INSTALLATION FOG LIGHT 2005 CR-V INSTRUCTIONS P/N ... - Honda · © 2004 American Honda Motor Co.,...

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 1 of 1708V31-S9A-1020-91

PARTS LIST

Left fog light

Right fog light

Fog light harness

Switch harness

Fog light switch

Relay

Fuse label

25 Wire ties

6 Washer-bolts

6 Spring nuts

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

SEP 2004

2005 CR-VFOG LIGHT

P/N 08V31-S9A-114

All 27176

TOOL AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Ratchet

10 mm and 14 mm socket

File

Torque wrench

Utility knife

Duct tape

Isopropyl alcohol

Shop towel

Harness bracket

2 Wire ties with clip

2 Rubber trims

EPT sealer

2 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

4. Remove the eight clips and four self-tappingscrews that fasten the front bumper. With anassistant holding the bumper, remove the frontbumper.

Installing the Fog Light

3. Open the hood. Remove the radiator cover(seven clips and one bolt).

Illustration of the Fog Light Installed on theVehicle

4404010T

LEFT FOG LIGHT

SWITCH

SWITCHHARNESS

RELAY

FOG LIGHTHARNESS

RIGHTFOG LIGHT

3N05011T

BOLTCLIPS(7: small)

RADIATORCOVER

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

INSTALLATION

NOTE: These installation instruction show the left foglight begin installed. The same procedure applies toinstalling the right fog light.

1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.

2. Disconnect the negative cable from the battery.

4404023T

FRONTBUMPER

LARGE CLIP

SELF-TAPPINGSCREWS (2)


CLIPS (6)

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 3 of 17

7. Using a utility knife, cut the two bosses of thefront bumper.

5. Using duct tape, mask the bumper around the foglight opening.

6. Using a utility knife, slowly and carefully cut outthe fog light opening. Be sure to cut your lines asround as possible, and do not damage thebumper. Remove any burrs from the edges of thefog light grille opening with a file.

4404031T

DUCT TAPE

FRONT BUMPER

Cutout.

FRONT BUMPER

FRONT

4404041T

RUBBER TRIMADHESIVEBACKING

Thoroughlyclean withisopropylalcohol.

FRONTBUMPER

FRONT

Thoroughly clean withisopropyl alcohol.

RUBBERTRIM

RUBBERTRIM

FOG LIGHTOPENING

ADHESIVEBACKING

FRONTBUMPER

Cut out.

BOSS

SIDE VIEW

8. Using isopropyl alcohol, thoroughly clean the areawhere the rubber trim will attach. Peel back theend of the adhesive backing from the rubber trim.Attach the rubber trim to the edge of the fog lightopening. While holding light pressure on the rubbertrim, carefully remove the adhesive backing. Usingthe palm of your hand, hold the rubber trim firmlyagainst the front bumper.


13. Get the fog light harness. Plug the fog lightharness 1-pin connector into the vehicle harness1-pin connector. Secure the 1-pin connector tothe vehicle harness with two wire ties.

14. Route the fog light harness 2-pin connector (shortharness), and the ground connector harnessthrough the hole under the left headlight.

15. Route the fog light harness 2-pin connector (theone with a long harness) to the right along thevehicle harness.

Routing the Fog Light Harness

12. Behind the left headlight, locate the fog light 1-pinconnector blue-taped to the vehicle harness.Remove the blue tape to free the connector.

10. Fit the pin from the left fog light into the recess inthe front bumper. Position the left fog light overthe three holes of the spring nuts, and install thethree washer-bolts.

9. Install the three spring nuts on the front bumperrib.

4519010H

FRONT BUMPER

SPRINGNUTS (3)

RIB

11. Repeat steps 5 through 10 to install the fog lighton the right side of the vehicle.

4404061T

FRONT BUMPER

SPRINGNUTS (3)

BOLTS (3)

LEFTFOG LIGHT

PIN

RECESS

4519021H

LEFTHEAD LIGHT

FOG LIGHTHARNESS

VEHICLEHARNESS 1-PIN CONNECTOR

BLUETAPE

WIRE TIE

HOLE

FOG LIGHTHARNESS 2-PINCONNECTOR(SHORTHARNESS)

FOG LIGHTHARNESS 2-PINCONNECTOR(LONG HARNESS)

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRE TIE

FOG LIGHTHARNESSGROUNDTERMINAL

FRONT


16. Locate and remove the vehicle ground bolt. Attachthe fog light harness ground terminal to thisground bolt, and tighten the bolt securely.

17. Secure the fog light harness to the vehicleharness with two wire ties in the areas shown.

18. Route the fog light harness 2-pin connector alongthe vehicle harness, secure the fog light harnessto the vehicle harness with two wire ties in theareas shown.

4519040H

WIRE TIE

FOG LIGHTHARNESS

VEHICLEHARNESS

4519030H

VEHICLE HARNESS

FOG LIGHT HARNESSGROUND TERMINAL

FOG LIGHTHARNESS

WIRETIE

VEHICLEGROUNDTERMINAL

VEHICLEGROUNDBOLT(Reuse.)

20. Remove two bolts that secure the air duct. Insertthe harness bracket between the air intake andthe bulkhead, then secure it with the two bolts.Secure the fog light harness to the vehicleharness with two wire ties.

19. Attach two wire ties with clip to the fog lightharness at the green-taped positions, then pushthe clip into the holes in the harness bracket.

4519050H

GREENTAPE

HARNESS BRACKET

WIRE TIEWITH CLIP

GREENTAPE

FOG LIGHTHARNESS

GROUND TERMINALSIDE

4526020H

FRONT

HARNESSBRACKET

FOG LIGHTHARNESS

VEHICLEHARNESS

WIRE TIE

BOLT

AIR INTAKEWIRE TIE


Routing the Switch Harness

24. Remove the driver’s dashboard under cover byturning the knob clockwise, and releasing oneclip.

23. With an assistant holding the bumper, connect thetwo fog light harness 2-pin connectors to the leftand right fog lights, then reinstall the frontbumper. Install the four clips (middle) at bothends of the front bumper and the two self-tappingscrews after the fog light aiming adjustment.

22. Secure the fog light harness to the vehicle groundharness with one wire tie. Do not secure the foglight harness to the SRS harness.

21. Route the fog light harness along the vehicleharness through the hole in the body panel.Secure the fog light harness to the vehicleharness, and to bulkhead upper frame with thesix wire ties in the areas shown.

4404290T

VEHICLEHARNESS

WIRETIE

FOG LIGHTHARNESS

SRS HARNESS

4404281T

WIRE TIE

FOG LIGHTHARNESS

BULKHEADUPPERFRAME

FOG LIGHTHARNESS

WIRE TIE

VEHICLE HARNESS

WIRE TIE

FRONTRIGHTBULKHEADSIDE STAY

BODY PANELHOLEFOG LIGHT

HARNESS

DRIVER’SDASHBOARDUNDER COVER

HOLDER

CLIP

KNOBTurnclockwise90°.

4404091T

FOG LIGHT HARNESS2-PIN CONNECTOR

LEFTFOG LIGHT

RIGHTFOG LIGHT

FRONTBUMPER

LARGE CLIPSReuse.

CLIPReuse.

SELF-TAPPINGSCREWS (2)Reuse.


26. Lower the steering wheel tilt lever. Remove theupper and lower steering column covers. (twoself-tapping screws, one screw, and six tabs).Gently push on the six retaining tabs, andseparate the two steering column covers.

25. Remove the driver’s dashboard lower cover:

• Remove the fuse box lid, and open the pocket.

• Remove the two self-tapping screws.

• Gently pull out on the driver’s dashboard lowercover to release the eight clips. If equipped,unplug the vehicle connector and remove thelower cover.

2904170M

UPPERSTEERINGCOLUMNCOVER

LOWERSTEERINGCOLUMNCOVER

SELF-TAPPINGSCREW

TABS (6)

SCREWPush

4130110H

CLIPS (8)

DRIVER’SDASHBOARDLOWERCOVER

VEHICLECONNECTOR(If equipped.)

POCKET


HOOKS (2)

SELF-TAPPINGSCREW

FUSEBOXLID

RETAININGTABS (2)

CLIP

28. Open the dashboard pocket lid. Remove the lid byreleasing the two retaining clips and two retainingtabs, and remove the dashboard pocket (one self-tapping screw, then pull out to release the oneclip and three retaining tabs). Unplug the vehicleconnector.

27. Remove the passenger’s dashboard under cover(release the three clips and two pins).

4130121H

CLIP

LID

RETAINING TAB

DASHBOARDPOCKET LID

RETAININGCLIPS (2)

RETAININGTABS (2)

VEHICLECONNECTOR

DASHBOARDPOCKET

SELF-TAPPINGSCREW

RETAININGTABS (2)

PASSENGER’SDASHBOARDUNDERCOVER

CLIPS (3)

PINS (2)


32. On M/T vehicle only, pull the shift boot down whileholding the plastic clip. Remove the shift knobfrom the shift lever by turning it counterclockwise.

31. On M/T vehicles only, remove the four seat trackend covers from the driver’s seat, then removethe four bolts that secure the seat.

SHIFT KNOBTurncounterclockwiseto remove.

SHIFT BOOTPull down

PLASTICCLIP

BOLTS (4)

DRIVER’SSIDE SEAT

SEAT TRACKEND COVERS(4)

29. Remove two self-tapping screws that fasten theheater A/C control panel to the dashboard. Pullthe heater A/C control panel out toward you torelease the four clips. Unplug the vehicleconnector, and remove the heater A/C controlpanel.

30. On A/T vehicles only, remove the two clips andsix self-tapping screws, and pull the dashboardcenter lower cover out toward you to release thesix clips. Unplug the vehicle 2-pin connector fromthe accessory socket, and remove the cover.

4130130H

SELF-TAPPINGSCREW

HEATER A/CCONTROLPANEL

VEHICLECONNECTOR

CLIPS (4)

4404301T

VEHICLE 2-PINCONNECTOR

DASHBOARDCENTERLOWERCOVER


CLIPS (2)

CLIP

CLIPS (4)

Pull


34. On M/T vehicle only, remove the two clips andseven self-tapping screws, and pull the frontconsole out toward you to release four clips.Unplug the 2-pin connector from the accessorysocket, and remove the front console.

33. On M/T vehicle only, remove the two side covers(four tabs) from the center console.

36. Plug the relay into the switch harness relay block.

35. Route the switch harness 5-pin connector into theinstrument panel opening.

4404100T

SWITCH HARNESS5-PIN CONNECTOR

INSTRUMENTPANELOPENING

SWITCHHARNESS

4404311T

Pull


CLIPS (2)


CLIPS (2)

TABS (4)SIDECOVER

SIDE COVER

TABS (4)

CLIP

FRONTCONSOLE

ILLUMINATIONBULB

SWITCHHARNESSRELAY BLOCK

RELAY

Connect the relay tothe relay block socketwith harness.

4404340T


40. Connect the switch harness 1-pin connector(WHT/RED wire) to the fuse box.

39. Attach the fuse label (20A) to the switch harnessfuse case.

38. Route the switch harness along the body panelthrough the fuse box area, and secure it to thevehicle harness and body panel with three wireties.

4404131T

FUSELABEL(20A)

FUSE BOX

FUSEBOX

FUSECASE

Front View

1-PIN CONNECTOR(WHT/RED WIRE)

SWITCH HARNESS 1-PINCONNECTOR LOCATION

SWITCHHARNESS

With Vehicle Relay Block:

37. Slide the switch harness relay block onto theappropriate bracket, as shown.

With Vehicle Bracket:

4404112T

VEHICLEBRACKET

SWITCHHARNESSRELAYBLOCK

4404320T

VEHICLERELAY BLOCK

SWITCH HARNESSRELAY BLOCK

4404121T

VEHICLEHARNESS

SWITCHHARNESS

WIRETIE

BODY PANEL


41. On A/T model vehicle, unplug the vehicle 6-pinconnector from the fuse box, and connect theswitch harness 6-pin connector in between.On M/T model vehicle, plug the switch harness6-pin connector into the fuse box.

NOTE: If the 1-pin connector is already being usedby another accessory, plug the switch harnessconnector into the 1-pin connector taped to theaccessory harness.

4404140T

VEHICLE 6-PINCONNECTOR(If equipped.)

SWITCH HARNESS6-PIN CONNECTORLOCATION

FUSE BOX


SWITCHHARNESS

FUSEBOX

Front View


42. On vehicles with the vehicle 1-pin connector onthe rear of the fuse box lid: Locate the 1-pinconnector blue-taped to the vehicle harness, andconnect the switch harness 1-pin connector intothe vehicle 1-pin connector.

4519090H

VEHICLE 1-PIN CONNECTOR


FUSE BOX

SWITCH HARNESS

1-PINCONNECTORS

OTHER ACCESSORY’SHARNESS

TAPEDCONNECTOR

43. On vehicles with the vehicle 1-pin connector onthe rear of the vehicle frame: Locate the 1-pinconnector blue-taped to the vehicle harness,remove the blue tape, and free the connector.Connect the switch harness 1-pin connector tothe vehicle 1-pin connector.

4404330T

FUSE BOX



VEHICLEFRAME

BLUE TAPE


48. Route the switch harness 10-pin connector towardthe right between the instrument panel and vehicleframe in the area shown.

49. Unplug the vehicle 10-pin connector and 8-pinconnector. Separate the connector from theconnector holder by pulling down on theconnector.

50. Slide the vehicle 8-pin connector onto the switchharness 10-pin connector.

4404261T

INSTRUMENTPANEL SWITCH

HARNESS

HEATERCONTROLPANELOPENING

SWITCHHARNESS10-PINCONNECTOR

VEHICLEHARNESS 10-PINAND 8-PINCONNECTORS

VEHICLEHARNESS 8-PINCONNECTOR


VEHICLEHARNESS10-PINCONNECTOR

SWITCHHARNESS10-PINCONNECTOR

RETAININGTAB

VEHICLEFRAME

VEHICLEHARNESS 10-PINAND 8-PINCONNECTORS

47. Lock the retainer and plug the vehicle connectorback into the combination switch.

4404171T

RETAINER INSERT SLOT

Viewed fromharness side

SWITCHHARNESSTERMINAL


SWITCHHARNESSTERMINAL

VEHICLE16-PINCONNECTOR

44. Route the switch harness terminal above thesteering column along the vehicle harness.

4404160T

COMBINATIONSWITCH

SWITCHHARNESS

SWITCH HARNESSTERMINAL


46. Release the retainer from the vehicle 16-pinconnector. Push the switch harness terminal intothe appropriate slot of the 16-pin connector.

45. Unplug the vehicle 16-pin connector from thecombination switch.


51. Plug the switch harness 10-pin connector andvehicle 8-pin connector into the vehicle 10-pinconnector and vehicle 8-pin connector. Plug theother switch harness 10-pin connector into thevehicle 10-pin connector. Wrap one EPT sealeraround the switch harness 10-pin connector.

52. Secure the switch harness to the vehicle harnesswith one wire tie in the area shown.

53. On vehicles with the vehicle 1-pin connector onthe rear of the fuse box lid: Continue to securethe switch harness to the vehicle harness withthree wire ties. Secure the switch harness fusecase toward up not to obstruct replacement ofthe maintenance fuse blade.

4404181T

VEHICLEHARNESS

SWITCHHARNESS

WIRE TIE

SWITCHHARNESSFUSE CASE

54. On vehicles with the vehicle 1-pin connector onthe rear of the vehicle frame: Secure the switchharness to the vehicle harness with four wire ties.Secure the switch harness fuse case on theupper side, so that exchange of maintenancefuse blades etc. is not impaired and so that thewires of the switch harness do not interfere withthe vehicle bracket edge.

4404182T

VEHICLEHARNESS

SWITCHHARNESS

WIRE TIE

WIRETIE

SWITCHHARNESSFUSE CASE

SWITCHHARNESSWIRE

VEHICLEBRACKET EDGE

4404271T

VEHICLEHARNESS

SWITCHHARNESS

WIRETIE

VEHICLEHARNESS10-PINCONNECTOR


EPTSEALER


VEHICLEHARNESS10-PIN AND8-PINCONNECTORS

VEHICLEHARNESS 8-PINCONNECTOR


58. Connect the switch harness 5-pin connector (blue)into the fog light switch, and reinstall the driver’sdashboard lower cover.

Installing the Switch

56. Remove the two retaining tabs, and remove theright switch lid from the driver’s dashboard lowercover.

4404200T

SWITCH LID(Discard.)

RETAININGTABS (2)

DRIVER’SDASHBOARDLOWER COVER

FOG LIGHTSWITCH

4404210T

FOG LIGHTSWITCH

DRIVER’S DASHBOARDLOWER COVER



SWITCH HARNESS5-PIN CONNECTOR(BLUE)

55. Along the steering column, secure the switchharness to the vehicle harness with the two wireties.

4404191T

SWITCHHARNESS

WIRETIE

VEHICLEHARNESS

57. Install the fog light switch in the driver’s dashboardlower cover.

59. Check that all wire harnesses are routed properlyand all connectors are plugged in.

60. Reinstall all removed parts. Check that all clipsand fasteners are installed securely.

• Torque the driver’s seat bolts to 34 N·m(25 lb-ft).

61. Reconnect the negative cable to the battery.

USE AND CARE

How to Operate Fog Lights

• Turn the light switch to the “on” position (headlights on low beam ).

• Press the fog light switch (indicator is on).

The fog light lenses can cloud when the outsidetemperature is cold; this is normal and should goaway in warm weather.


Fog Light Aiming Adjustment

62. Adjust the fog light:

• Adjust the aiming according local laws andregulations.

• To adjust, turn the aiming adjustment gear inor out until the correct aiming is obtained.

63. Reset the clock, and reset the radio stationpresets.

NOTE: Whenever the battery is disconnected, thedriver’s window AUTO function is disabled.

64. Start the engine. Push down on the driver’swindow switch until the window is fully open.

65. Pull up on the driver’s window switch fully to closethe window completely, then hold the switch for2 seconds.

66. Test the driver’s window AUTO function.

4404220T

To lower

PHILLlPSSCREWDRIVER

AIMINGADJUSTMENTGEAR

Toraise

FRONT

2. Unplug the connector and remove the bulb fromthe fog light.

BULB REPLACEMENT

1. Remove the two clips and one self-tappingscrew, then pull the inner fender out as shown.

4404250T

BULB

FOG LIGHT

CONNECTOR

FRONT

4404233T

INNER FENDER(Pull.)

SELF-TAPPINGSCREWCLIP


4. Reinstall the removed parts in the reverse orderof removal.

• Check that the wire harnesses are notpinched.

• Be sure to tighten the self-tapping screw andbolts securely.

5. Check the operation of the fog light; adjust theaiming if necessary.

3. Install the new bulb into the fog light and connectthe connector to the new bulb.

• Use only a genuine Honda halogen light bulbof specified wattage.

Rating: 12V 55W HB4 Halogen Light BulbP/N 33104-SL5-A02-M2

• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean, soft cloth that has beendampened with a denatured alcohol or a milddetergent solution.

• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may annoy oncomingdrivers.

4404240T

NEWBULB

FOG LIGHT

CONNECTOR

FRONT


PNK PINK

GRY GRAY

LT GRN LIGHT GREEN

OFF

2823200K

HOT ATALL TIMES

FRONT FOG LIGHT

Fog LightFuse

20A

Fog LightRelay

IlluminationControl

DimmerSwitch1 = Low2 = Hi

HOT WITHHEADLIGHTSWITCH INHEAD HOT WITH

HEADLIGHT SWITCHIN PARK OR HEAD

Switch1 = Switch Illumination2 = Indicator

1 2

WHT

RED/YEL

RED/BLK

RED

RED/WHT

RED/BLU

LIGHT SWITCH

OFFLow Hi

OFF

ON ON

FO

G L

IGH

TS

WIT

CH

- - -

- - - -

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN GREEN

RED RED

WHT WHITE

LT BLU — —LIGHT BLUE

1 2

FrontFogLight

BLU/RED

BLK

WHT/RED

CIRCUIT DIAGRAM

INSTALLATION FOG LIGHT 2005 CR-V INSTRUCTIONS P/N ... - Honda · © 2004 American Honda Motor Co.,...

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Transcript of INSTALLATION FOG LIGHT 2005 CR-V INSTRUCTIONS P/N ... - Honda · © 2004 American Honda Motor Co.,...