INSTALLATION AII 45632 INSTRUCTIONS FOG LIGHTS … · © 2011 American Honda Motor Co., Inc. –...

Publications No.

Issue DateINSTALLATIONINSTRUCTIONS

Accessory Application

2011 American Honda Motor Co., Inc. All Rights Reserved. AII 45632 (1104) 1 of 1808V31-TS8-1000-90

AII 45632FOG LIGHTS 2012 CIVIC2-DOOR

APR 2011

PARTS LISTFog Light KitP/N 08V31-TS8-100A (with automatic lights)P/N 08V31-TS8-100B (without automatic lights)Right fog light cover

Right fog light

Left fog light cover

Left fog light

6 Self-tapping screws, 5 x 16 mm

Switch harness

Fog light harness

Combination light switch

4 Self-tapping screws, 5 x 20 mm

4 Spring nuts

Relay

20A Fuse

Fuse label

Clip A

9 Wire ties

3 Aluminum tapes

2 of 18 AII 45632 (1104) 2011 American Honda Motor Co., Inc. All Rights Reserved.

Relay bracket

Clip B

TOOLS AND SUPPLIES REQUIREDPhillips screwdriverFlat-tip screwdriverDiagonal cutters10 mm SocketIsopropyl alcoholShop towelTape RatchetScissorsSmall flat-tip screwdriver5 mm Hex wrenchBlanketPlastic Trim Tool (T/N SILTRIMTL10)

Illustration of the Fog Lights installed in the vehicle

Q0N0401AT

RIGHT FOG LIGHT

LEFT FOG LIGHT

FOG LIGHT HARNESS

COMBINATION LIGHT SWITCH

SWITCH HARNESS

INSTALLATION

1. Disconnect the negative cable from the battery.2. Remove the trunk lid/fuel fill door opener cover (four

retaining tabs and two hooks). Remove one self-tapping screw. Using the key, unlock the trunk lock.

3. Release the drivers front door sill trim (seven clips, one hook, and two retaining tabs).

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers.

Q072052AK

KEY

Unlock.

TRUNK LID/FUEL FILL DOOR OPENER COVER

4 RETAINING TABS

SELF-TAPPING SCREW

2 HOOKS

Q090701AK

7 CLIPS

Raise.HOOK

FRONT

DRIVERS FRONT DOOR SILL TRIM

2 RETAINING TABS

2011 American Honda Motor Co., Inc. All Rights Reserved. AII 45632 (1104) 3 of 18

4. Pull away the door opening seal, and remove the drivers kick panel (two clips).

5. Remove the drivers dashboard lower cover (nine clips and unplug the vehicle connector).

Q072050AK

DOOR OPENING SEAL(Pull away.)

CLIP

DRIVERS KICK PANEL

CLIP

Q072055AK

VEHICLE CONNECTOR

9 CLIPS DRIVERS DASHBOARD LOWER COVER

6. Lower the tilt lever, and turn the steering wheel 90 counterclockwise.

7. Using a plastic trim tool, release the lock as shown.

Q082304BK

STEERING WHEEL

PLASTIC TRIM TOOL

UPPER COLUMN COVER


8. Turn the steering wheel 180 clockwise.

9. Using a plastic trim tool, release the lock as shown.10. Remove the upper column cover (four hooks).

Q0D1402AH

UPPER COLUMN COVER

PLASTIC TRIM TOOL

PLASTIC TRIM TOOL

Q082307AK

4 HOOKSUPPER COLUMN COVER

11. Remove two self-tapping screws from the lower column cover.

12. Remove the lower column cover (one self-tapping screw).

Q082310AK

LOWER COLUMN COVER

2 SELF-TAPPING SCREWS

Q082311AK

LOWER COLUMN COVER

SELF-TAPPING SCREW


13. Remove the front bumper: Attach tape around the headlights as shown. Wrap a shop towel around the hood latch.

Q0N2280BH TAPE FRONT

BUMPER

HEADLIGHT

HOOD LATCH(Wrap with a shop towel.)

Remove the 4 self-tapping screws, 10 short clips, and 2 long clips.

Release three retaining tabs on each side.

Q070702BH

2 SELF-TAPPING SCREWS(round head)

10 SHORT CLIPS

LONG CLIP

LONG CLIP

2 SELF-TAPPING SCREWS(flat head)

Q070703AH

3 RETAINING TABS

FRONT BUMPER


Release five retaining tabs on each side.

With the help of an assistant, remove the front bumper (two hex bolts and two clips). Place the front bumper on a blanket to prevent damage.

Q070704AH

5 RETAINING TABS

FRONT BUMPER

21

Q070705AH

2 CLIPS

FRONT BUMPER

HOOKHOOK

2 HEX BOLTS

14. Remove six clips.

15. Pull back the right inner fender as shown.16. Remove the front bumper absorber (two hooks).

Q0D1301AH

RIGHT HEADLIGHT

6 CLIPS

RIGHT INNER FENDER(Pull back.)

FRONT RIGHT TIRE

Q0N1005AH

HOOKS

VEHICLE BEAM

FRONT BUMPER ABSORBER


Installing the fog lights17. Remove the left cover from the front bumper (nine

retaining tabs).

18. Install two spring nuts to the front bumper.

Q0N0402AT

FRONT BUMPER

LEFT COVER(Discard.)

9 RETAINING TABS

Q0N0403AT

SPRING NUTS

FRONT BUMPER

19. Secure the left fog light to the left fog light cover with three 5 x 16 mm self-tapping screws.

20. Install the left fog light into the front bumper, with two 5 x 20 mm self-tapping screws.

21. Repeat steps 17 through 20 on the right side of the bumper.

QA13102AH

3 SELF-TAPPING SCREWS, 5 x 16 mm

LEFT FOG LIGHT COVER

LEFT FOG LIGHT

Q0N0404BT

FRONT BUMPER

LEFT FOG LIGHT

SELF-TAPPING SCREWS, 5 x 20 mm

9 HOOKS


Routing the fog light harness 22. Route the fog light harness 1-pin connector and

ground terminal between the right headlight and the vehicle frame.

23. Secure the clip to the vehicle frame as shown.24. Remove the blue tape from the vehicle 1-pin

connector.

25. Plug the fog light harness 1-pin connector into the vehicle 1-pin connector as shown.

Q080114AH

FOG LIGHT HARNESS

FRONT

CLIP

GROUND TERMINAL

1-PIN CONNECTOR

RIGHT HEADLIGHT

VEHICLE FRAME

Q080115BH

FRONT

1-PIN CONNECTOR

FOG LIGHT HARNESS

BLUE TAPE

VEHICLE 1-PIN CONNECTOR WASHER TANK

26. Remove three bolts and one clip, and move the washer tank aside.

27. Remove the vehicle ground bolt.

28. Attach the fog light harness ground terminal to the vehicle ground terminal, and reinstall the vehicle ground bolt.

Q080113BH

HOOKRIGHT HEADLIGHT

FRONT

3 BOLTS

WASHER TANK

CLIP

Q080116AH

FOG LIGHT HARNESS

GROUND TERMINAL

VEHICLE GROUND BOLT(Reuse.)

VEHICLE GROUND TERMINAL


29. Reinstall the washer tank.

30. Using four wire ties, secure the fog light harness to the vehicle harness. Do not secure the fog light harness to the washer tube.

Q0N0477AH

WASHER TANK

CLIP

Q080117AH

VEHICLE HARNESS

4 WIRE TIES

FOG LIGHT HARNESS

31. Secure the fog light harness to the vehicle hole with one wire tie as shown.

32. Route the fog light harness along the vehicle beam.

Q080118BH

VEHICLE HOLE

WIRE TIE

FOG LIGHT HARNESS

RIGHT HEADLIGHT

FRONT

Q080119BH

VEHICLE BEAM

FOG LIGHT HARNESS


33. Secure the clip to the vehicle frame as shown.

34. Using isopropyl alcohol on a shop towel, clean the vehicle beam where the aluminum tape will attach.

35. Cut one aluminum tape in half.36. Align the green tape as shown, and secure the fog

light harness to the vehicle beam with a cut piece of aluminum tape.

Q080120AH

VEHICLE FRAME

LEFT HEADLIGHT

FOG LIGHT HARNESS

FRONT

CLIP

Q0D1306CH

ALUMINUM TAPE(Cut.)

FOG LIGHT HARNESS

GREEN TAPE

Align.FRONT

VEHICLE BEAMClean with

isopropyl alcohol.

ALUMINUM TAPE

37. Using isopropyl alcohol on a shop towel, clean the vehicle beam where the aluminum tapes will attach.

38. Cut two aluminum tapes in half.39. Secure the fog light harness to the vehicle beam with

the four cut pieces of aluminum tape.40. Reinstall the front bumper absorber.

Q080121CH

2 ALUMINUM TAPES(Cut.)

Clean with isopropyl alcohol.

VEHICLE BEAM

ALUMINUM TAPES

FRONT

Q0N1006AH

VEHICLE BEAMFRONT BUMPER ABSORBER


41. With the help of an assistant, plug the fog light harness 2-pin connector into each fog light, and install the front bumper in the original position. Install the clips securely.

Routing the Switch Harness42. Unclip the vehicle harness connectors from the

vehicle panel.

Q0N0405AT

FOG LIGHT HARNESS 2-PIN CONNECTORS

FRONT BUMPERLEFT FOG LIGHT

RIGHT FOG LIGHT

Q0N0406AT

CLIP

VEHICLE HARNESS CONNECTORS

HOOD OPENER

43. Remove the vehicle harness connector from the vehicle harness 13-pin connector.

Without Another Accessory Connector

With Another Accessory Connector

Q0N0407AT

VEHICLE HARNESS 13-PIN CONNECTOR

VEHICLE HARNESS CONNECTOR

FRONT

Q0D1307AH


VEHICLE HARNESS CONNECTOR

ANOTHER ACCESSORY CONNECTOR


44. Remove the clip from the vehicle harness 13-pin connector, and install clip B on the 13-pin connector.

45. Unplug the vehicle harness 13-pin connector.

Q080203BH

FRONT


CLIP(Discard.)

CLIP B

Q0D1308AH


46. Release the retainer on the vehicle harness 13-pin connector. Insert the switch harness terminal into the 13-pin connector as shown.

47. Reattach the other vehicle harness connectors to the vehicle harness 13-pin connector. Clip the connectors to the vehicle panel.

Q080204BH

RETAINER

13-PIN CONNECTOR

HARNESS SIDE VIEW

2 RETAINING TABS(Release.)

CONNECTING LOCATION

SWITCH HARNESS TERMINAL

RETAINER


48. Remove the vehicle bolt from the hood opener.

49. Attach the relay bracket in the position shown, and reinstall the vehicle bolt.

50. Install clip A on the switch harness relay block.

Q0N0408AT

HOOD OPENER

VEHICLE BOLT(Reuse.)

RELAY BRACKET

Align.

HOOD OPENER

Q080206AH

RELAY BLOCK

SWITCH HARNESS

CLIP A

51. Install the relay on the switch harness relay block.

52. Secure the switch harness relay block to the relay bracket.

Q080207AH

RELAY

RELAY BLOCK

SWITCH HARNESS

Q0N0409AT

RELAY BRACKET

RELAY BLOCK(with clip A)

SWITCH HARNESS


Without Another Accessory Harness 4-pin or 6-pin connector

53. Plug the switch harness 4-pin connector and 6-pin connector into the fuse box. Go to step 56.

With Another Accessory Harness 6-pin connector54. If the 6-pin connector is already used by another

accessory, locate the 6-pin connector taped to the other accessory harness. Remove the dummy connector from the accessory harness 6-pin connector and plug the switch harness 6-pin connector into the other accessory harness. Plug the switch harness 4-pin connector into the glove box. Go to step 56.

Q080209AH

4-PIN CONNECTOR FUSE

BOX

4-PIN CONNECTOR

6-PIN CONNECTOR

SWITCH HARNESS

6-PIN CONNECTOR

Q0D1310AH

4-PIN CONNECTOR 6-PIN CONNECTOR

DUMMY CONNECTOR(Discard.)

4-PIN CONNECTOR

SWITCH HARNESS

With Another Accessory Harness 4-pin connector55. If the 4-pin connector is already used by another

accessory, locate the 4-pin connector taped to the other accessory harness. Plug the switch harness4-pin connector into the other accessory harness. Plug the switch harness 6-pin connector into the fuse box.

56. Using two wire ties, secure the switch harness to the vehicle harness.

Q0D1309AH

4-PIN CONNECTOR

SWITCH HARNESS 6-PIN

CONNECTOR

6-PIN CONNECTOR

Q0N0410ATVEHICLE HARNESS

2 WIRE TIES

SWITCH HARNESS

HOOD OPENER


57. Using two wire ties, secure the switch harness to the vehicle harness.

58. Unplug the vehicle connector from the combination light switch.

59. Push the two retaining tabs and slide the combination light switch out of the steering column. Do not pull on the lever when removing the switch.

Q080211AH

2 WIRE TIES

VEHICLE HARNESS

SWITCH HARNESS

Q080212CH

COMBINATION LIGHT SWITCH(Discard.)

2 RETAINING TABS(Push.)

VEHICLE CONNECTOR

STEERING COLUMN STEERING WHEEL

Do not pull on the lever.

60. Install the new combination light switch onto the steering column. Do not push on the lever.

61. Plug the vehicle connector into the new combination light switch.

If a fuse is already installed in the fuse box, go to step 65. If not, continue with step 62.62. Plug the 20A fuse into the fuse box.

Q080213CH

NEW COMBINATION LIGHT SWITCH

VEHICLE CONNECTOR

STEERING COLUMN STEERING WHEEL

2 RETAINING TABS(Push.)

Do not push on the lever.

Q0D1311AH

FUSE BOX

CONNECTING LOCATION

20A FUSE


63. Using isopropyl alcohol on a shop towel, clean the drivers kick panel where the fuse label will attach.

64. Attach the fuse label to the drivers kick panel.65. Check that all wire harnesses are routed properly

and all connectors are plugged in.66. Reinstall all removed parts.67. Reconnect the negative cable to the battery and

check operation of all lights and other electrical accessories.

68. Press and hold the radio power button for two seconds to restore radio and navi (if equipped) system functions.

69. Reset the clock.

Q0D1312AH

Clean with isopropyl alcohol.

FUSE LABEL(20A OPTION FUSE)

ATTACHING LOCATION

DRIVERS KICK PANEL

How to Operate the Fog Lights

Turn the headlight switch to the position (headlights on low beam).

Turn the fog light switch on (indicator is on).

If the fog lights do not turn on, check the fuse and all the connectors, including the ground cable.NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.

Q0D2101AH

FOG

LIGH

T SW

ITCH

HEADLIGHT SWITCH

Low HighOFF

OFF -

ON

- - -

- - -

The auto light model is shown.


Fog Light Aiming Adjustment1. Adjust the fog light aim by turning the adjustment

screw in or out until the correct aim is obtained. Adjust the aim according to local laws and regulations.

Q0N0411AT

AIMING ADJUSTMENT SCREW

To lower.To raise.

BULB REPLACEMENT1. Remove the fog light assembly from the bumper (two

self-tapping screws and unplug the vehicle connector).

2. Remove the bulb from the fog light as shown.

Q0N0412AT

RETAINING TAB(Push.)

Pull.

VEHICLE CONNECTOR

FOG LIGHT

2 SELF-TAPPING SCREWS

Q0N0413AT

BULB(Turn.)

FOG LIGHT


3. Install the new bulb into the fog light. Use only a genuine Honda halogen light bulb of

specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N 33165-S5A-0030

Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is lit. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.

When installing the new bulb, align the cutout in the fog light with the tab on the new bulb and turn the new bulb until it locks. If the bulb is not properly installed, the fog light may annoy oncoming drivers.

Q0N0414AT

Turn the bulb until it stops.

FOG LIGHT

NEW BULB

NEW BULB

4. Reinstall the fog light assembly and tighten the self-tapping screws securely. Make sure the wire harness is not pinched.

5. Check the operation of the fog light. Adjust the aim, if necessary.

Q0N0415AT

VEHICLE CONNECTOR

FOG LIGHT 2 SELF-TAPPING SCREWS

Button13:

INSTALLATION AII 45632 INSTRUCTIONS FOG LIGHTS … · © 2011 American Honda Motor Co., Inc. –...

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Transcript of INSTALLATION AII 45632 INSTRUCTIONS FOG LIGHTS … · © 2011 American Honda Motor Co., Inc. –...