INSTALLATION P/N 08T72-MKS-E00 CRF1100A/D...

Honda Dealer: Please give a copy of these instructions to your customer.

INSTALLATION

INSTRUCTIONS

Accessory Application

© 2020 American Honda Motor Co., Inc. - All Rights Reserved.

PARTS LIST

08T72-MKS-E001 of 20

Publication No.

MII 17351

Issue Date

February 2020

HEATED GRIPS

P/N 08T72-MKS-E00CRF1100A/D

No. Description Qty

(1) Right heated grip unit 1

(2) Left heated grip 1

(3) Installation Instruction URL 1

(4) Harness clamp 1

(5) Stay 1

(6) Wire tie 2

(3)

(5)

(4)

(1)

(2)

(6)

TOOLS AND SUPPLIES REQUIREDFlat-tip screwdriver

Snips

Marker

Ruler

Electrical tape

Pro Honda Handgrip Cement

Thread lock

Grease

Isopropyl alcohol

Shop towel

Torque wrench

INSTALLATION CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

• Be sure to observe all safety messages and precautions described in the Service Manual while removing and installing the fuel tank.

NOTE:

• Remove the r ight gr ip as instructed in the motorcycle’s Service Manual.

• For secure adhesion of the heated grips use the recommended adhesive agent (Pro Honda Handgrip Cement) or equivalent.

• Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

• Cut the wire tie and clip band at 5 mm from the lock part after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

• After heated grip installation, check the lights (e.g. right / left turn signal lights and brake lights) for proper operation.

• Although the illustration is of CRF1100A, use the same procedures for CRF1100D model.

PROTECTOR

CLIP BAND (short)

RIGHT HEATED GRIP

CLIP BAND (long)

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1. Remove the rear seat as shown.

3. Remove the tool box and disconnect the negative (-) cable of the battery.

<Left side>

4. Remove the screw as shown.

• Repeat on the right side.

<Left side>

5. Remove the clips as shown.


<Left side>

SCREW

2. Remove the main seat as shown.

REAR SEAT

MAIN SEAT

CLIP

TOOL BOXSCREW

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SCREW

SCREW

CLIP

RIGHT TANK SIDE COVER

8. Remove the right middle cowl in the same manner as the left side.

9. Remove the right tank side cover as shown.<Right side>

10. Remove the right side inner cover as shown.

6. Remove the front tank cover as shown.

SCREW

FRONT TANK COVER

CLIP

7. Remove the left middle cowl as shown.<Left side>

LEFT MIDDLE COWL

RIGHT SIDE INNER COVER

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Remove the stay from the cushion, then put the stay on

the cushion.

14. Raise the fuel tank as shown.

FUEL TANK

STAYCUSHION

FUEL TANK

11. Remove the left tank side cover and left side inner cover in the same manner as the right side.

12. Remove the right and left seat under covers as shown.

13. Remove the parts as shown.

BOLT

BOLT

SCREW

WASHER

RIGHT SEAT UNDER COVER

LEFT SEAT UNDER COVER

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17. Remove the parts as shown.


15. Loosely install the fuel tank as shown.

• Use the bolt and washer to loosely install.

16. Remove the screw as shown.<Left side>

RUBBER WASHER

LEFT HAND GUARD

HANDLE BAR WEIGHT

BOLT

SCREW

18. Remove the left grip as shown.<Left side>

ISOPROPYL ALCOHOL

LEFT GRIP (Save)

19. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.

ISOPROPYL ALCOHOL

LEFT HANDLEBAR

BOLT (Reuse)

WASHER (Reuse)

FUEL TANK

20. Loosen the bolts and move the lever bracket as shown.

<Left side>

LEVER BRACKET

BOLTLoosen.

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24. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar.

• This is done to ease alignment between the

heated grip and the handlebar.

ISOPROPYL ALCOHOL

LEFT HEATED GRIP

LEFT HANDLEBAR

21. Remove the turn signal switch rear housing as shown.

<Left side>

SCREW

TURN SIGNAL SWITCH REAR HOUSING

TURN SIGNAL SWITCH FRONT HOUSING

LEFT HEATED GRIP

PRO HondaHandgrip Cement

22. Liberally apply Pro Honda Handgrip Cement to the inside of the left heated grip from the kit as shown.

NOTE

Read the Instructions of the steps 22 through 25 carefully before operation and complete the installation quickly before the adhesive agent cures. Use an assistant to steady the motorcycle while installing the grips.

LEFT HANDLEBAR

23. Apply the Pro Honda Handgrip Cement to the left handlebar as shown.

PRO HondaHandgrip Cement

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25. Slide the left heated grip onto the left handlebar and route the left heated grip harness as shown.

• Use an assistant to steady the motorcycle

while installing the grips.

• Wipe up excess adhesive at once.

26. Insert until there is contact with the turn signal switch front housing, then align the indicated position.

LEFT HEATED GRIP

LEFT HEATED GRIP HARNESS

LEFT HEATED GRIP

TURN SIGNALFRONT HOUSING

TURN SIGNAL SWITCH REAR HOUSING

Align.

NOTICE

• Do not tap on the grip end with a hammer and do not twist the grip to install the heated grip onto the handlebar, as it can damage the element.

• Install so that there is no gap with the housing.

• If the grip gets stuck halfway during installation, apply isopropyl alcohol to the gap between the heated grip. Do not try to remove the heated grip using force or a screwdriver, etc. Damage to the heated grip wire can result.



CRF1100A only.

FRONT

WIRE TIESecure the marked

point of the left heated

grip harness to the

motorcycle’s harnesses.

MARK (White)

27. Secure the left heated grip harness with the wire tie as shown.

<Left side>


WIRE TIE Butting to guide.

GUIDE

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LEFT HEATED GRIP HARNESSHARNESS

CLAMP

31. Secure the left heated grip harness with the harness clamp as shown.

28. Install the turn signal switch rear housing and lever bracket in the reverse order of removal.

• Confirm that any wire harness is not caught or

too tight.

29. Remove the dummy connector as shown.<Left side>

2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

2-PIN WATERPROOF CONNECTOR (Black)


30. Route and connect the left heated grip harness as shown.



FRONT

HARNESS CLAMP

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34. Remove the front case as shown.<Right side>

SCREW

35. Remove the right front housing as shown and remove the screw.

SCREWRIGHT REAR HOUSING

RIGHT FRONT HOUSING

36. Remove the right grip as shown.

NOTE

Remove the right grip as instructed in the motorcycle’s Service Manual.

RIGHT GRIP (Save)


130 mm

30 mm

32. Secure the left heated grip harness with the clamps as shown.

<Left side>

33. Loosen the bolts and move the brake master cylinder as shown.

<Right side>

BOLTLoosen.

BRAKE MASTER CYLINDER

CLAMP (Reuse)Secure the left heated

grip harness, cable

and motorcycle’s

harness.

LEFT HEATED GRIP HARNESS CABLE

FRONT

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Be careful not to apply grease to the outside of the

dimensions shown.

39. Apply grease to the gray part as shown.

3 mm

3 mm

3 mm

3 mm

5 mm

5 mm

5 mm

5 mm

GREASE

• Repeat on the lower side.

37. Mark the right heated grip harness in the position shown.

365 mm

590 mm

MARKER

RIGHT HEATED GRIP

CLIP

RIGHT HEATED GRIP HARNESS

Be careful not to apply grease to the outside of the

dimensions shown.

3 mm

3 mm

3 mm

3 mm

5 mm

5 mm

5 mm

5 mm

RIGHT HEATED GRIP

RIGHT HEATED GRIP

38. Apply grease to the gray part as shown.

GREASE

GREASE

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44. Install the stay as shown.

SCREW (Reuse)

STAY

STAY

CLIP


45. Secure the right heated grip harness as shown.

• Open and close the throttle and confirm

that there is no tightness of the heated grip

harness.

RIGHT HEATED GRIP

PROJECTION

40. Install the right heated grip as shown.

41. Install the front and rear right housing and brake master cylinder in the reverse order of removal.

42. Twist the throttle grip as shown.

• Check for smooth opening of the throttle and

that it automatically snaps closed from any

opening, in all steering positions.

RIGHT HEATED GRIP

43. Remove the screw as shown.

SCREW

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49. Remove the harness boots as shown.<Right side>

HARNESS BOOTS




CLIP (Save)

47. Remove the clip as shown.

48. Route the right heated grip harness as shown.<Right side>

Align the end of

the front stop

switch with the

wire tie.

46. Secure the right heated grip harness with the wire tie as shown.


FRONT STOP SWITCH

WIRE TIESecure the right heated

grip harness to the



FRONT

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Remove the connector from the clip as shown.

50. Remove the dummy connector as shown.<Right side>


2-PIN WATERPROOF DUMMY CONNECTOR (Black)

51. Remove the clip as shown.<Right side>

CLIPRemove.STAY

CLIP (Discard)


52. Mark the harnesses in the position shown.

CLIP

MOTORCYCLE’S HARNESS


MARKER

MARKER

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Secure the harnesses with the right heated grip harness

toward you.

54. Install the clip band as shown.

CLIP BAND (long)

MARK (365 mm)


55. Remove the clip as shown.<Right side>

CLIP

CLIP BAND (long)Secure the marked point of

the right heated grip harness

and motorcycle’s harnesses.





57. Mark the harnesses in the position shown.

CLIP

CUSHION


MARKER

MARKER

56. Remove the bolt as shown.

BOLT

CLIP BAND (long)

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CLIP (Discard)





60. Match each harness as shown.

CUSHION (Discard)

TAPE

59. Remove the rubber cushion as shown.

MARK (590 mm)



ELECTRICAL TAPE



PROTECTOR

62. Install the protector as shown.

PROTECTOR

Position the slit of

protector as shown.




61. Wind the electrical tape as shown.

Winding start.

ELECTRICAL TAPE

ELECTRICAL TAPE1 roll.



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Secure with the hook part of the clip band toward the

opposite side of right heated grip harness as shown.

64. Install the clip band as shown.

CLIP BAND (short)





63. Secure the protector with electrical tape as shown.

• Confirm that the secured protector is not off

to side.

PROTECTOR

PROTECTOR

ELECTRICAL TAPE

ELECTRICAL TAPE3 rolls.

MARKMARK

65. Route the right heated grip harness as shown.




66. Connect the right heated grip harness as shown.



CLIP BAND (short)Secure the protector.

HOOK

PROTECTOR

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68. Secure the clip band as shown.

67. Secure the right heated grip harness as shown.

2-PIN WATERPROOF CONNECTOR (Black)Secure to the clip.


CLIP

CLIP BAND (short)

BOLT (Reuse)


69. Secure the clip band as shown.<Right side>

CLIP BAND (long)


STAY



BRAKE HOSE

70. Secure the right heated grip harness with the clamps as shown.

CLAMP (Reuse)Secure the right heated

grip harness, brake

hose and motorcycle’s

harnesses.

FRONT


BRAKE HOSE

CLAMP (Reuse)Secure the right heated grip

harness, brake hose and


FRONT

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73. Install the motorcycle’s parts in the reverse order of removal.

• Confirm that any wire harness is not caught or

too tight.

• After installing the heated grip, perform the

SETTING.

74. Check the heated grip, throttle, headlight and the other lights for proper operation.

71. Check each harness for sufficient play.

• Move the handlebar right and left and check

that the harnesses are not pinched by

neighboring components and that they are

not pulled taut.

72. Reinstall the parts as shown.

• Clean up with isopropyl alcohol before

applying thread lock.

• Be sure to apply thread lock to the threads of

the bolt.


<Left side>

THREAD LOCK

3 mm

5 mmTHREAD LOCK AREA

RUBBER WASHER (Reuse)

LEFT HAND GUARD (Reuse)

HANDLE BAR WEIGHT (Reuse)

BOLT (Reuse)

BOLT (Reuse)

BOLT (Reuse)

SETTING1. Connect the SCS short connector (070MZ-001A3Z0)

to the DLC.

2. Turn the ignition switch ON and engine stop switch “ ”.• Do not start the engine.

3. Pull backward and hold the PAGE switch or touch the clock area of the multi-information display.

4. Select the “Settings”, and then press the ENT option.

PAGE switch

5. Select the “Service”, and then press the ENT option.

6. Select the “Equipment”, and then press the ENT option.

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7. Select the “Grip Heater”, and then press the ENT option to the “ON” function.

8. Turn the ignition switch OFF and remove the SCS short connector.

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Symptom Check

Grip heater status icon blinks. Refer to the service manual for the motorcycle.

DEALER TROUBLESHOOTING• Stop the engine and turn the main switch OFF when you check the parts and circuits other than those of the grip

heaters.

GRIP HEATER STATUS ICON

BATTERY

IGNITION SWITCHBODY CONTROL UNIT

LEFT HEATED GRIP

METER

30A

HEATED GRIP FUSE 10A

R

R/L

BYG

39P

2P2P

SYSTEM DIAGRAM

Identify wire colors :B : BlackL : BlueG : GreenR : RedY : Yellow

RIGHT HEATED GRIP

INSTALLATION P/N 08T72-MKS-E00 CRF1100A/D...

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