Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap...

47
Scrap Grapple PARTS MANUAL Standard and Heavy-Duty

Transcript of Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap...

Page 1: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

Scrap Grapple

PARTS MANUAL

Standard and Heavy-Duty

Page 2: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple2

CONTACT INFORMATION

View and download all manuals: genesisattachments.com/products/manualsPatents: genesisattachments.com/products/patents

Asia Pacific Representative Office

24 Upper Serangoon View #12-28 Singapore 534205

Phone: +65 9673 9730

E-mail:[email protected]

Brazil

Avenida Araça, 1677Campinas - São Paulo

Phone: +55 19 9 9989-8803

E-mail:[email protected]

Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com

E-mail:[email protected]

Central & South America, The Caribbean

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail: [email protected]

World HeadquartersGenesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252

E-mail:[email protected]

Page 3: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3

TABLE OF CONTENTSCONTACT INFORMATION 2GENERAL ARRANGEMENT 4GSG 50/65/75 ASSEMBLY FRAME / TINE 6GSG 100/125 ASSEMBLY FRAME / TINE LIGHT WEIGHT 8GSG 100/125 ASSEMBLY FRAME / TINE 10GSG 150/200/250 ASSEMBLY FRAME / TINE 12GSG 50/65/75/100/125 ASSEMBLY UPPER HEAD - 2200500 14GSG 150/200/250 ASSEMBLY UPPER HEAD - 2200290 16ASSEMBLY ROTATION 18GSG 50/65/75 ASSEMBLY CYLINDER - 6350091 20GSG 100/125 ASSEMBLY CYLINDER - 6350071 22GSG 150/200/250 ASSEMBLY CYLINDER - 6350072 24ASSEMBLY GLAND SEALS 26ASSEMBLY PISTON SEALS 28ASSEMBLY SWIVEL - 6350089 30ASSEMBLY SWIVEL SEALS - DETAILED VIEW 32ASSEMBLY HYDRAULIC 34CARTRIDGE, CROSSPORT RELIEF - 6300902 36CARTRIDGE, CROSSPORT RELIEF - 6300817 37ASSEMBLY YOKE (FORKED STICK) 38ASSEMBLY YOKE 40WARRANTY 42PARTS ORDER POLICY AND PROCEDURE 43PARTS ORDER FORM 44INDEX 45CONTACT INFORMATION 47

Page 4: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple4

GENERAL ARRANGEMENT

3

1

2

4

8

5

6

7

GSG Serial Number Location

Page 5: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 5

GENERAL ARRANGEMENTITEM QTY PART NUMBER DESCRIPTION

1 1 See page 6 - 12 Assembly Frame2 1 See page 6 - 12 Assembly Tine3 1 See page 14 - 16 Assembly Head4 1 See page 18 Assembly Rotation5 1 See page 20 - 24 Assembly Cylinder6 1 See page 30 - 32 Assembly Swivel7 1 See page 34 Assembly Hydraulic8 1 See page 38 - 40 Assembly Yoke

Page 6: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple6

GSG 50/65/75 ASSEMBLY FRAME / TINE

1

4

6

2

3

5

8

12

12 147

9

11

13

11

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs230 Ft-Lb313 Nm

7

Maintenance ScheduleLubricate Every

8 Hours14

Maintenance ScheduleLubricate Every

8 Hours14

Page 7: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 7

GSG 50/65/75 ASSEMBLY FRAME / TINEITEM QTY PART NUMBER DESCRIPTION

1 1 2200608 Wtmg Frame - Light Weight

2 42200603 Wtmg Tine Med. Spade - Point - Light Weight - GSG 502200640 Wtmg Tine Med. Spade - Point - Light Weight - GSG 652200602 Wtmg Tine Med. Spade - Point - Light Weight - GSG 75

3 4 6350110 Sub-Assembly Cyl B4.50 x R3.0 x S7.04 4 2200600 Wtmg Outer Guard - Light Weight5 4 2200601 Wtmg Under Guard - Light Weight6 8 2200221 Mach Guard Mount Bar7 32 F0116030 Hex Head Capscrew M16 x 2 x 308 16 F1310058 Flat Washer Wide .58 x 1.759 16 F1201630 Flat Washer M16

10 12 F0124050 Hex Head Capscrew M24 x 2.0 x 5011 12 2200232 Mach Washer12 8 2200401 Wldt Pin 2.50 x 11.7513 4 2200547 Wldt Pin 2.50 x 8.0014 3 6200002 Grease Fitting 1/8-27 NPT

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© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple8

GSG 100/125 ASSEMBLY FRAME / TINE LIGHT WEIGHT

1

4

6

2

3

5

8

12

12 147

9

11

13

11

Maintenance ScheduleLubricate Every

8 Hours14

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs230 Ft-Lb313 Nm

7

Maintenance ScheduleLubricate Every

8 Hours14

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© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 9

GSG 100/125 ASSEMBLY FRAME / TINE LIGHT WEIGHTITEM QTY PART NUMBER DESCRIPTION

1 1 2200499 Wtmg Frame - Light Weight

2 42200505 Wtmg Tine Med. Spade - Point - Light Weight - GSG 1002200542 Wtmg Tine Med. Spade - Point - Light Weight - GSG 125

3 4 6350108 Sub-Assembly Cyl B4.50 x R3.0 x S8.04 4 2200506 Wtmg Outer Guard - Light Weight5 4 2200504 Wtmg Under Guard - Light Weight6 8 2200221 Mach Guard Mount Bar7 32 F0116030 Hex Head Capscrew M16 x 2 x 308 16 F1310058 Flat Washer Wide .58 x 1.759 16 F1201630 Flat Washer M16

10 12 F0124050 Hex Head Capscrew M24 x 2.0 x 5011 12 2200232 Mach Washer12 8 2200401 Wldt Pin 2.50 x 11.7513 4 2200547 Wldt Pin 2.50 x 8.0014 3 6200002 Grease Fitting 1/8-27 NPT

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© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple10

GSG 100/125 ASSEMBLY FRAME / TINE

1

4

6

2

3

5

8

12

12 147

9

11

13

11

Maintenance ScheduleLubricate Every

8 Hours14

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs230 Ft-Lb313 Nm

7

Maintenance ScheduleLubricate Every

8 Hours14

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© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 11

GSG 100/125 ASSEMBLY FRAME / TINEITEM QTY PART NUMBER DESCRIPTION

1 1 2200257 Wtmg Frame

2 42200457 Wtmg Tine Med. Spade - Point - GSG 100 HD2200449 Wtmg Tine Med. Spade - Point - GSG 125 HD

3 4 6350108 Sub-Assembly Cyl B4.50 x R3.0 x S8.04 4 2200275 Wtmg Outer Guard5 4 2200279 Wtmg Under Guard6 8 2200221 Mach Guard Mount Bar7 32 F0116030 Hex Head Capscrew M16 x 2 x 308 16 F1310058 Flat Washer Wide .58 x 1.759 16 F1201630 Flat Washer M16

10 12 F0124050 Hex Head Capscrew M24 x 2.0 x 5011 12 2200232 Mach Washer12 8 2200401 Wldt Pin 2.50 x 11.7513 4 2200404 Wldt Pin 2.50 x 8.1314 3 6200002 Grease Fitting 1/8-27 NPT

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© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple12

GSG 150/200/250 ASSEMBLY FRAME / TINE

1

9

4

6

2

3

8

12

12 147

5

11

13

11

Maintenance ScheduleLubricate Every

8 Hours14

Maintenance ScheduleLubricate Every

8 Hours14

Torque Specs230 Ft-Lb313 Nm

7

Torque Specs450 Ft-Lb610 Nm

10

Torque Specs450 Ft-Lb610 Nm

10

Page 13: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 13

GSG 150/200/250 ASSEMBLY FRAME / TINEITEM QTY PART NUMBER DESCRIPTION

1 1 2200235 Wtmg Frame

2 42200441 Wtmg Tine Med. Spade - Point - GSG 1502200433 Wtmg Tine Med. Spade - Point - GSG 2002200426 Wtmg Tine Med. Spade - Point - GSG 250

3 4 6350109 Sub-Assembly Cyl B4.50 x R3.0 x S10.04 4 2200246 Wtmg Outer Guard5 4 2200222 Wtmg Under Guard6 8 2200221 Mach Guard Mount Bar7 32 F0116030 Hex Head Capscrew M16 x 2 x 308 16 F1310058 Flat Washer Wide .58 x 1.759 16 F1201630 Flat Washer M16

10 12 F0124050 Hex Head Capscrew M24 x 2.0 x 5011 12 2200232 Mach Washer12 8 2200401 Wldt Pin 2.50 x 11.7513 4 2200404 Wldt Pin 2.50 x 8.1314 3 6200002 Grease Fitting 1/8-27 NPT

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© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple14

GSG 50/65/75/100/125 ASSEMBLY UPPER HEAD - 2200500

2

9

4

3

812

5

1

3

67

10

6

7

6

7

116

76

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© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 15

GSG 50/65/75/100/125 ASSEMBLY UPPER HEAD - 2200500ITEM QTY PART NUMBER DESCRIPTION

1 1 2200291 Wtmg, Head GSG 50/65/75/100/1252 1 2200298 Plate, End Cover3 2 2200300 Plate, Side Cover4 2 2200299 Plate, Bolt Cover5 1 2200416 Wldt Pin Std6 18 F0112030 Hex Head Capscrew M12 x 1.75 x 307 16 F1201224 Flat Washer M128 1 2200304 Mach Pin Keeper9 4 2200306 Plate Bar Strap

10 1 6300094 Compression Connector11 2 F1401200 Lock Washer M1212 1 6200002 Grease Fitting 1/8-27 NPT

Page 16: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple16

GSG 150/200/250 ASSEMBLY UPPER HEAD - 2200290

2

9

4

3

7

8

14

12

6

5

1

3

10

6

13

1511

7

7

6

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© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 17

GSG 150/200/250 ASSEMBLY UPPER HEAD - 2200290ITEM QTY PART NUMBER DESCRIPTION

1 1 2200501 Wtmg, Head GSG 150/200/2502 2 2200502 Plate, End Cover3 1 2200503 Plate, Side Cover4 2 2200610 Plate, Bolt Cover5 1 2200416 Wldt Pin Std6 12 F0112020 Hex Head Capscrew M12 x 1.75 x 207 12 F1201224 Flat Washer M128 1 2200304 Mach Pin Keeper9 1 2200306 Plate Bar Strap

10 1 6300094 Compression Connector11 4 F1200817 Flat Washer M812 1 6200002 Grease Fitting 1/8-27 NPT13 2 F0112030 Hex Head Capscrew M12 x 1.75 x 3014 2 F1401200 Lock Washer M1215 4 F0108030 Hex Head Capscrew M8 x 1.25 x 30

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© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple18

ASSEMBLY ROTATION

6

1

7

2

3

910

Torque Specs230 Ft-Lb313 Nm

8

Torque Specs240 Ft-Lb326 Nm

4

For Seal KitSee page 36 5

Page 19: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 19

ASSEMBLY ROTATIONITEM QTY PART NUMBER DESCRIPTION

1 1 6340010 Hydraulic Motor2 1 6300901 Pinion3 1 F1317563 Flat Washer4 1 F0263100 Hex Head Capscrew .63-18 x 1.005 1 6300902 Cartridge - Crossport Relief6 4 F0612070 Socket Head Capscrew M12 x 1.75 x 707 4 F1401200 Lock Washer M128 40 F0116080 Hex Head Capscrew M16 x 2 x 809 40 F1201630 Flat Washer M16

10 1 6300900 Slewing Ring

Page 20: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple20

GSG 50/65/75 ASSEMBLY CYLINDER - 6350091

4

6

20 1817

1413

1211

2

1

8

10

10

9

9

Basic Cylinder SpecsB4.5 R3.0 S7.0

23

16

21

3

5

7

10

9

10

97

19

22

15

For Detailed View of SealsSee page 26 - 28

Page 21: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 21

GSG 50/65/75 ASSEMBLY CYLINDER - 6350091ITEM QTY PART NUMBER DESCRIPTION

1 1

For replace-ment parts call

the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Piston Tube Assembly2 1 Manifold Tube Assembly3 1 Butt and Tube Assembly4 1 Unitized Piston5 1 Unitized Gland6 2 Set Screw 1/4-207 2 Set Screw 5/16-188 1 Steel Spacer9 4 Steel Bushing

10 4 Pin Wiper11 1 O-Ring12 1 BU-Wiper13 1 O-Ring14 2 BU-Wiper15 1 O-Ring16 1 O-Ring17 1 O-Ring18 1 BU-Wiper19 1 BU-Wiper20 1 Piston Seal21 1 Rod Seal22 1 Buffer Seal / Prac Seal23 1 Wiper

GSG Serial Number Location

Page 22: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple22

GSG 100/125 ASSEMBLY CYLINDER - 6350071

4

6

20 1817

1413

1211

2

1

8

10

10

9

9

Basic Cylinder SpecsB4.5 R3.0 S8.0

23

16

21

3

5

7

10

9

10

97

19

22

15

For Detailed View of SealsSee page 26 - 28

Page 23: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 23

GSG 100/125 ASSEMBLY CYLINDER - 6350071ITEM QTY PART NUMBER DESCRIPTION

1 1

For replace-ment parts call

the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Piston Tube Assembly2 1 Manifold Tube Assembly3 1 Butt and Tube Assembly4 1 Unitized Piston5 1 Unitized Gland6 2 Set Screw 1/4-207 2 Set Screw 5/16-188 1 Steel Spacer9 4 Steel Bushing

10 4 Pin Wiper11 1 O-Ring12 1 BU-Wiper13 1 O-Ring14 2 BU-Wiper15 1 O-Ring16 1 O-Ring17 1 O-Ring18 1 BU-Wiper19 1 BU-Wiper20 1 Piston Seal21 1 Rod Seal22 1 Buffer Seal / Prac Seal23 1 Wiper

GSG Serial Number Location

Page 24: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple24

GSG 150/200/250 ASSEMBLY CYLINDER - 6350072

4

6

20 1817

1413

1211

2

1

8

10

10

9

9

Basic Cylinder SpecsB4.5 R3.0 S10.0

23

16

21

3

5

7

10

9

10

97

19

22

15

For Detailed View of SealsSee page 26 - 28

Page 25: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 25

GSG 150/200/250 ASSEMBLY CYLINDER - 6350072ITEM QTY PART NUMBER DESCRIPTION

1 1

For replace-ment parts call

the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Piston Tube Assembly2 1 Manifold Tube Assembly3 1 Butt and Tube Assembly4 1 Unitized Piston5 1 Unitized Gland6 2 Set Screw 1/4-207 2 Set Screw 5/16-188 1 Steel Spacer9 4 Steel Bushing

10 4 Pin Wiper11 1 O-Ring12 1 BU-Wiper13 1 O-Ring14 2 BU-Wiper15 1 O-Ring16 1 O-Ring17 1 O-Ring18 1 BU-Wiper19 1 BU-Wiper20 1 Piston Seal21 1 Rod Seal22 1 Buffer Seal / Prac Seal23 1 Wiper

GSG Serial Number Location

Page 26: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple26

ASSEMBLY GLAND SEALS

16

19

22

21

23

5

15

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© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 27

ASSEMBLY GLAND SEALSITEM QTY PART NUMBER DESCRIPTION

5 1 For replacement parts call the Genesis Parts

Department.USA

715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Unitized Gland15 1 O-Ring16 1 O-Ring19 1 BU-Wiper21 1 Rod Seal22 1 Buffer Seal / Prac Seal23 1 Wiper

GSG Serial Number Location

Page 28: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple28

ASSEMBLY PISTON SEALS

4

20

1211

1413

1418

1718

Page 29: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 29

ASSEMBLY PISTON SEALSITEM QTY PART NUMBER DESCRIPTION

4 1 For replace-ment parts call

the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Unitized Piston11 1 O-Ring12 1 BU-Wiper13 1 O-Ring14 2 BU-Wiper17 1 O-Ring18 2 BU-Wiper20 1 Piston Seal

GSG Serial Number Location

Page 30: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple30

ASSEMBLY SWIVEL - 6350089

4

12

2 1

10

37

11

6

5

Torque Specs240 Ft-Lb326 Nm

8

For Detailed View of SealsSee page 32

For Seal KitSee page 37 13

65

Torque Specs21 Ft-Lb28 Nm

9

Page 31: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 31

ASSEMBLY SWIVEL - 6350089ITEM QTY PART NUMBER DESCRIPTION

1 1

For replace-ment parts call

the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

8-Port Housing2 1 2-Port Spool3 1 Torque Arm4 1 Seal Kit5 2 Crown Seal6 2 Wear Ring7 3 Lockwasher M108 3 Socket Head Capscrew M10 x 1.50 x 309 8 #6 SAE Plug

10 1 Retaining Ring11 1 1/8 NPT Plug12 1 O-Ring13 1 6300817 Cartridge - Relief

GSG Serial Number Location

Page 32: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple32

ASSEMBLY SWIVEL SEALS - DETAILED VIEW

5

5

106

4

6

13

Page 33: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 33

ASSEMBLY SWIVEL SEALS - DETAILED VIEWITEM QTY PART NUMBER DESCRIPTION

4 1 For replacement parts call the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Seal Kit5 2 Crown Seal6 2 Wear Ring

10 1 Retaining Ring13 1 O-Ring

GSG Serial Number Location

Page 34: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple34

ASSEMBLY HYDRAULIC

3

4

5

Torque Specs230 Ft-Lb313 Nm

8

Assembly CylinderSee page 20 - 24

For Parts BreakdownSee page 301

Page 35: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 35

ASSEMBLY HYDRAULICITEM QTY PART NUMBER DESCRIPTION

1 1 See page 30 Assembly Swivel2 4 F0616110 Socket Head Capscrew M16 x 2.0 x 1103 8 6300302 Adaptor - 08MB-08MO-454 8 6310059 Adaptor - 08MB-08MO5 8 5300449 Hose 08-2WR16-08FOX-08FOX-20

Page 36: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

© 2017 Genesis Attachments, LLCGenesis GSG Scrap Grapple36

CARTRIDGE, CROSSPORT RELIEF - 6300902

Valve Hex SizeHex Size - 1”

Valve Installation Torque25 Ft/Lbs (33.9 Nm)

Locknut Hex SizeHex Size - 9/16”Locknut Torque80-90 In/Lbs (9-10 Nm)

Adjustment Screw Internal Hex SizeHex Size - 1/4”

SK00135Seal Kit

Page 37: Standard and Heavy-Duty - Genesis Attachments · 2017 Genesis Attachments, LLC Genesis GSG Scrap Grapple 3 TABLE OF CONTENTS CONTACT INFORMATION 2 GENERAL ARRANGEMENT 4 GSG 50/65/75

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CARTRIDGE, CROSSPORT RELIEF - 6300817

Valve Hex SizeHex Size - 1-1/8”

Valve Installation Torque45-50 Ft/Lbs (X Nm)

Locknut Hex SizeHex Size - 9/16”Locknut Torque80-90 In/Lbs (9-10 Nm)

Adjustment Screw Internal Hex SizeHex Size - 5/32”

6300634Seal Kit

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ASSEMBLY YOKE (FORKED STICK)

1

4

3

4

2

2

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ASSEMBLY YOKE (FORKED STICK)ITEM QTY PART NUMBER DESCRIPTION

1 1

See Below

Wtmg Yoke2 2 Mach Bearing3 2 Grease Fitting4 2 Mach Bearing

Part Numbers are Serial Number specific. For replacement parts call the Genesis Parts Department.

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

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ASSEMBLY YOKE

1

4

5

2

6

3

6

7

7

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ASSEMBLY YOKE

GSG Serial Number Location

ITEM QTY PART NUMBER DESCRIPTION1 1 Part Numbers are Serial Number

specific. For replacement parts call the Genesis Parts Department

USA715-395-5614715-395-3405

Europe+49 83 31 9 25 98 0

Wtmg Yoke2 2 Wldt Pin Drill3 2 Mach Pin Keeper4 2 Socket Head Capscrew5 2 Nylock Hex Head6 2 Mach Bearing and Seal7 2 Grease Fitting

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WARRANTYClaim ProcedureNotify the Genesis Service Department of the potential warranty claim prior to making the repair. Digital pictures are very helpful for diagnosing problems and recommending repairs.

Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration.

The Genesis Service Department will issue an authorization number to track the repair costs, out-going parts, and/or defective parts returning to the factory.

Replacement parts must be ordered using a purchase order number. Shipping is standard ground. Overnight shipping is available by request, and Genesis will not cover the shipping charge.

When the repair is complete, submit an invoice to the Genesis Service Department within 30 days. Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference the authorization number on all invoices.

When returning parts for warranty consideration, include a copy of any related Genesis paper-work along with any other necessary documentation to ensure proper processing and credit. The Genesis Service Department will provide the necessary forms.

Your account will be credited when the warranty claim is accepted.

Blade WarrantyStandard warranty on blades will only be considered on the first edge, and wear on the edge must be 1/8” radius or less. Genesis does not warranty cutting blades that are cracked or broken from top to bottom (perpendicular to the long edge of the blade). Genesis also does not cover fasten-ers, the labor to replace wear components or collateral damage, such as blade seats, from broken blades, the piercing blade tang or adjustment plates.

Please direct any questions to the Genesis Service Department: 715-395-5252

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PARTS ORDER POLICY AND PROCEDUREParts Orders Should Include

• Purchase order number• Model and serial number of attachment• Part number and quantity needed• Shipping and billing address• Method of shipment or required delivery date

Placing OrdersOrders may be placed by phone, e-mail or fax. To fax an order, use the form on the following page. Contact information is located at the front of this manual.

Part NumbersPart numbers are listed in a separate Parts Manual or, if included, the Parts section of this manual. Contact the Genesis Parts Department with questions regarding part numbers, availability and pricing.

ShippingAll orders will be shipped best way surface unless an alternate shipping method is requested. Shipping charges are not included in the purchase price of parts.

InvoicesAll invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to review and may be placed on C.O.D. status without further notice.

ReturnsUnused Genesis parts may be returned with proper documentation. Return shipping is the responsibility of the purchaser. Credit will be issued upon return, less a 20% restocking fee. Documentation is required for credit of returned parts. Contact the Genesis Parts Department at 715-395-5252 for a RGA (Return Goods Authorization) number and form.

Return Goods AuthorizationAll parts returned to Genesis for warranty consideration must be returned with a completed RGA (Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be completed in its entirety, including any additional information requested by the Parts or Service Department. Return freight is the responsibility of the shipper and will be credited upon claim approval. A determination to accept or deny the claim will be made based on the information avail-able to Genesis. Warranty on purchased parts other than wear components is 6 months. There is no warranty period on wear parts or components.

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PARTS ORDER FORM

Fax to the Genesis Parts Department at 715-395-3411For assistance, call 715-395-5252 or e-mail [email protected]

Customer:

Phone:

Shipping Address:

Purchase Order:

Model:

Date:

Contact:

Fax:

Billing Address:

Shipping Method:

Serial Number:

Quantity Part Number Description Price

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INDEX1/8 NPT Plug 312-Port Spool 31#6 SAE Plug 318-Port Housing 312200221 Mach Guard Mount Bar 7, 9, 11, 132200222 Wtmg Under Guard 132200232 Mach Washer 7, 9, 11, 132200235 Wtmg Frame 132200246 Wtmg Outer Guard 132200257 Wtmg Frame 112200275 Wtmg Outer Guard 112200279 Wtmg Under Guard 112200291 Wtmg, Head GSG 50/65/75/100/125 152200298 Plate, End Cover 152200299 Plate, Bolt Cover 152200300 Plate, Side Cover 152200304 Mach Pin Keeper 15, 172200306 Plate Bar Strap 15, 172200401 Wldt Pin 2.50 x 11.75 7, 9, 11, 132200404 Wldt Pin 2.50 x 8.13 11, 132200416 Wldt Pin Std 15, 172200426 Wtmg Tine Med. Spade - Point - GSG 250 132200433 Wtmg Tine Med. Spade - Point - GSG 200 132200441 Wtmg Tine Med. Spade - Point - GSG 150 132200449 Wtmg Tine Med. Spade - Point - GSG 125

HD 112200457 Wtmg Tine Med. Spade - Point - GSG 100

HD 112200499 Wtmg Frame - Light Weight 92200501 Wtmg, Head GSG 150/200/250 172200502 Plate, End Cover 172200503 Plate, Side Cover 172200504 Wtmg Under Guard - Light Weight 92200505 Wtmg Tine Med. Spade - Point - Light Weight -

GSG100 92200506 Wtmg Outer Guard - Light Weight 92200542 Wtmg Tine Med. Spade - Point - Light Weight -

GSG 125 92200547 Wldt Pin 2.50 x 8.00 7, 92200600 Wtmg Outer Guard - Light Weight 72200601 Wtmg Under Guard - Light Weight 72200602 Wtmg Tine Med. Spade - Point - Light Weight -

GSG 75 72200603 Wtmg Tine Med. Spade - Point - Light Weight -

GSG 50 72200608 Wtmg Frame - Light Weight 72200610 Plate, Bolt Cover 172200640 Wtmg Tine Med. Spade - Point - Light Weight -

GSG 65 75300449 Hose 08-2WR16-08FOX-08FOX-20 356200002 Grease Fitting 1/8-27 NPT 7, 9, 11, 13, 15, 176300094 Compression Connector 15, 176300302 Adaptor - 08MB-08MO-45 356300634 Seal Kit 376300817 Cartridge - Relief 31

6300900 Slewing Ring 196300901 Pinion 196300902 Cartridge - Crossport Relief 196310059 Adaptor - 08MB-08MO 356340010 Hydraulic Motor 196350108 Sub-Assembly Cyl B4.50 x R3.0 x S8.0 9, 116350109 Sub-Assembly Cyl B4.50 x R3.0 x S10.0 136350110 Sub-Assembly Cyl B4.50 x R3.0 x S7.0 7Adjustment Screw Internal Hex Size 36, 37Assembly Cylinder 5Assembly Frame 5Assembly Gland Seals 26Assembly Head 5Assembly Hydraulic 5, 34Assembly Piston Seals 28Assembly Rotation 5, 18Assembly Swivel 5, 35Assembly Swivel - 6350089 30Assembly Swivel Seals - Detailed View 32Assembly Tine 5Assembly Yoke 5, 40Assembly Yoke (Forked Stick) 38Buffer Seal / Prac Seal 21, 23, 25, 27Butt and Tube Assembly 21, 23, 25BU-Wiper 21, 23, 25, 27, 29Cartridge, Crossport Relief - 6300817 37Cartridge, Crossport Relief - 6300902 36Contact Information 2, 47Crown Seal 31, 33F0108030 Hex Head Capscrew M8 x 1.25 x 30 17F0112020 Hex Head Capscrew M12 x 1.75 x 20 17F0112030 Hex Head Capscrew M12 x 1.75 x 30 15, 17F0116030 Hex Head Capscrew M16 x 2 x 30 7, 9, 11,

13F0116080 Hex Head Capscrew M16 x 2 x 80 19F0124050 Hex Head Capscrew M24 x 2.0 x 50 7, 9, 11,

13F0263100 Hex Head Capscrew .63-18 x 1.00 19F0612070 Socket Head Capscrew M12 x 1.75 x 70 19F0616110 Socket Head Capscrew M16 x 2.0 x 110 35F1200817 Flat Washer M8 17F1201224 Flat Washer M12 15, 17F1201630 Flat Washer M16 7, 9, 11, 13, 19F1310058 Flat Washer Wide .58 x 1.75 7, 9, 11, 13F1317563 Flat Washer 19F1401200 Lock Washer M12 15, 17, 19General Arrangement 4Grease Fitting 39, 41GSG 50/65/75/100/125 Assembly Upper Head -

2200500 14GSG 50/65/75 Assembly Cylinder - 6350091 20GSG 50/65/75 Assembly Frame / Tine 6GSG 100/125 Assembly Cylinder - 6350071 22GSG 100/125 Assembly Frame / Tine 10GSG 100/125 Assembly Frame / Tine Light Weight 8

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INDEXGSG 150/200/250 Assembly Cylinder - 6350072 24GSG 150/200/250 Assembly Frame / Tine 12GSG 150/200/250 Assembly Upper Head - 2200290 16Locknut Hex Size 36, 37Locknut Torque 36, 37Lockwasher M10 31Mach Bearing 39Mach Bearing and Seal 41Mach Pin Keeper 41Manifold Tube Assembly 21, 23, 25Nylock Hex Head 41O-Ring 21, 23, 25, 27, 29, 31, 33Parts Order Form 44Parts Order Policy and Procedure 43Pin Wiper 21, 23, 25Piston Seal 21, 23, 25, 29Piston Tube Assembly 21, 23, 25Retaining Ring 31, 33Rod Seal 21, 23, 25, 27Seal Kit 31, 33Set Screw 1/4-20 21, 23, 25Set Screw 5/16-18 21, 23, 25SK00135 Seal Kit 36Socket Head Capscrew 41Socket Head Capscrew M10 x 1.50 x 30 31Steel Bushing 21, 23, 25Steel Spacer 21, 23, 25Table of Contents 3Torque Arm 31Unitized Gland 21, 23, 25, 27Unitized Piston 21, 23, 25, 29Valve Hex Size 36, 37Valve Installation Torque 36, 37Warranty 42Wear Ring 31, 33Wiper 21, 23, 25, 27Wldt Pin Drill 41Wtmg Yoke 39, 41

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Asia Pacific Representative Office

24 Upper Serangoon View #12-28 Singapore 534205

Phone: +65 9673 9730

E-mail:[email protected]

Brazil

Avenida Araça, 1677Campinas - São Paulo

Phone: +55 19 9 9989-8803

E-mail:[email protected]

Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com

E-mail:[email protected]

Central & South America, The Caribbean

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail: [email protected]

World HeadquartersGenesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252

E-mail:[email protected]

CONTACT INFORMATION

View and download all manuals: genesisattachments.com/products/manualsPatents: genesisattachments.com/products/patents

Rev. F - 12-22-17