Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH®...

116
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services Fieldbus Interfaces / Field Distributors for Controlling MOVI-SWITCH ® Manual Edition 12/2006

Transcript of Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH®...

Page 1: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

Fieldbus Interfaces / Field Distributors for Controlling MOVI-SWITCH®

ManualEdition 12/2006

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SEW-EURODRIVE – Driving the world

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Contents

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 3

1 Applicable Components ................................................................................... 52 System Description........................................................................................... 6

2.1 MOVI-SWITCH® on fieldbus and power bus ............................................ 6

3 Important Information....................................................................................... 84 Safety Notes .................................................................................................... 10

4.1 Safety notes for MOVI-SWITCH® drives................................................. 104.2 Additional safety notes for field distributors............................................. 10

5 Index of Changes ............................................................................................ 115.1 Changes to the previous version............................................................. 11

6 Unit Design ...................................................................................................... 126.1 Fieldbus interfaces.................................................................................. 126.2 Unit designation for fieldbus interfaces .................................................. 146.3 Field distributor ....................................................................................... 156.4 Unit designations for field distributors ..................................................... 17

7 Mechanical Installation................................................................................... 187.1 Installation instructions............................................................................ 187.2 Tightening torques .................................................................................. 197.3 MF.. fieldbus interfaces........................................................................... 217.4 Field distributor ....................................................................................... 24

8 Electrical Installation ...................................................................................... 268.1 Installation planning taking EMC aspects into account ........................... 268.2 Installation instructions for fieldbus interfaces, field distributors ............. 27

9 PROFIBUS Connection .................................................................................. 329.1 MFZ21 connection ................................................................................. 329.2 Connection of MFZ23W field distributor with MFP.................................. 339.3 Connection of MFZ26W.. field distributor with MFP................................ 359.4 Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces .... 379.5 Bus connection with optional connection technology.............................. 38

10 Connection with InterBus............................................................................... 4010.1 Connection of InterBus with copper line.................................................. 4010.2 Connection of InterBus with fiber-optic cable.......................................... 47

11 Connection with DeviceNet ............................................................................ 5211.1 DeviceNet connection capabilities .......................................................... 5211.2 MFZ31 connection (in combination with DeviceNet) .............................. 5311.3 Connection of MFZ33W field distributor with MFD.................................. 54

12 Connection with CANopen............................................................................. 5612.1 CANopen connection capabilities ........................................................... 5612.2 Connection of MFZ31 (in combination with CANopen) ........................... 5712.3 Connection of MFZ33W field distributor with MFO... .............................. 58

13 Connection with AS-interface ........................................................................ 6013.1 AS-interface cable connection ................................................................ 6013.2 Connection with double pick-off .............................................................. 6113.3 Connection with single pick-off and 24 V loop ........................................ 63

14 Connection of MFZ.1 Connection Module with MOVI-SWITCH® ................ 6514.1 Connection example 2 x MOVI-SWITCH®-1E with MF.. ........................ 6514.2 Connection example MOVI-SWITCH®-2S/CB0 with MF.. ...................... 67

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Contents

4 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

15 Connection of Field Distributors MFZ.3W / MFZ26W.. with MOVI-SWITCH®................................................................................................ 6915.1 Hybrid cable ............................................................................................ 6915.2 Assignment ASAW.................................................................................. 7015.3 Unassigned inputs/outputs on the field distributor ................................. 71

16 Startup with PROFIBUS.................................................................................. 7216.1 Startup procedure ................................................................................... 7216.2 Configuration (project planning) of PROFIBUS master........................... 74

17 Startup with MFI.. InterBus Interface (Copper Line) .................................... 7517.1 Startup procedure ................................................................................... 7517.2 Setting the DIP switches ......................................................................... 7617.3 Configuring the InterBus master (project planning)................................. 77

18 Startup with MFI.. InterBus Interface (Fiber-optic cable)............................. 7818.1 Startup procedure ................................................................................... 7818.2 Setting the DIP switches ......................................................................... 7818.3 Configuring the InterBus master (project planning)................................. 79

19 Startup with DeviceNet ................................................................................... 8019.1 Startup procedure ................................................................................... 8019.2 Setting DeviceNet address (MAC ID) and baud rate .............................. 8119.3 Setting the process data length and I/O enable...................................... 8219.4 Configuration (project planning) for DeviceNet master ........................... 8319.5 Network startup using RSNetWorx ......................................................... 84

20 Startup with CANopen .................................................................................... 8720.1 Startup procedure ................................................................................... 8720.2 Setting the CANopen address ................................................................ 8720.3 Setting the CANopen baud rate .............................................................. 8820.4 Setting the process data length and I/O enable...................................... 8820.5 Configuration (project planning) for CANopen master ............................ 89

21 Startup with AS-Interface ............................................................................... 9021.1 Startup procedure ................................................................................... 9021.2 Assigning the AS-interface address via an addressing device ............... 91

22 Controlling MOVI-SWITCH® using Fieldbus ................................................. 9222.1 Principle .................................................................................................. 9222.2 Control via I/O byte or I/O word (MFP, MFI, MFD, MFO)........................ 9222.3 Control using function module 11 (with MFK..) ....................................... 94

23 Technical Data................................................................................................. 9623.1 Technical data for the MFP.. PROFIBUS interface................................. 9623.2 Technical data for InterBus interface MFI21, MFI22,

MFI32 (copper line) ................................................................................. 9723.3 Technical data for the InterBus interface MFI23, MFI33

(fiber-optic cable) .................................................................................... 9823.4 Technical data for the MFD.. DeviceNet interface .................................. 9923.5 Technical data for MFO.. CANopen interface ....................................... 10023.6 Technical data for the MFK.. AS-interface interface ............................. 10123.7 Technical data for field distributors ....................................................... 102

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Applicable Components

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 5

1 Applicable ComponentsThis manual applies to the following products:

Connection of module ..Z.1. with fieldbus interface for controlling MOVI-SWITCH®

PROFIBUS MFP21D/Z21D MFP21D/Z21D

InterBus (copper) MFI21A/Z11A MFI22A/Z11A

InterBus (FOC) – MFI23F/Z11A

DeviceNet MFD21A/Z31A MFD22A/Z31A

CANopen MFO21A/Z31A MFO22A/31A

AS-interface MFK21A/Z61A MFK22A/Z61A

..Z.3W field distributor with fieldbus interface for controlling MOVI-SWITCH®

PROFIBUS MFP21D/Z23W MFP22D/Z23W

InterBus (copper) MFI21A/Z13W MFI22A/Z13W

InterBus (FOC) – MFI23F/Z13W

DeviceNet MFD21A/Z33W MFD22A/Z33W

CANopen MFO21A/Z33W MFO22A/Z33W

AS-interface MFK21A/Z63W MFK22A/Z63W

..Z26W field distributor with fieldbus interface for controlling MOVI-SWITCH®

PROFIBUS MFP21D/Z26W/AF. MFP22D/Z26W/AF.

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System DescriptionMOVI-SWITCH® on fieldbus and power bus

6 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

2 System Description2.1 MOVI-SWITCH® on fieldbus and power bus

MOVI-SWITCH® MOVI-SWITCH® is a compact and heavy-duty gearmotor for power ratings up to 3 kWwith integrated switching and protection functions. Versions are available with an elec-tronic star bridge connector for one direction of rotation, or with a reversing starter withcontact.If the drive is permanently connected to the power supply, it is switched on/off using DC24 V control signals. Usually, the control transfers these signals to decentralized I/Ocomponents via fieldbus communication. A thermal winding monitoring function with evaluation and brake management is inte-grated into the drive unit so that the number of required I/O points is kept to a minimum.

MF.. fieldbus interfaces

SEW-EURODRIVE fieldbus interfaces support communication via all commercialfieldbus systems: PROFIBUS, InterBus, CANopen, DeviceNet and AS-interface areavailable. The fieldbus interfaces are based on a module terminal box with connecting terminalsand a plug-in fieldbus module. These interfaces can be installed directly onto MOVI-SWITCH® or they can be mounted separately. The MOVI-SWITCH® gearmotors are connected to the bus using terminals; additionalsensors or actuators can be connected to the bus either using terminals or plug connec-tors, depending on the version.

MF../Z.3W, MF../Z26W.. field distributors

MF../Z.3W and MF../Z26W.. field distributors have been specifically designed forconnecting MOVI-SWITCH® and provide an efficient means of connecting the drives tothe supply system, the DC 24 V control voltage and the fieldbus. The units are based on bus interface technology with additional connection technologyfor power distribution. The field distributor is installed close to the motor, which facilitatesdecentralized installation. SEW-EURODRIVE offers suitable hybrid cables to complete the system. The hybridcable combines control signal and power supply connections in a single cable sheath toconnect MOVI-SWITCH® units to field distributors. It is supplied as a prefabricated cablewith a plug-in connection.

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System DescriptionMOVI-SWITCH® on fieldbus and power bus

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 7

Examples The following figures show installation examples with MOVI-SWITCH® and fieldbusinterfaces/field distributors:

60428AXX

60429AXX

[1] Communication[2] 24 V supply[3] Power supply[4] Hybrid cable

3 x I

1 x I / 2 x O

MF../Z.1 MF../Z.1

MOVI-SWITCH MOVI-SWITCH

2 x I

MOVI-SWITCHMSW-2S-CB0MSW-1E MSW-1E

1 x I / 1 x O 1 x I / 1 x O

[1][2]

[3]

[1][2]

[3]

MF../Z26W..

MOVI-SWITCHMSW-1E

3 x I1 x 0

[4]

MF../Z.3W

MOVI-SWITCHMSW-1E

3 x I1 x 0

[4]

[1][2]

[1][2][3] [3]

2

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Important InformationMOVI-SWITCH® on fieldbus and power bus

8 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

3 Important InformationSafety and warning instructions

Always observe the safety and warning information in this documentation.

For fault-free operation and maintaining the right to claim under guarantee, you mustadhere to the information in the operating instructions. It is therefore imperative that youread the operating instructions before you start operating the drive.These operating instructions contain vital service information and should be kept inclose proximity to the drive.

Further applicable documents

• "MOVI-SWITCH®" operating instructions• "PROFIBUS Interfaces and Field Distributors" manual, "InterBus Interfaces and Field

Distributors" manual, "DeviceNet/CANopen Interfaces and Field Distributors"manual or "AS-Interfaces and Field Distributors" manual (depending on the bussystem used).

Designated use • MOVI-SWITCH® drives are intended for industrial systems. They comply with appli-cable standards and regulations and meet the requirements of the Low VoltageDirective 73/23/EEC.

• Technical data and information on approved conditions on site can be found on thenameplate and in these operating instructions.

• Observation of this information is obligatory.• Do not start up the unit (operate in the designated fashion) until you have established

that the machine complies with the EMC Directive 89/336/EEC and that the endproduct categorically conforms to Machinery Directive 98/37/EC (with reference toEN 60204).

Electrical hazardPossible consequences: Severe or fatal injuries

Hazard Possible consequences: Severe or fatal injuries

Hazardous situationPossible consequences: Slight or minor injuries.

Harmful situationPossible consequences: Damage to the unit and the environment.

Tips and useful information

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Important InformationMOVI-SWITCH® on fieldbus and power bus

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 9

Operating environment

The following uses are forbidden unless measures are taken to secure the unit for thispurpose:• Use in explosion-proof areas• Use in areas containing harmful oils, acids, gases, vapors, dust, radiation, etc.• Use in non-stationary applications which are subject to mechanical vibration and

shock loads in excess of the requirements in EN 50178• Use in applications in which the MOVI-SWITCH® control section administers safety

functions itself (without master safety systems) to ensure the safety of machines andpersonnel

Waste disposal This product consists of:• Iron• Aluminum• Copper• Plastic • Electronic components Dispose of all components in accordance with applicable regulations.

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Safety notes for MOVI-SWITCH® drivesSafety Notes

10 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

4 Safety Notes4.1 Safety notes for MOVI-SWITCH® drives

• Never install or operate damaged products. In the event of damage, submit a com-plaint to the shipping company immediately.

• Only electrical specialists with the appropriate accident prevention training areallowed to perform installation, startup and service work. These specialists mustcomply with legal regulations (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160)when performing this work.

• In addition, preventive measures and protection devices must comply with legalregulations (for example, EN 60204 or EN 50178).Required preventive measures: Grounding the MOVI-SWITCH® and field distributor.

• The unit meets all requirements for safe isolation of power and electronic connec-tions in accordance with EN 50178. All connected circuits must also satisfy therequirements for safe disconnection.

• Disconnect the MOVI-SWITCH® from the power supply before removing the terminalbox cover/MOVI-SWITCH® control unit.

• The terminal box must remain closed during operation, i.e. the terminal boxcover/MOVI-SWITCH® control unit must be installed.

• Mechanical blocking or internal safety functions of the unit can cause a motor stand-still. Removing the cause of this problem or performing a reset can result in the motorrestarting on its own. If this is not permitted for safety reasons, disconnect MOVI-SWITCH® from the power supply if a malfunction occurs.

• Danger of burns: the MOVI-SWITCH® surface temperature can exceed 60 °C duringoperation.

4.2 Additional safety notes for field distributorsMFZ.3. • Disconnect the unit from the power supply before removing the bus module or the

motor connector. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply.

• The bus module and the connector of the hybrid cable must be connected andscrewed on to the field distributor during operation.

MFZ26W.. • Disconnect the unit from the power supply before removing the bus module or themotor connector. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply.

• Caution: The switch only disconnects the MOVIMOT® unit from the power supply.The terminals of the field distributor are still connected to the power supply after acti-vating the maintenance switch.

• The bus module and the connector of the hybrid cable must be connected andscrewed on to the field distributor during operation.

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Index of ChangesChanges to the previous version

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 11

5 Index of Changes5.1 Changes to the previous version

The following section lists the main revisions made to the individual sections of the05/2004 edition of this manual, part number 11286512 (EN).

Applicable components

• New table: "Field distributor ..Z26W"

System description

• Section "MOVI-SWITCH® on fieldbus and power bus"– New installation example with "MF…/Z26W.. field distributor"

Safety notes • Section "Additional safety notes for field distributors"– New section "MFZ26W.."

Index of changes • New section "Index of Changes"

Unit design • Section "Field Distributors"– New section "MFP../Z26W.. field distributor"

• Section "Unit designation of field distributors"– New section "Example: MFP../Z26W.. field distributor"

Mechanical installation

• New section "Tightening torques"• Section "Field Distributors"

– New section "Installing the MFP../Z.6... field distributor"

Electrical installation

• Section "Installation instructions for fieldbus interfaces, field distributors"– New section "Notes about the PE connection"– New section "Additional connection options for the MFZ26W.. field distributor"

PROFIBUS connection

• New section "Connection of MFZ26W.. field distributor with MFP"• New section "Connection of MF.. fieldbus interface inputs/outputs (I/O)"• New section "Bus connection with optional connection technology"

Connection of field distributors MFZ.3W, MFZ26W.. with MOVI-SWITCH®

• Section "Hybrid cables", overview amended• Section "Unassigned inputs/outputs on the field distributor" amended

Technical data • Section "Technical data for field distributor"– New section "Technical data for MF../Z26W.."

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Unit DesignFieldbus interfaces

12 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

6 Unit Design6.1 Fieldbus interfaces MF.21 fieldbus interface

MF.22 fieldbus interface

50353AXX

1 Diagnostic LEDs2 Diagnostics interface (under the screw plug)

1

2

60687AXX

1 Diagnostic LEDs2 Diagnostics interface (under the screw plug)3 M12 connection sockets4 Status LED

1

2

3

4

6

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Unit DesignFieldbus interfaces

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 13

Underside of module (all MF.. variants)

Unit design of MFZ.1. connection module

01802CDE

1 Connection to connection module2 DIP switches (depend on variant)3 Gasket

2

3

1

06169AXX

1 Terminal strip (X20)2 Isolated terminal block for 24 V through-wiring

(Important: do not use for shielding.)3 M20 cable gland4 M12 cable gland5 Grounding terminal6 For DeviceNet and CANopen: Micro-style connector/M12 connector (X11)

For AS-interface: AS-interface M12 connector (X11)

The scope of delivery includes two EMC cable glands.

63

5

4

3

4

2

31

6

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Unit DesignUnit designation for fieldbus interfaces

14 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

6.2 Unit designation for fieldbus interfaces

MFP 21 D/Z21 D

Variant

Connection module:Z11 = for InterBusZ21 = for PROFIBUSZ31 = for DeviceNet and CANopenZ61 = for AS-interface

Variant

21 = 4 x I / 2 x O (connection via terminals)22 = 4 x I / 2 x O (connection via plug connector and terminals)23 = 4 x I / 2 x O (FOC rugged line, for InterBus only)

MFI.. = InterBusMFP.. = PROFIBUSMFD.. = DeviceNetMFO.. = CANopenMFK.. = AS-interface

6

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Unit DesignField distributor

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 15

6.3 Field distributorMF.../Z.3W field distributors

53963AXX

1 2 x M16 x 1.5 (scope of delivery includes two EMC cable glands)2 2 x M25 x 1.5 3 2 x M20 x 1.54 Equipotential bonding connection5 Socket for connecting hybrid cable to MOVI-SWITCH® (X9)6 Terminals for fieldbus connection (X20)7 Terminals for 24 V connection (X21)8 Terminals for power supply and PE connection (X1)9 For DeviceNet and CANopen: Micro-style connector/M12 connector (X11)10 For AS-interface: AS-interface M12 connector (X11)

[6]

[10]

[7]

[1]

[2]

[8]

[3]

[4]

[4]

[5]

[3]

[2]

[4][9]

[1]

6

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Unit DesignField distributor

16 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

MFP../Z26W.. field distributor

60430AXX

1 Socket for connecting hybrid cable to MOVI-SWITCH® (X9)2 Equipotential bonding connection3 Maintenance switch with line protection (triple lock, color: black/red)

03546AXX4 Terminals for power supply and PE connection (X1)5 2 x M25 x 1.56 Terminals for bus, sensor, actuator and 24 V connections (X20)7 6 x M20 x 1.5 (scope of delivery includes two EMC cable glands)8 Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20

1 2 3 4 5 6 7 2 8

I ON I ON

0 OF

F

0 OF

F

Ø 5...Ø 8 mm

6

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Unit DesignUnit designations for field distributors

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 17

6.4 Unit designations for field distributorsExample of the MF.../Z.3W field distributor

Example of the MFP.../Z26W.. field distributor

MFP21D/Z23WConnection moduleZ13 = for InterBusZ23 = for PROFIBUSZ33 = for DeviceNet and CANopenZ63 = for AS-interface

Fieldbus interfaceMFI.. = InterBusMFP.. = PROFIBUSMFD.. = DeviceNetMFO.. = CANopenMFK.. = AS-interface

MFP21D/Z26W/AF0Connection technologyAF0 = Metric cable entryAF2 = Plug connector for PROFIBUS

Connection moduleZ26W = for PROFIBUS

Design21 = 4 x I / 2 x O (connection via terminals)22 = 4 x I / 2 x O (connection via plug connector and terminals)

Fieldbus interfaceMFP.. = PROFIBUS

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Mechanical InstallationInstallation instructions

18 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

7 Mechanical Installation7.1 Installation instructions

Assembly • Fieldbus interfaces/field distributors must only be mounted on a level, vibration-proofand torsionally rigid support structure.

• Use M5-sized screws and suitable washers for attaching the MFZ.3 field distributor.Tighten the screws with a torque wrench (permitted tightening torque 2.8 to 3.1 Nm(25...27 lb.in)).

• Installing the MFZ26W.. field distributor you will need M6-sized screws with matchingwashers. Tighten the screws with a torque wrench (permitted tightening torque 3.1to 3.5 Nm (27...31 lb.in)).

Installation in damp locations or outdoors

• Use suitable screw fittings for the cables (use reducing adaptors if necessary).• Use screw plugs to seal any cable entries and M12 connection sockets that are not

in use.• Route the cable using a drip loop if the cable entry is located on the side of the unit.• Check the sealing surfaces before reassembling the bus module/terminal box cover.

Clean the surfaces if necessary.

On delivery, field distributors are provided with transport protection for the plugconnector of the outgoing motor connection (hybrid cable).This only guarantees enclosure IP40. To obtain the specified enclosure, removethe transportation protection and install and fasten the appropriate matingconnector.

7

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Mechanical InstallationTightening torques

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 19

7.2 Tightening torquesFieldbus interfaces/terminal box cover:

Tighten the screws on the fieldbus interfaces or terminal box cover using 2.5 Nm(22 lb.in) working diagonally across.

Blanking plug cable entries

Tighten blanking plugs using 2.5 Nm (22 lb.in).

60689AXX

57672AXX

7

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Mechanical InstallationTightening torques

20 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

EMC cable glands

Tighten the EMC cable glands supplied by SEW-EURODRIVE using the followingtorques:

The cable retention in the cable gland has to withstand the following removal force ofthe cable from the cable gland:• Cable with outer diameter > 10 mm: Ã 160 N • Cable with outer diameter < 10 mm: = 100 N

Motor cableTighten the screws for the motor cable using 1.2 to 1.8 Nm (11...16 lb.in).

60710AXX

Screw fitting Tightening torque

M12 x 1.5 2.5 Nm to 3.5 Nm (22...31 lb.in)

M16 x 1.5 3.0 Nm to 4.0 Nm (27...35 lb.in)

M20 x 1.5 3.5 Nm to 5.0 Nm (31...44 lb.in)

M25 x 1.5 4.0 Nm to 5.5 Nm (35...49 lb.in)

57673AXX

7

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Mechanical InstallationMF.. fieldbus interfaces

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 21

7.3 MF.. fieldbus interfacesInstall the MF.. fieldbus interfaces as follows:• Installation on the MOVI-SWITCH® terminal box• Installation in the field

Installation on the MOVI-SWITCH® terminal box

1. Remove knock-outs on the MFZ underside from the inside, as illustrated in thefollowing figure:

57561AXX

[1] If necessary, debur any break lines that occur after the knock outs have been removed.

MFZ..

X

X

[1]

7

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Mechanical InstallationMF.. fieldbus interfaces

22 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

2. Install the fieldbus interface on the MOVI-SWITCH® terminal box according to thefollowing figure:

60780AXX

MF../MQ..

MF../MQ..

MFZ..

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Mechanical InstallationMF.. fieldbus interfaces

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 23

Installation in the field

The following figure shows the installation of an MF.. fieldbus interface:

51248AXX

82,5

mm

102 mm

51 mm

M4

M4

MFZ...

MF../MQ..

MF../MQ..

7

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Mechanical InstallationField distributor

24 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

7.4 Field distributorInstallation of MF.../Z.3. field distributor

The following figure shows the mounting dimensions for ..Z.3. field distributors:

51219AXX

50 mm

100 mm

M5

M5

175 m

m

7

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Mechanical InstallationField distributor

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 25

Installation of field distributor MFP../Z.6...

The following figure shows the mounting dimensions for ..Z.6... field distributors:

60696AXX

M6

M6

365 mm

18

0 m

m

7

Page 26: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Electrical InstallationInstallation planning taking EMC aspects into account

26 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

8 Electrical Installation8.1 Installation planning taking EMC aspects into accountNotes on arranging and routing installation components

The successful installation of decentralized drives is dependent on selecting the rightcables, providing correct grounding and a functional equipotential bonding.The relevant standards must be applied in all cases. Pay particular attention to thefollowing points:• Equipotential bonding

– In addition to the functional ground (protective conductor connection), low-imped-ance HF-capable equipotential bonding must be provided (see also VDE 0113 orVDE 0100 part 540); for example with– Flat contact surface connection of metal (system) components– Use of flat grounding strips (HF litz wire)

– Do not use the cable shield of data lines for equipotential bonding• Data lines and 24 V supply

– These lines must be routed separately from cables that are subject to interference(for example, control cables for solenoid valves or motor cables)

• Field distributor– We recommend using prefabricated SEW hybrid cables especially designed for

connecting field distributors and motors.

• Cable glands– Select a cable gland with large contact surface shield (consult the notes on selec-

tion and appropriate assembly of cable glands).• Cable shield

– Must have good EMC characteristics (high shield attenuation)– Should not serve only as a means of mechanical protection for the cable– Must be connected to the metal housing of the unit (using EMC metal cable

glands) with the flat cable ends (consult the notes on selection and appropriateinstallation of cable glands).

• Additional information is available in the SEW publication "Drive Engineering– Practical Implementation; Electromagnetic Compatibility (EMC) in DriveEngineering".

03643AXX

03047AXX

��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������

��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������

8

Page 27: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Electrical InstallationInstallation instructions for fieldbus interfaces, field distributors

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 27

8.2 Installation instructions for fieldbus interfaces, field distributors Connecting supply system leads

• The rated voltage and frequency of MOVI-SWITCH® must correspond to the data forthe power supply.

• Cable cross-section: according to input current Ipower supply for rated power(see Technical Data). Use conductor end sleeves without insulating shrouds[German Industrial Standard ("DIN") 46228 part 1, material E-CU].

• Install line fuses at the beginning of the supply system lead behind the supply busjunction. Use D, D0, NH or power circuit breakers. Select the fuse size according tothe cable cross-section.

Notes on the PE connection

Observe the following notes regarding the PE connection. The permitted tighteningtorque for the screw fitting is 2.0 to 2.4 Nm (18...21 lb.in).

Prohibited installation Recommendation: Assembly with forked cable lugPermitted for all cross-sections

Assembly with thick connecting wirePermitted for cross-sections up to max. 2.5 mm2

57461AXX 57463AXX 60800AXX

[1] Forked cable lug suitable for M5 PE screws

[1]

M5

2.5 mm²

M5

8

Page 28: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Electrical InstallationInstallation instructions for fieldbus interfaces, field distributors

28 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Permitted connection cross-section and current carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5.3 Ib.in).

Daisychaining the DC 24 V supply voltage for MFZ.1 module terminal box

• Two M4 x 12 studs are located on the connection part of the DC 24 V supply. Thesestuds can be used for daisy-chaining the DC 24 V supply voltage.

• The terminal studs have a current carrying capacity of 16 A.• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm

(10.6 Ib.in) ± 20 %.

Additional connection options for the MFZ26W.. field distributor

• The connection part of the DC 24 V supply comprises an X29 terminal block with twoM4 x 12 studs.

• The X29 terminal block can be used as an alternative to the X20 terminal for daisy-chaining the DC 24 V supply voltage. Both studs are connected internally to the 24 Vconnection at terminal X20.

• The current carrying capacity of both studs is 16 A. • The permitted tightening torque of the hex nuts is 1.2 Nm (11 Ib.in) ± 20 %.

X1, X21 Power terminals(screw terminals)

X20 control terminals (cage clamp terminals)

Connection cross-section (mm2) 0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

Connection cross-section (AWG) AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity 32 A max. continuous current 12 A max. continuous current

05236AXX

60493AXX

Terminal Assignment

No. Name Function

X29 1 24 V 24 V voltage supply for module electronics and sensors(studs, jumpered with terminal X20/11)

2 GND 0V24 reference potential for module electronics and sensors(studs, jumpered with terminal X20/13)

8

Page 29: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Electrical InstallationInstallation instructions for fieldbus interfaces, field distributors

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 29

Installation at 1000 meters above sea level (msl) or higher

MOVI-SWITCH® drives with supply voltages of 380 to 500 V can be used at altitudesfrom 1000 msl to 4000 msl1) on the following conditions.• The rated continuous power is reduced based on the reduced cooling above 1000 m

(see "MOVI-SWITCH®" operating instructions).• Above 2000 msl, the air and creeping distances are only sufficient for overvoltage

class 2. If the installation requires overvoltage class 3, you will have to install addi-tional external overvoltage protection in order to limit overvoltage peaks to 2.5 kVphase-to-phase and phase-to-ground.

• If safe electrical separation is required, it must be implemented outside the unit ataltitudes above 2000 msl ("Safe Electrical Separation" according to EN 50178).

• The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V forevery 100 m, to a maximum of 3 x 380 V at 4000 msl.

Protection devices

• MOVI-SWITCH® drives are equipped with integrated protection devices to preventmotor overloading, thus making external motor overload devices obsolete.

• When mounting the MOVI-SWITCH® control unit close to the motor, it is imper-ative that you observe the applicable regulations concerning line protection.

• Protect the cable between the MOVI-SWITCH® control unit and the motor byusing suitable dimensioning or optional line protection components.

UL compliant installation of field distributors

• Use only copper cables with the temperature range 60/75 °C as connection cabling.• The permitted tightening torques for the MOVI-SWITCH® power terminals are

1.5 Nm (13.3 lb.in).• MOVI-SWITCH® units are designed for operation on voltage supply systems with a

grounded star point (TN and TT systems), that supply a maximum current of AC5000 A and with a maximum rated voltage of AC 500 V. To ensure UL compliantinstallation, the performance data for fuses installed in MOVI-SWITCH® units shouldnot exceed 25 A/600 V.

• Only use tested units with a limited output voltage (Vmax = DC 30 V) and limitedoutput current (I Â 8 A) as external DC 24 V voltage source.

• UL certification only applies to operation on voltage supply systems with voltages toground up to a maximum of 300 V.

1) The maximum altitude is limited by creeping distances and flameproof components, such as electrolyticcapacitors.

8

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Electrical InstallationInstallation instructions for fieldbus interfaces, field distributors

30 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

EMC metal cable glands

Install the EMC metal cable glands provided by SEW as follows:

[1] Caution: Cut off the insulating foil, do not just fold it back.

06175AXX

[1]

8

Page 31: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Electrical InstallationInstallation instructions for fieldbus interfaces, field distributors

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 31

Wiring check Before connecting the system to the power for the first time, check the wiring to preventpossible damage to persons, systems and equipment resulting from incorrectwiring.• Remove all bus modules from the connection module• Disconnect all plug connectors for the motor connections (hybrid cable) from the field

distributor• Check insulation of the cabling in accordance with the relevant national standards• Check the grounding• Check insulation between supply system cable and DC 24 V cable • Check insulation between supply system cable and communication cable• Check the polarity of the DC 24 V cable• Check the polarity of the communication cable• Check the mains phase sequence• Secure the equipotential bonding between the fieldbus interfaces

After the wiring check

• Connect and fasten all motor connections (hybrid cable)• Connect and fasten all bus modules• Install all terminal box covers• Cover any plug connections not in use

Connecting the PROFIBUS cable in the field distributor

Note that the PROFIBUS connector cores inside the field distributor must be kept asshort as possible and are always of equal length for the incoming and outgoing bus.

8

Page 32: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionMFZ21 connection

32 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

9 PROFIBUS Connection 9.1 MFZ21 connection

06715AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

res.

MFZ21 (PROFIBUS)

24 VDC

+ -

A B

DG

ND A B

DG

ND

res

.

VP

DG

ND

res

.

AB

AB

PROFIBUS-DP

[1]

0 1

+MFZ21

MFP..

X20

res.

res.

res.

[2]

Terminal Assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

4 A Output PROFIBUS-DP data line A (outgoing)

5 B Output PROFIBUS-DP data line B (outgoing)

6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

7 – – Reserved

8 VP Output +5 V output (max. 10 mA, for test purposes only)

9 DGND – Reference potential for VP (terminal 8, for test purposes only)

10 – – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

9

Page 33: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionConnection of MFZ23W field distributor with MFP..

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 33

9.2 Connection of MFZ23W field distributor with MFP..MFZ23W connection module with MFP21, MFP22 fieldbus module and two separate DC 24 V voltage circuits

06732AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland

Caution: The MFZ.3W connection module only has one 24 V reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits.

8 7 6 5 4 3 2 1

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

PE

L1

L1

L2

L2

L3

L3

PE

4 mm (AWG10)

A

B

A

B

24V1

GND1

24V1

GND1

24V2

GND2

24V2

GND2

2.5 mm (AWG12)

0 1

2 2

X20 X21

res.

VP

PROFIBUS-DP[1] [1]

+MFP21

MFP22

2 x 24 VDC

MFZ23W

Terminal Assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

4 – – Reserved

5 VP Output +5 V output (max. 10 mA, for test purposes only)

6 A Output PROFIBUS-DP data line A (outgoing)

7 B Output PROFIBUS-DP data line B (outgoing)

8 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

9 – – Reserved

10 DGND – Reference potential for VP (terminal 5, for test purposes only)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

9

Page 34: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionConnection of MFZ23W field distributor with MFP..

34 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

MFZ23W connection module with MFP21, MFP22 and one common DC 24 V voltage circuit

06733AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland

[1] [1]

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

8 7 6 5 4 3 2 1

PE

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

A

BA

B

24V

GND24V

GND

0

2X1

X20 X21

res.

VP

PROFIBUS-DP

4 mm (AWG10)2.5 mm (AWG12)2 2+MFP21

MFP22MFZ23W

1 x 24 VDC

1

Terminal Assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

4 – – Reserved

5 VP Output +5 V output (max. 10 mA, for test purposes only)

6 A Output PROFIBUS-DP data line A (outgoing)

7 B Output PROFIBUS-DP data line B (outgoing)

8 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

9 – – Reserved

10 DGND – Reference potential for VP (terminal 5, for test purposes only)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

9

Page 35: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionConnection of MFZ26W.. field distributor with MFP..

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 35

9.3 Connection of MFZ26W.. field distributor with MFP..MFZ26W.. connection module with MFP21 fieldbus module, MFP22 and two separate DC 24 V voltage circuits

60431AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland[2] Assignment of terminals 19 – 36 starting on page 65Note: The MFZ26W.. connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits.

Terminal Assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

4 A Output PROFIBUS-DP data line A (outgoing)

5 B Output PROFIBUS-DP data line B (outgoing)

6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

7 – – Reserved

8 VP Output +5 V output (max. 10 mA, for test purposes only)

9 DGND – Reference potential for VP (terminal 5, for test purposes only)

10 – – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 V2I24 Input 24 V voltage supply for actuators (digital outputs)

16 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X20/15

17 GND – 0V24 reference potential

18 GND – 0V24 reference potential

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res. VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8

PE L1 L1 L2 L2 L3 L3 PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

AB

AB

24V1GND1

24V1GND1

24V2GND2

24V2GND2

2

(2)

X1

(1)

0 1

1

PROFIBUSDP

2.5 mm (AWG12)2

(1)

X20

MFZ26W

+MFP21

MFP22

2 x 24 VDC

10 mm(AWG8)

2�

9

Page 36: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

9 PROFIBUS ConnectionConnection of MFZ26W.. field distributor with MFP..

36 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

MFZ26W.. connection module with MFP21, MFP22 and one common DC 24 V voltage circuit

60432AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland [2] Assignment of terminals 19 – 36 starting on page 65

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36A B

DG

ND A B

DG

ND

res. VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8 10 mm(AWG8)

4 mm (AWG10)

AB

AB

24VGND

24VGND

0 1

1

PE L1 L1 L2 L2 L3 L3 PE

L3

L2

L1

PE

L3

L2

L1

PE

22

PROFIBUSDP

2.5 mm (AWG12)2

(2)

(1) (1)

1 x 24 VDC

X1

X20

MFZ26W

+MFP21

MFP22

� �

Terminal Assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

4 A Output PROFIBUS-DP data line A (outgoing)

5 B Output PROFIBUS-DP data line B (outgoing)

6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only)

7 – – Reserved

8 VP Output +5 V output (max. 10 mA, for test purposes only)

9 DGND – Reference potential for VP (terminal 5, for test purposes only)

10 – – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 V2I24 Input 24 V voltage supply for actuators (digital outputs)

16 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X20/15

17 GND – 0V24 reference potential

18 GND – 0V24 reference potential

Page 37: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionConnection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 37

9.4 Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfacesConnection via terminals

MFZ26W.. in combination with MFP21 MFP22

60435AXX

[1] Wire jumper is wired at the factory. It is required for operation and should not be removed.

1 = Potential level 1

No. Name Direction Function

X20 19 DI0 Input Switching signal from sensor 1 – assigned for MOVI-SWITCH®

20 GND – 0V24 reference potential for sensor 1

21 V024 Output 24 V voltage supply for sensor 1

22 DI1 Input Switching signal from sensor 2

23 GND – 0V24 reference potential for sensor 2

24 V024 Output 24 V voltage supply for sensor 2

25 DI2 Input Switching signal from sensor 3

26 GND – 0V24 reference potential for sensor 3

27 V024 Output 24 V voltage supply for sensor 3

28 DI3 Input Switching signal from sensor 4

29 GND – 0V24 reference potential for sensor 4

30 V024 Output 24 V voltage supply for sensor 4

31 DO0 Output Switching signal from actuator 1 – assigned for MOVI-SWITCH®

32 GND – 0V24 reference potential for actuator 1

33 DO1 Output Switching signal from actuator 2(assigned when connecting MOVI-SWITCH®-2S/CB0)

34 GND – 0V24 reference potential for actuator 2

35 V2I24 Input 24 V voltage supply for actuatorsjumpered with terminal 15 or 16

36 GND – 0V24 reference potential for actuatorsjumpered with terminal 17 or 18

19

[1]

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI0

GN

D

VO

24

DI1

GN

D

VO

24

DI2

GN

D

VO

24

DI3

GN

D

VO

24

DO

0

GN

D

DO

1

GN

D

V2I

24

GN

D

1X20

9

Page 38: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionBus connection with optional connection technology

38 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

9.5 Bus connection with optional connection technologyMounting flange AF2

As an alternative to the standard version AF0, mounting flange AF2 can be combinedwith the field distributor for PROFIBUS MFZ26W.. AF2 comes equipped with an M12connector system for the PROFIBUS connection. The unit is fitted with an X11connector for the incoming and an X12 socket for the outgoing PROFIBUS. The M12connectors have a "reverse-key coding" design also referred to as B or W coding.

Mounting flange AF2 complies with the recommendations from PROFIBUS Directiveno. 2.141, "Connection technology for Profibus".In contrast to the standard version, the switchable bus terminator in the MFP module isno longer available if AF2 is used. Use a plug-in bus terminator (M12) in the last stationinstead of the outgoing X12 bus connection.

60788AXX

[1] Front panel[2] M12 connector, incoming PROFIBUS (X11)[3] Protection cap[4] M12 socket, outgoing PROFIBUS (X12)[5] Protection cap[6] M20 screw plug[7] M25 screw plug

[1]

[7]

[2]

[4]

[3]

[5]

[6]

9

Page 39: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

PROFIBUS ConnectionBus connection with optional connection technology

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 39

Wiring and pin assignment for AF2

60686AXX

M12 connector X11

Pin 1 Not assigned

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not assigned

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not assigned

Thread Shield or protective earth

M12 socket X12

Pin 1 VP supply voltage 5 V for terminating resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not assigned

Thread Shield or protective earth

BUBNRDGN

GN

RD

1 2 4 5 8 9

X12X11

9

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Connection with InterBusConnection of InterBus with copper line

40 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

10 Connection with InterBus10.1 Connection of InterBus with copper lineTypes of InterBus connection

The MFI fieldbus interfaces can be operated on both the remote bus and the installationremote bus. The main distinguishing feature between these types of interfaces is thestructure of the bus cable. Standard remote bus cables consist of 2-core cables twistedtogether in three pairs for data transmission. In the installation remote bus, the wires fortransmitting data may be compounded with the power supply for the MFI and the activesensors.

Remote bus connection

A 9-pin sub D connector is usually used for a remote bus connection for IP20 units. Thefollowing wiring examples show how MFIs are connected to units at the input or outputend using 9-pin sub D connectors.

06130AXX

[1] Max. 400 m (max. 1200 ft.) [2] Max. 12.8 km (max. 8 miles)[3] Drive

MFI/MQI

MFI/MQI

MFI/MQI

[3]

INTERBUSMaster

[1]

[2]

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

[1]

[3]

[3]

10

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Connection with InterBusConnection of InterBus with copper line

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 41

Line type D9-MFI (9-pin sub D to MFI)

The incoming remote bus is picked off from the preceding InterBus module using a 9-pinsub D connector.

Line type MFI-D9 (MFI to 9-pin sub D)

The subsequent InterBus module is connected using a 9-pin sub D socket.

05973AXX

0 = Potential level 0 1 = Potential level 1

[1] Incoming remote bus cable[2] Connect the shield of the incoming/outgoing remote bus cable with an

EMC metal cable gland on the MFZ housing[3] Outgoing remote bus cable[4] Assignment of terminals 19 – 36 starting on page 65[5] 9-pin sub D connector[6] 9-pin sub D socket[7] Strain relief

1122334455

66778899

DO/DO

DI/DI

COM

1627359

DO/DO

DI/DI

COM

16273

-+ 24 VDCB

N

PK

GY

GN

YE

BN

PK

GY

GN

YE

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

MFZ11 (InterBus)

[1] [2] [2]

0 1

[5][6]

[7]

[7]

[4]

X20

[3]

10

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Connection with InterBusConnection of InterBus with copper line

42 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Installation remote bus connection

An 8-core cable is used for the installation remote bus. In addition to the cores for trans-mitting data, the cable also carries the DC 24 V supply voltage for the MFI bus elec-tronics and the active sensors.

The maximum number of modules that can be connected to an installation remote busterminal is determined by the current consumption of the individual modules.

05975AXX

[1] Incoming remote bus[2] Outgoing remote bus[3] 24 V supply voltage[4] Installation remote bus terminal[5] Installation remote bus max. 50 m[6] Drive

MFI/MQI

[1]

IBS IP CBKMFI/MQI MFI/MQI

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

[2] [3]

[5]

[6]

[4]

[6] [6]

10

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Connection with InterBusConnection of InterBus with copper line

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 43

Line type CCO-I Æ MFI (IP 65 round connector Æ MFI terminals)

A special InterBus installation remote bus terminal is required to open an installationremote bus segment. The installation remote bus can be connected to this bus terminal(e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I).

05974AXX

0 = Potential level 01 = Potential level 1

[1] IP 65 round connector[2] Incoming installation remote bus cable[3] Connect shield of installation remote bus cable with an EMC metal cable gland on the MFZ housing[4] Assignment of terminals 19 – 36 starting on page 65

DO/DO

DI/DI

COM

RBST

1234

5

9

9

PE 6+24 V 7

0V 8

21 8

34 5

76

RDBU

YE/GN

BN

PK

GY

GN

YE

[2] [3]

[4]

[1]

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

0 1

MFZ11 (InterBus)

X20

10

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Connection with InterBusConnection of InterBus with copper line

44 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

MFZ11 connection (in combination with MFI21, MFI22, MFI23)

06716AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

/DO

DO /DI

DI

CO

M

/DO

DO /DI

DI

CO

M

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

res.

res.

res.

res.

MFZ11 (INTERBUS)

24 VDC

+ -

[2]

[1]

0 1

X20

+MFZ11

MFI..

Terminal Assignment

No. Name Direction Function

X20 1 /DO Input Incoming remote bus, negated data send direction (green)

2 DO Input Incoming remote bus, data send direction (yellow)

3 /DI Input Incoming remote bus, negated data reception direction (pink)

4 DI Input Incoming remote bus, data reception direction (gray)

5 COM – Reference potential (brown)

6 /DO Output Outgoing remote bus, negated data send direction (green)

7 DO Output Outgoing remote bus, data send direction (yellow)

8 /DI Output Outgoing remote bus, negated data reception direction (pink)

9 DI Output Outgoing remote bus, data reception direction (gray)

10 COM – Reference potential (brown)

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

10

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Connection with InterBusConnection of InterBus with copper line

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 45

Connection of MFZ13W field distributor with MFI.. (installation remote bus connection)

Line typeCCO-I Æ MFI

IP 65 round connector Æ MFI terminalsA special InterBus installation remote bus terminal is required to open an installationremote bus segment. The installation remote bus can be connected to this bus terminal(e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I).

MFZ13W connection module with MFI21 or MFI22 fieldbus module

06734AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland[2] Incoming installation remote bus cable[3] Outgoing installation remote bus cable[4] IP 65 round connector

Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits.

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

8 7 6 5 4 3 2 1P

E

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24

V

24

V

GN

D

GN

D

V2I2

4

V2I2

4

GN

D

GN

D

/DI

/DI

DI

DI

CO

M

CO

M

/DO

/DO

DO

DO

2.5 mm (AWG12) 4 mm (AWG10)

X1

X210 1

DO

/DO

DI

/DI

COM

RBST

1

2

3

4

5

9

9

PE 6

+24V 7

0V 8

21 8

3

4 5

7

6

RD

BU

YE

GN

GY

PK

BN

BU

RD

YE

/GN

YE/GN

3/X21

1/X21

2/X20

1/X

4

3

5

PE

20

/X20

/X20

/X20

BN

PK

GY

GN

YE

24V2

GND2

24V2

GND2

2

2 2

[1] [1]

[4]

[3]

[2]

X20

+MFI21

MFI22

MFZ13W

Terminal

10

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Connection with InterBusConnection of InterBus with copper line

46 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Terminal Assignment

No. Name Direction Function

X20 1 /DO Input Incoming remote bus, negated data send direction (green)

2 DO Input Incoming remote bus, data send direction (yellow)

3 /DI Input Incoming remote bus, negated data reception direction (pink)

4 DI Input Incoming remote bus, data reception direction (gray)

5 COM – Reference potential (brown)

6 /DO Output Outgoing remote bus, negated data send direction (green)

7 DO Output Outgoing remote bus, data send direction (yellow)

8 /DI Output Outgoing remote bus, negated data reception direction (pink)

9 DI Output Outgoing remote bus, data reception direction (gray)

10 COM – Reference potential (brown)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

10

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Connection with InterBusConnection of InterBus with fiber-optic cable

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 47

10.2 Connection of InterBus with fiber-optic cableConnection of communication and DC 24 V voltage supply

• InterBus and DC 24 V supply are installed using rugged-line connectors.

• The cable connectors are not part of the SEW scope of delivery (made by PhoenixContact).

• It is essential to observe the project planning and installation guidelines for therugged-line connection technology by Phoenix Contact.

Installing bus cable connectors

The cable connectors can be connected to the bus module in four different ways(see the following figure).

51442AXX

[1] Fiber-optic cable (InterBus remote bus)[2] VS1/VS2 voltage supply

[1]

[2]

51332AXX

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

1. 2.

3. 4.

Remote OUT

(X12)

Remote IN

(X11)

Remote OUT

(X12)Remote IN

(X11)

Remote OUT

(X12)

Remote IN

(X11)

Remote OUT

(X12)

Remote IN

(X11)

• The cable connectors must be de-energized when they are installed.• Do not use the clip of the cable connector to adjust the connector position.• Caution: Connector plugs that are not in use must be equipped with a dummy

plug to ensure the enclosure.

10

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Connection with InterBusConnection of InterBus with fiber-optic cable

48 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Installation • Disconnect the voltage supply.• Open the clip (1.) and insert the connector far enough into the module electronics (2.)

to ensure a secure connection.• Close the clip (3.)

Removal • Disconnect the voltage supply.• Open the clip and pull the connector away from the module in the direction of the

cables.

Supply voltage • The two available supply voltages are used as follows:– VS1: DC 24 V voltage supply for module electronics, sensors and MOVI-

SWITCH®

– UVS2: Supply for the actuators (for current consumption, see Technical Data)

Pin assignment

50325AXX

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

IB D

IAG

IB D

IAG

RCRC

US1US1

DI0DI0

DI2DI2

DI4

DI1DI1

DI3DI3

DI5DI5

TRTR

US2US2

RDRD

MFI INTERBUS R

L

MFI INTERBUS R

L FO1FO1

FO2FO2

SYS-F

SYS-F

1.

2.

3.

50327AXX

IB DIAG

RC

US1US1

DI0

DI2

DI4

DI1

DI3

DIDI5

TRTR

US2

RDRD

MFI INTERBUS RL FO1

FO2

SYS-F

+US1 +US1

+US2US1

+US2US1

US2 US2

+US1 +US1

+US2US1

+US2US1

US2 US2

10

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Connection with InterBusConnection of InterBus with fiber-optic cable

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 49

Cable installation Cabling for the plug connectors requires maintaining a distance that is dependent on thebending radius of the cable type being used (adhere to the project planning and instal-lation guidelines concerning rugged-line connection technology from Phoenix-Contact).

Cable lengths< 1 m

Cable lengths of less than 1 m are only permitted using the special prefabricatedIBS RL CONNECTION-LK cable link (adhere to the project planning and installationguidelines for rugged-line connection technology from Phoenix Contact).

50329AXX

Rmin

Rmin

10

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Connection with InterBusConnection of InterBus with fiber-optic cable

50 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Sample topology of an InterBus design with rugged-line connection

06760AEN

If fiber-optic cables are installed, permanent polymer fibers can be used to bridge amaximum distance of 50 m between two remote bus stations. If flexible polymer fibersare used, the maximum distance is 35 m.

10

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Connection with InterBusConnection of InterBus with fiber-optic cable

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 51

MFZ11 connection (in combination with MFI23)

Connection of MFZ13W field distributor with MFI23

06717AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

res.

0 1

MFZ11 (I B )NTER US

[2]

[1]

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

X20+MFZ11

MFI23

res.

res.

res.

res.

06735AXX

0 = Potential level 0 1 = Potential level 1

1 2 3 4 5 6 7 8 9 10 1 2 3 3 4 5 6 7

8 7 6 5 4 3 2 1

PE

L1 L1

L2

L2

L3

L3

PE

res.

res.

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

2.5 mm (AWG12) 4 mm (AWG10)

X1

X210 1

2

2 2

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

X20MFZ13W MFI23

+

10

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Connection with DeviceNetDeviceNet connection capabilities

52 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

11 Connection with DeviceNet11.1 DeviceNet connection capabilities

MFD fieldbus interfaces can be connected via a multiport or T connector. If the connec-tion with MFD is removed, the remaining stations will not be influenced and the bus canremain active.

05971AXX

[1] Bus terminating resistor 120 Ê[2] T connector[3] Multiport

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MFD/MQD MFD/MQDMFD/MQD

MFD/MQD MFD/MQDMFD/MQD

[1][2] [2] [2]

[3]

[1]

Observe wiring instructions according to DeviceNet specification 2.0.

11

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Connection with DeviceNetMFZ31 connection (in combination with DeviceNet)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 53

11.2 MFZ31 connection (in combination with DeviceNet)

06718AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

res.

0 1

MFZ31 (DeviceNet)

24 VDC

+ -

4

21

35

[1]

[2]

X11

X20

+MFZ31

MFD..

X1112345

DRAINV+V-CAN_HCAN_L

res.

res.

res.

Terminal Assignment

No. Name Direction Function

X20 1 V– Input DeviceNet 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 DRAIN Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 V+ Input DeviceNet voltage supply 24 V

6 – – Reserved

7 – – Reserved

8 – – Reserved

9 – – Reserved

10 – – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

11

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Connection with DeviceNetConnection of MFZ33W field distributor with MFD..

54 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

11.3 Connection of MFZ33W field distributor with MFD..MFZ33W connection module with MFD21, MFD22 fieldbus module and two separate DC 24 V voltage circuits

06736AXX

0 = Potential level 0 1 = Potential level 1

Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits.

Terminal Assignment

No. Name Direction Function

X20 1 V– Input DeviceNet 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 DRAIN Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 V+ Input DeviceNet voltage supply 24 V

6-10 – – Reserved

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

8 7 6 5 4 3 2 1

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

PE L1

L1

L2

L2 L3

L3

PE

4 mm (AWG10)

24V1

GND1

24V1

GND1

24V2

GND2

24V2

GND2

2.5 mm (AWG12)

0 1

2 2

X20

X11

X21

4

21

35

+MFD21

MFD22

2 x 24 VDC

MFZ33W

X1112345

DRAINV+V-CAN_HCAN_L

11

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Connection with DeviceNetConnection of MFZ33W field distributor with MFD..

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 55

MFZ33W connection module with MFD21, MFD22 and one common DC 24 V voltage circuit

06737AXX

0 = Potential level 0 1 = Potential level 1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

8 7 6 5 4 3 2 1

PE L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

GND

24V

GND

0

2X1

X20

X11

X214 mm (AWG10)2.5 mm (AWG12)2 2

4

21

35

+MFD21

MFD22

1 x 24 VDC

MFZ33W

X1112345

DRAINV+V-CAN_HCAN_L

1

Terminal Assignment

No. Name Direction Function

X20 1 V– Input DeviceNet 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 DRAIN Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 V+ Input DeviceNet voltage supply 24 V

6-10 – – Reserved

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24V reference potential

8 GND – 0V24V reference potential

11

Page 56: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with CANopenCANopen connection capabilities

56 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

12 Connection with CANopen12.1 CANopen connection capabilities

MFO fieldbus interfaces are connected via T connector. If the connection with a fieldbusinterface is removed, the remaining stations will not be influenced and the bus canremain active.

06124AXX

[1] Bus terminating resistor 120 Ê[2] T connector

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

MF

IIN

TE

RB

US

SYS-F

RD

TR

BA

RC

UL

[1]

MFO

MFO

MFO

MFO

MFO

MFO

[1]

[2]

[2]

[2]

[2]

[2]

[2]

Observe wiring instructions according to CANopen specification DR(P) 303.

12

Page 57: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with CANopenConnection of MFZ31 (in combination with CANopen)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 57

12.2 Connection of MFZ31 (in combination with CANopen)

06719AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

Terminal Assignment

No. Name Direction Function

X20 1 CAN_GND Input CANopen 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 CAN_SHLD Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 CAN_V+ Input CANopen voltage supply 24 V

6 – – Reserved

7 – – Reserved

8 – – Reserved

9 – – Reserved

10 – – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND – 0V24 reference potential

14 GND – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

res.

0 1

MFZ31 (CANopen)

24 VDC

+ -

4

21

35

[1]

+MFZ31

MFO...

[2]

X20

X11

12345

CAN_SHLDCAN_V+CAN_GNDCAN_HCAN_L

X11

res.

res.

res.

12

Page 58: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with CANopenConnection of MFZ33W field distributor with MFO...

58 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

12.3 Connection of MFZ33W field distributor with MFO...MFZ33W connection module with MFO21, MFO22 fieldbus module and two separate DC 24 V voltage circuits

06738AXX

0 = Potential level 0 1 = Potential level 1

Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits.

Terminal Assignment

No. Name Direction Function

X20 1 CAN_GND Input CANopen 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 CAN_SHLD Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 CAN_V+ Input CANopen voltage supply 24 V

6-10 – – Reserved

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

8 7 6 5 4 3 2 1

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

PE

L1

L1

L2

L2

L3

L3

PE

4 mm (AWG10)

24V

GND

24V1

GND1

24V

GND

24V2

GND2

2.5 mm (AWG12)

0 1

2 2

X20

X11

X21

4

21

35

+MFO21

MFO22

2 x 24 VDC

MFZ33W

12345

CAN_SHLDCAN_V+CAN_GNDCAN_HCAN L

X11

12

Page 59: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with CANopenConnection of MFZ33W field distributor with MFO...

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 59

MFZ33W connection module with MFO21, MFO22 and one common DC 24 V voltage circuit

06739AXX

0 = Potential level 0 1 = Potential level 1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D

GN

D

8 7 6 5 4 3 2 1

PE

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V

GND

24V

GND

0

2X1

X20

X11

X214 mm (AWG10)2.5 mm (AWG12)2 2

4

21

35

+MFO21

MFO22

1 x 24 VDC

MFZ33W

12345

CAN_SHLDCAN_V+CAN_GNDCAN_HCAN_L

X11

1

Terminal Assignment

No. Name Direction Function

X20 1 CAN_GND Input CANopen 0V24 reference potential

2 CAN_L Input/output CAN_L data line

3 CAN_SHLD Input Equipotential bonding

4 CAN_H Input/output CAN_H data line

5 CAN_V+ Input CANopen voltage supply 24 V

6-10 – – Reserved

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND – 0V24 reference potential

4 GND – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24 reference potential

8 GND – 0V24 reference potential

12

Page 60: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with AS-interfaceAS-interface cable connection

60 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

13 Connection with AS-interface13.1 AS-interface cable connection

The MFK.. AS-interface must be connected to the AS-interface network using the yellowAS-interface cable. To do so, use the AS-interface M12 connector that is integrated inthe corresponding connection module (e.g. MFK../Z63W field distributor). In addition,the MFK AS-interface must be supplied with 24 V auxiliary power supply.

AS-interface and 24 V connection via yellow and black cable with double pick-off

AS-interface connection with yellow cable, 24 V supply with round cable

53965AXX

AS-Interface (YE)

AUX-PWR (BK)

53967AXX

24 V

AS-Interface

(YE)

24 V

AS-Interface

(YE)

Any additional connections (depending on the connection module selected) aredescribed in the following sections.

13

Page 61: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with AS-interfaceConnection with double pick-off

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 61

13.2 Connection with double pick-offMFZ61 module terminal box connection (in combination with AS-interface)

06720AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

res.

res.

res.

res.

0 1

MFZ61 (AS-Interface)

4

21

3

[1]

[2]

X11

X20

+MFZ61A

MFK..

1234

AS-Interface +0V24 (AUX-PWR)AS-Interface -24V (AUX-PWR)

X11

Terminal Assignment

No. Name Direction Function

X20 1 – – Reserved

2 AS-interface – Input/output AS-interface data line and power supply for MFK

3 – – Reserved

4 – – Reserved

5 AS-interface + Input/output AS-interface data line and power supply for MFK

6 – – Reserved

7 – – Reserved

8 – – Reserved

9 – – Reserved

10 – – Reserved

11 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH®, sensors

12 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND (AUX PWR) – 0V24 reference potential

14 GND (AUX PWR) – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

13

Page 62: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with AS-interfaceConnection with double pick-off

62 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Connection of MFZ63W field distributor

06740AXX

0 = Potential level 0 1 = Potential level 1

8 7 6 5 4 3 2 1

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

PE L1

L1

L2

L2 L3

L3

PE

4 mm (AWG10)2.5 mm (AWG12)

0 1

2 2

X20 X21

+MFK21

MFK22MFZ63W

4

21

3X11 1

234

AS-Interface +0V24 (AUX-PWR)AS-Interface -24V (AUX-PWR)

X11

Terminal Assignment

No. Name Direction Function

X20 1 – – Reserved

2 AS-interface – Input/output AS-interface data line and power supply for MFK

3 – – Reserved

4 – – Reserved

5 AS-interface + Input/output AS-interface data line and power supply for MFK

6-10 – – Reserved

X21 1 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH® and sensors

2 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND (AUX PWR) – 0V24 reference potential

4 GND (AUX PWR) – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24V reference potential

8 GND – 0V24V reference potential

13

Page 63: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with AS-interfaceConnection with single pick-off and 24 V loop

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 63

13.3 Connection with single pick-off and 24 V loopMFZ61 module terminal box connection (in combination with AS-interface)

06721AXX

0 = Potential level 0 1 = Potential level 1

[1] Assignment of terminals 19 – 36 starting on page 65[2] Ensure equipotential bonding between all bus stations[3] Cables must be rewired by the customer

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

res.

res.

res.

res.

0 1

MFZ61 (AS-Interface)

4

21

3

[1]

[2]

X11

X20

+MFZ61A

MFK..

24 VDC

+ -[3]

[3]

1234

AS-Interface +0V24 (AUX-PWR)AS-Interface -24V (AUX-PWR)

X11

Terminal Assignment

No. Name Direction Function

X20 1 – – Reserved

2 AS-interface – Input/output AS-interface data line and power supply for MFK

3 – – Reserved

4 – – Reserved

5 AS-interface + Input/output AS-interface data line and power supply for MFK

6 – – Reserved

7 – – Reserved

8 – – Reserved

9 – – Reserved

10 – – Reserved

11 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH®, sensors

12 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND (AUX PWR) – 0V24 reference potential

14 GND (AUX PWR) – 0V24 reference potential

15 – – Reserved

16 – – Reserved

17 – – Reserved

18 – – Reserved

13

Page 64: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection with AS-interfaceConnection with single pick-off and 24 V loop

64 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Connection of MFZ63W field distributor

06741AXX

[1] Cables must be rewired by the customer[2] Factory installed jumpers 0.75 mm2

0 = Potential level 0 1 = Potential level 1

8 7 6 5 4 3 2 1

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

PE L1 L1 L2 L2 L3 L3 PE

4 mm (AWG10)2.5 mm (AWG12)

0 1

2 2

X20 X21

+MFK21

MFK22MFZ63W

4

21

3X11

24VGND

24VGND

[1]

[1]

[2]

[2]

1234

AS-Interface +0V24 (AUX-PWR)AS-Interface -24V (AUX-PWR)

X11

Terminal Assignment

No. Name Direction Function

X20 1 – – Reserved

2 AS-interface – Input/output AS-interface data line and power supply for MFK

3 – – Reserved

4 – – Reserved

5 AS-interface + Input/output AS-interface data line and power supply for MFK

6-10 – – Reserved

X21 1 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH® and sensors

2 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND (AUX PWR) – 0V24 reference potential

4 GND (AUX PWR) – 0V24 reference potential

5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND – 0V24V reference potential

8 GND – 0V24V reference potential

13

Page 65: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection of MFZ.1 Connection Module with MOVI-SWITCH®Connection example 2 x MOVI-SWITCH®-1E with MF..

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 65

14 Connection of MFZ.1 Connection Module with MOVI-SWITCH®

14.1 Connection example 2 x MOVI-SWITCH®-1E with MF..Connection via terminals (MF.2. fieldbus interface)

Unassigned inputs when connecting 2 x MOVI-SWITCH®-1E

06144AXX

[1] Assignment depends on the fieldbus used

1

3

4

2

1

3

4

2

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

DI0

GN

D

VO

24

DI1

GN

D

VO

24

DI2

GN

D

VO

24

DI3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

V2I2

4

GN

D2

24

V

24

V

GN

D

GN

D

24V

RS

+

RS

-

GN

D

1

3

4

2

1

3

4

2

MOVI-SWITCH® 1E (1)-

MOVI-SWITCH® -1E (0)

[1]

Terminal Assignment

No. Name Direction Function

X20 19-24 – – Assigned by MOVI-SWITCH®

25 DI2 Input Switching signal from sensor 3

26 GND – 0V24 reference potential for sensor 3

27 V024 Output 24 V voltage supply for sensor 3

28 DI3 Input Switching signal from sensor 4

29 GND – 0V24 reference potential for sensor 4

30 V024 Output 24 V voltage supply for sensor 4

31-36 – – Assigned by MOVI-SWITCH®

14

Page 66: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection of MFZ.1 Connection Module with MOVI-SWITCH®Connection example 2 x MOVI-SWITCH®-1E with MF..

66 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Connection via M12 connector (MF.22 fieldbus interface)

The required outputs must be internally jumpered to the relevant sockets according tothe following figure.

After the outputs have been jumpered to the input sockets, two MOVI-SWITCH® 1E canbe connected to the M12 sockets DI0 and DI2.Input sockets DI1 and DI3 and output sockets DO0 and DO1 can no longer be used.

60961AXX

[1] DO0 is connected to pin 2 of socket DI0[2] DO1 is connected to pin 2 of socket DI2

(only required for connecting two MOVI-SWITCH® to an MF.22 bus module)[3] Only required if fieldbus nodes have been installed with two 24 V voltage circuits

06722AXX

[1] DI3 and DO1 can be used when connecting one MOVI-SWITCH®

DI3 and DO1 cannot be used when connecting two MOVI-SWITCH® units

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

V2I

24

GN

D2

1 2X20

[1][2]

[3]

MOVI-SWITCH®-1EMSW (1)

MOVI-SWITCH®-1EMSW (0)

DIO DI2 DO0

DI3 DO1DI1

24 V(V024)

GND GND GND2DI3 DO1

DI0

GND2

DO0

DO1

DI1

24 V(V024)

24 V(V024)

DI2

GNDGND

[1] [1]

24 V(V024)

DI1(DO0) DI3 (DO1)

1 4 5 3 2

14

Page 67: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection of MFZ.1 Connection Module with MOVI-SWITCH®Connection example MOVI-SWITCH®-2S/CB0 with MF..

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 67

14.2 Connection example MOVI-SWITCH®-2S/CB0 with MF..Connection via terminals (MF.2. fieldbus interface)

Unassigned inputs when connecting MOVI-SWITCH®-2S

06723AXX

[1] Assignment depends on the fieldbus used

MSW-2S/CB0

X102

X101

1

3

4

2

1

3

4

2

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

DI0

GN

D

VO

24

DI1

GN

D

VO

24

DI2

GN

D

VO

24

DI3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

V2I2

4

GN

D2

24

V

24

V

GN

D

GN

D

24V

RS

+

RS

-

GN

D

1 4

2

1

3

4

2

[1]

3

Terminal Assignment

No. Name Direction Function

X20 19-21 – – Assigned by MOVI-SWITCH®

22 DI1 Input Switching signal from sensor 2

23 GND – 0V24 reference potential for sensor 2

24 V024 Output 24 V voltage supply for sensor 2

25 DI2 Input Switching signal from sensor 3

26 GND – 0V24 reference potential for sensor 3

27 V024 Output 24 V voltage supply for sensor 3

28 DI3 Input Switching signal from sensor 4

29 GND – 0V24 reference potential for sensor 4

30 V024 Output 24 V voltage supply for sensor 4

31-36 – – Assigned by MOVI-SWITCH®

14

Page 68: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

1 Connection of MFZ.1 Connection Module with MOVI-SWITCH®Connection example MOVI-SWITCH®-2S/CB0 with MF..

68 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Connection via M12 connector (MF.22 fieldbus interface)

The following diagram illustrates the connection of a MOVI-SWITCH®-2S/CB0 to anMF.22 fieldbus interface via an M12 connector. In this case, output socket DO1 can nolonger be used.

06742AXX

[1] Assignment depends on the fieldbus used[2] Fieldbus interface[3] Connection module

DIO DI2 DO0

DI3 DO1DI1

24 V(V024)

24 V(V024)

GND GND

GND GND GND2

DI3

DI2

DI3 D01

DI0

MSW-2S/CB0

X101 X102

GND2

DO0

D01

43

DI1

24 V(V024)

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

DI0

GN

D

VO

24

DI1

GN

D

VO

24

DI2

GN

D

VO

24

DI3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

V2I2

4

GN

D2

24

V

24

V

GN

D

GN

D

24V

RS

+

RS

-

GN

D

[1]

MFZ..

MF..

[3]

[2]

1 4 5 3 2

24 V(V024)

DI1

4

Page 69: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

Connection of Field Distributors MFZ.3W / MFZ26W..Hybrid cable

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 69

15 Connection of Field Distributors MFZ.3W / MFZ26W.. with MOVI-SWITCH®

15.1 Hybrid cableThe field distributor and MOVI-SWITCH® are connected using a prefabricated hybridcable. The following table shows the possible combinations:

Field Distributor Hybrid Cable Drive

Z.3W Part number: 0818 368 6 DT/DV../MSW/ASAW

DT/DV../MSW/CB0/RE2A/ASAW

Z26W.. Part number: 0818 368 6 DT/DV../MSW/ASAW

DT/DV../MSW/CB0/RE2A/ASAW

15

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Connection of Field Distributors MFZ.3W / MFZ26W.. Assignment ASAW

70 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

15.2 Assignment ASAWMFZ.3W, MFZ26W.. with MOVI-SWITCH®-1E

MFZ.3W, MFZ26W.. with MOVI-SWITCH®-2S

54036AXX

[1] Plug connector monitoring possible in conjunction with suitable connection wiring

1 2 3 4 5

U1

ASAW

DT/DV../MSW/ASAW

6 7 8 9 10

RU

N

DO

24V

[1]

OK

V1

W1

24

V ⊥

54037AXX

[1] Plug connector monitoring possible in conjunction with suitable connection wiring

1 2 3 4 5

L1

ASAW

DT/DV../MSW/CB0/RE2A/ASAW

6 7 8 9 10

R L DO

24

V [

1]

OK

L2

L3

24

V

0V

24

15

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Connection of Field Distributors MFZ.3W / MFZ26W..Unassigned inputs/outputs on the field distributor

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 71

15.3 Unassigned inputs/outputs on the field distributor MF.22/Z.3W, MF.23/Z.3W, MFP22/Z26W

• Connect sensors/actuators via M12 sockets• When using the outputs: connect 24 V to V2I24

60494AXX

[1] With MOVI-SWITCH®-1E: Output DO1 can be usedWith MOVI-SWITCH®-2S: Output DO1 cannot be used

DIO DI2 DO0

DI3 DO1DI1

24 V(V024)

24 V(V024)

GND GND GND

GND GND GND

DI1 DI3 DO1

24 V(V024)

24 V(V024)

DI2 DO0

DI3 DO1

DI0

DI1

1 4 5 3 2[1]

Caution: Connections that are not in use must be covered with M12 closing capsto guarantee enclosure IP 65.

15

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Startup with PROFIBUSStartup procedure

72 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

16 Startup with PROFIBUS16.1 Startup procedure

1. Verify that MOVI-SWITCH® and the PROFIBUS connection module (MFZ21,MFZ23W, MFZ26W..) are connected correctly.

2. Set the PROFIBUS address on the MFP (factory setting: address 4). Use DIPswitches 1 to 7 to set the PROFIBUS address.

In the following table, address 17 is used to show how to determine the DIP switchsettings for any bus address.

• We recommend turning off the DC 24 V voltage supply before removing or replacingthe bus module (MFP).

• The bus connection of the incoming and outgoing PROFIBUS is integrated in theconnection module, which means that the PROFIBUS can be operated even whenthe module electronics have been disconnected.

05995AXX

[1] Example: address 17[2] Switch 8 = reserved

Address 0 to 125: valid addressAddress 126: is not supportedAddress 127: Broadcast

Calculation Remainder DIP switch setting Significance17 / 2 = 8 1 DIP 1 = ON 18 / 2 = 4 0 DIP 2 = OFF 24 / 2 = 2 0 DIP 3 = OFF 42 / 2 = 1 0 DIP 4 = OFF 81 / 2 = 0 1 DIP 5 = ON 160 / 2 = 0 0 DIP 6 = OFF 320 / 2 = 0 0 DIP 7 = OFF 64

2 x 0 = 06

2 x 0 = 05

2 x 1 = 164

2 x 0 = 03

2 x 0 = 02

2 x 0 = 01

2 x 1 = 101

ON

67

54

32

17

[1]

[2]8

1600

I

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Startup with PROFIBUSStartup procedure

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 73

3. Switch on the bus terminating resistors on the MFP fieldbus interface at the last busstation.• If the MFP is located at the end of a PROFIBUS segment, it is only connected to

the PROFIBUS network via the incoming PROFIBUS cable (terminals 1/2).• To prevent malfunctions in the bus system due to reflections and so on, the

PROFIBUS segment must be terminated using bus terminating resistors at thefirst and last physical stations.

• The bus terminating resistors are already implemented on the MFP and can beactivated using two DIP switches (see following diagram). Bus termination isimplemented for cable type A to EN 50170 (volume 2).

Observe the following points when using field distributors with AF2 connec-tion technology:In contrast to the standard design, the switchable bus terminator in the MFP.. modulemay no longer be used if AF2 is used. Use a plug-in bus terminator (M12) in the laststation instead of the outgoing X12 bus connection (also refer to page 38).

4. Attach and secure the MOVI-SWITCH® connection box cover and MFP housingcover.

5. Switch on the supply voltage (DC 24 V) for the MFP PROFIBUS interface and MOVI-SWITCH®. The green "RUN" LED on the MFP should now light up and the red "SYS-F"LED should go out, if configured correctly (0PD + DI/DO).

6. Start project planning for MFP PROFIBUS interface in the DP master.

For a detailed functional description of the PROFIBUS interfaces, refer to the"PROFIBUS Interfaces and Field Distributors" manual.

Bus termination ON = on Bus termination OFF = offFactory setting

05072AXX 05073AXX

9

ON

109

ON

10

9

ON

10

1600

I

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Startup with PROFIBUSConfiguration (project planning) of PROFIBUS master

74 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

16.2 Configuration (project planning) of PROFIBUS master"GSD files" for configuring the DP master are provided. These files are copied intospecial directories and updated in the project planning software. Refer to the relevantproject planning software manuals for details on the procedure.

Project planning for the MFP PROFIBUS-DP interface:

• Install the GSD file "SEW_6001.GSD" (starting with version 1.5) according to theinstructions in the project planning software for the DP master. After successfulinstallation, the "MFP/MQP + MOVIMOT" unit appears in the list of slave stations.

• Add the fieldbus interface module under the name "MFP/MQP + MOVIMOT" into thePROFIBUS structure and assign the PROFIBUS address.

• For controlling MOVI-SWITCH®, select the process data configuration"0PD+DI/DO" (see section "Function of the MFP PROFIBUS" interface in the"PROFIBUS Interfaces and Field Distributors" manual).

• Enter the I/O or periphery addresses for the configured data widths. Save the con-figuration.

• Expand your application program to include the data exchange with the MFP.Process data transfer is not consistent. Do not use SFC14 and SFC15 to transferprocess data; they are only required for the parameter channel.

• After the project has been saved, loaded in the DP master and the DP master hasstarted, the "Bus-F" LED should go out on the MFP. If this is not the case, check thePROFIBUS wiring, terminating resistors and the configuration; especially thePROFIBUS address.

1600

I

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Startup with MFI.. InterBus Interface (Copper Line)Startup procedure

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 75

17 Startup with MFI.. InterBus Interface (Copper Line)17.1 Startup procedure

1. Verify that the MOVI-SWITCH® and InterBus connection module (MFZ11, MFZ13W)are correctly connected.

2. Set the MFI DIP switches (see "Setting DIP switches" on page 76).3. Attach and secure the MOVI-SWITCH® connection box cover and MFI housing

cover.4. Turn on the supply voltage (DC 24 V) for the MFI InterBus interface and MOVI-

SWITCH®. The "UL" and "RD" LEDs on the MFI should now light up and the red"SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO).

5. Configure MFI InterBus interface in the InterBus master (see "Configuration of theInterBus Master (project planning)" on page 77).

For a detailed functional description of InterBus interfaces, refer to the "InterBusInterfaces and Field Distributors" manual.

• We recommend turning off the DC 24 V voltage supply before removing or replacingthe housing cover (MFI).

• Removal of the housing cover interrupts the ring structure of the InterBus. Thismeans that the entire bus system is no longer operational.

1700

I

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Startup with MFI.. InterBus Interface (Copper Line)Setting the DIP switches

76 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

17.2 Setting the DIP switches Use the MFI DIP switches 1 to 6 to set the process data width, MFI operating mode andthe physical continuation of the ring circuit.

Process data width, operating mode

The process data width is always set using DIP switches 1 and 2. For controllingMOVI-SWITCH®, always select 0PD + DI/DO.

NEXT/END switch The NEXT/END switch signals to the MFI whether another InterBus module follows. It istherefore necessary to set the switch to the "NEXT" position when a continuing remotebus is connected to terminals 6 to 10. This switch must be set to the "END" position ifthe MFI is the last module on the InterBus. All reserved switches must be in OFF position. Otherwise, the InterBus protocol chip willnot be initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78hex). In thiscase, the InterBus masters signal an initialization fault.The following figure shows the SEW factory setting:• 3 PD + 1 word for digital I/O = 64 bit data width in the InterBus• Another InterBus module follows (NEXT)

06131AXX

[1] MFI is the final InterBus module, no outgoing bus cable is connected[2] Another InterBus module follows, outgoing bus cable connected[3] InterBus termination[4] ON = process data width + 1 for digital I/Os[5] Reserved, position = OFF[6] Process data width

END NEXT

I/O

21

201

ON

65

43

2

[4]

[6]

[5]

[3]

[1] [2]

1700

I

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Startup with MFI.. InterBus Interface (Copper Line)Configuring the InterBus master (project planning)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 77

InterBus data width settings

The following table shows settings for the InterBus data width using DIP switches 1, 2and 5. For controlling MOVI-SWITCH®, always select 0PD + DI/DO.

17.3 Configuring the InterBus master (project planning)There are two steps involved in configuring the MFI in the InterBus master module usingthe project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis).The bus structure is created in the first step, then the process data is described andaddressed.

Configuring the bus structure

The bus structure can be configured online or offline using the "IBS CMD" CMD tool.In offline status, the MFI is configured using "Insert with ID code." The following informa-tion must be entered:

Offline configuration: Insert with ID Code

Online configuration: Loading the configuration frame

It is also possible to completely install the InterBus system first, including the wiring forall MFI interface modules and setting the DIP switches. Next, the CMD Tool can be usedto load the entire bus structure (configuration frame). All MFIs are thereby detected auto-matically, along with their data width settings.

DIP 1:20

DIP 2:21

DIP 5:+1 I/O

Designation Function InterBus Data Width

OFF OFF OFF Reserved None IB init fault

ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault

OFF ON OFF 2 PD 2 PD to MOVIMOT® 32 bit

ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bit

OFF OFF ON 0 PD + DI/DO I/O only 16 bit

ON OFF ON Reserved Not possible with MOVIMOT® IB init fault

OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT® + I/O 48 bit

ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bit

Program Setting Function/Meaning

ID Code 3 decimal Digital module with input/output data

Process data channel This setting depends on DIP switches 1, 2 and 5 on the MFI

16 bit 0PD + I/O

32 bit 2 PD

48 bit 3 PD or 2 PD + I/O

64 bit (delivery condition) 3 PD + I/O

Type of station Remote bus station

For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2 and 5 as this process data length is used both for the 3 PD and the 2 PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete.

1700

I

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1 Startup with MFI.. InterBus Interface (Fiber-optic cable)Startup procedure

78 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

18 Startup with MFI.. InterBus Interface (Fiber-optic cable)18.1 Startup procedure

1. Verify that the MOVI-SWITCH® and InterBus connection module (MFZ11, MFZ13W)are correctly connected.

2. Set the MFI DIP switches (see "Setting DIP switches" on page 78).3. Attach and secure the MOVI-SWITCH® connection box cover and MFI housing

cover.4. Turn on the supply voltage (DC 24 V) for the MFI InterBus interface and MOVI-

SWITCH®. The "UL" and "RD" LEDs on the MFI should now light up and the red"SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO).

5. Configure MFI InterBus interface in the InterBus master, see section "Configurationof the InterBus Master (project planning)."

For a detailed functional description of InterBus interfaces, refer to the "InterBusInterfaces and Field Distributors" manual.

18.2 Setting the DIP switches The process data width and MFI operating mode can be set using MFI DIP switches 1 to 8.

Process data width, operating mode

The process data width is always set using DIP switches 1 and 2. For controllingMOVI-SWITCH®, always select 0PD + DI/DO.

Baud rate The baud rate is set using DIP switch 8. It is important that all bus stations are setto the same baud rate.

Continuation of the ring circuit NEXT/END

The MFI module with fiber-optic cable automatically recognizes whether it is the laststation on the InterBus. Physical continuation of the ring circuit is not possible.

The following figure shows the SEW factory settings:• 3 PD + 1 word for digital I/O = 64-bit data width in the InterBus• Baud rate = 2 MBaud

• We recommend turning off the DC 24 V voltage supply before removing or replacingthe housing cover (MFI).

• Also refer to the notes in the section "Supplementary Field Distributor StartupInformation".

04792AXX

1

ON

PD1

PD2

res.

res.

res.

res.

I/O500 kBaud

2 MBaud

65432 87

( )20

(21)

800

I

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Startup with MFI.. InterBus Interface (Fiber-optic cable)Configuring the InterBus master (project planning)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 79

InterBus data width settings

The following table shows settings for the InterBus data width using DIP switches 1, 2and 7. For controlling MOVI-SWITCH®, always select 0PD + DI/DO.

18.3 Configuring the InterBus master (project planning)There are two steps involved in configuring the MFI in the InterBus master module usingthe project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis).The bus structure is created in the first step, then the process data is described andaddressed.

Configuring the bus structure

The bus structure can be configured online or offline using the "IBS CMD" CMD tool. Inoffline status, the MFI is configured using "Insert with ID code". The following informationmust be entered:

Offline configuration: Insert with ID Code

Online configuration: Loading the configuration frame

The InterBus system can also be fully installed first, with all MFI interface modules wiredup, and then the DIP switches can be set. Next, the CMD tool can be used to load theentire bus structure (configuration frame). All MFIs are thereby detected automatically,along with their data width settings.

DIP 1:20

DIP 2:21

DIP 7:+1 I/O

Designation Function InterBus Data Width

OFF OFF OFF Reserved None IB init fault

ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault

OFF ON OFF 2 PD 2 PD to MOVIMOT® 32 bit

ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bit

OFF OFF ON 0 PD + DI/DO I/O only 16 bit

ON OFF ON Reserved Not possible with MOVIMOT® IB init fault

OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT® + I/O 48 bit

ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bit

Program Setting Function/Meaning

ID Code 3 decimal Digital module with input/output data

Process data channel This setting depends on DIP switches 1, 2 and 7 on the MFI

16 bit 0 PD + I/O

32 bit 2 PD

48 bit 3 PD or 2 PD + I/O

64 bit (delivery condition) 3 PD + I/O

Type of station Remote bus station

For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2 and 7 as this process data length is used both for the 3 PD and the 2 PD + DI/DO configuration.The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete.

1800

I

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Startup with DeviceNetStartup procedure

80 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

19 Startup with DeviceNet19.1 Startup procedure

1. Verify that MOVI-SWITCH® and the DeviceNet connection module (MFZ31,MFZ33W) are connected correctly.

2. Set DeviceNet address and process data configuration on the MFD module. 3. Attach and secure the MOVI-SWITCH® connection box cover and MFD housing

cover.4. Connect the DeviceNet cable. The LED test is carried out next. The Mod/Net LED

should now flash green and the red "SYS-FAULT" LED should go out if configuredcorrectly (0PD + DI/DO).

For a detailed functional description of DeviceNet interfaces, refer to the manualfor "DeviceNet/CANopen Interfaces and Fieldbus Distributors".

• Switch off the DC 24 V voltage supply before removing/replacing the fieldbus inter-face (MFD).

• The DeviceNet bus connection is permanently secured using the connection tech-nology described on page 52, so that DeviceNet can still be operated even afterremoval of the fieldbus interface.

1900

I

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Startup with DeviceNetSetting DeviceNet address (MAC ID) and baud rate

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 81

19.2 Setting DeviceNet address (MAC ID) and baud rateThe baud rate is set using DIP switches S1/1 and S1/2. Set the DeviceNet address(MAC-ID) using DIP switches S1/3 to S1/8. The following diagram illustrates an exampleof how to set the address and baud rate:

Determining the DIP switch setting for any address

In the following table, the example of address 9 demonstrates how to determine the DIPswitch settings for any bus address.

Set the baud rate The following table shows how to set the baud rate using DIP switches S1/1 and S1/2:

06165AXX

[1] Address (MAC-ID) (Setting: address 9) Factory setting: Address 63Valid addresses: 0 to 63

[2] Baud rate Factory setting: 500 kbaud

1

ON

67

54

32

8

S1

[1]

2 x 0 = 0

2 x 0 = 0

5

4

2 x 1 = 8

2 x 0 = 0

2 x 0 = 0

2 x 1 = 1

3

2

1

0

2 x 1 = 2

2 x 0 = 0

1

0

9

2

[2]

Calculation Remainder DIP Switch Setting Significance

9/2 = 4 1 DIP S1/3 = ON 1

4/2 = 2 0 DIP S1/4 = OFF 2

2/2 = 1 0 DIP S1/5 = OFF 4

1/2 = 0 1 DIP S1/6 = ON 8

0/2 = 0 0 DIP S1/7 = OFF 16

0/2 = 0 0 DIP S1/8 = OFF 32

Baud Rate Value DIP S1/1 DIP S1/2

125 kbaud 0 OFF OFF

250 kbaud 1 ON OFF

500 kbaud 2 OFF ON

(Reserved) 3 ON ON

1900

I

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Startup with DeviceNetSetting the process data length and I/O enable

82 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

19.3 Setting the process data length and I/O enableThe process data length is set using DIP switches S2/1 and S2/2. The I/Os are enabledusing DIP switch S2/3.

The following table shows how to enable the I/Os using DIP switch S2/3. For control-ling MOVI-SWITCH®, I/O is always enabled (DIP switch S2/3 = "ON").

The following table shows how to set the process data length using DIP switchesS2/1 and S2/2. For controlling MOVI-SWITCH®, always set 0PD (DIP switches S2/1and S2/2 = "OFF").

05076BXX

[1] Reserved (OFF position)[2] I/O enable

Factory setting: Enable[3] Process data length

Factory setting: 3 PD

I/O Value DIP S2/3

Disabled 0 OFF

Enabled 1 ON

Process Data Length Value DIP S2/1 DIP S2/2

0 PD 0 OFF OFF

1 PD 1 ON OFF

2 PD 2 OFF ON

3 PD 3 ON ON

[1]

[3]

[2]

1

ON

67

54

32

8

S2

1 = Enable

2 x 1 = 2

2 x 1 = 1

1

01

ON

67

54

32

8

S2

1 = Enable

2 x 1 = 2

2 x 1 = 1

1

0

= 3

1900

I

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Startup with DeviceNetConfiguration (project planning) for DeviceNet master

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 83

19.4 Configuration (project planning) for DeviceNet masterYou will need the corresponding "EDS files" for configuring the DeviceNet master. Themost current version of the "EDS files" is available on the internet at http://www.sew-eurodrive.de. The files are installed using the configuration software (RSNetWorx). Theexact installation procedure is described in the manuals of the corresponding configura-tion software.

Configuring (project planning) the MFD DeviceNet interface

1. Install the EDS file using the project plan-ning software (RSNetWorx). The slavestation can then be found in the "SEW-Eurodrive Profile" folder under one of thefollowing names:– SEW-MOVIMOT-MFD2x– SEW-MOVIMOT-MFD3x– SEW Gateway MQD2x– SEW Gateway MQD3x

2. Create a new project or open an existingproject and load all network components byclicking "Start Online Build".

3. To configure the MFD interface, double-click the icon. You can then read the param-eters of the component.

4. To access the interface via the controller, amemory area for data exchange must beprovided for the MFD. One way of doing thisis using RSNetWorx, for example. Refer tothe documentation accompanying your con-figuration software for detailed information.

5. Set the process data length and the I/Osusing the configuration software. For con-trolling MOVI-SWITCH®, select the pro-cess data configuration "0PD + I/O".

After downloading the configuration into the DeviceNet scanner (master), the greenMod/Net LED on the MFD indicates that a connection to the master has been estab-lished. The PIO and BIO LED indicate that the relevant process data connections havebeen established.

06166AXX

1900

I

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Startup with DeviceNetNetwork startup using RSNetWorx

84 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

19.5 Network startup using RSNetWorxThe following figure shows the RSNetWorx network manager.

Adjusting parameters using RSNetWorx

The connected devices can be scanned using the RSNetWorx network manager.Double-clicking the icon of the connected device (e.g. MFD2x) opens a diagnosticswindow for monitoring important fieldbus parameters and process data values. The setprocess data length can be viewed in parameter 13.

51506AXX

51505AXX

1900

I

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Startup with DeviceNetNetwork startup using RSNetWorx

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 85

Starting the scanner

The scanner must be started and the scan list (see the figure below) must be generated.Open the startup window by double-clicking the scanner.

Add the SEW fieldbus interface (e.g. SEW Gateway MFD2x) to the scan list.Double-click the device in the scan list to set its PD length. The I/O parameter windowopens. Set the process data length for the polled I/O and bit strobe I/O connection. Notethat the PD length is indicated in bytes. For this reason, the PD length of the device mustbe multiplied by two. Example: 10 PD requires a setting of 20 bytes.

05442AXX

51507AXX

1900

I

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Startup with DeviceNetNetwork startup using RSNetWorx

86 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

Creating the process data length

On the Input and Output tab page, the input/output data must be allocated to the PLCmemory area. The allocation can be carried out using the discrete I/O memory area orthe M-files (see the description of the PLC).

51510AXX

1900

I

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Startup with CANopenStartup procedure

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 87

20 Startup with CANopen20.1 Startup procedure

1. Verify that MOVI-SWITCH® and connection module (MFZ31, MFZ33W) areconnected correctly.

2. Attach and secure the MOVI-SWITCH® connection box cover and MFO housingcover.

3. Set CANopen address and process data configuration on the MFO module. 4. Connect the CANopen cable. After the DC 24 V voltage supply is switched on,

the STATE LED should flash and, if configured correctly (0PD + DI/DO), the red"SYS-FAULT" LED should go out. For a detailed functional description of the CANopen interfaces, refer to the"DeviceNet/CANopen Interfaces and Fieldbus Distributors" manual.

20.2 Setting the CANopen addressThe CANopen address is set using DIP switches S1/1 to S1/7.

Determining the DIP switch setting for any address

In the following table, address 9 is used to show how to determine the DIP switchsettings for any bus address.

• We recommend switching off the DC 24 V power supply before removing/replacingthe fieldbus interface (MFO).

• The CANopen bus connection is permanently secured using the connection tech-nology described on page 56, so that the CANopen network operation can continueeven after removal of the fieldbus interface.

51544AXX

[1] Reserved[2] Address (set: address 9)

Factory setting: Address 1Valid addresses: 1 to 127

Caution: Module address 0 is not a valid CANopen address. The interface cannot be operated if the address is set to 0. The LEDs COMM, GUARD and STATE flash simultaneously to indicate this error (also refer to the "DeviceNet/CANopen Inter-faces and Fieldbus Distributors" manual, section "Meaning of the LED Display").

1

ON

67

54

32

8

S1

4

3

2

2

2

2

2 x 0 = 0

2 x 1 = 1

1

0

2

2

6

5

[2]

[1]

x 0 = 0

x 0 = 0

x 0 = 0

x 0 = 0

x 1 = 8

9

Calculation Remainder DIP Switch Setting Significance

9/2 = 4 1 DIP 1 = ON 1

4/2 = 2 0 DIP 2 = OFF 2

2/2 = 1 0 DIP 3 = OFF 4

1/2 = 0 1 DIP 4 = ON 8

0/2 = 0 0 DIP 5 = OFF 16

0/2 = 0 0 DIP 6 = OFF 32

0/2 = 0 0 DIP 7 = OFF 64

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Startup with CANopenSetting the CANopen baud rate

88 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

20.3 Setting the CANopen baud rateThe baud rate is set using DIP switches S2/1 and S2/2. The following table shows howto determine the baud rate using DIP switch assignment.

20.4 Setting the process data length and I/O enableThe process data length is set using DIP switches S2/3 and S2/4. The I/Os are enabledusing DIP switch S2/5.

04989BXX

[1] CANopen baud rateFactory setting: 500 kBaud

Baud rate Value DIP 1 DIP 2

125 kbaud 0 OFF OFF

250 kbaud 1 ON OFF

500 kbaud 2 OFF ON

1 MBaud 3 ON ON

1

ON

67

54

32

8

S2

2 x 1 = 2

2 x 0 = 0

1

0[1]

= 2

05972AXX

[1] Reserved, position = OFF[2] I/O enable

Factory setting: Enable[3] Process data length

Factory setting: 3PD

1

ON

67

54

32

8

S2

1 = Enable

x 1 = 2

2 x 1 = 10

21

[1]

= 3

[3]

[2]

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Startup with CANopenConfiguration (project planning) for CANopen master

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 89

The following table shows how to determine I/O enable using DIP switch assignment.For controlling MOVI-SWITCH®, I/O is always enabled (DIP switch S2/3 = "ON").

The following table shows how to determine the process data length using DIP switchassignment. For controlling MOVI-SWITCH®, always set 0PD (DIP switches S2/3and S2/4 = "OFF").

20.5 Configuration (project planning) for CANopen master"EDS files" are available for configuring the CANopen master. These files must be installed using the configuration software. The detailed installation procedure is described in the manuals of the corresponding configuration software. The most current version of the EDS files is available on the internet.

EDS file An EDS file is available for every possible process data configuration. The name of thecorresponding EDS file has the following structure:• MXX_YPD.EDS or MXX_YPDI.EDSThe letter "I" indicates that the "Process Data I/O" DIP switch is switched on.The meaning of XX and Y is listed in the following table.

Example: A MOVI-SWITCH® should be controlled using an MFO22A fieldbus module. For control-ling MOVI-SWITCH®, only one I/O byte is required for process data configuration.In this case, the name of the corresponding EDS file is• M22_0PDI.EDS

I/O Value DIP 5

Disabled 0 OFF

Enabled 1 ON

Process Data Length Value DIP 3 DIP 4

0 PD 0 OFF OFF

Invalid configuration 1 ON OFF

2 PD 2 OFF ON

3 PD 3 ON ON

XX Unit Type Y Quantity of Process Data(according to DIP switch setting)

21 MFO21A 0 No process data

22 MFO22A 2 Control via 2 process data

32 MFO32A 3 Control via 3 process data

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Startup with AS-InterfaceStartup procedure

90 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

21 Startup with AS-Interface21.1 Startup procedure

1. Verify that MOVI-SWITCH® and the connection module (MFZ61, MFZ63W) are con-nected correctly.

2. The required AS-interface address is assigned either via an addressing device (seethe following section) or later via a master (see the description of your AS-interfacemaster).

3. Switch on AS-interface voltage and 24 V auxiliary voltage. If configured correctly(function module 11), the AS-interface PWR LED and the AUX-PWR LED shouldnow light up green and the "SYS-F" LED should go out.

For controlling MOVI-SWITCH®, always select function module 11 (for informationon function module 11, refer to the "AS-Interface Interfaces and Field Distribu-tors" manual).

• We recommend switching off all voltage supplies before removing/attaching theAS-interface (MFK).

• The AS-interface connection is permanently secured using the connection tech-nology described on page 60, so that the AS-interface operation can continue evenafter removal of the interface.

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Startup with AS-InterfaceAssigning the AS-interface address via an addressing device

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 91

21.2 Assigning the AS-interface address via an addressing deviceAn AS-interface addressing device can be used to assign the address. This allowssimple and network-independent addressing.AS-interface addressing devices offer the following functions:• Reading an AS-interface address• Regular adjustment of address to new value• Readdressing of AS-interface interfaces• Functional test, result given on displayThe use of an addressing device requires a connection cable that fits onto the M12 plugconnector of the MFK connection module (see the following figure).

Example: Each AS-interface station is individually addressed (A) and reintegrated in thebus (B).

06761AXX

[1] Pins 2 + 4 are not required for assigning the address

53889AXX

[1] AS-interface addressing device

4

21

31:2:3:4:

AS-Interface +0V24 [1]AS-Interface -24V [1]

X11

A B

[1]

MFK../Z63WMFK../Z63W

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Controlling MOVI-SWITCH® using FieldbusPrinciple

92 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

22 Controlling MOVI-SWITCH® using Fieldbus22.1 Principle

MOVI-SWITCH® is controlled via the digital inputs/outputs of the MF... fieldbus inter-faces. You must therefore select the process data configuration "0PD +I/O" or "functionmodule 11" in the MFK.. AS-interface (for more information, refer to the Startup sectionof the corresponding fieldbus interfaces).

22.2 Control via I/O byte or I/O word (MFP, MFI, MFD, MFO)The following section describes the assignment of the I/O byte or I/O word to controlMOVI-SWITCH®, taking into account the wiring examples that begin on pages 65(MFZ.1) and 69 (MFZ.3W / MFZ26W..).

Controlling 1 x MOVI-SWITCH®-1E (with MF../Z.1, MF../Z.3W or MFP../Z26W..)

54035AXX

PO Process Output Data PI Process Input Data

DO Digital outputs DI Digital inputs

Master PO

PI

DO

DI

MOVI-SWITCH®

+ MF..

Reserved, value = 0

Output "DO1"

Control signal "RUN"MOVI-SWITCH® (0)

7 6 5 4 3 2 1 0

Fieldbus master

Byte: Digital outputs

MF.. 21/22Byte: Digital inputs

7 6 5 4 3 2 1 0

Response "OK"MOVI-SWITCH® (0)

Input "DI1"(cannot be used, if, as shown in the example on page 66, input is jum-pered from "DO0" to "DI1")

Input "DI2"

Input "DI3"

Reserved, value = 0

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Controlling MOVI-SWITCH® using FieldbusControl via I/O byte or I/O word (MFP, MFI, MFD, MFO)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 93

Controlling 2 x MOVI-SWITCH®-1E (with MF../Z.1)

Controlling 1 x MOVI-SWITCH®-2S (with MF../Z.1, MF../Z.3W or MFP../Z26W..)

Connection via terminals as shown

on page 65

Connection via M12 plug connector as shown on page 66

Reserved, value = 0 Reserved, value = 0

Control signal "RUN"MOVI-SWITCH® (1)

Control signal "RUN"MOVI-SWITCH® (1)

Control signal "RUN"MOVI-SWITCH® (0)

Control signal "RUN"MOVI-SWITCH® (0)

7 6 5 4 3 2 1 0

Fieldbus master

Byte: Digital outputsMF..21/22

Byte: Digital inputs

7 6 5 4 3 2 1 0

Response "OK"MOVI-SWITCH® (0)

Response "OK"MOVI-SWITCH® (0)

Response "OK"MOVI-SWITCH® (1) Assigned

Input DI2 Response "OK"MOVI-SWITCH® (1)

Input DI3 Assigned

Reserved, value = 0 Reserved, value = 0

Reserved, value = 0

Control signal "L" for counterclockwise rotation

Control signal "R"for clockwise rotation

7 6 5 4 3 2 1 0

Fieldbus master

Byte: Digital outputsMF..21/22

Byte: Digital inputs

7 6 5 4 3 2 1 0

Response "OK"

Input "DI1"

Input "DI2"

Input "DI3"

Reserved, value = 0

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Controlling MOVI-SWITCH® using FieldbusControl using function module 11 (with MFK..)

94 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

22.3 Control using function module 11 (with MFK..)The following section describes the cyclical data exchange between master and slavewhen using function module 11 for controlling MOVI-SWITCH®, taking into account thewiring example starting on pages 65 (MFZ.1) and 69 (MFZ.3W).

Controlling 1 x MOVI-SWITCH®-1E (with MFK./Z.1 or MFK./Z.3W)

Data transmission master Æ slave

Data transmission slave Æ master

Controlling 2 x MOVI-SWITCH®-1E (with MFK../Z.1)

Data transmission master Æ slave

Data transmission slave Æ master

4 Bit Coded Meaning

Bit 0 Control signal "RUN"MOVI-SWITCH® (0)

Bit 1 Output "DO1"

Bit 2 –

Bit 3 –

4 Bit Coded Meaning

Bit 0 Response "OK"MOVI-SWITCH® (0)

Bit 1 Input "DI1" (cannot be used if jumpered from "DO0" to "DI1" as shown in the example on page 66

Bit 2 Input "DI2"

Bit 3 Input "DI3"

4 Bit Coded Meaning

Connection via terminals as shown on page 65

Connection via M12 plug connector as shown on

page 66

Bit 0 Control signal "RUN"MOVI-SWITCH® (0)

Control signal "RUN"MOVI-SWITCH® (0)

Bit 1 Control signal "RUN"MOVI-SWITCH® (1)

Control signal "RUN"MOVI-SWITCH® (1)

Bit 2 – –

Bit 3 – –

4 Bit Coded Meaning

Connection via terminals as shown on page 65

Connection via M12 plug connector as shown on

page 66

Bit 0 Response "OK"MOVI-SWITCH® (0)

Response "OK"MOVI-SWITCH® (0)

Bit 1 Response "OK"MOVI-SWITCH® (1)

Assigned

Bit 2 Input "DI2" Response "OK"MOVI-SWITCH® (1)

Bit 3 Input "DI3" Assigned

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Controlling MOVI-SWITCH® using FieldbusControl using function module 11 (with MFK..)

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 95

Controlling 1 x MOVI-SWITCH®-2S (with MFK./Z.1 or MFK./Z.3W)

Data transmission master Æ slave

Data transmission slave Æ master

4 Bit Coded Meaning

Bit 0 Control signal "R" for clockwise rotation

Bit 1 Control signal "L" for counterclockwise rotation

Bit 2 –

Bit 3 –

4 Bit Coded Meaning

Bit 0 Response "OK"

Bit 1 Input "DI1"

Bit 2 Input "DI2"

Bit 3 Input "DI3"

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Technical DataTechnical data for the MFP.. PROFIBUS interface

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96 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

23 Technical Data23.1 Technical data for the MFP.. PROFIBUS interface

MFP Electrical Specification

MFP power supply V = +24 V +/- 25 %, IE Â 150 mA

Electrical isolation • PROFIBUS-DP isolated connection• Between logic and 24 V supply voltage• Between logic and periphery/MOVIMOT® via opto-coupler

Bus connection technology Two cage clamp terminals for each incoming and outgoing bus cable (optional M12)

Shielding Using EMC metal cable glands

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms

15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made

Sensor supplyRated currentInternal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proofΣ 500 mAmax. 1 V

Binary outputs (actuators)

Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof

"0" = 0 V, "1" = 24 V500 mAMax. 0.2 mAMax. 1 V

Cable length RS-485 30 m between MFP and MOVIMOT® if installed separately

Ambient temperature –25...60 °C

Enclosure IP 65 (installed on MFZ.. connection module, all plug connections sealed)

PROFIBUS Specifications

PROFIBUS protocol option PROFIBUS-DP

Supported baud rates 9.6 kBaud ... 1.5 MBaud / 3 ... 12 MBaud (with automatic recognition)

Bus termination integrated, can be set via DIP switch according to EN 50170 (V2)

Permitted cable length for PROFIBUS • 9.6 kBaud: 1200 m• 19.2 kBaud: 1200 m• 93.75 kbaud: 1200 m• 187.5 kBaud: 1000 m• 500 kBaud: 400 m• 1.5 Mbaud: 200 m• 12 Mbaud: 100 mTo extend the length, several segments can be coupled using a repeater. The max. expansion/cascading depth can be found in the manuals for the DP master and the repeater modules.

DP ID number 6001 hex (24577 dec)

DP configurations without DI/DO 2 PD, configuration: 113dec, 0dec 3 PD, configuration: 114dec, 0dec

DP configurations with DI/DO 2 PD + DI/DO, configuration: 113dec, 48dec3 PD + DI/DO, configuration: 114dec, 48dec 0 PD + DI/DO, configuration: 0dec, 48dec,

DP configurations with DI 2 PD + DI, configuration: 113dec, 16dec3 PD + DI, configuration: 114dec, 16dec 0 PD + DI, configuration: 0dec, 16dec,Universal configuration for direct entering of configurations

Set-Prm application data Max. 10 bytes Hex parameter setting:00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default)00,01,00,00,00,00,00,00,00,00 diagnostic alarm deactivated

Length of diagnostic data Max. 8 bytes, incl. 2 bytes unit-specific diagnostics

Address settings Is not supported, adjustable via DIP switch

GSD file name SEW_6001.GSD

Bitmap file name SEW6001N.BMPSEW6001S.BMP

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Technical DataTechnical data for InterBus interface MFI21, MFI22, MFI32 (copper line)

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Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 97

23.2 Technical data for InterBus interface MFI21, MFI22, MFI32 (copper line)

MFI Electrical Specification

MFI power supply V = +24 V +/- 25 %, IE Â 150 mA

Electrical isolation • InterBus isolated connection• Between logic and 24 V supply voltage• Between logic and periphery/MOVIMOT® via opto-coupler

Bus connection technology Five cage clamp terminals for each incoming and outgoing bus cable

Shielding Using EMC metal cable glands

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms

15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made

Sensor supplyRated currentInternal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proofΣ 500 mAMax. 1 V

Binary outputs (actuators)

Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof

"0" = 0 V, "1" = 24 V500 mA Max. 0.2 mAMax. 1 V

Cable length RS-485 30 m between MFI and MOVIMOT® if installed separately

Ambient temperature –25...60 °C

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

Programming Data

InterBus interface Remote bus and installation remote bus

Protocol mode Two conductor asynchronous protocol 500 kbaud

ID code 03hex (03dec) = digital module with input and output data

Code length 2hex / 3hex / 4hex depending on the setting of the DIP switches

Register length on the bus 2, 3 or 4 words (depending on DIP switch setting)

Parameter channel (PCP) 0 words

Data on Remote Bus Interface

Cable length between two MFIs in the remote bus InterBus specific, max. 400 m

Maximum number of MFIs on the remote bus Dependent on InterBus master64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)

Data on Installation Remote Bus Interface

Cable length between two MFIs in theinstallation remote bus

InterBus specific, max. 50 m between first and last station

Maximum number of MFIs on installation remote bus

Limited by the total current consumption (max. 4.5 A) of MFI in installation remote bus line and voltage drop in the last MFI connection

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Technical DataTechnical data for the InterBus interface MFI23, MFI33 (fiber-optic cable)

98 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

23.3 Technical data for the InterBus interface MFI23, MFI33 (fiber-optic cable)

MFI23F/33B Electrical Specification

MFI power supply • Bus logic VS1 = DC 24 V +/- 25 %, IE Â 200 mA (typ. 80 mA) plus supply current for sensors and MOVIMOT® inverter

• Actuator voltage VS2 = DC 24 V +/- 25 % The two voltages VS1 and VS2 are looped together and can be picked off at the plug connection for the continuing remote bus. The maximum continuous current is:– Max. 16 A at 0...40 °C ambient temperature– Max. 10 A at 0...55 °C ambient temperature

Electrical isolation • Between bus logic and MOVIMOT® via opto-coupler• Between bus logic and binary outputs via opto-coupler• No separation between bus logic and binary inputs

Bus connection technology Fiber-optic cable rugged-line connector

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms

15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made

Sensor supply

Rated currentInternal voltage drop

From VS1: DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof

Σ 500mAMax. 1 V

Binary outputs (actuators)Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof"0" = 0 V, "1" = 24 V500 mAMax. 0.2 mAMax. 1 V

Cable length RS-485 Â 30 m between MFI and MOVIMOT®

Ambient temperature 0...55 °C [max. 10 A continuous current with looping together of the 24 V voltages (VS1 and VS2)]

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

Programming Data

InterBus interface Fiber-optic cable remote bus

Transmission rate 500 kBaud / 2 MBaud

ID code 03hex(03dec) = digital module with input and output data

Code length 2hex / 3hex / 4hex depending on the DIP switch setting

Register length on the bus 2, 3 or 4 words (depending on DIP switch setting)

Parameter channel (PCP) 0 words

Data for the InterBus interface

Incoming / outgoing remote bus Fiber-optic cable (polymer fiber 980/1000 m)

Connection technology Fiber-optic cable rugged-line

Cable length between two MFIs in the bus Max. 50 m, depending on cable type1)

1) Cable lengths < 1 m are only permitted with the prefabricated IBS RL CONNECTION-LK special cable bridge from Phoenix Contact

Maximum number of MFIs on the FOC remote bus Dependent on InterBus master64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)

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Technical DataTechnical data for the MFD.. DeviceNet interface

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Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 99

23.4 Technical data for the MFD.. DeviceNet interface

MFD Electrical Specification

MFD power supply via DeviceNet V = 11 V…25 V according to DeviceNet specificationIE Â 200 mA

Input voltage for inverters and sensors (terminal 11/13)

V = +24 V +/- 25 %

Electrical isolation DeviceNet potential and inputs/outputsDeviceNet potential and MOVIMOT®

Bus connection technology Male micro-style connector (M12)

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms

15 V...+30 V "1" = Contact made / -3 V...+5 V "0" = Contact not made

Sensor supplyRated currentInternal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proofΣ 500 mAMax. 1 V

Binary outputs (actuators)

Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof

"0" = 0 V, "1" = 24 V500 mA Max. 0.2 mAMax. 1 V

Cable length RS-485 30 m between MFD and MOVIMOT® if installed separately

Ambient temperature –25...60 °C

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

DeviceNet Specification

Protocol option Master-slave connection set with polled I/O and bit-strobe I/O

Supported baud rates 500 kbaud250 kbaud125 kbaud

DeviceNet cable length500 kbaud250 kbaud125 kbaud

See DeviceNet specification V 2.0100 m200 m400 m

Bus termination 120 ohms (external connection)

Process data configuration without DI/DOMFD21/MFD22/MFD32

2 PD3 PD

Process data configuration with DI/DOMFD21/MFD22

2 PD + DI/DO3 PD + DI/DO0 PD + DI/DO

Process data configuration with DIMFD32

2 PD + DI3 PD + DI0 PD + DI

Address setting DIP switch

Process data length DIP switch

I/O enable DIP switch

EDS file name MFD2x.edsMFD3x.eds

Bitmap file name MFD2x.bmpMFD3x.bmp

Icon file name MFD2x.icoMFD3x.ico

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Technical DataTechnical data for MFO.. CANopen interface

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100 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

23.5 Technical data for MFO.. CANopen interface

MFO Electrical Specification

MFO power supply V = +24 V +/- 25 %IE Â 150 mA

Electrical isolation • CANopen potential and inputs/outputs• CANopen potential and MOVIMOT®

Input voltage for inverters and sensors (terminal 11/13)

V = +24 V +/- 25 %

Bus connection technology Male micro-style connector (M12)

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms

15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made

Sensor supplyRated currentInternal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proofΣ 500 mAMax. 1 V

Binary outputs (actuators)

Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof

"0" = 0 V, "1" = 24 V500 mA Max. 0.2 mAMax. 1 V

Cable length RS-485 30 m between MFO and MOVIMOT® if installed separately

Ambient temperature –25...60 °C

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

CANopen specification

Protocol option 1 SDO, 1 PDO, Emergency, Lifetime

Supported baud rates • 1 MBaud• 500 kbaud• 250 kbaud• 125 kbaud

CANopen cable length1 MBaud500 kbaud250 kbaud125 kbaud

See CANopen specification DR(P) 30340 m100 m200 m400 m

Bus termination 120 Ê (external connection)

Process data configuration without DI/DOMFO21/MFO22/MFO32

2 PD3 PD

Process data configuration with DI/DOMFO21/MFO22

2 PD + DI/DO3 PD + DI/DO0 PD + DI/DO

Process data configuration with DIMFO32

2 PD + DI3 PD + DI0 PD + DI

Address setting DIP switch

Process data length DIP switch

I/O enable DIP switch

EDS files See section "Startup with CANopen"

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Technical DataTechnical data for the MFK.. AS-interface interface

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Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 101

23.6 Technical data for the MFK.. AS-interface interface

MFK Electrical Specification

MFK power supply(via yellow AS-interface cable)

According to AS-interface specification 2.11, max. 150 mA

Input voltage for inverter and sensors(24 V auxiliary voltage)

V = +24 V +/- 25 %

Current consumption of auxiliary power supply("black AS-interface")

Max. 2 A, polarity reversal protected(250 mA MOVIMOT® + sensor supply + actuators)

Electrical isolation AS-interface connection and isolated module electronics Between module electronics and periphery/MOVIMOT®/diagnostics interface via opto-coupler

Bus connection technology M12 (A coded)

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3 kÊ, sampling time ca. 5 ms

+15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made

Sensor supplyRated current

Internal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA Max. 1 V

Binary outputs (actuators) Signal level

Rated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof"0" = 0 V, "1" = 24 V500 mAMax. 0.2 mAMax. 1 V

Cable length RS-485 30 m between MFK.. and MOVIMOT® if installed separately

Ambient temperature –25 °C to +60 °C

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

AS-interface specification

Protocol option AS-interface slave with a S-7.4 profile "four bit mode slave"

AS-interface profile S-7.4

I/O configuration 7hex

ID code 4hex

Ext. ID code1 Fhex

Ext. ID code2 0hex

Address 1 to 31 (factory setting: 0)Can be changed as often as required

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Technical DataTechnical data for field distributors

z

n

102 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

23.7 Technical data for field distributorsTechnical data for MF../Z.3.

Technical data for MF../Z.26W..

MF../Z.3.

Ambient temperature –25...60 °C

Storage temperature –25...85 °C

Enclosure IP65 (fieldbus interface and motor connection cable attached and fastened, all plug connections sealed)

Interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-Interface

Permitted motor cable length Max. 30 m (with SEW hybrid cable)If the motor cable cross-section is smaller than the supply system lead cross-section, pay attention to the line fuse.

Weight Approx. 1.3 kg

MF../Z26W..

Maintenance switch Switch disconnector and line protectionblack/red, triple lockType: ABB MS 325 – 9 + HK20

Ambient temperature –25...55 °C

Storage temperature –25...85 °C

Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed)

Interface PROFIBUS

Permitted motor cable length Max. 30 m (with SEW hybrid cable)

Weight Approx. 4.4 kg

23P

if

kVA

H

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Index

Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 103

AAddress

AS-interface ..................................................91CANopen ......................................................87DeviceNet .....................................................81PROFIBUS ...................................................72

Addressing device ...............................................91AF2 .....................................................................38Applicable Components ........................................5AS-interface cable ...............................................60ASAW .................................................................70ASAW plug connector .........................................70Assembly

Regulations ..................................................18

BBaud rate

CANopen ......................................................88DeviceNet .....................................................81InterBus ........................................................78

Bus terminationCANopen ......................................................56DeviceNet .....................................................52PROFIBUS ...................................................73

CConfiguration (project planning) for master

CANopen ......................................................89DeviceNet .....................................................83InterBus (copper) ..........................................77InterBus (FOC) .............................................79PROFIBUS ...................................................74

Connecting supply system leads ........................27Connection

AS-interface ..................................................60CANopen ......................................................56Connection of InterBus with fiber-optic

cable ................................................47Connection of MOVI-SWITCH®

with field distributor ................................69Connection of MOVI-SWITCH®-1E

with fieldbus interface ............................65Connection of MOVI-SWITCH®-2S/CB0

with fieldbus interface ............................67DeviceNet .....................................................52

Connection cross-section ....................................28Connection of

I/Os for the fieldbus interfaces ......................37Interbus with 9-pin sub D connector .............41InterBus with copper line ..............................40

InterBus with round connector ..................... 43MFZ11 ......................................................... 44MFZ11 with InterBus (copper) ..................... 51MFZ13W with InterBus (copper) .................. 45MFZ13W with InterBus (FOC) ..................... 51MFZ21 with PROFIBUS .............................. 32MFZ23W with PROFIBUS ........................... 33MFZ26W.. with PROFIBUS ......................... 35MFZ31 with CANopen ................................. 57MFZ31W with DeviceNet ............................. 53MFZ33W with CANopen .............................. 58MFZ33W with DeviceNet ............................. 54MFZ61 with AS-interface ............................. 61MFZ61 with AS-interface single pick-off ...... 63MFZ63W with AS-interface .......................... 62MFZ63W with AS-interface single pick-off ... 64PROFIBUS .................................................. 32PROFIBUS with AF2 ................................... 38

Continuation of the ring circuit ........................... 78Controlling MOVI-SWITCH® .............................. 92Copper line ......................................................... 40Current carrying capacity ................................... 28

DDescription

Field distributor .............................................. 6Fieldbus interfaces ........................................ 6MOVI-SWITCH® ............................................ 6

Designated use .................................................... 8Documents, applicable ......................................... 8Double pick-off .............................................60, 61

EEMC ............................................................. 26, 30Equipotential bonding ........................................ 27

FFiber-optic cable ................................................ 47Function module 11 ........................................... 94

HHybrid cable ....................................................... 69

II/O byte and I/O word ......................................... 92I/O enable

CANopen ..................................................... 88DeviceNet .................................................... 82

Important information ........................................... 8Index of changes ................................................ 11

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Index

104 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®

InstallationField distributor

MF.../Z.3. ................................................24MFP../Z.6... ............................................25

Fieldbus interfacesin the field ...............................................23on the MOVI-SWITCH® terminal box .....21

Installation altitudes ............................................29Installation example ..............................................7Installation in damp locations or outdoors ...........18Installation instructions ........................................18Installation remote bus connection .....................42

MMetal cable glands ..............................................30MOVI-SWITCH® control .....................................92

NNEXT/END ................................................... 76, 78

OOperating environment .........................................9

PProcess data length

CANopen ......................................................88DeviceNet .....................................................82

Process data widthInterBus (copper) ..........................................76InterBus (FOC) .............................................78

PROFIBUS cable ................................................31Protection devices ...............................................29

RRemote bus connection ......................................40Rugged line .........................................................47

SSafety notes ........................................................10Single pick-off .....................................................63Startup with

AS-Interface .................................................90CANopen ......................................................87DeviceNet .....................................................80InterBus (copper) ..........................................75InterBus (FOC) .............................................78PROFIBUS ...................................................72

Structure of I/O byte and I/O word ......................92Supply voltage ....................................................28System description ................................................6

TTechnical data for

AS-interface ............................................... 101CANopen ................................................... 100DeviceNet .................................................... 99InterBus (copper) ......................................... 97InterBus (FOC) ............................................ 98MF.../Z.26W.. field distributor .................... 102MF../Z.3 field distributor ............................. 102PROFIBUS .................................................. 96

Tightening torques ............................................. 19

UUL compliant installation .................................... 29Unassigned outputs on the field distributor ........ 71Unit Design

Fieldbus interfaces ...................................... 12Unit design

MF.../Z.3W field distributors ......................... 15MFP../Z26W.. field distributor ...................... 16

Unit designationField distributors .......................................... 17Fieldbus interfaces ...................................... 14

WWaste disposal ..................................................... 9Wiring check ...................................................... 31

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11/2006 105

Address ListGermany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Service Competence Center

CentralGear units / Motors

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

CentralElectronics

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)

East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)

South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)

West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)

Drive Service Hotline / 24 Hour Service

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I'Etang

Additional addresses for service in France provided on request!

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger

Argentina

AssemblySalesService

Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

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106 11/2006

Australia

AssemblySalesService

Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043

Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164

Townsville SEW-EURODRIVE PTY. LTD.12 Leyland StreetGarbutt, QLD 4814

Austria

AssemblySalesService

Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Belgium

AssemblySalesService

Brüssel SEW Caron-Vector S.A.Avenue Eiffel 5B-1300 Wavre

Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 50Caixa Postal: 201-07111-970Guarulhos/SP - Cep.: 07251-250

Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Canada

AssemblySalesService

Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1

Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2

Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Street LaSalle, Quebec H8N 2V9

Additional addresses for service in Canada provided on request!

Chile

AssemblySalesService

Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile

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11/2006 107

China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDA Tianjin 300457

AssemblySalesService

Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021P. R. China

Additional addresses for service in China provided on request!

Colombia

AssemblySalesService

Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá

Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb

Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Denmark

AssemblySalesService

Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30, P.O. Box 100DK-2670 Greve

Estonia

Sales Tallin ALAS-KUUL ASMustamäe tee 24EE-10620 Tallin

Finland

AssemblySalesService

Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Gabon

Sales Libreville Electro-ServicesB.P. 1889Libreville

Great Britain

AssemblySalesService

Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR

Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

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108 11/2006

Hong Kong

AssemblySalesService

Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong

Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

India

AssemblySalesService

Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi • Baroda - 391 243Gujarat

Technical Offices Bangalore SEW-EURODRIVE India Private Limited308, Prestige Centre Point7, Edward RoadBangalore

Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Italy

AssemblySalesService

Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)

Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Japan

AssemblySalesService

Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818

Korea

AssemblySalesService

Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-DongAnsan 425-120

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga

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11/2006 109

Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Lithuania

Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus

Luxembourg

AssemblySalesService

Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre

Malaysia

AssemblySalesService

Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia

Mexico

AssemblySalesService

Queretaro SEW-EURODRIVE MEXIKO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrail QueretaroC.P. 76220Queretaro, Mexico

Morocco

Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca

Netherlands

AssemblySalesService

Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam

New Zealand

AssemblySalesService

Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland

Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch

Norway

AssemblySalesService

Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss

Peru

AssemblySalesService

Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima

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110 11/2006

Poland

AssemblySalesService

Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Lodz

Portugal

AssemblySalesService

Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada

Romania

SalesService

Bucuresti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Russia

AssemblySalesService

St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Serbia and Montenegro

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Singapore

AssemblySalesService

Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybnicna 40SK-83107 Bratislava

Zilina SEW-Eurodrive SK s.r.o.ul. Vojtecha Spanyola 33SK-010 01 Zilina

Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-97411 Banská Bystrica

Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

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South Africa

AssemblySalesService

Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013

Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605

Spain

AssemblySalesService

Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)

Sweden

AssemblySalesService

Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping

Switzerland

AssemblySalesService

Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel

Thailand

AssemblySalesService

Chon Buri SEW-EURODRIVE (Thailand) Ltd.Bangpakong Industrial Park 2700/456, Moo.7, Tambol DonhuarohMuang DistrictChon Buri 20000

Tunisia

Sales Tunis T. M.S. Technic Marketing Service7, rue Ibn EI Heithem Z.I. SMMT2014 Mégrine Erriadh

Turkey

AssemblySalesService

Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk

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112 11/2006

USA

ProductionAssemblySalesService

Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

AssemblySalesService

San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101

Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014

Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373

Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237

Additional addresses for service in the USA provided on request!

Venezuela

AssemblySalesService

Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

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SEW-EURODRIVE – Driving the world

Page 116: Fieldbus Interfaces / Field Distributors for Controlling ... · 2 System Description MOVI-SWITCH® on fieldbus and power bus 6 Manual – Fieldbus Interfaces/Field Distributors for

How we’re driving the world

With people whothink fast anddevelop thefuture with you.

With a worldwide service network that isalways close at hand.

With drives and controlsthat automaticallyimprove your productivity.

With comprehensiveknowledge in virtuallyevery branch ofindustry today.

With uncompromisingquality that reduces thecost and complexity ofdaily operations.

With a global presencethat offers responsive and reliable solutions. Anywhere.

With innovativetechnology that solvestomorrow’s problemstoday.

With online informationand software updates,via the Internet, availablearound the clock.

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

SEW-EURODRIVEDriving the world