Hydraulic Breaker (GHB 1000) - Genesis Attachments · 2019. 12. 14. · 2019 Genesis Attachments,...

Hydraulic Breaker (GHB 1000)

PARTS MANUAL

© 2019 Genesis Attachments, LLCGenesis GHB 10002

CONTACT INFORMATION

View and download all manuals: genesisattachments.com/manualsPatents: genesisattachments.com/products/patents

Asia Pacific Representative Office

24 Upper Serangoon View #12-28Singapore 534205

Phone: +65 9673 9730

E-mail:[email protected]

Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com


Central America & Colombia

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747


Genesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252


© 2019 Genesis Attachments, LLC Genesis GHB 1000 3

TABLE OF CONTENTSCONTACT INFORMATION 2HOUSING ASSEMBLY 4HAMMER ASSEMBLY 6BACK HEAD ASSEMBLY 8CYLINDER ASSEMBLY 10FRONT HEAD ASSEMBLY 12GAS CHARGING KIT 14WARRANTY 15PARTS ORDER POLICY AND PROCEDURE 16PARTS ORDER FORM 17INDEX 18CONTACT INFORMATION 19


HOUSING ASSEMBLY


HOUSING ASSEMBLYITEM QTY PART NUMBER DESCRIPTION

1 1 07-9139 Top Plate2 1 07-9140 Base Buffer3 1 07-9141 Wear Plate4 2 07-9142 Wear Plate5 3 07-9143 Wear Plate6 1 07-9144 Top Buffer7 1 07-9145 Side Joint Bolt8 1 07-9146 Side Washer9 2 07-9147 Side Buffer

10 2 07-9148 Flat Washer11 1 07-9149 Lock Washer12 1 07-9150 Hex Nut13 8 07-9151 Hex Bolt14 16 07-9152 Flat Washer15 8 07-9153 Lock Washer16 8 07-9154 NyLock Nut17 1 07-9155 Housing18 1 07-9156 Wear Plate19 1 07-9157 Tool Pin Cover20 1 07-9158 Tool Pin Stop21 4 07-9159 Lock Washer22 4 07-9160 Socket Bolt


HAMMER ASSEMBLY


HAMMER ASSEMBLYITEM QTY PART NUMBER DESCRIPTION

1 1 07-8694 Back Head Assembly2 1 07-8696 Cylinder Assembly3 1 07-8704 Front Head Assembly4 4 07-8711 Side Rod Assembly5 1 07-8874 Chisel Tool6 1 07-8861 Moil Tool7 1 07-8854 Cone Tool8 1 07-8840 Blunt Tool

1 07-8717 Replacement Seal Kit


BACK HEAD ASSEMBLY


BACK HEAD ASSEMBLYITEM QTY PART NUMBER DESCRIPTION

1 1 07-8695 Back Head2 1 07-8429 Gas Charging Valve Assembly3 1 * O-Ring4 1 07-8446 Plug

* Not sold separately. See Hammer Assembly for Seal Kit.


CYLINDER ASSEMBLY


CYLINDER ASSEMBLYITEM QTY PART NUMBER DESCRIPTION

1 1 07-8697 Cylinder2 1 * Buffer Ring (Part of Seal Kit)3 1 * U-Packing (Part of Seal Kit)4 1 * Wiper (Part of Seal Kit)5 1 07-8698 Piston6 1 07-8699 Seal Housing7 2 * O-Ring (Part of Seal Kit)8 1 * Gas Seal (Part of Seal Kit)9 2 * Step Seal (Part of Seal Kit)

10 1 07-8700 Operation Valve Spool11 1 07-8701 Operation Valve Guide (Valve Sleeve)12 1 07-8702 Operation Valve Cover (Valve Plug)13 1 * O-Ring (Part of Seal Kit)14 1 * O-Ring (Part of Seal Kit)16 2 * O-Ring (Part of Seal Kit)17 1 07-8444 Socket Plug18 1 07-8439 Socket Plug19 4 07-8453 Set Screw20 4 07-8403 Socket Plug21 4 * O-Ring (Part of Seal Kit)22 1 07-8414 Guide Pin23 3 07-8451 Socket Plug24 1 * O-Ring25 2 07-8703 Adapter



FRONT HEAD ASSEMBLY


FRONT HEAD ASSEMBLYITEM QTY PART NUMBER DESCRIPTION

1 1 07-8705 Front Head2 1 07-8706 Tool Bushing3 1 07-8707 Trust Bushing4 1 07-8708 Tool Pin6 1 07-8414 Guide Pin7 1 07-8444 Socket Plug8 1 07-8445 Grease Fitting9 2 07-8710 Stop Pin

10 2 07-8435 Snap Ring11 2 07-8436 Rubber Plug13 1 * O-Ring (Part of Seal Kit)14 1 07-8443 Plug



GAS CHARGING KIT

ITEM QTY PART NUMBER DESCRIPTION1 1 07-9129 Gas Charging Kit


WARRANTYClaim ProcedureNotify the Genesis Service Department of the potential warranty claim prior to making the repair. Digital pictures are very helpful for diagnosing problems and recommending repairs.

Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration.

The Genesis Service Department will issue an authorization number to track the repair costs, out-going parts, and/or defective parts returning to the factory.

Replacement parts must be ordered using a purchase order number. Shipping is standard ground. Overnight shipping is available by request, and Genesis will not cover the shipping charge.

When the repair is complete, submit an invoice to the Genesis Service Department within 30 days. Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference the authorization number on all invoices.

When returning parts for warranty consideration, include a copy of any related Genesis paper-work along with any other necessary documentation to ensure proper processing and credit. The Genesis Service Department will provide the necessary forms.

Your account will be credited when the warranty claim is accepted.

Please direct any questions to the Genesis Service Department: 715-395-5252


PARTS ORDER POLICY AND PROCEDUREParts Orders Should Include

• Purchase order number• Model and serial number of attachment• Part number and quantity needed• Shipping and billing address• Method of shipment or required delivery date

Placing OrdersOrders may be placed by phone, e-mail or fax. To fax an order, use the form on the following page. Contact information is located at the front of this manual.

Part NumbersPart numbers are listed in a separate Parts Manual or, if included, the Parts section of this manual. Contact the Genesis Parts Department with questions regarding part numbers, availability and pricing.

ShippingAll orders will be shipped best way surface unless an alternate shipping method is requested. Shipping charges are not included in the purchase price of parts.

InvoicesAll invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to review and may be placed on C.O.D. status without further notice.

ReturnsUnused Genesis parts may be returned with proper documentation. Return shipping is the responsibility of the purchaser. Credit will be issued upon return, less a 20% restocking fee. Documentation is required for credit of returned parts. Contact the Genesis Parts Department at 715-395-5252 for an RGA (Return Goods Authorization) number and form.

Return Goods AuthorizationAll parts returned to Genesis for warranty consideration must be returned with a completed RGA (Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be completed in its entirety, including any additional information requested by the Parts or Service Department. Return freight is the responsibility of the shipper and will be credited upon claim approval. A determination to accept or deny the claim will be made based on the information avail-able to Genesis. Warranty on purchased parts other than wear components is 6 months. There is no warranty period on wear parts or components.


PARTS ORDER FORM

Customer:

Phone:

Shipping Address:

Purchase Order:

Model:

Date:

Contact:

E-mail:

Billing Address:

Shipping Method:

Serial Number:

Quantity Part Number Description Price

E-mail to the Genesis Parts Department: [email protected] assistance, call 715-395-5252


INDEX07-8403 Socket Plug 1107-8414 Guide Pin 11, 1307-8429 Gas Charging Valve Assembly 907-8435 Snap Ring 1307-8436 Rubber Plug 1307-8439 Socket Plug 1107-8443 Plug 1307-8444 Socket Plug 11, 1307-8445 Grease Fitting 1307-8446 Plug 907-8451 Socket Plug 1107-8453 Set Screw 1107-8694 Back Head Assembly 707-8695 Back Head 907-8696 Cylinder Assembly 707-8697 Cylinder 1107-8698 Piston 1107-8699 Seal Housing 1107-8700 Operation Spool Valve 1107-8701 Operation Valve Guide (Valve Sleeve) 1107-8702 Operation Valve Cover (Valve Plug) 1107-8703 Adapter 1107-8704 Front Head Assembly 707-8705 Front Head 1307-8706 Tool Bushing 1307-8707 Thrust Bushing 1307-8708 Tool Pin 1307-8710 Stop Pin 1307-8711 Side Rod Assembly 707-8717 Replacement Seal Kit 707-8840 Blunt Tool 707-8854 Cone Tool 707-8861 Moil Tool 707-8874 Chisel Tool 707-9129 Gas Charging Kit 1407-9139 Top Plate 507-9140 Base Buffer 507-9141 Wear Plate 507-9142 Wear Plate 507-9143 Wear Plate 507-9144 Top Buffer 507-9145 Side Joint Bolt 507-9146 Side Washer 507-9147 Side Buffer 507-9148 Flat Washer 507-9149 Lock Washer 507-9150 Hex Nut 507-9151 Hex Bolt 507-9152 Flat Washer 507-9153 Lock Washer 507-9154 NyLock Nut 507-9155 Housing 507-9156 Wear Plate 507-9157 Tool Pin Cover 507-9158 Tool Pin Stop 5

07-9159 Lock Washer 507-9160 Socket Bolt 5Back Head Assembly 8, 9Box Housing 5Buffer Ring 11Contact Information 2, 19Cylinder Assembly 10, 11Front Head Assembly 12, 13Gas Charging Kit 14Gas Seal 11Hammer Assembly 6, 7Housing Assembly 4, 5O-Ring 9, 11, 13Parts Order Form 17Parts Order Policy and Procedure 16Step Seal 11Table of Contents 3U-Packing 11Warranty 15Wiper 11

Asia Pacific Representative Office

24 Upper Serangoon View #12-28Singapore 534205

Phone: +65 9673 9730


Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com


Central America & Colombia

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747


Genesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252


CONTACT INFORMATION

View and download all manuals: genesisattachments.com/manualsPatents: genesisattachments.com/products/patents

Rev. C - 9-11-19

Hydraulic Breaker (GHB 1000) - Genesis Attachments · 2019. 12. 14. · 2019 Genesis Attachments,...

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