor.

05977AXX

[1] Jumper to supply of MOVIMOT® from 24 VDC voltage for MF.. fieldbus module (wired at factory)

[2] Connection of hybrid cable

U V W 13

14

15

TH

1

TH

2

X9 [2]

MFZ.8F

MOVIMOT®

X1 X20 / X29

L1

L2

L3

24V

GN

DMF../MQ..

RS

+

RS

-

24V

GN

D

X40

"Safety Power"

[1]

X40 X29 X20

RS-485

00

I

13


MF.../MM../Z.8., MQ.../MM../Z.8. field distributorsSupplemental Field Distributor Startup Information

Checking the method of con-nection for the connected motor

Use the following figure to verify that the selected connection method is identical for thefield distributor and the connected motor.

Important: For brake motors: Do not install brake rectifiers inside the terminal boxof the motor!

Internal wiring of the MOVIMOT® inverter in the field distributor

03636AXX

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

05981AXX

[1] DIP switch for setting the method of connectionMake sure that the connection method of the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation (default enables both directions of rotation)


Only direction of rotationCCW is enabled

Only direction of rotationCW is enabled

04957AXX

[3] Connection for internal braking resistor (in motors without brake only)

[4] Maintenance switch

24

V

TH L R

13

14

15

L1

L2

L3

L1

L2

L3

+2

4V

DC

TH

[4]

[1]

[2]

[3]

X4

24V

TH L R 24V

TH L R 24V

TH L R

ϑ ϑ ϑTH TH TH

00

I


13MOVIMOT® frequency inverter integrated in field distributorSupplemental Field Distributor Startup Information

13.4 MOVIMOT® frequency inverter integrated in field distributor

The following section describes the changes that are necessary to operate theMOVIMOT® frequency inverter integrated in the field distributor compared to the use ofthe inverter when it is integrated in the motor.

Changed factory setting for MOVIMOT® units integrated in the field distributor

Note the changes to the factory settings when using MOVIMOT® integrated in Z.7or Z.8. field distributors. The remaining settings are identical to those for operation ofMOVIMOT® units integrated in the motor. Consult the "MOVIMOT® MM03C–MM3XCOperating Instructions."

DIP switch S1:

f1 setpoint potentiometer:

S1 1 2 3 4 5

Motorprotec-

tion

6

Motorrating class

7

PWMfrequency

8

No-loaddamping

Message RS-485 address

20 21 22 23

ON 1 1 1 1 Off Motor onesize smaller

Variable(16, 8, 4 kHz) On

OFF 0 0 0 0 On adapted 4 kHz Off

51261AXX

[1] Factory setting

1 2 3 4 5 6 7 8 9 100

100f [Hz]

2

75

25

50

10 f1

[1]

00

I

13


MOVIMOT® frequency inverter integrated in field distributorSupplemental Field Distributor Startup Information

Special functions for MOVIMOT® integrated in the field distributor

The following special functions are possible (to a limited extent) with the use ofMOVIMOT® integrated in the Z.7/Z.8 field distributor. A detailed description of the spe-cial functions can be found in the "MOVIMOT® MM03C–MM3XC" operating instructions.

Special function Restriction

1 MOVIMOT® with increased ramp times –

2 MOVIMOT® with adjustable current limitation (fault if exceeded)

–

3 MOVIMOT® with adjustable current limitation (swit-chable via terminal f1/f2)

–

4 MOVIMOT® with bus parameter setting only with MQ.. fieldbus interfaces

5 MOVIMOT® with motor protection in Z.7/Z.8 field dis-tributor

–

6 MOVIMOT® with maximum 8 kHz PWM frequency –

7 MOVIMOT® with rapid start/stop The mechanical brake must only be con-trolled by MOVIMOT®. Controlling the brake via relay output is not possible.

8 MOVIMOT® with minimum frequency 0 Hz –

10 MOVIMOT® with minimum frequency 0 Hz and reduced torque at low frequencies

–

11 Monitoring of supply phase fault is deactivated –

12 MOVIMOT® with quick start/stop and motor protec-tion in Z.7 and Z.8 field distributors

–

Special function 9 "MOVIMOT® for hoisting applications" must not be used forMOVIMOT® inverters integrated in Z.7/Z.8 field distributors!

00

I


14FunctionMFG11A Keypad

14 MFG11A Keypad14.1 Function

The MFG11A keypad is plugged onto any MFZ.. connection module instead of a fieldbusinterface for manual control of a MOVIMOT® drive.

50030AXX

STOP

MFZ..

00

I

14


OperationMFG11A Keypad

14.2 Operation

Operation of the MFG11A option

DisplayNegative display value e.g.: = Counterclockwise rotation

Positive display value e.g.: = Clockwise rotation

The displayed value indicates the speed set with the setpoint potentiometer f1. Example: Display "50" = 50 % of the speed set with the setpoint potentiometer.Important: If the display is "0," the drive is rotating at fmin.

Increasing the speed

With CW rotation: With CCW rotation:

Reducing the speed

With CW rotation: With CCW rotation:

Blocking MOVIMOT®

Pressing the key: Display =

Enable MOVIMOT®

or

Important: After enable, MOVIMOT® accelerates to the value and direction of rotation saved last.

Changing direction of rotation from CW to CCW

1. Until display =

2. Pressing it again changes direction of rotation from CW to CCW.

Changing direction of rotation from CCW to CW

1. Until display =

2. Pressing it again changes direction of rotation from CCW to CW.

After power-on, the module is always in STOP status (display = OFF). If directionof rotation is selected with arrow key, the drive (setpoint) starts with 0.

50

50

STOP 0FF

0

0

00

I


15Coding of process dataMOVILINK® Unit Profile

15 MOVILINK® Unit Profile15.1 Coding of process data

The same process data information is used for controlling and selecting setpoints for allfieldbus systems. The process data are coded using the uniform MOVILINK® profile forSEW drive inverters. In the case of MOVIMOT®, it is always possible to differentiatebetween the following variants:

• Two process data words (2 PD)

• Three process data words (3 PD)

Two process data words

The master controller sends the process output data 'Control word' and 'Speed [%]' tothe MOVIMOT® unit to control MOVIMOT® using two process data words; the processinput data 'Status word 1' and 'Output current' are sent from the MOVIMOT® unit to theprogrammable controller.

Three process data words

When control takes place with three process data words, 'Ramp' is sent as additionalprocess output data word; 'Status word 2' is sent as third process input data word.

51334AXX

PO = Process output data PI = Process input data

PO1 = Control word PI1 = Status word 1

PO2 = Speed (%) PI2 = Output current

PO3 = Ramp PI3 = Status word 2

MOVIMOT®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI

00

I

15


Coding of process dataMOVILINK® Unit Profile

Process output data

Process output data are sent from the master controller to the MOVIMOT® inverter (con-trol information and setpoints). However, they only come into effect in MOVIMOT® if theRS-485 address in MOVIMOT® (DIP switches S1/1 to S1/4) is set to a value other than0. MOVIMOT® can be controlled with the following process output data:

• PO1: Control word

• PO2: Speed [%] (setpoint)

• PO3: Ramp

Control word, bits 0...2

The "Enable" control command is specified with bits 0...2 by entering the control word =0006hex. The CW and/or CCW input terminal must also be set to +24 V (jumpered) toenable the MOVIMOT® unit.

The "Stop" control command is issued by resetting bit 2 = "0." You should use the stopcommand 0002hex to ensure compatibility with other SEW inverter products.MOVIMOT® always triggers a stop at the current ramp whenever bit 2 = "0," regardlessof the status of bit 0 and bit 1.

Control word bit 6 = Reset

In the event of a malfunction, the fault can be acknowledged with bit 6 = "1" (Reset). Thevalue of unassigned control bits should be 0 to ensure compatibility.

Speed [%] The speed setpoint is specified as a percentage value in reference to the maximumspeed set with the f1 setpoint potentiometer.

Coding: C000hex = -100 % (counterclockwise rotation)

4000hex = +100 % (clockwise rotation)

→ 1 digit = 0,0061 %

Example: 80 % fmax, CCW rotation :

Calculation: –80 % / 0.0061 = –13115dec = CCC5hex

Ramp If the process data exchange takes place using three process data words, the currentintegrator ramp is transmitted in process output data word PO3 . The integrator ramp setwith switch t1 is used if MOVIMOT® is controlled by two process data.

Coding: 1 digit = 1 ms

Range: 100...10000 ms

Example: 2.0 s = 2000 ms = 2000dec = 07D0hex

Basic control block

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PO1: Control word Reserved for special functions = "0" "1" = Reset reserved = "0" "1 1 0" = Release

otherwise stop

PO2: Setpoint Signed percentage / 0.0061 %Example: -80% / 0.0061 % = - 13115 = CCC5hex

PO3: Ramp (threeword protocol only)

Time from 0 to 50 Hz in ms (range: 100...10000 ms)Example: 0.2 s = 2000 ms = 07DOhex


15Coding of process dataMOVILINK® Unit Profile

Process input data

The MOVIMOT® inverter sends back process input data to the master controller. Theprocess input data consist of status and actual value information. MOVIMOT® supportsthe following process input data:

• PI1: Status word 1

• PI2: Output current

• PI3: Status word 2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Controller enable = "1"

PI1: Status word 1

Unit condition (bit 5 = "0")0 = inverter not ready2 = not enabled4 = enabled

Fault number (bit 5 = "1")

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

Reserved

PI2: Current actualvalue

16 bit integer with sign x 0.1 % INExample: 0320hex = 800 x 0.1 % IN = 80 % IN

PI3: Status word 2(three-word

protocol only)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Controller enable = "1"

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

Reserved

O1 (brake) "1" = brake applied,"0" = brake released

O2 (ready for operation)

I1 (CW)

I2 (CCW)

I3 (setpoint f2)

Reserved 0

Reserved 0

Reserved 0

15


Sample program with Simatic S7 and fieldbusMOVILINK® Unit Profile

15.2 Sample program with Simatic S7 and fieldbus

A sample program for the Simatic S7 illustrates the processing of process data as wellas the digital inputs and outputs of the MF fieldbus interface.

Address assign-ment of the pro-cess data in the automation equipment

In the example, the process data of the MOVIMOT® fieldbus interface are stored in thePLC memory area PW132 – PW136.

The additional output/input word is administered in AW 100 and EW 100.

Processing the digital inputs / outputs of the MF..

The AND operation of digital inputs DI 0..3 controls the digital outputs DO 0 and DO 1on the MF... interface:

51159AXX

[1] Address range[2] Output addresses[3] Input addresses



PW132PW134PW136

PW132PW134PW136

PO1PO2PO3

PI1PI2PI3

[2]

[3]

[1]

MOVIMOT®

-+

+ MF..AW100

EW100 DI

DO

PO1 PO2 PO3

PI1 PI2 PI3

PO

DO

DI

PI

Master

U E 100.0 // If DI 0 = "1"U E 100.1 // DI 1 = "1"U E 100.2 // DI 2 = "1"U E 100.3 // DI 3 = "1"= A 100.0 // then DO 0 = "1"= A 100.1 // DO 1 = "1"


15Sample program with Simatic S7 and fieldbusMOVILINK® Unit Profile

MOVIMOT® con-trol

You enable the MOVIMOT® drive with input 4.0:

• E 100.0 = "0": Control command "Stop"

• E 100.0 = "1": Control command "Enable"

The direction of rotation and speed are specified via input 4.1:

• E 100.1 = "0": 50 % fmax CW rotation

• E 100.1 = "1": 50 % fmax CCW rotation

The drive is accelerated and decelerated with an integrator ramp of 1 s.

The process input data are temporarily stored in flag words 20 to 24 for furtherprocessing.

U E 100.0 // Issue "Enable" control command with input 100.0SPB FREI

L W#16#2 //Control command "Stop"T PAW 132 // is written to PO1 (control word 1)SPA SOLL

FREI: L W#16#6 // MOVIMOT control command "Freigabe" (0006hex)T PAW 132 // is written to PO1 (control word 1)

SOLL: U E 100.1 // Define direction of rotation with input 100.1SPB LINK // If input 100.1 = "1", then CCWL W#16#2000 // Set speed = 50% fmax CW rotation (=2000hex)T PAW 134 // is written to PO2 (Speed [%])SPA ISTW

LINK: L W#16#E000 // Set speed = 50% fmax CCW rotation (=E000hex)T PAW 134 // is written to PO2 (Speed [%])

ISTW: L 1000 // Ramp = 1 s (1000dec)T PAW 136 // is written to PO3 (Ramp)

L PEW 132 // Load PI1 (Status word 1)T MW 20 // and store in bufferL PEW 134 // Load PI2 (Output current)T MW 22 // and store in bufferL PEW 136 // Load PI3 (Status word 2)T MW 24 // and store in buffer

BE

16


MQ.. parameter listParameters

16 Parameters16.1 MQ.. parameter list

Parameter Parameter designation Index Unit Access Default Meaning / value range

010 Inverter status 8310 RO 0 Low word coded like status word 1

011 Operational status 8310 RO 0 Low word coded like status word 1

012 Fault status 8310 RO 0 Low word coded like status word 1

013 Active parameter set 8310 RO 0 Low word coded like status word 1

015 Switch-on time 8328 [s] RO 0

030 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In031 Binary input DI01 8335 RW 16

032 Binary input DI02 8336 RO 16




036 Binary inputs DI00 – DI05 8334 RO 16

050 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS fault051 Binary output DO01 8350 RW 21

053 Binary output DO00... 8360 RO

070 Unit type 8301 RO

076 Firmware basic unit 8300 RO

090 PD configuration 8451 RO

091 Fieldbus type 8452 RO

092 Fieldbus baud rate 8453 RO

093 Fieldbus address 8454 RO

094 PO1 setpoint 8455 RO



097 PI1 actual value 8458 RO



504 Encoder monitoring 8832 RW 1 0: OFF1: ON

608 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In600 Binary input DI01 8335 RW 16





628 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS fault620 Binary output DO01 8350 RW 21

802 Factory setting 8594 R/RW 0 0: No1: Yes2: Delivery state

810 RS-485 address 8597 RO 0

812 RS-485 timeout interval 8599 [s] RO 1

819 Fieldbus timeout interval 8606 [s] RO

831 Response fieldbus timeout 8610 RW 10 0: No response10: PO DATA = 0


16MQ.. parameter listParameters

840 Manual reset 8617 RW 0: OFF1: ON

870 PO1 setpoint description 8304 RO 12 IPOS PO DATA



873 PI1 actual value description 8307 RO 9 IPOS PI DATA



- IPOS control word 8691 RW 0

- IPOS program length 8695 RW 0

- IPOS variable H0 – H9 11000-11009

RW – Memory-resident variable

- IPOS variable H10 – H511 11010-11511

RW 0

- IPOS code 16000-17023

RW 0

Parameter Parameter designation Index Unit Access Default Meaning / value range

P6..

P60.

P600

17


Fieldbus diagnostics via MF../MQ.. diagnostics interfaceBus Diagnostics with MOVITOOLS

17 Bus Diagnostics with MOVITOOLS17.1 Fieldbus diagnostics via MF../MQ.. diagnostics interface

MF../MQ.. fieldbus modules are equipped with a diagnostics interface for startup andservice. This interface allows for bus diagnostics with the SEW operating softwareMOVITOOLS.

Setpoint and actual values that are exchanged between MOVIMOT® and the fieldbusmaster can be easily diagnosed.

Structure of the diagnostics inter-face

The diagnostics interface is located on potential level 0; the same potential as the mod-ule electronics. This setup applies to all MF../MQ.. fieldbus interfaces. The diagnosticsinterface of the MFK.. AS-i interfaces is on the MOVIMOT® potential.

The interface is accessible via a 4-pole plug connector "modular jack 4/4 (RJ11)." Theinterface is located underneath the cable gland on the module cover.

06238AXX

The MOVIMOT® unit can be directly controlled in the "Controller" fieldbus monitoroperating mode. See the section "The fieldbus monitor in MOVITOOLS" on page 130.

02876BXX

GND RS- RS+ +5V

4 3 2 1

P6..

P60.

P600


17Fieldbus diagnostics via MF../MQ.. diagnostics interfaceBus Diagnostics with MOVITOOLS

MWS21A option The diagnostics interface can be connected to a commercially available PC with a serialinterface (RS-232) using SEW’s MOVIMOT® fieldbus diagnostic kit MWS21A (part num-ber: 823 180X).

Scope of delivery of MWS21A:

• Interface adapter

• Cable with modular jack 4/4 (RJ11) plug connector

• RS-232 interface cable

• SOFTWARE-ROM 4 (MOVITOOLS software)

51178AXX

UWS21A

PC + MOVITOOLS

RS-232 Modular Jack 4/4 (RJ11) MF../MQ..

17



Relevant diag-nostics parame-ters

The MOVITOOLS Shell software can be used for diagnostics of the MOVIMOT® unitvia the diagnostics interface of the MF../MQ.. fieldbus interfaces.

Display values - 00. Process values

MOVIMOT® returns the output current as process value.

Display values - 01. Status display

MOVIMOT® status is completely interpreted and displayed on the status display.

Display values - 04. Binary input option

The digital inputs of the MF.. fieldbus interfaces are shown as optional MOVIMOT® in-puts. Since these inputs do not have a direct effect on the MOVIMOT®, the terminal as-signment is set to "No function."

Display values - 06. Binary output option

The digital outputs of the MF.. fieldbus interfaces are shown as optional MOVIMOT®

outputs. Since these outputs do not have a direct effect on MOVIMOT®, the terminal as-signment is set to "No function."

Menu number Parameter name Index Meaning / Implementation

004 Output current [%In] 8321 Output current MOVIMOT®


010 Inverter status 8310 Inverter status MOVIMOT®

011 Operational status 8310 Operating status MOVIMOT®

012 Fault status 8310 Fault status MOVIMOT®


040 Binary inputs DI10 8340 Status of MF.. binary inputs DI0






046 Binary inputs DI10 to DI17 8348 Status of all binary inputs


060 Binary outputs DO10 8352 Status of MF.. binary outputs DO0

061 Binary outputs DO11 8353 Status of MF.. binary outputs DO

068 Binary outputs DO10 to DO17

8360 Status of MF.. binary outputs DO0 and DO1



Display values - 07. Unit data

The unit data display information on the MOVIMOT® and MF.. fieldbus interface.

Display values - 09. Bus diagnos-tics

This menu item represents all fieldbus data.


070 Unit type 8301 Unit type MOVIMOT®

072 Option 1 8362 Unit type option 1 = MF.. Type

074 Firmware option 1 8364 Firmware part number MF..

076 Firmware basic unit 8300 Firmware part number MOVIMOT®


090 PD configuration 8451 PD configuration set for MOVIMOT®

091 Fieldbus type 8452 Fieldbus type of MF..

092 Fieldbus baud rate 8453 Baud rate of MF..

093 Fieldbus address 8454 Fieldbus address of MF.. DIP switch

094 PO1 setpoint [hex] 8455 PO1 setpoint from fieldbus master to MOVIMOT®

095 PO2 setpoint [hex] 8456 PO2 setpoint from fieldbus master to MOVIMOT®

096 PO3 setpoint [hex] 8457 PO3 Setpoint from fieldbus master to MOVIMOT®

097 PI1 actual value [hex] 8458 PI1 actual value from MOVIMOT® to fieldbus master

098 PI2 actual value [hex] 8459 PI2 actual value from MOVIMOT® to fieldbus master

099 PI3 actual value [hex] 8460 PI3 Actual value from MOVIMOT® to fieldbus master

17



The fieldbus monitor in MOVITOOLS

The MOVITOOLS fieldbus monitor makes for convenient control and visualization ofcyclical MOVIMOT® process data.

Features • Simple operation

• User-friendly familiarization with control functions even without connection to thefieldbus (preparation for startup)

• Integrated into SEW user interface MOVITOOLS

• Simple and quick troubleshooting

• Shortest project planning phase

06238AXX



Function of the fieldbus monitor

The fieldbus monitor provides the user with a powerful tool for startup and troubleshoot-ing. It can be used to display and interpret cyclically exchanged process data betweeninverter and control unit.

The fieldbus monitor lets you monitor the bus operation as a passive participant or takeactive control of the inverter.

This option provides the user with the following possibilities:

• To interactively take over control of the inverter in an existing system and check thefunctionality of the drive.

• To remotely simulate the operating principle of an individual drive (without existingsystem and fieldbus master) so that the control functions can be tested prior tostartup.

Fieldbus monitor in controller operat-ing mode

06239AXX

[1] PO data from controller[2] PI data from inverter to controller[3] Current HEX values of process output data (can be edited)[4] Current HEX values of process input data[5] Displays current setting

[3] [4]

[1] [2]

[5] [5]

17


Error list fieldbus interfacesBus Diagnostics with MOVITOOLS

17.2 Error list fieldbus interfaces

Error code/designa-tion

Response Cause Action

10 IPOS ILLOP IPOS program stopDO = 0

• Fault in IPOS program, see IPOS variable H469 for more information

• Correct the IPOS program, load and reset

14 Encoder fault Stop of communica-tion to MOVIMOT®

DO = 0

• Interruption of one or both connec-tions to proximity encoder NV26

• Check the electrical connection between MQ.. and NV26.

17 Stack overflow • Inverter electronics is faulted, possi-bly due to EMC influence

• Check grounding and shielding and improve, if necessary

• If the fault occurs again, contact SEW service

18 Stack underflow

19 NMI

20 Undefined Opcode

21 Protection fault

22 Illegal word oper-and access

23 Illegal instruc-tion access

24 Illegal external bus access

25 EEPROM • Fault when accessing EEPROM • Call up the factory setting "Delivery state," perform a reset and set parameters again (Caution: The IPOS program will be deleted)

• If the fault occurs again, contact SEW service

28 Fieldbus timeout Process output data = 0DO = 0(disengageable)

• No master-slave communication took place within the configured response monitoring period

• Check master communication rou-tine

32 IPOS Index Over-flow

IPOS program stopDO = 0

• Basic programming rules violated causing stack overflow in system

• Check IPOS user program and cor-rect if necessary

37 Watchdog fault Stop of communica-tion to MOVIMOT®

DO = 0

• Fault in system software procedure • Contact SEW Service for advice

41 Watchdog option • IPOS Watchdog, IPOS program execution time is longer than adjusted Watchdog time

• Check the time specified in the "_WdOn()" command

45 Initialization fault • Fault after self-test in reset • Perform reset. If the fault occurs again, contact SEW service.

77 Invalid IPOS con-trol word

IPOS program stopDO = 0

• An attempt was made to set an invalid automatic mode

• Check write values of external con-trol

83 Short circuit out-put

No • DO0, DO1 or the voltage supply of the VO24 sensors is shorted

• Check the cabling/load of the DO0 and DO1 outputs as well as the volt-age supplies of the sensors.

91 System fault None • One or several stations (MOV-IMOT®) could not be addressed by the MQ.. within the timeout interval.

• Check voltage supply and RS-485 cabling.

• Check addresses of configured sta-tions.

97 Copy data Stop of communica-tion to MOVIMOT®

DO = 0

• A fault occurred while the data record was being copied. The data is not consistent

• Try again to copy the data or per-form the factory setting "Delivery state" and a reset first.


18Status LEDMOVIMOT® Diagnostics

18 MOVIMOT® Diagnostics18.1 Status LED

The status LED is located on the top of the MOVIMOT® terminal box cover (see the fol-lowing figure).

Meaning of the status LED states

The three-color LED signals the operating and fault states.

50867AXX

[1] MOVIMOT® status LED

[1]

LED color

LED status Operational status Description

– Off Not ready No 24 V power supply

Yel-low

Steady flashing Not ready Self-test phase active or 24 V power supply present but supply voltage not OK

Yel-low

Steady, fast flashing Ready Releasing the brake without active drive enable(only with S2/2 = "ON")

Yel-low

Steady light Ready,but unit is inhibited

24 V power supply and supply voltage OK,but no enable signal

Green/yel-low

Flashing with alter-nating colors

Ready,but timeout

Faulty communication with cyclical data exchange

Green Steady light Unit enabled Motor in operation

Green Steady, fast flashing Current limit active Drive has reached the current limit

Red Steady light Not ready Check the 24 VDC supplyMake sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present

Red 2 x flash, pause Fault 07 DC link voltage too high

Red Flashing slowly Fault 08 Fault speed monitoring (only with S2/4="ON")

Fault 90 Assignment of motor – inverter incorrect(e.g. MM03 – DT71D4 )

Fault 17 to 24, 37 CPU fault

Fault 25, 94 EEPROM error

Red 3 x flash, pauseFault 01 Overcurrent of output stage

Fault 11 Excessive temperature in output stage

Red 4 x flash, pause Fault 84 Excessive temperature in motorIncorrect assignment of motor-frequency inverter

Red 5 x flash, pause Fault 89 Excessive temperature in brakeIncorrect assignment of motor-frequency inverter

Red 6 x flash, pause Fault 06 Mains phase fault

18


Table of errorsMOVIMOT® Diagnostics

18.2 Table of errors

Errors Cause / solution

Timeout of communication (motor comes to a stop without error code)

A Missing connection ⊥ , RS+, RS- between MOVIMOT® and RS-485 master. Check the connection, in particular the ground, and repair.

B EM interference. Check the shielding of the data cables and improve if necessary.C Incorrect type (cyclical) in acyclical protocol time between the individual messages.

Messages >1 s with protocol type "cyclical." Shorten message cycle orselect "acyclical."

DC link voltage too low, supply sys-tem off detected(motor stops, without fault code)

Check power cables and supply voltage for interruption. Motor restarts automatically as soon as the supply voltage reaches normal values.

Fault code 01 Overcurrent of output stage

Short circuit of inverter output.Check the connection between inverter output and motor for short circuit.

Fault code 06 Phase fault

Check power cables for phase fault. Reset the fault by switching off the 24 VDC supply voltage or use MOVILINK®.

Fault code 07 DC link voltage too high

A Ramp time too short → Increase ramp timeB Faulty connection between brake coil and braking resistor.

→ Check the connection between braking resistor and brake coil. Correct, if necessary.C Incorrect internal resistance of brake coil/braking resistor

→ Check the internal resistance of the brake coil/braking resistor(see the section "Technical Data")

D Thermal overload in braking resistor → Wrong size of braking resistor selected

Reset the fault by switching off the 24 VDC supply voltage or use MOVILINK®.

Fault code 08Speed monitoring

Speed monitoring has trippedReset the fault by switching off the 24 VDC supply voltage or use MOVILINK®.

Fault code 11 Thermal overload of the output stage or internal unit fault

• Clean the heat sink• Reduce the ambient temperature• Prevent heat accumulation• Reduce the load on the drive


Fault code 17 to 24, 37CPU fault


Fault code 25, 94EEPROM error


Fault code 84 Thermal overload of motor

• Reduce the ambient temperature• Prevent heat accumulation• Reduce the load on the motor• Increase the speed• Check the combination of the drive and MOVIMOT® frequency inverter if the fault is signaled

shortly after the first release.• The temperature monitoring in the motor (TH winding thermostat) has tripped with the use of

MOVIMOT® integrated in the field distributor Z.8 and selected special function 5 → Reduce load on the motor.


Fault code 89 Thermal overload of brake coil or brake coil defective

• Extend the set ramp time• Brake inspection (see the section "Inspection and Maintenance")• Contact SEW service• If the fault should occur shortly after the initial enable, check the combination of drive (brake

coil) and MOVIMOT® frequency inverter.


Fault code 91 Communications fault between fieldbus gateway and MOVIMOT®

• Check electrical connection between fieldbus gateway and MOVIMOT® (RS-485)• The fault is automatically reset after removing the cause; a reset via control word is not

possible.


19InterBus MFI21A, MFI22A, MFI32A (copper conductor)Technical Data

19 Technical Data19.1 InterBus MFI21A, MFI22A, MFI32A (copper conductor)

MFI electrical specification

Power supply to MFI control electronics V = +24 V +/- 25 %, IE ≤ 150 mA

Electrical isolation • InterBus connection potential free• Between logic and 24 V power supply• Between logic and peripherals/MOVIMOT® via opto-coupler

Bus connection technology Five cage clamp terminals each for incoming and outgoing bus cables

Shielding Using EMC metal cable glands

Binary inputs (sensors)

Signal level

PLC-compatible to EN61131-2 (digital inputs type 1), Ri ≈ 3.0 kΩ, Sampling interval approx. 5 ms

15 V...+30 V “1” = Contact made / -3 V...+5 V “0” = Contact not made

Sensor power supplyRated currentInternal voltage drop

24 VDC to EN 61131-2 interference-voltage proof and short-circuit proofΣ 500 mAmax. 1 V

Binary outputs (actuators)Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof"0" = 0 V, "1" = 24 V500 mAmax. 0.2 mAmax. 1 V

Cable length RS-485 30 m between MFI and MOVIMOT® if installed separately

Ambient temperature -25...60 °C

Enclosure IP65 (assembled on MFZ.. connection module, all plug connections sealed)

Programming data

InterBus interface Remote bus and installation remote bus

Protocol mode Two conductor asynchronous protocol 500 kbaud

ID code 03hex (03dec) = digital module with input and output data

Length code 2 hex / 3 hex / 4 hex depending on the setting of the DIP switches

Register length on the bus 2, 3 or 4 words (depending on the DIP switch)

Parameter channel (PCP) 0 words

Data to remote bus interface

Cable length between two MFIs in the remote bus InterBus-typical, max. 400 m

Maximum number of MFIs on remote bus Depending on InterBus master64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)

Data to installation remote bus interface

Cable length between two MFIs in theremote installation bus

InterBus-typical, max. 50 m between first and last station

Maximum number of MFIs on installation remote bus

Limited by the total current consumption (max. 4.5 A) of the MFI in theinstallation remote bus radial line and voltage drop at the last MFI interface con-nection

19


InterBus interface MQI21, MQI22, MQI32 (copper conductor)Technical Data

19.2 InterBus interface MQI21, MQI22, MQI32 (copper conductor)

MQI electrical specification

Power supply to MQI control electronics V = +24 V +/- 25 %, IE ≤ 200 mA

Electrical isolation • InterBus connection potential free• Between logic and 24 V power supply• Between logic and peripherals/MOVIMOT® via opto-coupler

Bus connection technology Five cage clamp terminals each for incoming and outgoing bus cables

Shielding Using EMC metal cable glands


Signal level




24 VDC to EN 61131-2 interference-voltage proof and short-circuit proofΣ 500 mAmax. 1 V



Cable length RS-485 30 m between MQI and MOVIMOT® if installed separately


Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

Programming data

InterBus interface Remote bus and installation remote bus

Protocol mode Two conductor asynchronous protocol 500 kbaud

ID codes 03dec (03hex) = Digital module with input and output data227dec (E3hex) = DRIVECOM 1 PCP word224dec (E0hex) = DRIVECOM 2 PCP words225dec (E1hex) = DRIVECOM 4 PCP wordsdepending on the setting of the DIP switches

Length code 1hex to Ahex (depending on the setting of the DIP switches)

Register length on the bus 1-10 words (depending on the setting of the DIP switches)

Parameter channel (PCP) 0, 1, 2 or 4 words (depending on the setting of the DIP switches)

Send message length (PCP) 243

Receive message length (PCP) 243

Supported services (PCP) Read, Write, Get OV

Data to remote bus interface

Cable length between two MQIs on the remote bus

InterBus-typical, max. 400 m

Maximum number of MQIs on remote bus Depending on InterBus master25 (configuration 1 PD) to 256 (configuration 0 PD)

Data to installation remote bus interface

Cable length between two MQIs on the remote installation bus

InterBus-typical, max. 50 m between first and last station

Maximum number of MQIs on installation remote bus

Limited by the total current consumption (max. 4.5 A) of the MQIs in the installa-tion remote bus branch and the voltage drop on the last MQI interface module.


19InterBus interface MFI23, MFI33 (fiber-optic cable)Technical Data

19.3 InterBus interface MFI23, MFI33 (fiber-optic cable)

MFI23B/33B electrical specification

Power supply to MFI control electron-ics

• Bus logic VS1 = 24 VDC +/- 25%, IE ≤ 200 mA (typ. 80 mA) plus supply current for sen-sors and MOVIMOT® inverter

• Actuator voltage VS2 = 24 VDC +/- 25%

The two voltages VS1 and VS2 are connected through and can be picked off at the plug connection for the continuing remote bus. The maximum continuous current measures:–max. 16 A at 0...40 °C ambient temperature–max. 10 A at 0...55 °C ambient temperature

Electrical isolation • Between bus logic and MOVIMOT® via opto-coupler• Between bus logic and binary outputs via opto-coupler• No separation between bus logic and binary inputs

Bus connection technology Fiber optic rugged-line connector


Signal level




From VS1: 24 VDC to EN 61131-2 interference voltage proof and short-circuit proofΣ 500 mAmax. 1 V



Cable length RS-485 ≤ 30 m between MFI and MOVIMOT®

Ambient temperature 0...55 °C [max. 10 A continuous current with 24 V voltage loop-through (VS1 and VS2)]

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

Programming data

InterBus interface Fiber optic cable remote bus

Transmission rate 500 kbaud / 2 Mbaud

ID code 03hex (03dec) = digital module with input and output data

Length code 2hex/ 3hex/ 4hex depending on the DIP switch setting

Register length on the bus 2, 3 or 4 words (depending on the DIP switch)

Parameter channel (PCP) 0 words

Data on the INTERBUS interface

Incoming / outgoing remote bus Fiber optic cable (polymer fiber 980/1,000 m)

Connection technology Fiber optic rugged-line connector

Cable length between two MFIs on the bus Max. 50 m, depending on cable type1

1 Cable lengths < 1 m are only permitted with the pre-fabricated IBS RL CONNECTION-LK special cable bridge from Phoenix Contact

Maximum number of MFIs on fiber optic cable remote bus

Depending on InterBus master64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)

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19


Field distributorsTechnical Data


Technical data of MF.../Z.3., MQ.../Z.3.

Technical data of MF.../Z.6., MQ.../Z.6.

MF../Z.3.MQ../Z.3.


Enclosure IP65 (fieldbus interface and motor connection cable attached and fastened, all plug connections sealed)

interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-i

MF../Z.6.MQ../Z.6.

Maintenance switch Load disconnector and line protectionType: ABB MS 325 – 9 + HK20Switch activation: black/red, tripple lock


Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed)

Interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-i

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19Field distributorsTechnical Data

MF.../MM../Z.7., MQ.../MM../Z.7. field distributors Field distributor type MF../MM..-503-00/Z.7

MQ../MM..-503-00/Z.7

MM03C MM05C MM07C MM11C MM15C

Apparent output power at Vmains = 380...500 V

Prated 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA

Connection voltagesPermitted range

Vmains 3 x 380 VAC / 400 VAC / 415 VAC / 460 VAC / 500 VAC Vmains = 380 VAC - 10%...500 VAC + 10%

Supply frequency fmains 50 Hz ... 60 Hz ± 10 %

Rated system current(at Vmains = 400 VAC)

Imains 1.3 AAC 1.6 AAC 1.9 AAC 2.4 AAC 3.5 AAC

Output voltage Vout 0... Vmains

Output frequencyResolutionOperating point

fout 2...100 Hz0.01 Hz400 V at 50 Hz / 100 Hz

Output rated current Irated 1.6 AAC 2.0 AAC 2.5 AAC 3.2 AAC 4.0 AAC

Motor power S1Pmot 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW

Motor power S3 25 % cdf

PWM frequency 4 / 8 / 161 kHz

1 16 kHz-PWM frequency (low-noise) If DIP-SWITCH S1/7 = ON (factory setting), the equipment operateswith 16 kHz PWM frequency (low-noise) and incrementally switches back to a lower clock frequency de-pendent upon the heat sink temperature.

Current limitation Imax Motor: 160 % with and Regenerative:160 % with and

Maximum motor lead length 15 m (with SEW hybrid cable)

External braking resistor Rmin 200 Ω

Interference immunity meets EN 61800-3

Interference emission Meets EN 61800-3 and class A limit to EN 55011 and EN 55014

Ambient temperature ϑamb -25 °C...40 °C (-13 °F...104 °F) (PN reduction: 3 % IN per K to max. 60°C)

Enclosure IP65 (fieldbus interface, supply connection cover and motor connection cable attached and screwed, all plug connections sealed)

Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 min-utes

Type of cooling (DIN 41 751) Self-cooling

Altitude h ≤ 1000 m (Prated reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the section –Electrical Installa-tion – Installation Instructions" in the MOVIMOT® operating instructions)

External power supply to elec-tronics

Tl. 11Tl. 13

V = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %IE ≤ 250 mA (only MOVIMOT®)Starting current: 1 A


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19


Field distributorsTechnical Data

MF../MM../Z.8., MQ../MM../Z.8. field distributors

Field distributor type MF../MM..-503-00/Z.8MQ../MM..-503-00/Z.8

MM03C MM05C MM07C MM11C MM15C MM22C MM30C MM3XC

Apparent output power at Vmains = 380...500 V

Prated 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.7 kVA

Connection voltagesPermitted range

Vmain 3 x 380 VAC / 400 VAC / 415 VAC / 460 VAC / 500 VAC Vmains = 380 VAC - 10%...500 VAC + 10%

Supply frequency fmains 50 Hz ... 60 Hz ± 10 %

Rated system current(at Vmains = 400 VAC)

Imains 1.3 AAC 1.6 AAC 1.9 AAC 2.4 AAC 3.5 AAC 5.0 AAC 6.7 AAC 8.6 AAC

Output voltage Vout 0... Vin

Output frequencyResolutionOperating point

fout 2...100 Hz0.01 Hz400 V at 50 Hz / 100 Hz

Output rated current Irated 1.6 AAC 2.0 AAC 2.5 AAC 3.2 AAC 4.0 AAC 5.5 AAC 7.3 AAC 9.6 AAC

Motor power S1Pmot 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 3.0 kW

3.0 kW

Motor power S3 25 % cdf 4.0 kW

PWM frequency 4 / 8 / 161 kHz

1 16 kHz-PWM frequency (low-noise) If DIP-SWITCH S1/7 = ON (factory setting), the equipment operates with 16 kHz PWM frequency(low-noise) and incrementally switches back to a lower clock frequency dependent upon the heat sink temperature.

Current limitation Imax Motor: 160 % with and Regenerative:160 % with and

Maximum motor lead length 15 m (with SEW hybrid cable)

External braking resistor Rmin 200 Ω 100 Ω

Interference immunity meets EN 61800-3

Interference emission Meets EN 61800-3 and class A limit to EN 55011 and EN 55014

Ambient temperature ϑamb -25 °C...40 °C (-13 °F...104 °F) (Prated reduction: 3 % Irated per K to max. 55 °C) 2

2 -25 °C...40 °C with S3 25% cdf (up to 55 °C with S3 10 % cdf)

Enclosure IP65 (fieldbus interface, supply connection cover and motor connection cable attached and screwed, all plug connections sealed)

Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes

Type of cooling (DIN 41 751) Self-cooling

Altitude h ≤ 1000 m (Prated reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the section –Electrical Installation – Installation Instructions" in the MOVIMOT® operating instruc-tions)

External power supply to electronics

Tl. 11Tl. 13

V = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %IE ≤ 250 mA (only MOVIMOT®)Starting current: 1 A

Maintenance switch Load interrupter switchType: ABB OT16ET3HS3ST1Switch activation: black/red, tripple lockable


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Index

AAdditional code 106

Assembly of fieldbus interfaces 21

BBaud rate 76

Bus diagnostics 126

Bus diagnostics with MOVITOOLS 73, 87

Bus monitor 131

CCoding of process data 119

Configuration (project planning) for master 64, 77

Connection cross section 32

Connection of power cables 32

Continuation of ring circuit 76

Copper line 37

C-profile rail 27

Current carrying capacity 32

DData width 64, 76

Default program 94

Designated use 6

EEMC 30, 35

Error class 105

Error code 105

FFault response 94

Fiber optic cable 50

Fieldbus monitor 131

Fieldbus timeout 110

IImportant Notes 6Index addressing 104

Input/output word 69, 82

Installation altitudes 34

Installation in damp areas or in the open 20

Installation instructions 20

Installation of field distributors 24

Installation remote bus connection 39

InterBus technical data 135

LLED display 70, 83, 108

MMaintenance switch 111, 113

Metal cable glands 35

MF../MQ.. diagnostics interface 126

MFG11A 118

MFG11A keypad 117

MOVILINK® unit profile 119

MOVIMOT® special functions 116

NNEXT/END 76

NEXT/END switch 63, 91

OObject list 96

Other applicable documents 6

PParameter 124

Parameter channel 103, 107

PCP channel 91

PCP interface 95

PCP length 91

PCP services 95

Peripheral fault 107

Pre-fabricated cables 60

Process data 68, 81

Process data description 65, 78, 93

Process data monitoring 74, 88

Process data width 63, 76, 90

Process input data 121

Process output data 120

PROFIBUS technical data 136

Protective devices 34

RRemote bus connection 37

Reserved byte 103

Return codes 106

Return codes for parameter setting 105

RS-485 timeout 110

rugged line 50


SSafety Notes 8Sample program Simatic S7 and fieldbus 122

Sensor/actuator processing 68

sensor/actuator processing 81

Site of operation 7Status LED 133

Supply voltage 32

System fault 72, 86

TTable of errors 134

Technical data of MF.../MM../Z.7., MQ.../MM../Z.7. fielddistributor 139

Technical data of MF.../Z.3., MQ.../Z.3. field distributor138

Technical data of MF.../Z.6., MQ.../Z.6. field distributor138

Technical data of MF../MM../Z.8., MQ../MM../Z.8. fielddistributor 140

Timeout 72, 86

UUL compliant installation 34

Unit design field distributors 13

Unit design of fieldbus interfaces 10

Unit errors 110

WWiring check 36

Address List

Address ListGermany

HeadquartersProductionSalesService

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 · D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected] Electronics:Tel. +49 171 7210791Service Gear Units and Motors:Tel. +49 172 7601377

AssemblyService

Garbsen (near Hannover)

SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 GarbsenP.O. BoxPostfach 110453 · D-30804 Garbsen

Tel. +49 5137 8798-30Fax +49 5137 [email protected]

Kirchheim (near München)

SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim


Langenfeld (near Düsseldorf)

SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld


Meerane(near Zwickau)

SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane


Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

AssemblySalesService

Bordeaux SEW-USOCOME Parc d’activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d’Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I’Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger

Tel. +213 21 8222-84Fax +213 21 8222-84

Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin


Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043

Tel. +61 3 9933-1000Fax +61 3 9933-1003http://[email protected]

Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


07/2003

Address List

Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belgium


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 50Caixa Postal: 201-07111-970Guarulhos/SP - Cep.: 07251-250


Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GMBHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 (2) 9532565Fax +359 (2) [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 4322-99Fax +237 4277-03

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Street LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDA Tianjin 300457

Tel. +86 22 25322612Fax +86 22 25322611http://www.sew.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021P. R. China

Tel. +86 512 62581781Fax +86 512 [email protected]

07/2003

Address List

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Luná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 220121234 + 220121236Fax +420 220121237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30, P.O. Box 100DK-2670 Greve


Estonia

Sales Tallin ALAS-KUUL ASPaldiski mnt.125EE 0006 Tallin

Tel. +372 6593230Fax +372 6593231

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2


Gabon

Sales Libreville Electro-ServicesB.P. 1889Libreville

Tel. +241 7340-11Fax +241 7340-12

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR


Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong

Tel. +852 2 7960477 + 79604654Fax +852 2 [email protected]

Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

07/2003

Address List

India


Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi · Baroda - 391 243Gujarat


Technical Offices Bangalore SEW-EURODRIVE India Private Limited308, Prestige Centre Point7, Edward RoadBangalore


Mumbai SEW-EURODRIVE India Private Limited312 A, 3rd Floor, Acme PlazaAndheri Kurla Road, Andheri (E)Mumbai


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 830-6458

Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)

Tel. +39 2 96 9801Fax +39 2 96 [email protected]

Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l’Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,Toyoda-cho, Iwata gunShizuoka prefecture, 438-0818


Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-DongAnsan 425-120


Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Macedonia

Sales Skopje SGS-Skopje / Macedonia"Teodosij Sinactaski” 6691000 Skopje / Macedonia

Tel. +389 2 385 466Fax +389 2 384 [email protected]

Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


07/2003

Address List

Morocco

Sales Casablanca S. R. M.Société de Réalisations Mécaniques 5, rue Emir Abdelkader05 Casablanca

Tel. +212 2 6186-69 + 6186-70 + 6186-71Fax +212 2 [email protected]

Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos <FmSdata>[Idot ] 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Lodz


Portugal


Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada

Tel. +351 231 20 9670Fax +351 231 20 3685http://[email protected]

Romania

SalesService

Bucuresti Sialco Trading SRL str. Madrid nr.4 71222 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia

Sales St. Petersburg ZAO SEW-EURODRIVE P.O. Box 263 RUS-195220 St. Petersburg

Tel. +7 812 5357142 +812 5350430Fax +7 812 [email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar


Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701 ... 1705Fax +65 68612827Telex 38 659 [email protected]

07/2003

ddress List

Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO – 3000 Celje


South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chon Buri SEW-EURODRIVE (Thailand) Ltd.Bangpakong Industrial Park 2700/456, Moo.7, Tambol DonhuarohMuang DistrictChon Buri 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing Service7, rue Ibn EI Heithem Z.I. SMMT2014 Mégrine Erriadh

Tel. +216 1 4340-64 + 1 4320-29Fax +216 1 4329-76

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri Sirketi Bagdat Cad. Koruma Cikmazi No. 3 TR-81540 Maltepe ISTANBUL

Tel. +90 216 4419163 + 216 4419164 + 216 3838014Fax +90 216 [email protected]

A

07/2003

Address List

USA

ProductionAssemblySalesService

Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manuf. +1 864 439-9948Fax Ass. +1 864 439-0566Telex 805 550 http://[email protected]


San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101


Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 [email protected]@cantv.net

07/2003

SEW-EURODRIVE GmbH & Co KG · P.O. Box 3023 · D-76642 Bruchsal/GermanyPhone +49 7251 75-0 · Fax +49 7251 75-1970

http://www.sew-eurodrive.com · [email protected]

InterBus interfaces and field distributors · Manual – InterBus Interfaces and Field Distributors...

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