Hydrogenics Fuel Cell Systems for mobile Heavy Duty

applications

presented by Martin Tröger

Business Development Manager

Hydrogenics GmbH, Gladbeck, Germany

Key Facts about Hydrogenics

Leading manufacturer of electrolysers and fuel cells

More than 2000+ products deployed worldwide

Listed on NASDAQ (HYGS) and TSX (HYG)

Headquartered in Canada with European facilities in

Germany and Belgium

Offices in China, India, Russia, USA

Hydrogenics’ Lines of Business

Onsite Generation Water Electrolyzers

Industrial hydrogen Hydrogen fueling

Energy Storage Water Electrolysers and/or Power Modules

Power Systems Power Modules

Stand-by power Mobility power

Hydrogenics Key Advantages

In-house FC and system development since 1995

World leading heritage and expertise and equipment for stack and system testing

Stack testing and development for world leading automotive fuel cell programmes

Development and holder of some of the most critical PEM stack and system patents

• Freeze shutdown

• Unlimited start/stop

Compact modular commercialized FCPM product programme

In-house systems engineering, complete vehicle homologation expertise and service capability in Germany, especially for public transport applications

Market leader hydrogen generation technology

Hydrogenics HyPM™ Fuel Cell Power Modules

HyPM™ HD

Heavy Duty – High Durability

Liquid-cooled

advanced-MEA

PEM stack

Integral Balance

of Plant

Advanced

onboard controls

and diagnostics

Rapid start-up

and dynamic

response

Complete with

Cathode Air

delivery unit

-46°C sub-zero

shutdown

capability

Unlimited start-

stop cycling

No humidification

or water required

No nitrogen

required for

shutdown

Hydrogenics‘ supply – the HyPM Series Power Module „The Engine“- all integrated and ready to run

Hydrogenics‘ supply – the HyPM

Series Power Module

• ready to integrate – connect and start

• reduced time to integrate into application

• avoids expensive errors during integration

• cuts down engineering cost

• generally available know-how is sufficient for

integration

• warranty on all components

Unique technology

• No humidification, inert gas or Di water needed

• Automated freeze protection down to -40°C without heating

• Cold start from -10°C without ancillary units

• Unlimited Start-Stop cycles

• Balance of plant integrated

• Designed to deliver > 10.000 hours lifetime

• Easy integration due to few customer interfaces

- electrical terminals

- coolant in/out

- hydrogen in/out, air in/out

- communiation port (CAN)

Modular and easy to integrate - ideal for OEMs

Modularity and Simplification is key to

Flexibility in Power

Ease of Integration

Reliability and Availabilty

Cost Reduction

Modularity – Power Modules in different sizes

Hydrogenics redefines the benchmark for system power density

12.5 kW

78 L

48 kg

8.5 kW

25 L

33 kg

33 kW

125 L

75 kg

99 kW

410 L

225 kg

198 kW

820 L

475 kg

The 2015 HyPM™ Mobility Portfolio

HD Series

HyPM™ HD 8-500 HD 10-500 HD 12-500 HD 15-500 HD 20 HD 30

Continuous Power [kW] 8.5 10.5 12.5 15.5 20 33

HyPM™ HD 60 HD 90 HD 120 HD 180 HD 300 Vehicle

Packages

Continuous Power [kW] 66 99 132 198 298 3…MW

Heavy Mobility

Example: Flexiblity for 120 kW Fuel Cell System

HyPM™ 4 x HD 30 1 x HD 120 2 x HD60

Rated Power [kW] 120 120 120

Number of Stacks 4 4 8

Voltage Range V dc 480…240 480…240 2 @ 640…300

Hydrogenics the reliable partner

from supply of products…

intelligent simplified system blocks…

Larger system assemblies…

Customer

Battery

subsystem

Fuel Cell

subsystem

Exhaust

(Water)

Air

Intake

CAN

U2 (const.)

U1

Customer E-Drive

subsystem

H2 Storage

subsystem

Cooling subsystem

Power

Electronics

subsystem

CAN

… to complete bundled and functional packages as well as their integration

New 2014: HyPM™ HD 60 CELERITY

60 kW (E.O.L.)

640…300 Vdc

0…200 A

“All-in” design:

• HyPM™ standard, plus…

• IP rated enclosure

• Load contactor

• Reverse current protection

• Current pre-charge

• J1939 communications

• Voltage range for direct connection to

OEM electric drive systems

HyPM™ 60 “CELERITY” PLUS

• Pre-validated and Bundled with SIEMENS

ELFA Electric Drive System

Customer

Battery

subsystem

Fuel Cell

subsystem

Air

Intake

CAN U

ELFA E-Motor

H2 Storage

subsystem

Cooling subsystem

CELERITY: Plug and Play integration

Siemens ELFA

Drive Reactor

Example Layout - Public Transit Bus 1

Example Layout - Public Transit Bus 2

Example Layout - Public Transit Bus 3

Flexible adaption – Flexible cost – Lower TCO

Trucks: flexible power as needed, easy Integration,

Wide spread portfolio for all mobile Heavy Duty applications

HD Series

HyPM™ HD 8-500 HD 10-500 HD 12-500 HD 15-500 HD 20 HD 30

Continuous Power [kW] 8.5 10.5 12.5 15.5 20 33

HyPM™ HD 60 HD 90 HD 120 HD 180 HD 300 Vehicle

Packages

Continuous Power [kW] 66 99 132 198 298 3…MW

Heavy Mobility

Reference Urban Transit Bus Applications

Reference Heavy Commercial Fleet Applications

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Martin Tröger, (mtroeger@hydrogenics.com)

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