Instrument & Control Introduction

21
Instrument & Control Introduction Industrial Plants Design

Transcript of Instrument & Control Introduction

Page 1: Instrument & Control Introduction

Instrument & ControlIntroduction

Industrial Plants Design

Page 2: Instrument & Control Introduction

Control System Field Engineering

Instrument

Process System

Safety System

Instrument & Control

Measurement

Valves

CablingInstallation

Hook-ups

Page 3: Instrument & Control Introduction

Activities list

Specification

Part 1 : Engineering

Control philosophy Instrument criteria Control systems Instruments Cables

Page 4: Instrument & Control Introduction

Activities list

Specification

Datasheets

Part 1 : Engineering

Instruments Junction boxes

Page 5: Instrument & Control Introduction

Activities list

Specification

Datasheets

Lists , Schedule & Matrix

Part 1 : Engineering

Input/Output list Cable schedule Instrument index Cause & effects

Page 6: Instrument & Control Introduction

Activities list

Specification

Datasheets

Lists , Schedule & Matrix

Part 1 : Engineering

Drawings Control system block diagram Logic diagram Loop diagram Junction box wiring diagram Process hookup Pneumatic hookup Installation & support drawing

Heat tracing hookup

Page 7: Instrument & Control Introduction

Activities list

Specification

Datasheets

Lists , Schedule & Matrix

Part 1 : Engineering

Drawings

Layouts Instrument layout Main cable route layout Multi-cable routing & junction box location layout Secondary cable routing layout Air distribution layout

Control rooms arrangement layout Control rooms cable routing

Page 8: Instrument & Control Introduction

Activities list

Specification

Datasheets

Lists , Schedule & Matrix

Part 1 : Engineering

Drawings

Layouts

PDMS modeling

Page 9: Instrument & Control Introduction

Activities list

Material take off

Part 2 : Procurement services

Cable trays , Conduit and accessories Cables Hook-ups bulk material Installation bulk material Junction boxes

Page 10: Instrument & Control Introduction

Activities list

Material take off

Inquiry documents

Part 2 : Procurement services

Process control system ESD control system Instrument (measurement) Valves Bulk material

Page 11: Instrument & Control Introduction

Activities list

Material take off

Inquiry documents

Factory acceptance test (FAT)

Vendor Document review

Technical bid analysis

Part 2 : Procurement services

Page 12: Instrument & Control Introduction

Activities list

P&ID Packages

MCC circuit diagram

Fire fighting

HVAC

Part 3 : Other discipline document review

Electrical load list Mechanical drawings Civil drawings (pipe racks , buildings) PDMS model review

Page 13: Instrument & Control Introduction

Interfaces with the other disciplines

Process Safety Civil Piping Electrical Telecommunicatio

n Mechanical Machinery

Page 14: Instrument & Control Introduction

Interfaces with the other disciplines

Process & SafetyInstrument

P&IDCause & effects

SIL dossier

Alarm,Trip&set point setting

Fire & Gas Detector layout

Interlocking

Logic diagram

Gas detection system spec.

Gas detection control system review

Gas detectors junction boxGas detectors

cabling

Symbol check

Loop check

In-line instruments size finalization

Control System setting

System study

Page 15: Instrument & Control Introduction

Interfaces with the other disciplines

CivilInstrument

Civil

Architecture

Structure

HVACHeat dissipation

Trench route model

Control rooms layoutControl rooms arrangement layout

Main cable trench route

Main cable trays route Pipe racks details layout

HVAC system spec.HVAC system document

InterlockingHVAC system document review

Pit model & drawingInstrument nozzle size

Page 16: Instrument & Control Introduction

Interfaces with the other disciplines

PipingInstrument

3D- Model

Review (Access & run ,tagging ,Clashing…)

JB & local Panels modeling

In-line Instruments dimensional drawing

Pipe spec.Hook ups & material selection Equipment orientationPainting spec.

Cable route modeling

Package document

Review of package doc.

Installation support

Page 17: Instrument & Control Introduction

Interfaces with the other disciplines

ElectricalInstrument

UPS sizing

Power consumption

Load listMCC Interlock checking

MCC circuit diagramPMS displayPMS display

implement in central control systemInstrument cable route Power cable route

External power requirementElectrical Heat tracing requirement

Power junction box

Electrical Heat tracing calculation & diagrams

Instrument / Electrical Interface spec.

Page 18: Instrument & Control Introduction

Interfaces with the other disciplines

TelecommunicationInstrument

Telecom. Cable route

Instrument cable route

Gateway system Cable schedule

Instrument / Telecom. Interface spec.

Telecom. Cabinet & panels

Control room arrangementControl room cable route

Page 19: Instrument & Control Introduction

Interfaces with the other discipline

MechanicalInstrument

Mechanical equipment datasheet & drawing

Instrument nozzle size

Leakage systemReview (type , procedure ,…)

Cable schedule

Hookup drawing

Page 20: Instrument & Control Introduction

Interfaces with the other disciplines

MachineryInstrument

Package spec.

Vendor Package doc.

Interlock checking

Control System checking

Package doc. Review

Package data implement in central control system

Cable scheduleMulti-Cable route & JB

location

Page 21: Instrument & Control Introduction

All Disciplines Together

Machinery

Telecom.

InstProcess

Mechanical

Civil

ElectricalPiping