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tern (7EA GT

ern (7EA LC‐

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CCONTENTS

m

nts

arnings

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ations

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INFORMATIONRIVERHAWK DOCUMENT

R

099

MBER

IM‐406 Re Page

Page Num

3

5

8

12

15

18

21

24

28

31

32

36

37

39

40

41

42

43

44

N BOXT CONTROL

REV

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373A40

GE DRAWING NUM

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099

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IM‐406 Re Page

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373A40

GE DRAWING NUM

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R

099

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IM‐406 Re Page

must be instause the tensi

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N BOXT CONTROL

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R

099

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IM‐406 Re Page

ets supplied The Gas by a differen

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be used on th

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t the complend the Load

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on Manual IM


wk P/N

5 5

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GE DRAWING NUM

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E VENDOC P

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R

099

MBER

IM‐406 Re Page

P/N

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P/N

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HT‐6754

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P/N

s Turbine toy 18).

P/N

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N BOXT CONTROL

REV

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GE Part N

358A739358A739358A739358A739358A739

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GE Part N

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ardware drawor (2” size, Q


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be used on th

Riverhaw

HF‐0747HF‐0275HF‐0747HF‐0275HF‐0841

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HF‐0748HF‐0748HF‐0276HF‐0842

t the comple

on Manual IM


nd removal i10.

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G

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nut package

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373A40

GE DRAWING NUM

k HT‐6754. H

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E VENDOC P

E 359B2513

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E VENDOC P

E 269B8720

k HT‐6754. H

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E 359B2504E 359B2504

e for the Loa


R

099

MBER

IM‐406 Re Page

HT‐6754

s.

P/N

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P/N

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HT‐6754

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P/N

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ad Coupling

N BOXT CONTROL

REV

evision B e 7 of 44

o

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2.7 Hydr

GE Part N

381A685

381A685

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3.0 Quick The follosupplied Riverhaw

EQUIPM

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Number

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k Checklist

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ENT INSPEC

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ist is intende. New personnt recently a

TION

in hydraulic

sure at 80psi

Instructio


Riverhaw

HT‐6745

HT‐6745

HT‐6754

HT‐6745HT‐6754AP‐0532

HT‐6745HT‐6754AP‐0532

HT‐6754

HT‐6865HT‐6754AP‐0532

HT‐6754MP‐013

all related t754 tensione373A4078) oe.

ed as a summnnel or thosare encourag

pump.

i [5.5 bar] m

on Manual IM


wk P/N

5

5

4

5 4 2

5 4 2

4

5 4 2

4 0

tooling for ther and HT‐52or IM‐367 (G

mary of the e experiencged to read t

inimum. (Fo

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CCONTENTS

m

GE

GE

GE

GE

GEGEGE

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373A40

GE DRAWING NUM

E VENDOC P

E 101B0646

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E 101B0647

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E 101B0647 E 359B2506

ne to generadware) only.7) for instruc

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pumps)


R

099

MBER

IM‐406 Re Page

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icant to the

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373A40

GE DRAWING NUM

red in the fla

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puller screw


R

099

MBER

IM‐406 Re Page

ange.

6F.01 or on

the gas turb

w. DO NOT U

N BOXT CONTROL

REV

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osen the knu

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move the foo

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hose and rethe tension

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Instructio


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er screw and

puller screwioner.

ensioner and

d interlock f

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mp to the ten

n the spanne

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‐406

CCONTENTS

m

While holdipuller screw

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the foot into

ps. There sh

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retract.

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373A40

GE DRAWING NUM

ng the stud 1/2 of a tur

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nut with 10 f

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steps. Tensi


R

099

MBER

IM‐406 Re Page

still, tightenn.

LLER SCREW

/16” to 3/16

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y against

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t manual for

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N BOXT CONTROL

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turbine oil oONICAL THRE

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CCONTENTS

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373A40

GE DRAWING NUM

Calculate stre

he windage

til ALL debrisy to use the

puller screw

ng the stud 1/2 of a tur

ACK OFF PU

position.

ould be a 1/

into the hol

resses firmly


R

099

MBER

IM‐406 Re Page

etch and ver

plugs from t

s is removedtensioner to

w. DO NOT U

still, tightenn.

LLER SCREW

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e in the bac

y against

N BOXT CONTROL

REV

evision B 11 of 44

rify

the

d o

USE

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kside

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4.0 Gene Read and Operatorequipme The hydrguideline This equiexercise operating High‐prelarge forcThe nut i

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Instructio


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towards the tensioner a

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‐406

CCONTENTS

m

e tensioner wand release t

tension to fi

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t may be netud from rot

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373A40

GE DRAWING NUM

while pullingthe pull tabs

inal pressure

ng the centes pull tabs.

cessary to intating.

ng studs.

erhawk tensie equipmen

cted prior to

gh forces. Opment whe

r which genthe nut liftsce the nut is


R

099

MBER

IM‐406 Re Page

g back on ths.

e. Consult

er of the inte

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ioning nt.

o use. Inspec

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erates a ver off the flang tight agains

N BOXT CONTROL

REV

evision B 12 of 44

e

erlock

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ction

ust and

y ge. st the

flange, thtogether 4.1 Mach The flangThere mumany obconduit, 4.2 Hard The studexchangeDo not exWhen shflange; threlevant The nuts with anoexchangeshipped fis optionorder dra A weightappropri 4.3 Tensi When noplugs for Use ISO 3 When in See secti

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.

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Instructio


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ponent balanits set withoe set with anthe studs are done at thsection 2.0).

nent balanceut affectingth another nts are not ashe installatio

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on Manual IM


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th each ordethe acquisit

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ements.

‐406

CCONTENTS

m

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positioning will be advah as speed pere with the

the entire fg the overall from a diffe

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he entire flabalance of tfferent set fny specific hset size is de

er. Store thistion of repla

clean enviroce.

d and grit.


373A40

GE DRAWING NUM

ow clamping

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erent set for pecific hole iset size is de

nge. A nut che equipmefor another thole in the boetermined by

s certificatiocement equ

onment and


R

099

MBER

IM‐406 Re Page

g the flange

the flanges. o remove as ping plates,

d can be the equipmeanother turin the boltedetermined by

an be exchant. Do not turbine. Wholted flangey the releva

on in an uipment.

all caps and

N BOXT CONTROL

REV

evision B 13 of 44

ent. rbine. d y the

anged

en ; this nt GE

d

4.4 Hand Several hmeasure 5/8” Wre3/4” WreA set of i1/2” Squ 4.5 Speci

Hydraulic

Hydraulic

Stud Clea

d Tools

hand wrenchment of the

ench ench nch Allen Ware Drive – 1

ial Tools

c Tensioner

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aning Kit:

hes and micr studs:

Wrenches 1/2" Hex‐Bit

Kit: HT‐5

HT‐6

HT‐6

HT‐6

AP‐0

MP‐0

GT‐4

Instructio


rometers ma

t Socket

5210 HydrauSuperseded(reference G

6745 Hydrau(see manua(reference G

6754 Hydrau(reference G

6865 Hydrau(see manua(reference G

0532 Air‐Ope(reference G

0130 Manua(reference G

4354 Stud Cl(recommen(reference G

on Manual IM


ay be require

1’ to 2’ (30c3’ to 4’ (90c5” to 6” (128” to 9” (20

ulic Tensioned by HT‐6746GE VENDOC

ulic Tensionel IM‐364, GEGE VENDOC

ulic TensioneGE VENDOC

ulic Tensionel IM‐367, GEGE VENDOC

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al Hand‐OpeGE VENDOC

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CCONTENTS

m

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cm‐60cm) Brcm‐120cm) B25mm‐150m00mm‐225m

er, 2” 6 269B8696)

er, 1‐1/8” E VENDOC 3101B0646)

er, 2” 101B0647)

er, 1‐1/8” E VENDOC 3101B0649)

aulic Pump359B2502)

erated Hydra359B2506)

373A4027)


373A40

GE DRAWING NUM

rm installatio

reaker Bar Breaker Bar

mm) Micromemm) Microme

73A4078)

73A4081)

aulic Pump


R

099

MBER

IM‐406 Re Page

on and

eter or Calipeter or Calip

N BOXT CONTROL

REV

evision B 14 of 44

per per

Riverhawinspectioalso recomonths p 5.0 Hard 5.1 Nut P

If there isfor a repand digit 5.1.1 Nut For new 5.1.2 Nut Previoussolvent t

(S

wk recommeons. Replaceommended. prior to a pla

ware Set Pr

Preparation

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t Cleaning ‐

installations

t Cleaning ‐

ly installed no remove an

(2) Locking Set Screws

ends that thement of ob The Riverhanned outag

eparations

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s, the nuts sh

Old Installa

nuts require ny foreign m

Instructio


Ce tensionersbsolete tensawk Servicege to schedu

Picture 5A ‐

a nut, do noe prepared touation.

ations

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on Manual IM


CAUTION s be returneioners is rece Returns Coule an inspe

‐ Riverhawk

ot use the nuo supply the

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‐406

CCONTENTS

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Locknut

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m the factory

re brush usinsurfaces and


373A40

GE DRAWING NUM

awk for perd. Functionashould be noce.

act the Rivermber, weigh

y and will ne

ng a petroled threads.

(2R


R

099

MBER

IM‐406 Re Page

riodic al upgrades otified 3‐6

rhawk Compht certificatio

ed no cleani

eum‐based

2) SpannerRing Holes

N BOXT CONTROL

REV

evision B 15 of 44

are

pany on,

ing.

5.2 Stud Check thcontact tturbine n

It is espestud. Threquipme The conicThis ensu

5.2.1 Stu For new 5.2.2 Stu Previousshiny app If cleanin

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ny visible dawk Companyght certifica

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‐ New Instal

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‐ Old Installa

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aning Kit, GT

ush into an ed.

Instructio


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must be cleof the puller

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ations

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h compresseolvent or otd.

T‐4354 or a s

Picture 5B ‐

electric drill a

on Manual IM


ere is any viscement studgital photog

CAUTION ition of the can lead to f

ean of grit anr screw.

e sealed from

ing. Clean co

ed air to remher cleaning

similar 1/2" d

‐ Brass Powe

and set drill

‐406

CCONTENTS

m

sible damaged. Please be graphs for ev

conical threfailure of th

nd dirt befor

m the factor

onical thread

move loose dg solution to

diameter Br

er Brush

to run in a c


373A40

GE DRAWING NUM

e, do not useprepared tovaluation.

ead used to the stud or te

re installatio

ry and will ne

ds should ha

debris and do the threads

rass power b

counterclock


R

099

MBER

IM‐406 Re Page

e the stud ano supply the

tension the ensioning

on or remova

eed no clean

ave a bright

ry conical s as this may

brush.

kwise direct

N BOXT CONTROL

REV

evision B 16 of 44

nd

al.

ning.

and

y

ion

4. Wthp

5. B

6. V

7. R

8. In

9. D

10. Fst

5.2.3 Ver Obsoletegreen res Riverhawhas a re‐ Special inobsolete 5.3 Stud Measureresults.

P

St

N

M

M

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Do not apply

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wk Companyuseable mec

nstructions a hardware.

Length Mea

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Number each

Mark the loca

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threads wit

ect threads f

dirt can be

ds for any d

“Never Seiz

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strongly recchanical lock

are available

asurement

the initial le

and finish a

nge must be

h stud with a

ation of mea

h stud to ne

measureme

the measur

Instructio


ar motion whthe brush in

h compresse

for cleanline

seen in the t

amage that

ze” to the stu

ss by rinsing

ations

ed a thread‐

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e from Riverh

engths of the

ny flange in

e at the sam

a marker for

asurement o

earest 0.001

ent on the su

ring instrum

on Manual IM


hile moving tone place to

ed air to rem

ss. Threads

threads.

may have b

ud’s threads

g in a volatile

‐locking com

replacing thi.

hawk if it ha

e studs. The

n the same d

me temperat

r later stretc

on stud end

inch (.01 m

upplied reco

ments to sit i

‐406

CCONTENTS

m

the brush inoo long, so a

move loosen

should be b

een caused

s.

e solvent suc

mpound whic

is type with

as been decid

following su

day.

ture.

ch measurem

d with a perm

mm).

ord sheets a

n the sun.


373A40

GE DRAWING NUM

n and out to as not to rem

ed debris.

right and sh

by previous

ch as aceton

ch is visible a

the current

ded to conti

uggestions w

ment trackin

manent mar

t the end of


R

099

MBER

IM‐406 Re Page

clean all of tmove the stu

iny.

s installation

ne and allow

as a grayish‐

hardware th

inue to use t

will improve

ng.

rker.

f this manua

N BOXT CONTROL

REV

evision B 17 of 44

the ud's

.

w the

hat

the

your

al.

T 6.0 Stud

Refer to

1. A

2. Sa

TensiConical T

* Set Stud Ston this sid

6FA or Gearbox F

he same pe

and Nut Ass

the hardwar

Assemble the

lide the studnd 6C.

oning hread ick‐out de only

6F.01 Flange

rson should

sembly

re assembly

e cylindrical

d and cylindr

Figure 6A – G

Nut

Instructio


make all m

drawing (HF

nut to the in

rical nut asse

Cross‐sectioGenerator Bo

on Manual IM


easurement

F‐xxxx) listed

nternal, coni

embly into t

on View of 6olted Flange

Stud

‐406

CCONTENTS

m

ts.

d in Section

ical thread e

the flange as

6FA or 6F.01 e Connection

N


373A40

GE DRAWING NUM

2.0 of the m

end of the st

s shown in F

Gearbox to n

Hex

ut


R

099

MBER

IM‐406 Re Page

manual.

ud.

igures 6A, 6

Drive

GeneratorFlange

N BOXT CONTROL

REV

evision B 18 of 44

B,

r

3. In

4. A

thT

Tur

L

TeConica

* Set Studon thi

nstall the oth

Adjust the nuhe cylindricaHIS PROTRU

7EA Gas bine Flange

Hex D

Load CouplinFlang

ensioning al Thread d Stick‐out s side only

Figure 6BLoad

Figure 67A6 G

her nut on th

ut/stud assemal nut the disUSION OF ST

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N

ng ge

Nut

Instructio


B – Cross‐secd Coupling B

6C – Cross‐seGenerator B

he backside.

mbly so thatstance specifTUD TO NUT

Nut

Stud

on Manual IM


ction View oolted Flange

ection View Bolted Flange

.

t the stud prfied on the hT IS CRITICAL

d

‐406

CCONTENTS

m

of 7EA Gas Te Connection

of Load Coue Connectio

rotrudes (or hardware drL FOR PROPE

Stud


373A40

GE DRAWING NUM

urbine to n

upling to n

sticks out) frawing (HF‐xER TENSION

LF

Nut

He

Nut


R

099

MBER

IM‐406 Re Page

from the facxxxx). SETTINNER OPERAT

Load CouplinFlange

TensioniConical T* Set Studon this sid

7A6 GeneFlange

ex Drive

N BOXT CONTROL

REV

evision B 19 of 44

e of NG TION.

ng

ing Thread d Stick‐out de only

erator

Ap

P

5. H

A metal stick‐rotrusion di

Picture 6D –6

Picture 6m

Hand tighten

‐out gage is mension.

– Use of StickFA Generato

P

6G – Use of measure stic

the assemb

Instructio


provided wi

k‐Out Gage oor stud

icture 6D –

Drop Gage tck‐out

bly to a snug

on Manual IM


ith the tensio

on the Pi

Use of Stick‐

7EA Stud

to

fit.

‐406

CCONTENTS

m

oner to assis

cture 6E – U6F.0

‐Out Gage od

Picture 6m


373A40

GE DRAWING NUM

st the opera

Use of Stick‐O01 Generato

n the

6H – Use of easure stick


R

099

MBER

IM‐406 Re Page

ator in settin

Out Gage onor stud

Calipers tok‐out

N BOXT CONTROL

REV

evision B 20 of 44

g the

n the

6. R

d 7.0 Hydr 7.1 Hydr 7.1.1 Hyd

RiverhawReplacemrecommeschedule Do not bbleeding

To avoidinstalledthe tensi Clean pu Inspect tmodifiedrubber p Inspect tand inter Perform providedReplacem

echeck the srawing, adju

aulic Tensio

aulic Equipm

draulic Tens

wk recommement of obsoended. Rivee an inspecti

leed the air instructions

failure, ens on a stud inioner at any

ller screw an

he tensioned in the field ad is in place

he outside ornal damage

an inventoryd on the tensment parts a

stud stick‐ouust the nuts

oner Equipm

ment Inspec

sioner Inspec

ends that tholete tensiorhawk shouion service.

from the hys on when to

sure safety, an the flange y pressure un

nd check for

r guard for ashould be ree on the gua

of the tensioe.

y of the loossioner’s techre available

Instructio


ut length. If tas necessary

ment Assemb

tion

ction

Ce tensioneroners is recould be notifie

ydraulic lineso bleed the a

Wand proper before bleenless the too

r any debris

any signs of eplaced. Benard, if missin

oner for disco

se equipmenhnical drawinfrom Riverh

on Manual IM


the stick‐outy.

bly

CAUTION be returned

ommended. ed 3‐6 mont

s and tensionair from the

WARNING operation, teding and prol is installe

and dents.

damage inclnt guards shng, replace.

oloration pa

nt supplied wng (Riverhawhawk.

‐406

CCONTENTS

m

t length doe

d to RiverhaFunctional uths prior to a

ner at this tihydraulic lin

the tensioneressurizing ted on a stud

luding crackhould be rep

atterns that m

with the tenswk HT‐xxxx li


373A40

GE DRAWING NUM

es not match

awk for perioupgrades ara planned o

ime. See secnes.

er assemblythe tensionein a flange.

ed welds. Anlaced. Also,

may indicate

sioner. An inisted in sect


R

099

MBER

IM‐406 Re Page

h the hardwa

odic inspectre also outage to

ction 8 for

y must be er. Do not us

ny guards be sure the

e submersio

nventory listion 2.0 and

N BOXT CONTROL

REV

evision B 21 of 44

are

tions.

se

on

t is 4.5).

7.1.1.1 H The hydrtensioneHT‐xxxx l Each tenand withRiverhaw To replac

1. R2. D3. C

so4. R

h

A damagrating. Drating, o 7.1.2 Hyd Refer to revision m

Hydraulic Ten

raulic tensionr. The burst listed in sect

sioner is shi another spawk for replac

ce a damageemove the h

Discard the dlean the dispolvent to eneassemble nydraulic por

ged burst disDo not substir a foreign o

draulic Pum

the Hydraulmay be obta

nsioner’s Bu

ner’s burst ddisc’s locatition 2.0 and

pped from oare disc for fcement purp

ed burst dischydraulic poamaged burpersion nut,sure a dirt‐fnew burst dirt.

sc must be ritute a damaobject.

p Kit Inspec

ic Pump Kit ained by con

Instructio


urst Disc Rep

disc is a key eon is shown4.5).

our factory wfield replaceposes.

: ort’s dispersirst disc. compressioree installatisc, compres

Weplaced witaged burst d

ction

Instruction Mntacting Rive

on Manual IM


placement

element in t on the tens

with one burement. Extra

on nut, com

on ring, new ion. ssion ring, an

Warning th a burst disdisc with a d

Manual, IM‐erhawk Comp

‐406

CCONTENTS

m

the overall ssioner’s tech

rst disc alreaa burst discs

mpression rin

burst disc, a

nd dispersio

sc of the samdifferent dis

‐293 (GE VENpany or thru


373A40

GE DRAWING NUM

afe use of thhnical drawin

ady installedare availabl

ng, and dama

and the hyd

n nut into th

me design ac type, a dif

NDOC 373A4u www.river


R

099

MBER

IM‐406 Re Page

he hydraulicng (Riverhaw

in the tensie from

aged burst d

raulic port w

he same

nd pressurefferent press

4058). The lahawk.com.

N BOXT CONTROL

REV

evision B 22 of 44

wk

oner

disc.

with a

e sure

atest

7.2 Hydr

Illustratio

Illustratio

Illustratio

aulic Fitting

on 1

on 2

on 3

s

Instructio


on Manual IM


Riverhawk hPressure pohose conneassembly: a1/4” hose e To assemblythe 1/4” tubcounter‐clotube or hos

The collar sthe tip of thnecessary tgrip pliers. the tube or

Slide the glaIllustration end into thefirmly holdirotating, tuthread) andN‐m). Tips: Make su

debris. Protect

or 1/4” sealing s

Replaceprotect

‐406

CCONTENTS

m

hydraulic puort to connecector is madea gland nut, aend. (See Illu

y the fitting,be or 1/4” hockwise (left se end as sho

hould be plahe cone. (Seeo adjust thisBe careful those end.

and nut dow3) Insert the tensioner’ng the tube rn the glandd torque the

ure all parts

the cone onhose end frosurface. e red plastic the threads


373A40

GE DRAWING NUM

umps use a 1ct its hydraue from a threa collar, andustration 1)

, slide the glhose end. Tuhand threaown in Illust

aced .125” (3e Illustrations collar with to not strip t

wn over the ce 1/4” tube s quick coupor hose end

d nut clockw gland nut to

are clean an

n the end of om scratche

caps when fs and cone.


R

099

MBER

IM‐406 Re Page

1/4” High ulic hoses. Thee piece d a 1/4” tube

and nut overn the collard) on to theration 1.

3.2 mm) fron 2) It may ba set of visehe threads o

collar. (See or 1/4” hosepler. While d to stop it frise (right hao 25 FT‐LBS

nd free from

the 1/4” tubes as this is t

finished to

N BOXT CONTROL

REV

evision B 23 of 44

he

e or

er r

m be e‐off

e

rom and (34

m

be he

8.0 Assem 8.1 Hand The tensnot drop 8.2 Kit As Connect tensione Refer to tensionetensione

GeneraFla

6FA oGearbox

mbly of Ten

dling of the T

ioner used i any part of

ssembly

the hydraulr at this time

the hardwarr assembly dr must be as

Pictu6

ator nge

or 6F.01 x Flange

sioner on a

Tensioner

n this applicthe tension

ic hose frome or you may

re assembly drawing (HT‐ssembled on

ure 8A – FeaFA or 6F.01

Fo

Instructio


Stud

ation is desier on the op

m the hydrauy cause dam

drawing (HF‐xxxx) listed n the load co

tures of theGearbox to

oot

Pin Wre

HC

on Manual IM


igned to reqperator or ot

ulic pump to mage to the t

F‐xxxx) listedin Section 4

oupling for it

Hydraulic TGenerator B

nch

Hydraulic Cylinder

‐406

CCONTENTS

m

uire no specther nearby

the tensiontensioner.

d in Section 4.5 of this mats correct op

Tensioner HTBolted Flang


373A40

GE DRAWING NUM

cial lifting inspersonnel.

er. Do not p

2.0 of this manual to detperation.

T‐6754 showe Connectio

Safety Guar


R

099

MBER

IM‐406 Re Page

structions. D

pressurize th

manual and ttermine how

wn on on

rd

Hose Connectio

N BOXT CONTROL

REV

evision B 24 of 44

Do

he

the w the

on

Pictu6

Pictu7E

Safety Guar

HoConnectio

re 8B – CutaFA or 6F.01

ure 8C – FeaEA Load Cou

Note: HT

d

Puller Scre

se on

Pin Wre

Instructio


away view ofGearbox to

tures of the pling to Gen

T‐5210 has b

ew

Spanner Ri

ench

on Manual IM


f Hydraulic TGenerator B

Hydraulic Tnerator Bolte

een superse

Pin Wr

Foot

Hydng

Hydraulic Cylinder

‐406

CCONTENTS

m

Tensioner HTBolted Flang

Tensioner HTed Flange Co

eded by HT‐6

rench

draulic Cylin

Safe

Foot


373A40

GE DRAWING NUM

T‐6754 showe Connectio

T‐5210 showonnection.

6754.

KI

nder

ety Guard

GenFlan

7EA Coup


R

099

MBER

IM‐406 Re Page

wn on on

wn on

HosCon

Knurled nterlock Fitting

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N BOXT CONTROL

REV

evision B 25 of 44

se nnection

Note: Bethe stud'spray lubprocedur Assembly

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t the puller ss‐thread the

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ulic return vaool into the

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rench, tighte

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urled rlock tting

Hydrau

Instructio


away view opling to Gen

T‐5210 has b

er screw ints conical threw. Do not und assure po

:

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en the puller

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F

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‐406

CCONTENTS

m

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carefully chey a light coatSeize” on thng of the th

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Pin Wre

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373A40

GE DRAWING NUM

T‐5210 showonnection.

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eck the cleat of clean tuhe conical threads befor

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NOT BACK O

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ench

Saferew


R

099

MBER

IM‐406 Re Page

wn on

anliness of burbine oil or hreads. This re tightening

pushed backperated

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OFF THE PULL

ety Guard

N BOXT CONTROL

REV

evision B 26 of 44

both a

g.

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7. Threainside1/16”THE F

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en the knure should be

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over the tens

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om connectng the tabs wocks into theonnection is

Pictu

raulic pump eady for use

Instructio


he puller screse a gap in bmm]. DO NOT

sioner and p

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tor from the with your fore tensioner. firmly enga

ure 8E ‐ Activ

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Pull tabs with fingers

on Manual IM


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position the

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vation of the

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‐406

CCONTENTS

m

tops. Please foot and teTO TIGHTEN

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e safety inte

ensioner sho

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373A40

GE DRAWING NUM

note that thnsioner. TheN THE TENSI

to the hole

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rlock

ould now be

bs gers

h center h thumb


R

099

MBER

IM‐406 Re Page

he internal se gap shouldIONER AGAI

in the backs

he tensioner

nter with yoe assembly hen removee connected

completely

N BOXT CONTROL

REV

evision B 27 of 44

stop d be INST

ide

r.

our

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To avoidinstalledthe tensi Bleeding 9.0 Stud The studtensioninthis man 9.1 Tensi After theto the 50

The safetwhen the


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ding Hydrau

failure, ens on a stud inioner at any

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Tensioning

s will be tenng sequenceual.

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e tensioner is0% level in ac

ty cage muse tensioner

hreading thend the pullert to the pulleads before t

xceed the mthe stud and

ighten the nttempting to, the tool co

lic System

sure safety, an the flange y pressure un

aulic system

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s properly inccordance w

st be in placeis pressurize

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maximum prd puller scre

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Instructio


Wand proper before bleenless the too

m is not nece

wo steps, at 5ange joint as

nstalled applwith the follo

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on Manual IM


WARNING operation, teding and prol is installe

ssary with th

50% pressurdefined on

ly hydraulic owing table.

WARNING s. Keep hanse personal i

CAUTION stud, carefus. Apply a lire will ease a“Never Seize

CAUTION ked on the t

CAUTION ming up to pthe spanner while coming

‐406

CCONTENTS

m

the tensioneressurizing ted on a stud

his tensione

re and at finathe record s

pressure to

ds out of deinjury can oc

lly check theight coat of assembly ane” on the con

tensioner. Ex

ressure; waring. If the tg up to pres


373A40

GE DRAWING NUM

er assemblythe tensionein a flange.

er design.

al pressure. sheets found

the tool. Bri

esignated arccur.

e cleanlinesclean turbinnd assure ponical thread

xcessive pre

it until prestool is not pssure.


R

099

MBER

IM‐406 Re Page

y must be er. Do not us

Follow the d at the end

ing the press

reas at all tim

s of both thne oil or a spositive matinds.

essure can

ssure is achieproperly

N BOXT CONTROL

REV

evision B 28 of 44

se

of

sure

mes

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Flang

6FA LGe

6F.01 Ge

7EA GaLoad

7EA Loa7A6

Firmly tigpin wren 9.2 Remo The tens

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4. R

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6. Uhu

7. Mre

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oad Gear toenerator

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as Turbine tod Coupling

ad Coupling Generator

ghten the cych and span

oving the Te

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Unscrew the

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Move the tooecord sheets

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to [51

ylindrical nutnner ring. Co

ensioner fro

val is accomp

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knurled inter.

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spanner ring

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ol to the nexs at the end

Instructio


ud Size

2” 1 mm]

2” 1 mm]

2” 1 mm]

2” 1 mm]

ts with approontinue to tu

m an Install

plished by th

essure by eithe valve on

erlock fitting

rom puller sc

d the puller

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w using an Albreaker bar mthis can dam

xt bolt hole fof this manu

on Manual IM


50% Pre

8000 [550 b

6000 [410 b

9000 [620 b

8000 [550 b

oximately 10urn the nut u

ed Stud

he follows st

ther releasinthe MP‐013

g at the end o

crew.

screw.

ut.

llen wrench.may be necemage the pu

ollowing theual.

‐406

CCONTENTS

m

essure

psi bar]

psi bar]

psi bar]

psi bar]

0 ft∙lbs [13.5until it conta

teps:

ng the hand s30 Manual P

of the guard

. Tapping theessary to loouller screw.

e tensioning


373A40

GE DRAWING NUM

50%

Do noDo

Do noDo

Do noDo

Do noDo

5 N∙m] of toracts the flang

switch on thump Kit and

d and remov

e Allen wrenosen the pul

pattern fro


R

099

MBER

IM‐406 Re Page

% Stretch

ot measurenot use

ot measurenot use

ot measurenot use

ot measurenot use

rque using thge.

he AP‐0532 d leave the v

ve the guard

nch with a ler screw. Do

m the stretc

N BOXT CONTROL

REV

evision B 29 of 44

he

alve

from

o not

ched

9.3 Tensi Repeat thhave beevalues ar

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Do not edamage

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Flang

6FA LGe

6F.01 Ge

7EA GaLoad

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Firmly tigpin wren

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he pulling anen tensionedre listed in th





ge Position

oad Gear toenerator

Load Gear toenerator

as Turbine tod Coupling

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ghten the cych and span

nal Pressure

nd tightenind, measure the following





Stu

[

o [

o [

to [

ylindrical nutnner ring. Co

Instructio


g procedurehe final studg table.



Cressure markew.


ud Size

2” mm]

2” mm]

2” mm]

2” mm]

ts with approontinue to tu

on Manual IM


e stated abovd length. The





Final Pre

16000 [1100 b

10500 [720 b

19000 [1310 b

16000 [1100 b

oximately 10urn the nut u

‐406

CCONTENTS

m

ve at full pree final press



tensioner. Ex


essure

psi bar]

psi bar]

psi bar]

psi bar]

0 ft∙lbs [13.5until it conta


373A40

GE DRAWING NUM

essure. Afterure and requ

esignated arccur.


xcessive pre


Fina

0.010[0.25 mm

0.006[0.15 mm

0.013[0.33 mm

0.010[0.25 mm

5 N∙m] of toracts the flang


R

099

MBER

IM‐406 Re Page

r all of the stuired stretch

reas at all tim


essure can


al Stretch

0" ‐ 0.012" m ‐ 0.31 mm

6" ‐ 0.008" m ‐ 0.20 mm

3" ‐ 0.015" m ‐ 0.38 mm

0" ‐ 0.012" m ‐ 0.31 mm

rque using thge.

N BOXT CONTROL

REV

evision B 30 of 44

tuds h

mes

e pray ng of

eved

m]

m]

m]

m]

he

Failure to Incorrectmeasurestretch v Have fina 10.0 Thre

Mechanionto the the set scvalues spthe web

Flange

6FA LoGen

6F.01 LoGen

(S

o achieve th

t stretch valu the initial leariations can

al stretch va

ead Locking

cal lock nutsstud, checkcrews to thepecified, the thereby crea

e Position

oad Gear to nerator

oad Gear to nerator

(2) Locking Set Screws

e correct fin

ues can be cength of the n also be co

lues approve

the Nut

P

s have two s to be certaie values specload createating the de

Stud

2”[51 m

2”[51 m

Instructio


nal stretch va

corrected by studs and rerrected by th

ed by the su

Picture 10A

set screws loin the set sccified in the d by the set sired locking

Size

” mm]

” mm]

on Manual IM


alues will res

uninstallingepeat the inhe same me

upervisor res

‐ Riverhawk

ocated in therews are frefollowing tascrew displag action.

Set Screw

1/4"‐28U

1/4"‐28U

‐406

CCONTENTS

m

sult in an inc

g some or allnstallation inethod.

sponsible for

k Locknut

e top face. Bee to turn. Oable. When saces the thr

Size

UN

UN


373A40

GE DRAWING NUM

correctly ten

l of the selecnstructions st

r the installa

efore threadnce the nut seated and tread of the n

T

65 in∙l[22.6 N∙

65 in∙l[22.6 N∙

(2R


R

099

MBER

IM‐406 Re Page

nsioned stud

cted studs. Rtuds. Excess

ation.

ding the nutis seated totorqued to thnut in the are

Torque

lbs ‐ 87 in∙lb∙m – 28.2 N∙

lbs ‐ 87 in∙lb∙m – 28.2 N∙

2) SpannerRing Holes

N BOXT CONTROL

REV

evision B 31 of 44

d.

Re‐sive

rque he ea of

bs m]

bs m]

7EA GasLoad

7EA Load7A6 G

11.0 Stud 11.1 Han The tensany part 11.2 Stud

The safetwhen the


Do not edamage

Do not tibefore atinstalled Refer to tensionetensione Section 8

s Turbine to Coupling

d Coupling toGenerator

d and Nut Re

ndling of the

ioner used iof the tensio

d and Nut Re





the hardwarr assembly dr must be as

8.0 contains

2”[ mm

o 2”[ mm

emoval

e Tensioner

n this appliconer on the

emoval





re assembly drawing (HT‐ssembled on

diagrams of

Instructio


” m]

” m]

ation is desioperator or



Cressure markew.


drawing (HF‐xxxx) listed n the load co

f the tension

on Manual IM


1/4"‐28U

1/4"‐28U

igned for nor other nearb





F‐xxxx) listedin Section 4

oupling for it

ner equipme

‐406

CCONTENTS

m

UN

UN

special liftinby personne



tensioner. Ex


d in Section 4.5 of this mats correct op

ent.


373A40

GE DRAWING NUM

65 in∙l[22.6 N∙

65 in∙l[22.6 N∙

ng instructioel.

esignated arccur.


xcessive pre


2.0 of this manual to detperation.


R

099

MBER

IM‐406 Re Page

lbs ‐ 87 in∙lb∙m – 28.2 N∙

lbs ‐ 87 in∙lb∙m – 28.2 N∙

ons. Do not d

reas at all tim


essure can


manual and ttermine how

N BOXT CONTROL

REV

evision B 32 of 44

bs m]

bs m]

drop

mes

e pray ng of

eved

the w the

Note: Bethe stud'spray lubprocedur Disassem

1. If prean Ala flatDo no

2. Usingremosectio

Do not u 3. With

from

4. Conn

the te

efore thread's and the pubricant to thre will ease

mbly sequenc

esent, removlen wrench ‐bladed screot misplace

g a wire brusove any debron 5.2.2. Do

se a hydrau

an Allen wrthe nut.

nect the hydrensioner at t

ing the pulleuller screw'she puller screassembly an

ce is as follo

ve the windaand then unewdriver or athe set screw

sh (GT‐4354)ris/deposits not continu

lic tensione

ench, loosen

Pic

raulic hose fthis time or

Instructio


er screw ints conical threw. Do not und assure po

ws:

age plugs fronscrew the panother Allews.

) and shop awhich may hue until ALL d

Wr to remove

n the nut’s t

cture 11A ‐ L

from the hydyou may cau

on Manual IM


o the stud, creads. Applyuse “Never ositive mati

om the studsplug from theen wrench to

air, clean thehave accumudebris is rem

WARNING e a stud with

wo locking s

Loosening of

draulic pumpuse damage

‐406

CCONTENTS

m

carefully chey a light coatSeize” on thng of the th

s by loosenine stud. It mao stop the w

e internal tapulated durinmoved from

h damaged c

set screws b

f a nut's set s

p to the tens to the tensi


373A40

GE DRAWING NUM

eck the cleat of clean tuhe conical threads befor

ng the plug’say be necesswindage plug

pered threadng service asthe threads

conical threa

ut do not re

screws

sioner. Do nioner.


R

099

MBER

IM‐406 Re Page

anliness of burbine oil or hreads. This re tightening

s set screws sary to use efrom rotatin

d of the stud described in.

ads.

emove them

ot pressuriz

N BOXT CONTROL

REV

evision B 33 of 44

both a

g.

with ither ng.

d to n

ze

5. Openfrom hydra

6. Insercross

7. Place

8. Usingturn.

9. RetigSCRE

10. Place

11. Threainside1/16”THE F

12. Placeof the

13. TightThere

14. Activthumforwathumthe p

n the hydrauthe puller toaulic pump)

t the puller ss‐thread the

e the spanne

g an Allen wr

ghten the puW.

e the foot ov

ad the tensioe the tension”[1.6mm] toFOOT.

e the guard oe stud.

en the knure should be

ate the custmb and pullinard until it lo

mb, Ensure copump.

ulic return vaool into the

screw into tpuller screw

er ring on the

rench, tighte

ller screw by

ver the pulle

oner onto thner will causo 3/16”[4.8m

over the tens

led interlockno gap betw

om connectng the tabs wocks into theonnection is

Instructio


alve on the ppump reser

he tapered tw.

e nut.

en the puller

y hand until

r screw and

he puller screse a gap in bmm]. DO NOT

sioner and p

k fitting by hween the ten

tor from the with your fore tensioner. firmly enga

Pull tabs with fingers

on Manual IM


pump to allovoir. (This is

thread of the

r screw and

it is fully ins

orientate it

ew until it stbetween the T ATTEMPT

position the

and until it fnsioner the i

rear of guarre finger andRelease fingged or else t

‐406

CCONTENTS

m

ow hydraulic s automatic o

e stud and h

then back o

serted. DO N

into positio

tops. Please foot and teTO TIGHTEN

guide pin in

firmly pressenterlock fitt

rd by pushind middle finggers from thethe tensione

Pull tabwith finge

Push center with thumb


373A40

GE DRAWING NUM

fluid to be pon the air‐op

hand tighten

off the puller

NOT BACK O

n.

note that thnsioner. TheN THE TENSI

to the hole

es against thing.

ng on the cenger. Push thee tabs and ter will not be

bs ers


R

099

MBER

IM‐406 Re Page

pushed backperated

n. Be sure no

r screw 1/2 a

OFF THE PULL

he internal se gap shouldIONER AGAI

in the backs

he tensioner

nter with yoe assembly hen removee connected

N BOXT CONTROL

REV

evision B 34 of 44

k

ot to

a

LER

stop d be INST

ide

r.

our

e d to

15. Conn

per th

6F

6F

7EA

7EA Lo

16. Turn

turn.

17. Relea

11.3 Rem The tens

1. RPo

2. Uth

3. U

4. R

5. R

6. UhD

nect the hydrhis table.

Flange

FA Load Gea

.01 Load Ge

Gas Turbine

oad Coupling

the spanner

ase the hydr

moving the T

ioner remov

elease the hump Kit or bpen.

Unscrew the he tensioner

Unscrew the

emove foot

emove the s

Unscrew the ammer or th

Do not use an

Pictur

raulic pump

Position

ar to Genera

ar to Genera

e to Load Cou

g to 7A6 Gen

r ring with th

aulic pressu

Tensioner fro

val is accomp

hydraulic preby opening t

knurled inter.

tensioner fr

from aroun

spanner ring

puller screwhe use of a 1n impact wre

Instructio


re 11B ‐ Acti

to the tensi

tor

ator

upling

nerator

he pin wrenc

re.

om a Stud

plished by th

essure by eithe valve on

erlock fitting

rom puller sc

d the puller

g from the nu

w using an Al1’‐2’ breakerench as this

on Manual IM


ivation of th

oner and ap

Stud S

2”[51 m

2”[51 m

2”[51 m

2”[51 m

ch. Loosen a

he follows st

ther releasinthe MP‐013

g at the end o

crew.

screw.

ut.

llen wrench.r bar may becan damage

‐406

CCONTENTS

m

e safety inte

pply the app

Size

mm]

mm]

mm]

mm]

and turn the

teps:

ng the hand s30 Manual P

of the guard

. Tapping thee necessary te the puller s


373A40

GE DRAWING NUM

erlock

ropriate hyd

Final (10

16[11

10[72

19[13

16[11

nut approxi

switch on thump Kit and

d and remov

e Allen wrento loosen thscrew.


R

099

MBER

IM‐406 Re Page

draulic press

00%) Pressur

000 psi 100 bar]

500 psi 20 bar]

000 psi 310 bar]

000 psi 100 bar]

imately 3/4

he AP‐0532 d leave the v

ve the guard

nch with a e puller scre

N BOXT CONTROL

REV

evision B 35 of 44

sure

re

of a

alve

from

ew.

7. Mre

12.0 Stor Follow thlong term If any dainspectio 12.1 Hyd Refer to revision m 12.2 Hyd Check th

1. C

2. K

3. In If any dainspectio Place the Coat the shipping 12.3 Stor Secure ththe supp Seal the and grit.

Move the tooecord sheets

rage Instruct

hese directiom storage an

mage is obseon.

draulic Pump

the Hydraulmay be obta

draulic Tensi

e tensioner

lean puller s

nurled inter

nspect the te

mage is obseon.

e protective

hydraulic tecontainer.

re shipping c

he hydrauliclied wood b

original ship

ol to the nexs at the end

tions

ons to propend shipment

erved, conta

p Kit Storage

ic Pump Kit ained by con

oner Storag

for any dam

screw and ch

rlock fitting s

ensioner gua

erved, conta

plastic cap o

ensioner wit

container

pump and hraces.

pping contain

Instructio


xt bolt hole fof this manu

erly store you.

act the River

e

Instruction Mntacting Rive

ge

mage:

heck for any

should be cle

ard for any s

act the River

on the guard

h a light coa

hydraulic ten

ner and stor

on Manual IM


ollowing theual.

ur hydraulic

rhawk Comp

Manual, IM‐erhawk Comp

debris and

ean and free

signs of dam

rhawk Comp

d’s knurled in

at of oil and p

nsioner into

e under she

‐406

CCONTENTS

m

e tensioning

tensioner a

pany to sche

‐293 (GE VENpany or thru

dents.

e to rotate.

age. Bent gu

pany to sche

nterlock fitti

place the te

the original

elter and pro


373A40

GE DRAWING NUM

pattern fro

nd hydraulic

dule a main

NDOC 373A4u www.river

uards must b

dule a main

ing.

nsioner into

l shipping co

otected from


R

099

MBER

IM‐406 Re Page

m the stretc

c pump kit fo

tenance

4058). The lahawk.com.

be replaced.

tenance

o the origina

ontainers usi

m moisture, s

N BOXT CONTROL

REV

evision B 36 of 44

ched

or

atest

.

l

ing

sand,

13.0 Freq This sectnot solve Q: A:

C Ye

Q: A:

Ate Nfrmst

Rcesh

If inN

Q: A:

Thsh Dprefr

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ion containse your proble

an I rent a h

es, Riverhaw

tensioner hensioner on

o. Both the rom the wormust be usedtud in place

iverhawk caertification should also b

a stud mustndelible, brigote the loca

he hydraulichort of the f

o not increaressure. Instecheck the srom the hole

ed Question

s some frequem, contact

ydraulic ten

wk has renta

has pulled itsthis stud?

tensioner anrk area. If thed to remove will lead to a

n supply a resupplied wite returned t

t be left in pght‐colored pation of the d

c tensioner hinal stretch t

ase the hydratall the tensitretch mease and re‐mea

Instructio


ns

uently askedthe Riverha

nsioner kit?

l tensioner k

self out of th

nd the stud e stud is tenthe damagea safety haza

eplacement h the hardwto Riverhawk

lace, paint tpaint. Notifydamaged stu

has been taktarget. Wha

aulic pressuioner and resurement. If asure the stu

on Manual IM


d questions awk Compan

kits available

he stud's con

may have besioned, a Nued stud by drard on futur

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373A40

GE DRAWING NUM

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R

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IM‐406 Re Page

l stretch leng

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N BOXT CONTROL

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373A40

GE DRAWING NUM

hand

metimes heldving too easie careful to

P023, P024

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R

099

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IM‐406 Re Page

d in place wiily. It may benot strip the

to title page

page; Inserteon 3 for 7EA Inserted draulic pressed 7EA to to and B4

N BOXT CONTROL

REV

evision B 39 of 44

ith a e e

e;

ed

sure rque

Appendix

EC Decl ManufacAddress: The hydrapplying tensione All applicfulfilled idescribed FurthermEN ISO 90 Consult tidentifiessignature

x A1

aration of

cturer:

raulic pump tension to lad hydraulica

cable sectionn the designd in this man

more, this eq001:2008

the Declarats the authore.

f Conformi

Riverhawk215 ClintoNew Hartf

and bolt tenarge bolts thally.

ns of Europen and manufnual. Refere

quipment ha

ion of Confoized Riverha

Instructio


ty

k Companyon Road ford NY, 134

nsioning toolhat are spec

ean Directivefacture of thnce also ISO

s been man

ormance inclawk represe

on Manual IM


413, USA

l described iifically desig

e 2006/42/ECe hydraulic

O 12100:2010

ufactured un

luded with tntative, app

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CCONTENTS

m

in this manugned by Rive

C for machinpump and b0, ISO 4413,

nder the Riv

the shipmenlicable seria


373A40

GE DRAWING NUM

ual are used erhawk Comp

nery have bebolt tensioni and ISO 441

verhawk qua

t of this equal numbers, a


R

099

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IM‐406 Re Page

for installingpany to be

een applied ng tool 14.

ality system p

uipment thatand appropr

N BOXT CONTROL

REV

evision B 40 of 44

g and

and

per

t riate

Appendix

STRETCHTHE 6FA

TURBINE

DATE:

TECHNIC

SUPERVIS

HOLE NUM

1

10

2

11

3

12

4

13

5

14

6

15

7

16

8

17

9

18

x B1

H RECORD SHLOAD GEAR

E NUMBER:

CIAN:

SOR:

MBER

HEET FOR R TO GENERA

STARTING LEN

Instructio


ATOR

NGTH

on Manual IM


FINAL LE

‐406

CCONTENTS

m

ENGTH


373A40

GE DRAWING NUM

FIN


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AL STRETCH

N BOXT CONTROL

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evision B 41 of 44

Appendix

STRETCHTHE 6F.0

TURBINE

DATE:

TECHNIC

SUPERVIS

HOLE NUM

1

10

2

11

3

12

4

13

5

14

6

15

7

16

8

17

9

18

x B2

H RECORD SH01 LOAD GEA

E NUMBER:

CIAN:

SOR:

MBER

HEET FOR AR TO GENER

STARTING LEN

Instructio


RATOR

NGTH

on Manual IM


FINAL LE

‐406

CCONTENTS

m

ENGTH


373A40

GE DRAWING NUM

FIN


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AL STRETCH

N BOXT CONTROL

REV

evision B 42 of 44

Appendix STRETCHFOR THE TURBINE DATE: TECHNIC SUPERVIS HOLE NUM

1

7

2

8

3

9

4

10

5

11

6

12

x B3

H RECORD SH7EA GAS TU

E NUMBER:

CIAN:

SOR:

MBER

HEET URBINE TO L

STARTING LEN

Instructio


OAD COUPL

NGTH

on Manual IM


LING

FINAL LE

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CCONTENTS

m

ENGTH


373A40

GE DRAWING NUM

FIN


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AL STRETCH

N BOXT CONTROL

REV

evision B 43 of 44

Appendix

STRETCHTHE 7EA

TURBINE

DATE:

TECHNIC

SUPERVIS

HOLE NUM

1

10

2

11

3

12

4

13

5

14

6

15

7

16

8

17

9

18

x B2

H RECORD SHLOAD COUP

E NUMBER:

CIAN:

SOR:

MBER

HEET FOR PLING TO GE

STARTING LEN

Instructio


ENERATOR

NGTH

on Manual IM


FINAL LE

‐406

CCONTENTS

m

ENGTH


373A40

GE DRAWING NUM

FIN


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AL STRETCH

N BOXT CONTROL

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evision B 44 of 44

INSTRUCTION MANUA L IM 406 For Gas Turbine Tensioned … · Turbine/ manual a The vario with diffe...

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Transcript of INSTRUCTION MANUA L IM 406 For Gas Turbine Tensioned … · Turbine/ manual a The vario with diffe...