INSTALLATION INSTRUCTIONS SERIES 487-AR - CRL …€¦ · · 2018-03-22INSTALLATION INSTRUCTIONS...

INSTALLATION INSTRUCTIONS

Phone: (800) 421-6144 • Fax: (800) 582-7501crlaurence.com • usalum.com • crl-arch.com

ALUMINUM

SERIES 487-AR(ACOUSTICALLY-RATED)

DOUBLE GLAZE OFFICE PARTITION SYSTEM

WITH 1-1/2" TRIM

11M0300

SERIES 487 ACOUSTIC RATED DOUBLE GLAZED OFFICE PARTITIONS

ALUMINUM2crlaurence.com | usalum.com

GENERAL INSTALLATION NOTESRecommended Guidelines For All Installations:1. REVIEW CONTRACT DOCUMENTS. Check shop drawings, installation instructions, architectural drawings, and

shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. Note any field verified notes on the shop drawings prior to installing. The installation instructions are of a general nature and cover most conditions.

2. INSTALLATION. All materials are to be installed plumb, level, and true. Install operable windows preglazed only.

3. BENCH MARKS. All work should start from bench marks and/or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines determine:a) The plane of the wall in reference to offset lines provided on each floor. b) The finish floor lines in reference to bench marks on the outer building columns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening.

4. FIELD WELDING. All field welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. All field welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust.

5. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance with the contract documents. If not, notify the general contractor in writing and resolve differences before proceeding with work.

6. ISOLATION OF ALUMINUM. Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint (CRL Cat. Nos. BC5GL or BC17A).

7. ACOUSTICAL SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. It is the responsibility of the Glazing Contractor to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project.

8. FASTENING. Within the body of these instructions "fastening" means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions. For perimeter and anchor fasteners refer to the shop drawings or consult the fastener supplier.

9. BUILDING CODES. Due to the diversity in state/provincial local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operating hardware and assumes no responsibility thereof.

10. EXPANSION JOINTS. Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperature between the time of fabrication and the time of installation. Gaps between expansion members should be based on temperature at time of installation.

11. COORDINATION WITH OTHER TRADES. Coordinate with the general contractor any sequence with other trades which offset curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, converters, etc.)

12. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA 609.1 for anodized aluminum and 610.1 for painted aluminum.

IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION



HANDLING, STORAGE, AND PROTECTION OF ALUMINUMThe following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship.A. HANDLE CAREFULLY.

All aluminum materials at job site must be stored in a safe place, well removed from possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry.

B. CHECK ARRIVING MATERIALS. Check for quantities and keep records of where various materials are stored.

C. KEEP MATERIALS AWAY FROM WATER, MUD, AND SPRAY. Prevent cement plaster or other materials from damaging the finish.

D. PROTECT THE MATERIALS AFTER ERECTION. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions, and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, immediately remove with water and mild soap.

TABLE OF CONTENTSSYSTEM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4EXTRUSION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SOUND RATED DRYWALL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6INSTALLATION NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7CLIP PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8FIXED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

FIXED LITE FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Fixed Lite Header and Wall Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Starter Sill and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Secure Frame to Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Install Intermediate Vertical and Horizontal Mullions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Seal Frame at Corners and Mullions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

GLAZING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Glass Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Install Setting Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Install NP718 Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Install Glass Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TRIM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16DOOR FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Install Door Header and Door Jambs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Install Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Install Trim Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Hang and Adjust Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Install Closer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SEAL INSTALLATION FOR DOORS RATED STC 40 AND ABOVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19Install Doorway Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Install Adjustable Door Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

DOOR WITH SIDELITE FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 24Install Door Header and Door Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Install Sidelite Header and Wall Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Install Sidelite Jamb at Door and Door Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Install Threshold, Starter Sill and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Secure Frame to Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SINGLE PANE GLAZING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26Install Filler at Interior Header and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Install Filler at Interior Jambs and Intermediate Verticals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Install Filler at Interior Intermediate Horizontals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Install Interior Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Interior Clip Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Hinge Jamb

Door Threshold

Door Head

Sidelite Head

Sidelite Sill

Strike Jamb

Strike Jamb / Fixed Mullion

Intermediate Vertical Intermediate Horizontal

Sidelite Wall Jamb

H

I

I

I I

HH

G

G

D

D D

C

C

A

A

B

B A

E

F

F F

J

J

Single Door and Fixed LitesSingle Door



EXTRUSION IDENTIFICATIONYour order has been carefully fabricated, inspected, and packaged to work order specifications. We have placed an Indicator Label on the inside or back side of each part before final packaging. Use the Identification Key (below) to organize and lay out each Series 487 Office Partition System before proceeding with the assembly process. The Key is viewed from the Push Side of the Door.Technical support is available online at crlaurence.com and by phone at (800) 262-5151. Please have your Sales Order Number for easy reference.

SYSTEM REQUIREMENTSMaximum wall thickness: 4-7/8" (124 mm). Maximum unsupported total load on each sill: 50 lbs. (23 kg) each. Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 kg).Interior use only.

ACCESSORY PART NUMBER

487C1 487C2 20061601 SB57401

Corner Clip T-Clip Use with 487C1 and 487C2 Clips 4" Setting Block

NP225 NP718 NP238 NP716

Use with 1/4" (6 mm) Laminated Glass




NP600C Pempko #S773 by Others 487RBP5 487RBP6

Door Gasket (Installed)Doorway Gasket Use with Doors

Rated STC 40 and Above Strike Backup Plate Hinge Backup Plate

8X58HWSMS 6X2WD ST242 6X12PHPSMS

Use with MC037 Clip Use with Adjustable Door Seal

MC037

Snap Clip for DS036

EXTRUSION PART NUMBER

487x200 487x201 487x202

Door Frame Head and Jamb Sidelite Head, Sill, and Wall Jamb Starter Sill

487x203 487x208 487x214

Intermediate Mullion Door Frame Insert Glazing Adaptor

487x215 487x216 487x217

1-1/2" Face Cap Threshold Single Pocket Filler

487x218 487x015 DS036

Dual Pocket Filler 1-1/2" Trim Strip Use with Doors Rated STC 40 and Above

Zero #475 by Others

Adjustable Door Seal Body and CoverUse with Doors Rated STC 40 and Above



PARTS IDENTIFICATION

NOTE: Use 2-1/2” (64 mm) Steel Studs with two 1/2” (13 mm) Drywall Panels at interior and two 5/8” (16 mm) Drywall Panels at exterior. Separate panels with Green Glue as shown.

INTERIOR

GR

EEN

GLU

E

GR

EENG

LUE

2 2

5/8" (16 mm)Drywall

5/8" (16 mm)Drywall

1/2" (13 mm)Drywall 1/2" (13 mm)

Drywall

11

GREEN

GLUE

GREEN

GLUE

INTERIOR

Run bead of Acoustical Sealant along edge of each Drywall Panel. Run another bead on center of Steel Studs at ceiling and sides.

Apply 1/32” (.8 mm) Green Glue on Steel Studs and install first layer of Drywall Panels.

Apply 1/32” (.8 mm) Green Glue and install second layer of Drywall Panels.2

3

3

1

Acou

stica

lSe

alant

Run bead of Acoustical Sealant along edge of each Drywall Panel and on center of Steel Stud

1/2"

(13

mm

) Dry

wal

l

1/2"

(13

mm

) Dry

wal

l2-1/2" (64 mm)Steel Stud

5/8"

(16

mm

) Dry

wal

l

5/8"

(16

mm

) Dry

wal

l

1/32” (.8 mm)Green Glue

1/32” (.8 mm) Green Glue between Drywall Panels2

3

1EXTERIOR

4-7/8” (124 mm)Finished

2-1/2”(64 mm)Steel Stud



SOUND RATED DRYWALL INSTALLATIONFollow instructions below for typical STC 52 rated wall installations. Refer to the CRL shop drawings for overall layout and to confirm dimensions.

Exterior

1/2" (13 mm) Drywall




2-1/2" (64 mm)Steel Stud

Check Measurements. If needed, shave wallboard to finish wall at 4-7/8” (124 mm)

Critical Dimension4-7/8” (124 mm)

Finished

Wallboard Cut Flush toSteel Stud

Critical Dimension4-7/8” (124 mm)

Finished Interior





Nominal Gap1” (25 mm)

Exterior

Acoustical Sealant(by others)







Nominal Gap1” (25 mm)

Exterior




487x200 Door Header487x200 Door Jamb at Wall

487x201 Fixed Lite Header487x201 Wall Jamb



INSTALLATION NOTESThe 487 Office Partition system requires that all rough openings have a maximum 4-7/8" (124 mm) finished wall thickness.

Maintain a nominal gap to allow for plus or minus adjustments when leveling and plumbing. Use 1" (25 mm) gap for sill, sidelite head and wall jambs and 3/4" (19 mm) nominal gap for door frame at wall.

NOTE: Ensure drywall thickness finishes at a standard 4-7/8" (124 mm). Cut wallboard flush with the metal stud. Ensure drywall is square and plumb.

Unless requested otherwise, all vertical members are cut with an additional 1-5/8" (41.3 mm) scribe length to allow for varying unlevel floor conditions. Do not trim scribe from the notched end of door frame or mitered ends of jambs, glass stops and trim strips.

487x200

487x

200

487x

200Doorway

487C1 487C1

487x216

Fixed LiteFixed Lite

Fixed Lite

487C1 487C1

487C1487C1

487C2

487C2 487C2

487C2

487x201 487x201

487x201487x201487x202 487x202

487x

201

487x

201

487x203

487x

203

487x200

487x

200Sidelite Doorway

487x201

487C1 487C1

487C1 487C1

487C2

487x201487x202 487x216

487x

201

487x

201

487x

208



CLIP PLACEMENT

Square and plumb frame. Secure with 487C1 Corner Clips and 20061601 Screws at interior and exterior corners.

487x201Fixed Lite Header

1Acoustical Sealant

Aco

ustic

al S

eala

nt

487x

201

Wal

l Jam

b

2

Aco

ustic

al S

eala

nt

487x

201

Wal

l Jam

b

2

3

3 3

2

1

487C1487C1

487x201

2006160120061601

EXTERIOR

487x

201

487x201

487C1

3

NOTE: Position 487C1 Corner Clips so screws secure frame to drywall.

487C1

487C1

20061601

20061601

3

3

3

3

3

487x201

487x201INTERIOR

Seal inside Header and butter mitered ends with Acoustical Sealant. Level and center Header horizontally in opening.

487x201 487x201

487x201

2 2

1

Butter Mitered End with Acoustical Sealant

Position at Top

Apply Acoustical Sealantto Floor at Jambs

Butter Mitered Ends with Acoustical Sealant

Seal inside Jambs and butter mitered end with Acoustical Sealant. Install at each wall with mitered end at top. NOTE: Apply Acoustical Sealant to floor.



FIXED LITE FRAME INSTALLATION Install Fixed Lite Header and Wall Jamb

2

3

Apply Acoustical Sealant to Starter Sill.

Apply Acoustical Sealant to bottom of 487x202 Starter Sill. Center in opening and secure.

Level and secure Sill to Starter Sill at interior and exterior with 20061601 Screws. Space screws 2” (51 mm) from ends and 12” (305 mm) on center.

4

Secure to Jambs at interior and exterior bottom corners with 487C1 Corner Clips and 20061601 Screws.

NOTE: Starter Sill is cut 1/8” (3 mm) shorter than the D.L.O.

1

487x202Starter Sill1

Acoustical Sealant

2

3

Acoustical Sealant487x202

487x201Sill

487x202

487x201

20061601 200616014 4

INTERIOR

487x202

487x201 Fastenersby Others

Appropriatefor

Substrate

Butter Ends withAcoustical Sealant

1 AcousticalSealant

Acoustic

al

Sealant

Acoustic

al

Sealant

2

3

12” (305 mm)on Center

2” (51 mm)from Ends

20061601

20061601

INTERIOR

4

45

5

5

5

487x202

487x201

487x201

487C1

5

4

487C1

487C1

20061601 20061601

20061601

20061601

4

5

5

Butter ends of 487x201 Sill with Acoustical Sealant and install.

5



FIXED LITE FRAME INSTALLATION (CONTINUED)Install Starter Sill and Sill

INTERIOR

NOTE: Place screws next to clips at corners. Use fasteners appropriate for substrate.

Fasteners by OthersAppropriate for Substrate

12”(305 mm)on center

2” (50 mm)at ends



FIXED LITE FRAME INSTALLATION (CONTINUED)Secure Frame to Wall

NOTE: If no Intermediate Vertical and/or Horizontal Mullions are required, proceed to Frame Sealing on Page 12.

Square and plumb frame. Secure frame to wall at interior and exterior. Space screws 2” (50 mm) from ends and 12” (305 mm) on center.

487x

203

487x203

487C2

22

Install Intermediate Verticals between Sidelite Header and Sill. Square and plumb. Secure with 487C2 T-Clips and 20061601 Screws at interior and exterior top and bottom.

NOTE: Install 487x203 Intermediate Verticals before installing 487x203 Intermediate Horizontals. Butter ends with Acoustical Sealant before installing.

Install Intermediate Horizontals. Square and plumb. Secure with 487C2 T-Clips and 20061601 Screws at interior and exterior sides.

487x203Intermediate Vertical

andIntermediate Horizontal

2006160120061601

487C2 487C2

1

487C2

487C2

20061601

20061601INTERIOR

1

1

1

1

2

2

2

2INTERIOR

487x203

487x201 with 487x202487C2

1

487C2487C2

20061601

20061601

2

1



FIXED LITE FRAME INSTALLATION (CONTINUED)Install Intermediate Vertical and Horizontal Mullions

33S ClearSiliconeSealant

33SClear

SiliconeSealant

INTERIOR

Place SB57401 Setting Blocks at quarter points in each interior and exterior opening.

487x203Intermediate Horizontal

SB57401SB57401

SB57401

487x202

487x201Sill

SB57401

487x

203

487x

201

487x

201

487x201

487x201 with 487x202

487x203

SB57401

1/4 1/4 1/4 1/4

SB57401

SB57401

1/4 1/4

INTERIOR

Glass Size = D.L.O. + 5/8" (16 mm) or allow 5/16" (8 mm) Glass Bite at Each Pocket



FIXED LITE FRAME INSTALLATION (CONTINUED)Seal Frame at Corners and MullionsSeal and tool at all corners with 33S Clear Silicone Sealant.

GLAZING SEQUENCE Glass Size

Install Setting Blocks

EXTERIOR

487x201WallJamb

487x201WallJamb

487x203Intermediate

Vertical

NP718NP718

NP718 NP718

1

1 1

14 4

4 4

Silicone frame reglets 2” (51 mm) at corners before installing gasket.

Butt EndsTogether3

1

1

45

2NP718

NP718

Apply RTV408Silicone to Joint

NP718

NP718

Silicone CornersBefore Installing

Gasket

Install GasketBehind Clips

NP718 Gasket Installation Order Silicone and Butt Ends of Gasket

NOTE: Intermediates have two rows of Gaskets. Only one row is shown above.

Jambs

Head

Sill

Intermediate Vertical

Intermediate Horizontal

3

1

45

2

Install NP718 Gasket in pieces in the order shown below. Before inserting gasket, apply Silicone at each corner of frame. Silicone and butt ends of gaskets. Install at interior and exterior.

2”(51 mm)

2”(51 mm)

487x203Intermediate Horizontal

487x202

NP718 NP718

NP718NP718


487x201Sill

3 3

2 2

5

5

5

5

EXTERIOR



GLAZING SEQUENCE (CONTINUED) Install NP718 Gaskets

notch

notch

silicone

start

notch

notch

notch

notch notch

notch

silicone

start

notch

notch notch

notch

silicone

start

487x214

6

Place Glass Panel on Setting Blocks and center in opening. Hold vertical.Insert 487x214 Glazing Bead at Head. Insert 487x214 Glazing Bead at Sill.

Install 487x214 Glazing Bead at Verticals.

Install one panel at a time. Horizontal 487x214 Glazing Beads run through. Install NP225 Gasketin continuous loop for each opening. Cut Gasket 1/8” (3 mm) longer per foot. Crowd into reglet.

Cut NP225 Gasket 1/8” (3 mm) longer per foot and crowd into reglet. Begin at center top and notch at corners. Silicone joint.

Repeat Steps 1 - 7 above to install Exterior Panels.

2

31

5 6

7

8

4

INTERIOR

487x201Header

487x202

487x201Sill 487x214

NP2253

4

INTERIOR

487x201Header

487x202

487x201Sill

2487x214

1/4” (6 mm)Laminated Glass

1

Use 1” (25 mm) pieces of NP225 Gasket near ends of Head to temporarily hold glass.

Use 1” (25 mm) pieces of NP225 Gasket near ends of Sill.

NOTE: Exterior Header to Sill panel shown. Others similar.

NP225

Notch NP225Gasket at Corners

Insert temporary NP225 Gaskets near ends of Panel. Remove when installing continous gasket.

INTERIOR

5

3



GLAZING SEQUENCE (CONTINUED) Install Glass Panels

NOTE: Tap 487x215 Trim Plates with rubber mallet and block of wood to install.

NOTE: Tap 487x015 Trim Plate with rubber mallet and block of wood to install at Doorway.

487x

203

487x

201

487x

201

487x

215

487x

215

487x

215

487x

215

487x

215

487x

215

FixedLite

FixedLite

487x015

487x

015

487x

015

Doorway

487x015

487x

015

487x215

487x215

487x

215

487x

215

Sidelite Doorway

487x

201

487x

215

487x

215

487x

200

487x

015

487x

015

487x203

487x201

487x201

487x215

487x215

487x215

487x215

487x215

487x215

Fixed Lite

Fixed Lite

487x200

487x015487x015

Doorway

DoorwaySidelite

Install 487x015 Trim Plates on 487x200 Door Header and Jambs. Install 487x215 Trim Plates on 487x201 and 487x203 members. Position mitered ends as shown below. Notch Horizontal Trim Plates at Intermediate Verticals for 487C2 T-Clips.

487x215

487x215

487x215

487x

215

487x

215

487x

215

Fixed LiteFixed Lite

Fixed Lite

Notch Trim

Notch Trim1/8” (3 mm) x 3/4” (19 mm) Notch at Intermediate Verticals for 487C2 T-Clips.

487x215Notch Trim



TRIM INSTALLATION

3

487x200

487C1

487x

200

487x200 Door HeaderAcoustical Sealant

1

NP600CEXTERIOR

487x

200

Doo

r Jam

b at

Wal

lA

cous

tical

Sea

lant

NP600C

2

Aco

ustic

al S

eala

nt

NP600C

EXTERIOR

487x

200

Doo

r Jam

b at

Wal

l

2

3

3 3

Seal inside Door Header and butter mitered ends with Acoustical Sealant. Level and center horizontally in opening.Seal inside Door Jambs and butter mitered end with Acoustical Sealant. Install at each wall with mitered end at top. NOTE: Apply Acoustical Sealant to floor.

2

1

487x200 487x200

Apply Acoustical Sealant to Floor at Jambs

1

Butter MiteredEnds withAcoustical

Sealant2 2

487x200

Square and plumb frame. Secure at interior and exterior corners with 487C1 Corner Clips and 20061601 Screws.

NOTE: Position 487C1 Corner Clips so screws secure frame to drywall.487C1

487x200

487C1

2006160120061601

EXTERIOR

NOTE: Review Pages 6 and 7 to ensure the drywall is properly prepped before beginning.

3

3

3

3

487x200

487x200INTERIOR

3487C1

487C1

20061601

20061601



DOOR FRAME INSTALLATIONInstall Door Header and Door Jambs

Apply Acoustical Sealant.

Remove protective liner from back of Doorway Gasket. Install on Door Header and Jambs as shown. Cut at ends 45 degree angle and butt at corners.

NOTE: Threshold is notched for Door Stop.

487x216Threshold

Acoustical Sealant1

Butt endstogether

at corners.

INTERIOR 487x200

487x200

Remove protective liner fromDoorway Gasket.

Cut corners at 45degree angle.

INTERIOR 487x200

487x200487x200

NP600C

7/8”(22 mm)

Doorway Gasket

487x

015

487x

015

EXTERIOR

Fastenersby Others

Appropriatefor Substrate

487x216

INTERIOR

2

1Acoustical

Sealant

487x216

INTERIOR

2

Center Threshold in opening and secure. 21



DOOR FRAME INSTALLATION (CONTINUED)Install Threshold

Install Trim PlatesFollow instructions on Page 16.

Hang and Adjust DoorFollow the Installation Instructions included with your door.

Install Closer (Optional)SEAL INSTALLATION FOR DOORS RATED STC 40 AND ABOVEInstall Doorway Gasket

7

6

Install MC037 Clips at Door Header and Jambs with ST242 Screws.

Install Adjustable Seal Body at Door Jambs.

Install Adjustable Door Seal Body at Door Header.

Install Adjustable Door Seal Cover at Door Header.

Seal and tool at corners with 33S Silicone Sealant.

Snap DS036 onto clips at Jambs.

Snap DS036 onto clips at Header.

NOTE: DS036 Verticals run through. DS036 Horizontals butt against verticals.

NOTE: 487x200 Door Frame Head and Jamb shown. 487x208 Door Frame Insert similar.

NOTE: Adjustable Seal Verticals run through. Adjustable Seal Horizontals butt against verticals.

NOTE: Position MC037 Clips so DS036 sits next to Door Stop. Attach with #10 x 1/2” PPH SMS spaced 6” from ends and 18” on center.

NOTE: Position Adjustable Seal to compress 1/8” (3 mm). Fasten with #6 x 1/2” PPH SMS at slotted hole locations.

2

1

487x

200

Doo

r Jam

b

5 4

1/8” (3 mm)Compression

DOOR

2

1

1

3

EXTERIOR

EXTERIOR

EXTERIOR

EXTERIOR

3

4

678

5 Install Adjustable Seal Cover at Door Jambs.

1

3

487x200 Door Header

MC037

ST242

DS036

EX

TER

IOR

21

DS036 MC037ST242 48

7x20

0 D

oor J

amb

EXTERIOR

54

DOOR

7

61/8” (3 mm)

Compression

487x200 Door HeaderEX

TER

IOR

EXTERIOR

8

33S ClearSilicone Sealant



SEAL FOR DOORS RATED STC 40 AND ABOVE (CONTINUED)Install Adjustable Door Seal

2

1

Apply Acoustical Sealantto Floor at Jambs

487x200EXTERIOR

487x200

Butter Mitered Ends withAcoustical Sealant

487x200 Door HeaderAcoustical Sealant

1

NP600CEXTERIOR

487x

200

Doo

r Jam

b at

Wal

lA

cous

tical

Sea

lant

NP

600C

EXTERIOR

2

Seal inside Door Header and butter mitered end with Acoustical Sealant. Place mitered end at wall.Seal inside Door Jamb and butter mitered end with Acoustical Sealant. Install at wall with mitered end at top. NOTE: Apply Acoustical Sealant to floor.

2

1

NOTE: Review Pages 6 and 7 to ensure the drywall is properly prepped before beginning.

487x200

487C1

487C1

20061601

20061601

3

3

487x200

487C1

487x

200

3 Align mitered ends. Square and plumb. Secure at interior and exterior corner with 487C1 Corner Clips and 20061601 Screws.


487C1

487x200

487C1

2006160120061601

EXTERIOR

33

3

3

487x200

487x200

EXTERIOR



DOOR WITH SIDELITE FRAME INSTALLATIONInstall Door Header and Door Jamb

EXTERIOR 487x201

2

1

Apply Acoustical Sealantto Floor at Jamb

487x201

487x200

487x

200

Butter Ends withAcoustical Sealant

Align mitered ends. Square, plumb and secure with 487C1 Corner Clips and 20061601 Screws at interior and exterior corners.

3

Seal inside Sidelite Header and butter ends with Acoustical Sealant. Place mitered end at wall. Level and push flush against Door Header.

Seal inside Sidelite Jamb and butter mitered end with Acoustical Sealant. Install at wall with mitered end at top. NOTE: Apply Acoustical Sealant to floor.


1Acoustical Sealant

EXTERIOR

EXTERIOR

Aco

ustic

al S

eala

nt

487x

201

Wal

l Jam

b

2

2

1

Butt tight againstDoor Header

487x201

487x200

487x200

487x201

EXTERIOR

3

3

487C1

487C1

487C1

20061601

20061601

3

487C1487C1

487x201

2006160120061601

EXTERIOR

33

487x

201

487x201

487C1

3




DOOR WITH SIDELITE FRAME INSTALLATION (CONTINUED)Install Sidelite Header and Wall Jamb

487x200

487C2

487x

208

487x

201

487x201

5

2

3

4

1

EXTERIOR487x200

487x208

487x201

487x201

4

4

5

5

12”(305 mm)on Center

2”(51 mm)

from Ends

Seal inside Sidelite Jamb and butter top end with Acoustical Sealant.

Butt top of Sidelite Jamb against bottom of Sidelite Header at door. Position back of Sidelite Jamb flush with end of Sidelite Header.Fit Door Jamb into Sidelite Jamb with notched end at top.

Square and secure Door Jamb to Sidelite Jamb with 20061601 Screws spaced 2” (51 mm) from ends and 12” (305 mm) on center at interior and exterior.

Secure to Header with 487C2 T-Clips and 20061601 Screws at interior and exterior.

3

487x

208

Doo

r Jam

b

NP

600C

487x

201

Sid

elite

Jam

b

EXTERIOR

ApplyAcousticalSealant to

Floorat Jamb

487x201

2

3

487x208EXTERIOR

Butter Endswith

AcousticalSealant

Align Ends

Aco

ustic

al S

eala

nt

487x

201

Sid

elite

Jam

b

1

EXTERIOR

487C2

487C2

20061601

20061601

4

5

5

5

487x

208

Doo

r Jam

b

NP

600C

487x

201

Sid

elite

Jam

b

2006

1601

2006

1601

4

4

EXTERIOR



DOOR WITH SIDELITE FRAME INSTALLATION (CONTINUED)Install Sidelite Jamb at Door and Door Jamb

487x

208

487C1

487x216487x202

487x201

487x

201 7

487C1

20061601

6

7

487C1

20061601 67

2

3

4

6

7

1

Square and secure at interior and exterior bottom Jamb with 487C1 Corner Clips and 20061601 Screws.

Apply Acoustical Sealant.

NOTE: Threshold notched for Door Stop.

487x216 Threshold

Acoustical Sealant

1

487x216

487x208

INTERIOR

2

Center Threshold in opening and secure.

Apply Acoustical Sealant to bottom of 487x202 Starter Sill. Center in opening and secure.

Level and secure Sill to Starter Sill at interior and exterior with 20061601 Screws spaced 2” (51 mm) from ends and 12” (305 mm) on center.

NOTE: Starter Sill cut 1/8” (3 mm) shorter than the D.L.O.

Acoustical Sealant487x202

487x201Sill

4

5

487x202

487x201

20061601 200616016 6

Butter ends of 487x201 Sill with Acoustical Sealant and install.

487x202Starter Sill

Acoustical Sealant

3

5

3

4

487x216

INTERIOR

487x202

AcousticalSealant

AcousticalSealant

AcousticalSealant

487x201

1

AcousticalSealant

2

5

12” (305 mm)on Center

2” (51 mm)from Ends

INTERIOR

6

67

7

7

7

Apply Acoustical Sealant to Starter Sill. NOTE: Fasteners byOthers Appropriate

for Substrate



DOOR WITH SIDELITE FRAME INSTALLATION (CONTINUED)Install Threshold, Starter Sill and Sill

12”(305 mm)on center

2” (50 mm)at ends

1

1

1

Fasteners by OthersAppropriate for Substrate

EXTERIOR

1

Secure door frame to frame with 20061601 Screws spaced 2” (50 mm) from ends and 12” (305 mm) on center at interior and exterior.

Square frame and secure to wall at interior and exterior with screws spaced 2” (50 mm) at ends and 12” (305 mm) on center.

NOTE: Place screws next to clips at corners. Use fasteners appropriate for substrate.

2

20061601

12” (305 mm)on center

2” (50 mm) at ends

2

2

EXTERIOR



DOOR WITH SIDELITE FRAME INSTALLATION (CONTINUED)Secure Frame to Wall

Follow instructions on Page 13 to install Intermediate Mullions. If no Intermediate Mullions are required, seal and tool joints as shown on Page 14. Continue with glazing on Pages 14 - 16 and Trim Installation on Page 17. Follow steps on Page 19 to prepare and install door.

1

1

487x217

Notch for487C2Clips

487x217

487x217

487x217

200616101

INTERIOR

3

2

1 Install 487x217 Filler at interior Header and Sill. Space 20061601 Screws 2” (51 mm) from ends and 12” (305 mm) on center.

NOTE: Horizontal Fillers butt against Jambs.

NOTE: Notch for Clips. Refer to Clip Placement Chart on . Adjust screw spacing to avoid Clips.

NOTE: Notch for Clips. Refer to Clip Placement Chart on Page 25. Adjust screw spacing to avoid Clips.

Install 487x217 Filler at interior Jambs. Space 20061601 Screws 2” (51 mm) from ends and 12” (305 mm) on center.

Install 487x218 Filler at interior 487x203 Intermediate Vertical. Space 20061601 Screws 2” (51 mm) from ends and 12” (305 mm) on center.

487x217 1487x201Sidelite Header

20061601

487x202

487x201Sill

487x217 1

20061601

EX

TER

IOR

3

487x

203

Inte

rmed

iate

Ver

tical

2006

1601

487x

218

2

487x

217

2006

1601

487x

201

Sid

elite

Jam

b

2

487x

208

Doo

r Jam

b

NP

600C

487x

201

Sid

elite

Jam

b20

0616

0148

7x21

7

EXTERIOR NOTE: Vertical Fillers fit between horizontal Fillers.

3

2

2

487x217

487x217

487x218

INTERIOR

Notch for487C2Clips

Notch for487C2Clips

487x218

487x217

487x217

Notch for 487C2 Clips

For units that require single pane glazing, use 487x217 and 487x218 Fillers at interior horizontal and vertical glazing pockets. Follow instructions in this manual to install the frame. Then install fillers and clips at interior as shown. Continue with glazing the exterior panels.



SINGLE PANE GLAZING INSTALLATION

Install Filler at Interior Header and Sill

Install Filler at Interior Jambs and Intermediate Verticals

2

1

NOTE: Horizontal Fillers fit between Vertical Fillers.

NOTE: Adjust screw spacing to avoid Clips. See placement chart below.

NOTE: Refer to Page 8 for exterior clip placement

Install 487x218 Fillers at interior 487x203 Intermediate Horizontals. Space 20061601 Screws 2” (51 mm) from ends and 12” (305 mm) on center.

Install 487C1 and 487C2 Clips with 20061601 Screws at interior locations shown below.

Continue installation with exterior clips and then glaze interior panels according to instructions in this manual.

487x203Intermediate Vertical 20061601

487x218

EXTERIOR

1

1

487x218

200616101

INTERIOR

Interior Clip Placement for Single Pane Glazing

Sidelite

Sidelite

Fixed Lite

Fixed Lite

Doorway

487x216

487x200

487x

200

487x

201

487x

201

487x

208

487x202

487x201

487x201

487x203

487x217

487x217

487x218

487x202

487x201

487x201

487x203

487x217

487x217

487x218

487x

203

487x

218

487x

217

487x

217

487x

201

487x

201

487x

208

487x

203

487x

218

487x

217

487x

217

487C1

487C1

487C1

487C1

487C2

487C2

487C2

487C2

487C2

487C

2

487C

2

Notch Vertical Filler for 487C2 Clips






SINGLE PANE GLAZING INSTALLATION (CONTINUED)Install Filler at Interior Intermediate Horizontals

Interior Clip Placement

Install Interior Clips

INSTALLATION INSTRUCTIONS SERIES 487-AR - CRL …€¦ · · 2018-03-22INSTALLATION INSTRUCTIONS...

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Transcript of INSTALLATION INSTRUCTIONS SERIES 487-AR - CRL …€¦ · · 2018-03-22INSTALLATION INSTRUCTIONS...