Hustler Raptor SD Parts Manual - Zero-Turn Riding Lawn ... · 200 South Ridge Road Hesston, Kansas...

136
200 South Ridge Road Hesston, Kansas 67062 Hustler ® Raptor ® SD Parts Manual

Transcript of Hustler Raptor SD Parts Manual - Zero-Turn Riding Lawn ... · 200 South Ridge Road Hesston, Kansas...

200 South Ridge RoadHesston, Kansas

67062

Hustler® Raptor® SD Parts Manual

118791EX_1115 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame, 36"/42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Frame, 48"/54"/60" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard—Kawasaki FR730V. . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Fenders & Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering & Brake—Nonthreaded Arm. . . . . . . . . . . . . . . . . . . . . . . 3-10Steering & Brake—Threaded Arm . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Tire Breakdown—13 X 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Front Tire Breakdown—13 X 6.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Section 5Engine, 36"/42"/48"/54"—S/N 15021839 & Higher . . . . . . . . . . . . . . 5-2Engine, 48"/54"—S/N 14092401 to 15021838 . . . . . . . . . . . . . . . . . 5-6Engine, 48"/54"—S/N Prior to 14092401 . . . . . . . . . . . . . . . . . . . . 5-10Engine, 60"—S/N 15020616 & Higher . . . . . . . . . . . . . . . . . . . . . . 5-14Engine, 60"—S/N 14092401 to 15020615 . . . . . . . . . . . . . . . . . . . 5-18Engine, 60"—S/N Prior to 14092401 . . . . . . . . . . . . . . . . . . . . . . . 5-22Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Section 636" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-236" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-436" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-642" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-842" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1042" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1248" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1448" Deck Pulleys & Spindles—S/N 15010708 & Higher . . . . . . . . . 6-1648" Deck Pulleys & Spindles—S/N 14074266 to 15010707 . . . . . . 6-1848" Deck Pulleys & Spindles—S/N Prior to 14074266 . . . . . . . . . . 6-20

c-2 118791EX_1115

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2254" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2454" Deck Pulleys & Spindles—S/N 15010708 & Higher. . . . . . . . . .6-2654" Deck Pulleys & Spindles—S/N 14074307 to 15010707. . . . . . .6-2854" Deck Pulleys & Spindles—S/N Prior to 14074307 . . . . . . . . . . .6-3054" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3260" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3460" Deck Pulleys & Spindles—S/N 15010708 & Higher. . . . . . . . . .6-3660" Deck Pulleys & Spindles—S/N 14074367 to 15010707. . . . . . .6-3860" Deck Pulleys & Spindles—S/N Prior to 14074367 . . . . . . . . . . .6-4060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42Deck Lift, 36"/42"—Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44Deck Lift, 36"/42"—Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46Deck Lift, 48"/54"/60"—Right Side . . . . . . . . . . . . . . . . . . . . . . . . . .6-48Deck Lift, 48"/54"/60"—Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50

Section 7Seat, Seats Inc.—36"/42" Mowers . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2Seat Service Parts, Seats Inc.—36"/42" Mowers . . . . . . . . . . . . . . . .7-4Seat, Standard—48"/54" Mowers. . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6Seat Service Parts, Standard—48"/54" Mowers . . . . . . . . . . . . . . . .7-8Seat, Removable Back—60" Mowers . . . . . . . . . . . . . . . . . . . . . . .7-10Seat Service Parts, Removable Back—60" Mowers . . . . . . . . . . . .7-12

118791EX_1115 1-1

General Information

This manual covers Hustler® Raptor® SD models 932541EX, 932558EX, 932566EX, 935262EX & 935270EX.

Service Literature

PART NO.OPERATOR’S MANUALWARRANTY STATEMENTSERVICE MANUAL

Options Available From Your Dealer

PART NO.48” MULCH KIT54” MULCH KIT60” MULCH KITLIGHT KITSTEERING LEVER EXTENSION2-BAG CATCHER KITENGINE GUARD KIT (48" & 54" MOWERS)FLEX FORKS KIT (48" MOWERS)FLEX FORKS KIT (54" & 60" MOWERS)

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION604856118959118650

DESCRIPTION119101119060119091120608333724933028119597600213605123

1-2 118791EX_1115

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

118791EX_1115 2-1

Section 2

Frame, 36"/42" Mowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Frame, 48"/54"/60". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard—Kawasaki FR730V . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Fenders & Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-2 118791EX_1115

Frame, 36"/42" Mowers

19

234

14

15

25

14

4

11

9

22

4

4

9

24

4

21

14

17

65

10

12

11

3

1

2

78

3

9

4 4

9

16

4

9

9

15

9

12

13

18

9

4

114

411

926

4

2726

9

28

3

9

9

16

27

26

27

20

16

118791EX_1115 2-3

Frame, 36"/42" Mowers

INDEX NO. PART NO. QTY.

SEAT SUPPORTSPRING SUPPORTCS .375-16 X .75 HX FLKCS .375-16 X .75 HX FLK PLNRS REAR BRACKETHOT DECALBUMPER (WITH DECAL)ENGINE PLATENT .375-16 HX FLK PLNLS REAR BRACKETCN .250-20 X .15 MAX THKHYDRO BRACKETRS FRAME CHANNEL (WITH DECAL)RS FRONT BRACKETCROSS SUPPORTNT .375-16 HX FLK G5LS FRAME CHANNEL (WITH DECALS)ENGINE COMPARTMENT DECALSERIAL NUMBER / SPEC DECALLEVEL FUEL FILL DECALLS FAIRING (WITH DECAL)FRONT CROSS FRAMEFOOT PAN (WITH DECAL)RS FAIRINGSAFE OPERATION DECALPUSH BUTTON MOUNTWIRE TIEBATTERY TRAY

NOTES:

1. Serial number decal. In the event the serial number decal becomesdamaged or illegible, please contact your dealer to order a replacement.

2. Torque all hardware to a minimum of 33 ft-lbs.

DESCRIPTION

1 118539 12 118538 13 029629 104 604176 305 552564 16 602041 17 552217 18 116129 19 604177 30

10 552565 111 601982 512 552566 213 551866 114 117786 215 551861 216 016899 1017 552406 118 601967 119 N/A 120 605782 121 553401 122 553217 123 551865 124 552569 125 601981 126 604307 627 000331 628 552570 1

2-4 118791EX_1115

Frame, 48"/54"/60"

20

234

14

15

24

14

4

11

9

21

4

4

22

4

22

14

18

65

10

12

11

3

1

2

78

3

9

4 4

9

17

4

9

9

15

9

12

13

19

9

4

114

411

926

4

2726

9

28

16

3

9

917

27

26

27

25

3

118791EX_1115 2-5

Frame, 48"/54"/60"

INDEX NO. PART NO. QTY.

SEAT SUPPORTSPRING SUPPORTCS .375-16 X .75 HX FLKCS .375-16 X .75 HX FLK PLNRS REAR BRACKETHOT DECALBUMPER (WITH DECAL)ENGINE PLATE (WITH DECAL)NT .375-16 HX FLK PLNLS REAR BRACKETCN .250-20 X .15 MAX THKHYDRO BRACKETRS FRAME CHANNEL (WITH DECAL)RS FRONT BRACKETCROSS SUPPORTPUMP BELT WARNING DECALNT .375-16 HX FLK G5LS FRAME CHANNEL (WITH DECALS)ENGINE COMPARTMENT DECALSERIAL NUMBER / SPEC DECALFRONT CROSS FRAMEFAIRINGFOOT PAN (WITH DECALS)SAFE OPERATION DECALLEVEL FUEL FILL DECALPUSH BUTTON MOUNTWIRE TIEBATTERY TRAY

NOTES:

1. Serial number decal. In the event the serial number decal becomesdamaged or illegible, please contact your dealer to order a replacement.

2. Torque all hardware to a minimum of 33 ft-lbs.

DESCRIPTION

1 118539 12 118538 13 029629 104 604176 305 552564 16 602041 17 552217 18 551858 19 604177 30

10 552565 111 601982 512 552566 213 552407 114 552567 215 551861 216 600899 117 016899 1018 552406 119 601967 120 N/A 121 552568 122 552569 223 551865 124 601981 125 605782 126 604307 627 000331 628 552570 1

2-6 118791EX_1115

Engine Guard—Kawasaki FR730V

1

2

3

4

5

118791EX_1115 2-7

Engine Guard—Kawasaki FR730V

INDEX NO. PART NO. QTY.

ENGINE GUARDH LOGO DECALCS .375-16 X .75 HX FLKNT .375-16 HX FLK G5HOT DECAL

NOTES:

DESCRIPTION

1 118987 12 604745 13 029629 44 016899 45 602041 1

2-8 118791EX_1115

Fenders & Instrument Panel

1

8

9 7

42

5

6

12

13

13

16

10

11

14

17

18

19

20

7

13

13

15

24

23

3

22

118791EX_1115 2-9

Fenders & Instrument Panel

INDEX NO. PART NO. QTY.

CHOKE CABLEPTO SWITCHHOUR METERKEY ASSEMBLYINSTRUMENT PANEL (WITH DECAL)INSTRUMENT PANEL DECALIGNITION SWITCHCS .250-20 X .75 HX G5CB 10-24 X .500 ZYNCFW .219 X .500 X .048 ZNYCNT #10-24 HX NL ZNTHROTTLE CABLECS .250-20 X .75 HX FLGRS FENDERLS FENDERCN .250-20 X .15 MAX THKFOOTREST (WITH DECAL)HUSTLER ID DECALCS .375-16 X .75 HX FLKNT .375-16 HX FLK G5WIRE TIE (NOT SHOWN)HUSTLER DECALWIRE HARNESSCLUTCH CONNECTOR REPAIR KIT

NOTES:

DESCRIPTION

1 601097 12 776476 13 769166 14 785808 15 552300 16 604889 17 045898 18 055939 19 601098 2

10 704932 211 059832 212 601096 113 604324 814 604124 115 604125 116 601982 117 552414 118 602407 119 029629 220 016899 221 000331 222 604388 223 604876 124 114052 1

2-10 118791EX_1115

Battery

12

7

5

6

6

3

5 4

BATTERY

6

POSITIVE BATTERYCABLE

7

6

NEGATIVE BATTERYCABLE

9

118791EX_1115 2-11

Battery

INDEX NO. PART NO. QTY.

TIE DOWN STRAPCS .250-20 X 7.50 HX G5FW .281 X .625 X .066RED BATTERY CABLE BOOTNT .250-20 HX G5LW .250 INT-EXT TOOTH ZCS .250-20 X .75 HX G5WIRE TIE (NOT SHOWN)CN .250-20 X .15 MAX THK

NOTES:

1. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until ready to start the engine.

DESCRIPTION

1 604178 12 604465 23 768515 24 771428 15 024927 26 029868 47 055939 28 000331 29 601982 2

2-12 118791EX_1115

118791EX_1115 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering & Brake—Nonthreaded Arm . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering & Brake—Threaded Arm. . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-2 118791EX_1115

Hydraulic System

1

3

1

2

3

5

6

7

8

9

10

11

1214

11

1316

17

16

17

18

19 1

15

4

4

9

19

181

18

19 1

18

18

18

18

18

21

204

118791EX_1115 3-3

Hydraulic System

INDEX NO. PART NO. QTY.

CS .312-18 X 2.50 HX G5CB .375-16 X 2.75 STD ZNCS .312-18 X 3.00 HX G5 ZNT .375-16 HX FLK G5DRIVE BELTIDLER SPACERIDLER ARMFW .406 X 1.25 X .12 HRD ZNT .375-16 HX NL G5CS .375-16 X 1.50 HX G5FW .379 X .813 X .063PULLEY 2.0" IDLERNT .375-16 HX G5 ZNYSPRINGCS .375-16 X 2.5 FULTHHP .080D X 1.19TOW VALVE LINKFW .343 X .687 X .051/.080HNT .312-18 NL G5CS .375-16 X .75 HX FLKTRANSMISSION ASSEMBLY

NOTES:

1. Torque to 17 ft-lbs.

DESCRIPTION

1 710087 42 601887 13 043067 44 016899 35 603907 16 604714 17 116287 18 712893 19 086660 2

10 080655 111 767954 212 604491 113 054502 114 604490 115 604487 116 706549 217 118310 218 768523 1619 058776 820 029629 121 N/A 1

3-4 118791EX_1115

Transmission Assembly

9

16

15

7

9

14

98

8

4

2

1 2

3

5

FRONT OFMOWER

9

2

1010

10

12

17

19

18

BRAKEARM

6

6

11

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

13

BRAKECLIP

118791EX_1115 3-5

Transmission Assembly

INDEX NO. PART NO. QTY.

NT .312-18 HX NL G5FW .343 X .687 X .051/.080HOVERTRAVEL SPRINGSPRINGROD BRAKE ACTUATORFITTING, 90 - 9/16 SAELS TRANSMISSIONCS .375-16 X 2.25 HX G5FW .379 X .813 X .063SPRING CLAMPHOSE 19"HOSE 28" WIRE TIENT .375-16 NL G5CROSS BRACERS TRANSMISSIONCS .250-20 X .75 HX G5LS BRAKE SPRING LINKNT .250-20 HX FL LK ZNYRS BRAKE SPRING LINK (NOT SHOWN)

NOTES:

DESCRIPTION

1 058776 22 768523 63 601051 24 601131 25 604667 26 601219 27 604709 18 056036 29 767954 4

10 601001 411 787713 19"12 787713 28"13 000331 214 086660 215 118942 116 604708 117 055939 218 109203 119 016816 220 109202 1

3-6 118791EX_1115

Transmission Assembly23

21 22

24

25

22

26

LS TRANSMISSION

RS TRANSMISSION

INDEX NO. PART NO. QTY

NT .250-20 HX ZY NLFW .281 X .625 X .066EXPANSION TANK MOUNTOVERFLOW TANKCS .250-20 X .75 HX G5OVERFLOW TANK CAP

NOTES:

DESCRIPTION

21 068551 222 768515 423 118284 124 601996 125 055939 226 600767 1

118791EX_1115 3-7

This page intentionally left blank.

3-8 118791EX_1115

Transmission Service Parts

8

7

65

3

1

2

4

118791EX_1115 3-9

Transmission Service Parts

604708 RIGHT SIDE TRANSMISSION

INDEX NO. PART NO. QTY.

HG RTN CWHG RTN SPRINGFAN/PULLEY KITLS FILTER GUARD (WITH HARDWARE)OIL FILTER4 BOLT HUB KIT (WITH HUB NUT)BRAKE ARMRETAINING CLIP

604709 LEFT SIDE TRANSMISSION

INDEX NO. PART NO. QTY.

HG RTN CCWHG RTN SPRINGFAN/PULLEY KITRS FILTER GUARD (WITH HARDWARE)OIL FILTER4 BOLT HUB KIT (WITH HUB NUT)BRAKE ARMRETAINING CLIP

NOTES:

DESCRIPTION

1 604901 12 604903 13 602094 14 600975 15 600976 16 600970 17 601221 18 600972 1

DESCRIPTION

1 604902 12 604903 13 602094 14 600974 15 600976 16 600970 17 601221 18 600972 1

3-10 118791EX_1115

Steering & Brake—Nonthreaded Arm

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

12

2

13

1414

1

16

18

3

32

3

4

67

89

FRONT OF MOWER

5

198

20

9

17

16

11

10

8 21

FRONT OF MOWER

15

17

16

16

13 14

17

1

118791EX_1115 3-11

Steering & Brake—Nonthreaded Arm

INDEX NO. PART NO. QTY.

DAMPERBALL STUDFW .343 X .687 X .051/.080HNT .312-18 HX NL G5CN .312-18 X .20 MAX THKSB .312 X .75 SH .250-20YOKE, 5/16-24NT .312-24 HX ZNYCSTEERING RODFW .281 X .625 X .066NT .250-20 HX ZY NLSTEERING BAR (WITH GRIP)STEERING BAR GRIPNT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .375-16 X 1.50 HX G5CS .375-16 X .75 HX FLKNT .375-16 HX FLK G5NT .312-18 HX G5STEERING BUSHINGCLIPSTEERING COVER ASSEMBLY

NOTES:

1. Part of the transmission assembly.

DESCRIPTION

1 603983 22 781922 43 768523 64 058776 25 601069 26 772483 27 604173 28 041152 69 604666 2

10 768515 211 068551 212 110370 2

781260 113 054502 414 767954 815 080655 416 029629 717 016899 718 034272 219 116144 220 603332 221 N/A 1

3-12 118791EX_1115

Steering & Brake—Threaded Arm

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

14

2

1615

1

17

19

3

32

3

4

67

89

FRONT OF MOWER

5

128

13

9

18

17

11

10

8 20

FRONT OF MOWER

17

17

16

15

18

1

18

17

118791EX_1115 3-13

Steering & Brake—Threaded Arm

INDEX NO. PART NO. QTY.

DAMPERBALL STUDFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCN .312-18 X .20 MAX THKSB .312 X .75 SH .250-20YOKE, 5/16-24NT .312-24 HX ZNYCSTEERING RODFW .281 X .625 X .066NT .250-20 HX ZY NLSTEERING BUSHINGCLIPSTEERING BAR (WITH GRIP)STEERING BAR GRIPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X .75 HX FLKNT .375-16 FLK G5NT .312-18 HX G5STEERING COVER ASSEMBLY

NOTES:

1. Part of the transmission assembly.

DESCRIPTION

1 603983 22 781922 43 768523 64 058776 25 601069 26 772483 27 604173 28 041152 69 604666 210 768515 211 068551 212 116144 213 603332 214 110370 2

781260 115 767954 416 036244 417 029629 718 016899 719 034272 220 N/A 1

3-14 118791EX_1115

Steering Cover Assembly

5

8

9

19

1

2

3

6

7

11

5 6

7

20

12

1015

19

1614

1

2

32

2

9

18

18

10

12

12

12

13

13

13

1415

15

44

12

1712

15

13

17

21

118791EX_1115 3-15

Steering Cover Assembly

INDEX NO. PART NO. QTY.

CS .250-20 X 2.00 HX FLTHDFW .281 X .625 X .066STEERING STOPCS .250-20 X .75 HX G5NUT PLATE .420 CENTERSPUSH BUTTON SWITCHNT .375-16 HX G5 NLSTEERING COVER (WITH DECALS)CS .500-13 X 4.25 HX G5STEERING SPACERLS STEERING BOX (S/N 15100000 & HIGHER)LS STEERING BOX (S/N PRIOR TO 15100000)FW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLBRAKE RODBUSHINGLS BRAKE BELLCRANKNT .500-13 HX G8 ZY NLCS 10-24 X .75 HX FLK ZNCS .375-16 X 3.50 HX G5 ZRS STEERING BOX (S/N 15100000 & HIGHER)RS STEERING BOX (S/N PRIOR TO 15100000)RS BRAKE BELLCRANK

NOTES:

DESCRIPTION

1 604452 22 768515 43 605529 24 055939 25 601822 26 781211 27 086660 38 552415 19 781708 2

10 604288 211 606106 1

604300 112 768523 813 058776 414 604179 215 765339 416 116142 117 781567 218 063198 419 005108 220 606105 1

604299 121 116141 1

3-16 118791EX_1115

Steering Cover Assembly

29

3130

2528

24

26

22

723

2327

32

32

118791EX_1115 3-17

Steering Cover Assembly

INDEX NO. PART NO. QTY.

TRANSPORT LATCHFW .379 X .813 X .063CS .375-16 X .75 HX FLKINDICATOR (WITH DECAL)DECK HEIGHT DECALCS .375-16 X 2.25 HX G5NT .375-16 FLK G5RS STEERING DECALID DECALLS STEERING DECALBUSHING

NOTES:

DESCRIPTION

22 605149 123 767954 224 029629 125 552177 126 604819 127 056036 128 016899 129 785220 130 604840 131 785139 132 781153 4

3-18 118791EX_1115

118791EX_1115 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Tire Breakdown—13 X 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Front Tire Breakdown—13 X 6.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-2 118791EX_1115

Wheel & Tire

1

2

3

45

6

6

7

8

1

118791EX_1115 4-3

Wheel & Tire

INDEX NO. PART NO. QTY.

TIRE/WHEEL 20 X 8-10 (48" MOWERS)TIRE/WHEEL 20 X 6.5-10 (36/42" MOWERS)TIRE/WHEEL 20 X 12-10 (54"/60" MOWERS)WHEEL NUTCS .500-13 X 1.25 HX G5 ZNFW .510 X 2.15 X .187 SPLFW .531 X 1.375 X .125 ZNYBEARINGSPACERTIRE/WHEEL ASSEMBLY

NOTES:

1. Torque to 65–75 ft-lbs.

DESCRIPTION

1 600676 2606023 2601349 2

2 061077 83 705954 24 344267 25 712976 26 784223 47 784603 28 N/A 1

4-4 118791EX_1115

Front Tire Breakdown—13 X 5

4

5

2

1

3

3

7

6

978

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

5

118791EX_1115 4-5

Front Tire Breakdown—13 X 5

INDEX NO. PART NO. QTY.

FORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 8.00 HX G5TIRE/WHEEL ASSEMBLY 13 X 5TIRE 13 X 5WHEEL BEARINGWHEELTIRE VALVE

NOTES:

DESCRIPTION

1 605042 12 061101 13 025296 24 786731 15 605038 16 605039 17 786103 28 786079 19 019521 1

4-6 118791EX_1115

Front Tire Breakdown—13 X 6.5

12

3

3

4

5

6

7

8

7

9

5

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

118791EX_1115 4-7

Front Tire Breakdown—13 X 6.5

INDEX NO. PART NO. QTY

FORKCS .750-10 X 9.50 HX ZYFW .760 X 1.625 X .08 ZNYCNT .750-10 HX ZY NLTIRE/WHEELTIRE, 13 X 6.50-6 (SMOOTH)TIRE, 13 X 6.50-6 (RIBBED)WHEEL BEARINGWHEEL, 6 X 4.50VALVE STEM

NOTES:

DESCRIPTION

1 604691 12 041475 13 025296 24 061101 15 604717 16 604843 1

747741 17 604845 28 604844 19 019521 1

4-8 118791EX_1115

Drive Wheel Breakdown

1

3

2

606023 TIRE/WHEEL ASSEMBLY (36/42" DECKS)

INDEX NO. PART NO. QTY.

TIRE 20 X 8-10 WHEEL 10 X 7TIRE VALVE

601349 TIRE/WHEEL ASSEMBLY (54" & 60" DECKS)

TIRE 20 X 12-10 WHEEL 10 X 8.5TIRE VALVE

NOTES:

DESCRIPTION

1 604503 1 TIRE 20 X 6.50-102 606022 1 WHEEL 10 X 63 019521 1 TIRE VALVE

600676 TIRE/WHEEL ASSEMBLY (48" DECKS)

1 600692 12 600718 13 019521 1

1 601348 12 601347 13 019521 1

118791EX_1115 5-1

Section 5

Engine, 36"/42"/48"/54"—S/N 15021839 & Higher . . . . . . . . . . . . . . 5-2

Engine, 48"/54"—S/N 14092401 to 15021838 . . . . . . . . . . . . . . . . . 5-6

Engine, 48"/54"—S/N Prior to 14092401. . . . . . . . . . . . . . . . . . . . . 5-10

Engine, 60"—S/N 15020616 & Higher. . . . . . . . . . . . . . . . . . . . . . . 5-14

Engine, 60"—S/N 14092401 to 15020615. . . . . . . . . . . . . . . . . . . . 5-18

Engine, 60"—S/N Prior to 14092401 . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5-2 118791EX_1115

Engine, 36"/42"/48"/54"—S/N 15021839 & Higher

1

2

3

14

1

4

5

6

8

6

7

6

7

9

15

13

14

12

11

10

3

3

2

16

118791EX_1115 5-3

Engine, 36"/42"/48"/54"—S/N 15021839 & Higher

INDEX NO. PART NO. QTY.

KAWASAKI FR691V & FR651V ENGINEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CS .375-16 X 1.00 HX G5WIRE TIEKEY 1/4 SQ X .66 LGPULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.25 HX G5 P85CLUTCH BUSHINGCLUTCH HARNESS PIGTAIL

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 604463 12"3 604016 14 016899 15 121625 16 767954 57 602580 48 036244 19 000331 410 712372 111 605675 112 605777K 113 602680 114 601834 115 605595 116 791251 1

5-4 118791EX_1115

Engine, 36"/42"/48"/54"—S/N 15021839 & Higher

1718

19

20

22

21

23

23

1

BLKBLKRED

RED

15 A

24

25

26

A

6

66

6

6

5

6

20

24

SEAT SUPPORTWITH GROMMET

9

FUSE

118791EX_1115 5-5

Engine, 36"/42"/48"/54"—S/N 15021839 & Higher

INDEX NO. PART NO. QTY.

LW .325 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL 10.9CS .250-20 X .75 HX G5FW .281 X .625 X .066STARTER SOLENOIDNT #10-32 HX ZNNT .250-20 HX G5HOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

17 029876 118 720516 119 055939 220 768515 421 030817 122 044255 123 024927 224 000323 225 015818 18"26 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-6 118791EX_1115

Engine, 48"/54"—S/N 14092401 to 15021838

13

16

14

2

1

1

5

3 10

6

7

9

158

11

12

423

8

4

118791EX_1115 5-7

Engine, 48"/54"—S/N 14092401 to 15021838

INDEX NO. PART NO. QTY.

KAWASAKI FR691V ENGINEO-RINGOIL DRAIN VALVEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X 1.25 HX G8 P85WIRE TIESTUB SHAFT PUMP PULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 4.75 HX G5 P85CLUTCH HARNESS PIGTAIL

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 604369 13 604350 14 604463 12"5 604016 16 016899 17 118238 18 767954 59 036244 110 602580 411 000331 412 604712 113 604713K 114 602680 115 605448 116 791251 1

5-8 118791EX_1115

Engine, 48"/54"—S/N 14092401 to 15021838

25

15A FUSE

BLK

RED1

2223

18

21

20

1817

19

REDBLK

26

24

24

A

11

11

5

66

6

6

6

6

6

21

118791EX_1115 5-9

Engine, 48"/54"—S/N 14092401 to 15021838

INDEX NO. PART NO. QTY.

CS .250-20 X .75 HX G5FW .281 X .625 X .066NT #10-32 HX ZNSTARTER SOLENOIDNT .250-20 HX G5LW .325 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL10.9HOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

17 055939 218 768515 419 044255 120 030817 121 024927 222 029876 123 720516 124 000323 225 015818 18"26 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-10 118791EX_1115

Engine, 48"/54"—S/N Prior to 14092401

1

1

5

3 10

6

7

9

8

42 3

8

4

17

14

13

16

215

11

12

118791EX_1115 5-11

Engine, 48"/54"—S/N Prior to 14092401

INDEX NO. PART NO. QTY.

KAWASAKI FR691V ENGINEO-RINGOIL DRAIN VALVEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X 1.25 HX G8 P85WIRE TIESTUB SHAFT PUMP PULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 5.00 HX G5CLUTCH HARNESS PIGTAILFW 1.03 X 1.50 X 0.134

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 604369 13 604350 14 604463 12"5 604016 16 016899 17 118238 18 767954 59 036244 1

10 602580 411 000331 412 604712 113 604713K 114 602680 215 604721 116 791251 117 045765 1

5-12 118791EX_1115

Engine, 48"/54"—S/N Prior to 14092401

26

15A FUSE

BLK

RED1

2324

19

22

21

1918

20

REDBLK

27

25

25

A

11

11

5

66

6

6

6

6

6

22

118791EX_1115 5-13

Engine, 48"/54"—S/N Prior to 14092401

INDEX NO. PART NO. QTY.

CS .250-20 X .75 HX G5FW .281 X .625 X .066NT #10-32 HX ZNSTARTER SOLENOIDNT .250-20 HX G5 ZNYCLW .312 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL10.9HOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

18 055939 219 768515 420 044255 121 030817 122 024927 223 029876 124 720516 125 000323 226 015818 18"27 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-14 118791EX_1115

Engine, 60"—S/N 15020616 & Higher

1

2

14

1

3

4

5

6

8

6

7

6

73

3

9

12

11

10

15

13

14 2

16

118791EX_1115 5-15

Engine, 60"—S/N 15020616 & Higher

INDEX NO. PART NO. QTY.

KAWASAKI FR730V ENGINEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CS .375-16 X 1.00 HX G5WIRE TIEKEY 1/4 SQ X .66 LGPULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.25 HX G5 P85CLUTCH BUSHINGCLUTCH HARNESS PIGTAIL

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 604463 12"3 604016 14 016899 15 121625 16 767954 57 602580 48 036244 19 000331 410 712372 111 605675 112 605777K 113 602680 114 601834 115 605595 116 791251 1

5-16 118791EX_1115

Engine, 60"—S/N 15020616 & Higher

24

25

9

24

9

26

A

19

20

22

21

2320 23

20BLK

RED

15A FUSE

17

181

BLKRED

6

6

6

66

6

5

118791EX_1115 5-17

Engine, 60"—S/N 15020616 & Higher

INDEX NO. PART NO. QTY.

LW .25 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL 10.9CS .250-20 X .75 HX G5FW .281 X .625 X .066STARTER SOLENOIDNT #10-32 HX ZNNT .250-20 HX G5 ZNYCHOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

17 029876 118 720516 119 055939 220 768515 421 030817 122 044255 123 024927 224 000323 225 015818 18"26 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-18 118791EX_1115

Engine, 60"—S/N 14092401 to 15020615

13

16

14

2

1

1

5

3 10

6

7

9

158

11

12

423

8

4

118791EX_1115 5-19

Engine, 60"—S/N 14092401 to 15020615

INDEX NO. PART NO. QTY.

KAWASAKI FR730V ENGINEO-RINGOIL DRAIN VALVEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW ..379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X 1.25 HX G8 P85WIRE TIESTUB SHAFT PUMP PULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 4.75 HX G5 P85CLUTCH HARNESS PIGTAIL

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 22 ft–lbs.

DESCRIPTION

1 N/A 12 604369 13 604350 14 604463 12"5 604016 16 016899 17 118238 18 767954 59 036244 1

10 602580 411 000331 412 604712 113 604713K 114 602680 115 605448 116 791251 1

5-20 118791EX_1115

Engine, 60"—S/N 14092401 to 15020615

25

15A FUSE

BLK

RED1

2223

18

21

20

1817

19RED

BLK

26

24

24

A

11

11

5

66

66

6

6

621

118791EX_1115 5-21

Engine, 60"—S/N 14092401 to 15020615

INDEX NO. PART NO. QTY.

CS .250-20 X .75 HX G5FW .281 X .625 X .066NT #10-32 HX ZNSTARTER SOLENOIDNT .250-20 HX G5 ZNYCLW .25 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL10.9HOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

17 055939 218 768515 419 044255 120 030817 121 024927 222 029876 123 720516 124 000323 225 015818 18"26 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-22 118791EX_1115

Engine, 60"—S/N Prior to 14092401

1

1

5

3 10

6

7

9

8

423

8

4

17

14

13

16

215

11

12

118791EX_1115 5-23

Engine, 60"—S/N Prior to 14092401

INDEX NO. PART NO. QTY.

KAWASAKI FR730V ENGINEO-RINGOIL DRAIN VALVEOIL DRAIN HOSEMUFFLERNT .375-16 HX FLK G5CLUTCH ANCHORFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X 1.25 HX G8 P85WIRE TIESTUB SHAFT PUMP PULLEYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 5.00 HX G5CLUTCH HARNESS PIGTAILFW 1.03 X 1.50 X 0.134

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is removed or

loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 604369 13 604350 14 604463 12"5 604016 16 016899 17 118238 18 767954 59 036244 1

10 602580 411 000331 412 604712 113 604713K 114 602680 215 604721 116 791251 117 045765 1

5-24 118791EX_1115

Engine, 60"—S/N Prior to 14092401

26

15A FUSE

BLK

RED1

2324

19

22

21

1918

20

REDBLK

27

25

25

A

11

11

5

66

6

6

6

6

6

22

118791EX_1115 5-25

Engine, 60"—S/N Prior to 14092401

INDEX NO. PART NO. QTY.

CS .250-20 X .75 HX G5FW .281 X .625 X .066NT #10-32 HX ZNSTARTER SOLENOIDNT .250-20 HX G5 ZNYCLW .25 INT-EXT TOOTHCS M8 X 1.25 X 16 HX FL10.9HOSE CLAMP1/4" FUEL LINE3/16" FORMED VAPOR LINE

NOTES:

5. Part of the fuel system.6. Part of the wire harness.

DESCRIPTION

18 055939 219 768515 420 044255 121 030817 122 024927 223 029876 124 720516 125 000323 226 015818 18"27 604274 1

FUEL & VAPOR LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)4A

5-26 118791EX_1115

Engine Service Parts

1

3

2

INDEX NO. PART NO. QTY.

IN-LINE FUEL FILTERAIR FILTEROIL FILTER

DESCRIPTION

1 068478 12 603059 13 602581 1

118791EX_1115 5-27

This page intentionally left blank.

5-28 118791EX_1115

Fuel System

8

9

10

6

73

4

67

6

7

2

11

12

13

14

1

15

15B

B

1415C

43

5A

16

118791EX_1115 5-29

Fuel System

INDEX NO. PART NO. QTY.

FUEL TANK (S/N 15077829 & HIGHER)FUEL TANK (S/N PRIOR TO 15077829)RATCHETING GAS CAP, 3.5"LEFT TANK MOUNTRIGHT TANK MOUNTSEAL 3/8 X 3/4CS .250-20 X .75 HX G5FW .281 X .625 X .0663/16" FORMED VAPOR LINE1/4" HOSE BARB CROSS3/16" FORMED VAPOR LINEBOOT, 3/16" TO 1/4" BARBVAPOR SYSTEM FILTERWIRE TIEPUSH BUTTON MOUNTWEATHERSTRIPGM .63 X 1.13 X .88 X .13 (S/N 15077829 & HIGHER)

NOTES:

DESCRIPTION

1 605958 1604336 1

2 603807 13 117059 14 117060 15 713198 18.5"6 055939 37 768515 38 604279 19 604322 1

10 604273 111 604292 112 604323 113 000331 214 604307 215 033035 22"16 601400 1

WEATHERTRIP & SEAL LENGTH

9.25"

5"

12"

ABC

5-30 118791EX_1115

118791EX_1115 6-1

Section 6

36" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

48" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

48" Deck Pulleys & Spindles—S/N 15010708 & Higher . . . . . . . . . 6-16

48" Deck Pulleys & Spindles—S/N 14074266 to 15010707 . . . . . . 6-18

48" Deck Pulleys & Spindles—S/N Prior to 14074266 . . . . . . . . . . 6-20

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

54" Deck Pulleys & Spindles—S/N 15010708 & Higher . . . . . . . . . 6-26

54" Deck Pulleys & Spindles—S/N 14074307 to 15010707 . . . . . . 6-28

54" Deck Pulleys & Spindles—S/N Prior to 14074307 . . . . . . . . . . 6-30

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

60" Deck Pulleys & Spindles—S/N 15010708 & Higher . . . . . . . . . 6-36

60" Deck Pulleys & Spindles—S/N 14074367 to 15010707 . . . . . . 6-38

60" Deck Pulleys & Spindles—S/N Prior to 14074367 . . . . . . . . . . 6-40

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42

Deck Lift, 36"/42"—Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

Deck Lift, 36"/42"—Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46

Deck Lift, 48"/54"/60"—Right Side. . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Deck Lift, 48"/54"/60"—Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

6-2 118791EX_1115

36" Service Deck

1

4

2

3

INDEX NO. PART NO. QTY.

36" DECK (WITH DECALS)DANGER/CHUTE DECAL36" DECK ID DECALDANGER/OBJECTS DECAL

NOTES:

DESCRIPTION

1 553371 12 604221 13 793513 14 604222 1

118791EX_1115 6-3

This page intentionally left blank.

6-4 118791EX_1115

36" Deck Pulleys & Spindles

18

27

23

17

8

6

4

19

4

25

13

22

29

9

9

10

6

26

5

7

1112

2

1

1

20

21

23

2428

14

15

43

2

1

1416

30

1

118791EX_1115 6-5

36" Deck Pulleys & Spindles

INDEX NO. PART NO. QTY.

PULLERCS .500-13 X 1.50 HX G5PIVOT SPACER BUSHINGNT .500-13 HX G8 ZY NLIDLER SPRINGFW .531 X 1.063 X .175IDLER PULLEY, 4.00" FLATNT .375-16 HX G5 NLFW .406 X 1.25 X .12 HRD Z36" PIVOTING IDLER ARMPIVOT SPACER BUSHINGSPACERCB .50-13 X 2.00 STD ZNNT .312-18 HX NL JAM G2 ZNTENSIONING PULLEY STOPFW .343 X .687 X .051/.080HCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYSPINDLE SPACERPULLEYPULLEY SPACERNT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYIDLER PULLEY, 4.00" FLATCB .50-13 X 2.50 STD ZNCB .312-18 X 1.00 FULL ZNCS .375-16 X 1.50 HX G5CB .312-18 X .620 G5 ZN

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 122027 12 074252 23 606250 24 781567 45 122388 16 767962 27 603986 18 086660 19 712893 210 119936 111 601839 112 117539 113 604253 114 604251 215 122398 116 768523 117 705954 218 798603 219 604777 220 605860 221 604661 222 054502 823 767954 1624 005116 825 601804 226 604219 127 604254 128 037887 129 080655 130 083147 1

6-6 118791EX_1115

36" Deck

1

12

23 4

8

6

7

12

13

14

2

2

5

3

910

11

118791EX_1115 6-7

36" Deck

INDEX NO. PART NO. QTY.

RS PULLEY COVERCS .250-20 X .75 HX FLGLS PULLEY COVERBELT, A-SEC 110.5" ELDISCHARGE CHUTENT .375-16 HX G5 ZY NLCHUTE SPRINGDISCHARGE CHUTE PINNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE)BLADE, 17.86"-L-F-CWBLADE, 17.86" -M-F-CWBLADE,17.86"-H-F-CWBLADE, 17.86"-CAT-F-CWBLADE,17.86"-MUL-F-CWBLADE,17.86"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZCS .500-13 X 4.25 HX G5PLASTIC WHEELNT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 8 ft-lbs on these self-tapping screws. 3. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 605254 12 604324 43 604403 14 603806 15 604609 16 086660 17 604331 18 604346 19 781567 1

10 767962 311 788166 112 783753 2

603995 2787721 2603848 2794198 2785436 2

13 782474 214 781872 215 781708 116 031997 117 053199 1

6-8 118791EX_1115

42" Service Deck

1

4

2

3

INDEX NO. PART NO. QTY.

42" DECK (WITH DECALS)DANGER/CHUTE DECAL42" DECK ID DECALDANGER/OBJECTS DECAL

NOTES:

DESCRIPTION

1 553369 12 604221 13 793521 14 604222 1

118791EX_1115 6-9

This page intentionally left blank.

6-10 118791EX_1115

42" Deck Pulleys & Spindles

15

21

19

14

42

1

16

1

22

12

18

23

5

5

6 2

13

7

3

8

9

2

1

1

17

16

19

20

24

10

11

127

26

25

28

29

30

1

118791EX_1115 6-11

42" Deck Pulleys & Spindles

INDEX NO. PART NO. QTY.

NT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175IDLER PULLEY, 4.00" FLATNT .375-16 HX G5 NLFW .406 X 1.25 X .12 HRD ZIDLER ARMIDLER SPRINGPIVOT SPACER BUSHINGSPACERNT .375-16 HX NL JAM ZNTENSIONING PULLEY STOPCB .50-13 X 2.00 STD ZNIDLER PULLEY, 4.00" FLATCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .375-16 X 1.375 HX G5CB .50-13 X 2.50 STD ZNSPINDLE ASSEMBLYCS .375-16 X 1.50 HX G5CB .375-16 X 1.00 G5 ZNYPULLERCS .500-13 X 1.50 HX G5PIVOT SPACER BUSHINGNT .312-18 HX NL JAM G2 ZNFW .343 X .687 X .051/.080HCB .312-18 X .620 G5 ZN

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 42 767962 23 603986 14 086660 15 712893 26 117512 17 122388 18 601839 19 117539 110 603846 111 122398 112 604253 113 604219 114 705954 215 798603 216 604661 417 604704 218 054502 819 767954 1620 005116 821 604254 122 601804 223 080655 124 025395 125 122027 126 074252 227 606250 228 604251 129 768523 130 083147 1

6-12 118791EX_1115

42" Deck

1

1

14

16

9

9 15

10

2

1 2

3

4

7

5

68

10

9

11

12

13

2

2

3

118791EX_1115 6-13

42" Deck

INDEX NO. PART NO. QTY.

54" DECK PULLEY COVERCS .250-20 X .75 HX FLGBELT, 121.33"DISCHARGE CHUTENT .375-16 HX G5 NLCHUTE SPRINGDISCHARGE CHUTE PINNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)BLADE, 20.50"-L-F-CWBLADE, F20.50"-H-F-CWBLADE, 20.50"-CAT-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZCS .500-13 X 4.25 HX G5PLASTIC WHEELNT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 8 ft-lbs on these 2 self-tapping screws.3. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 605452 22 604324 23 606016 14 604609 15 086660 16 604331 17 604346 18 781567 19 767962 310 788166 111 793794 2

794685 2793935 2794214 2794230 2

12 782474 213 781872 214 781708 115 031997 116 053199 1

6-14 118791EX_1115

48" Service Deck

1

2

4

5

3

INDEX NO. PART NO. QTY.

48" DECK (WITH DECALS)DISCHARGE CHUTE DECALDECK DANGERS DECAL48" DECK DECALDANGER/OBJECTS DECAL

NOTES:

DESCRIPTION

1 552267 12 601624 13 601837 14 793976 15 604222 1

118791EX_1115 6-15

This page intentionally left blank.

6-16 118791EX_1115

48" Deck Pulleys & Spindles—S/N 15010708 & Higher11

1

3

2

45

6

10

9

7

7

8

1112

13

14

15

16

1714 18

19

2220

21

17

1

2

1

1

3

1

22

23

25

5

3

23

24

118791EX_1115 6-17

48" Deck Pulleys & Spindles—S/N 15010708 & Higher

INDEX NO. PART NO. QTY.

NT .500-13 HX G8 ZY NLBELT GUIDEFW .531 X 1.063 X .175IDLER PULLEY, 4.00" FLATNT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERDRIVE PULLEY B-SECNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.IDLER PULLEY, 4.00" FLATSPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .312-18 X .620 G5 ZNFW .531 X 2.00 X .25CS .500-13 X 2.75 HX G5 ZFW .440 X 1.00 X .083 ZNY

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 121780 13 767962 34 603986 15 604251 56 604252 47 604110 28 122388 19 604194 1

10 604079 211 604253 112 705954 313 798603 314 604661 615 604665 316 054502 1217 767954 2418 604231 119 604219 120 601804 321 005116 1222 083147 523 605516 224 721910 225 017129 1

6-18 118791EX_1115

48" Deck Pulleys & Spindles—S/N 14074266 to 15010707

11

1

2

2

4

5

9

8

6

6

7

11

11

12

13

14

15

1613 17

18

2219

20

16

1

2

1

1

2

1

22

23

25

4

3

21

24

118791EX_1115 6-19

48" Deck Pulleys & Spindles—S/N 14074266 to 15010707

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 4.00" FLATNT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERDRIVE PULLEY B-SECNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.IDLER PULLEY, 4.00" FLATSPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZNFW .510 X 2.15 X .187 SPLCS .500-13 X 2.75 HX G5 ZFW .440 X 1.00 X .083 ZNY

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 603986 14 604251 55 604252 46 604110 27 604291 18 604194 19 604079 2

10 604253 111 705954 312 798603 313 604661 614 604665 315 054502 1216 767954 2417 604231 118 604219 119 601804 320 005116 1221 604254 122 083147 523 344267 124 721910 125 017129 1

6-20 118791EX_1115

48" Deck Pulleys & Spindles—S/N Prior to 14074266

11

1

2

2

34

5

9

8

6

6

7

10

11

12

13

14

15

1613 17

18

2219

20

2116

1

2

1

1

2

1

118791EX_1115 6-21

48" Deck Pulleys & Spindles—S/N Prior to 14074266

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 4.00" FLATNT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERDRIVE PULLEY B-SECNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.IDLER PULLEY, 4.00" FLATSPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZN

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 603986 14 604251 45 604252 46 604110 27 604291 18 604194 19 604079 2

10 604253 111 705954 312 798603 313 604661 614 604665 315 054502 1216 767954 2417 604231 118 604219 119 601804 320 005116 1221 604254 222 083147 4

6-22 118791EX_1115

48" Deck1

1

7

4

16

1112

14

2

9

3

5

2

6

8

10

18

20

12

12 19

13

1

13

15

817

17

2

2

3

118791EX_1115 6-23

48" Deck

INDEX NO. PART NO. QTY.

PULLEY COVERCS .250-20 X .75 HX FLGBELT, B-SECTIONDISCHARGE CHUTEDISCHARGE CHUTE PINCHUTE SPRINGNT .375-16 HX G5 NLPULLER PINRS PULLERLS PULLERNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC WHEEL ASSEMBLYBLADE, 16.50"-L-F-CWBLADE, F16.50"-L-F-CWBLADE, F16.50"-H-F-CWBLADE, 16.50"-MUL-F-CWBLADE, 16.50"-GAT-F-CWBLADE, 16.50"-CAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZHP .125 X 2.375 ZNCS .500-13 X 4.25 HX G5PLASTIC WHEELNT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft-lbs. 2. Torque to 8 ft-lbs on these 4 self-tapping screws.3. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 605867 22 604324 43 604830 14 604609 15 604346 16 604331 17 086660 18 604658 29 117877 1

10 117878 111 781567 312 767962 513 788166 314 601123 3

601014 3795757 3796623 3796631 3796649 3

15 782474 316 781872 317 017301 218 781708 119 031997 120 053199 1

6-24 118791EX_1115

54" Service Deck

1

2

3

4

INDEX NO. PART NO. QTY.

54" DECK (WITH DECALS)DANGER/CHUTE DECAL54" DECK DECALDANGER/OBJECTS DECAL

NOTES:

DESCRIPTION

1 552268 12 604221 13 799171 14 604222 1

118791EX_1115 6-25

This page intentionally left blank.

6-26 118791EX_1115

54" Deck Pulleys & Spindles—S/N 15010708 & Higher

2

15

1

77

9

4

19

11

8

14

14

1213

5

6

10

1

18

16

17

1

13

20

17

2 21

5

22

21

5

22

3

118

1

3

23

24

1

118791EX_1115 6-27

54" Deck Pulleys & Spindles—S/N 15010708 & Higher

INDEX NO. PART NO. QTY.

NT .500-13 HX G8 ZY NLBELT GUIDEFW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .312-18 X .620 G5 ZNFW .440 X 1.00 X .083 ZNYFW .531 X 2.00 X .25CS .500-13 X 2.75 HX G5 Z

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 121780 13 767962 34 604792 15 604251 86 604252 67 604110 28 122388 19 604791 1

10 604790 211 604253 112 705954 313 798603 314 604661 615 604664 316 054502 1217 767954 2418 604231 219 005116 1220 601804 321 083147 822 017129 223 605516 224 721910 2

6-28 118791EX_1115

54" Deck Pulleys & Spindles—S/N 14074307 to 15010707

2

14

1

66 8

3

18

10

7

13

11

12

4

5

9

1

17

15

16

1

12

19

16

21

4

22

2

117

1

20

13

1

2

24

23

21

4

22

118791EX_1115 6-29

54" Deck Pulleys & Spindles—S/N 14074307 to 15010707

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZNFW .440 X 1.00 X .083 ZNYFW .510 X 2.15 X .187 SPLCS .500-13 X 2.75 HX G5 Z

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 604792 14 604251 85 604252 66 604110 27 604291 18 604791 19 604790 2

10 604253 111 705954 312 798603 313 604661 614 604664 315 054502 1216 767954 2417 604231 218 005116 1219 601804 320 604254 121 083147 822 017129 223 344267 124 721910 1

6-30 118791EX_1115

54" Deck Pulleys & Spindles—S/N Prior to 14074307

2

14

1

6

68

3

18

10

7

13

11

12

4

5

9

1

17

15

16

1

12

19

16

21

4

22

2

117

1

20

13

1

2

118791EX_1115 6-31

54" Deck Pulleys & Spindles—S/N Prior to 14074307

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZNFW .343 X .687 X .051/.080H

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 604792 14 604251 85 604252 66 604110 27 604291 18 604791 19 604790 2

10 604253 111 705954 312 798603 313 604661 614 604664 315 054502 1216 767954 2417 604231 218 005116 1219 601804 320 604254 121 083147 822 768523 2

6-32 118791EX_1115

54" Deck1

4

8

5

17

1213

15

2

10

3

6

2

7

9

11

19

21

13

13 20

14

1

14

16

918

18

3

2

2

118791EX_1115 6-33

54" Deck

INDEX NO. PART NO. QTY.

RS PULLEY COVERCS .250-20 X .75 HX FLGBELT, B-SECTIONLS PULLEY COVERDISCHARGE CHUTEDISCHARGE CHUTE PINCHUTE SPRINGNT .375-16 NL G5PULLER PINRS PULLERLS PULLERNT .500-13 NL G5FW .531 X 1.063 X .175PLASTIC WHEEL ASSEMBLYBLADE, 18.50"-L-F-CWBLADE, F18.50"-L-F-CWBLADE, F18.50"-H-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZHP .125 X 2.375 ZNCS .500-13 X 4.25 HX G5PLASTIC WHEELNT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft-lbs. 2. Torque to 8 ft-lbs on these 4 self-tapping screws.3. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 604722 12 604324 43 604817 14 604723 15 604609 16 604346 17 604331 18 086660 19 604658 2

10 117877 111 117878 112 781567 313 767962 514 788166 315 601124 3

601012 3797696 3797704 3797712 3

16 782474 317 781872 318 017301 219 781708 120 031997 121 053199 1

6-34 118791EX_1115

60" Service Deck

1

4

2

3

INDEX NO. PART NO. QTY.

60" DECK (WITH DECALS)DANGER/OBJECTS DECAL60" DECK DECALDANGER/CHUTE DECAL

NOTES:

DESCRIPTION

1 552269 12 604222 13 786277 14 604221 1

118791EX_1115 6-35

This page intentionally left blank.

6-36 118791EX_1115

60" Deck Pulleys & Spindles—S/N 15010708 & Higher

2

15

1

77 8

3

19

11

8

14

14

12

13

5

6

10

2

1

18

21

16

17

1

1

3

20

17

5

22

21

1

18

1 1

3

5

22

4

23

24

118791EX_1115 6-37

60" Deck Pulleys & Spindles—S/N 15010708 & Higher

INDEX NO. PART NO. QTY.

NT .500-13 HX G8 ZY NLBELT GUIDEFW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .312-18 X .620 G5 ZNFW .440 X 1.00 X .083 ZNYFW .531 X 2.00 X .25CS .500-13 X 2.75 HX G5 Z

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 121780 13 767962 34 604792 15 604251 86 604252 67 604110 28 122388 19 604791 1

10 604790 211 604253 112 705954 313 798603 314 604661 615 604704 316 054502 1217 767954 2418 604231 219 005116 1220 601804 321 083147 822 017129 223 605516 224 721910 2

6-38 118791EX_1115

60" Deck Pulleys & Spindles—S/N 14074367 to 15010707

2

14

1

66 8

3

18

10

7

13

13

11

12

4

5

9

2

1

17

23

15

16

1

1

2

19

16

21

17

1 1

2

20

422

1

4

22

24

21

118791EX_1115 6-39

60" Deck Pulleys & Spindles—S/N 14074367 to 15010707

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZNFW .440 X 1.00 X .083 ZNYFW .510 X 2.15 X .187 SPLCS .500-13 X 2.75 HX G5 Z

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 604792 14 604251 85 604252 66 604110 27 604291 18 604791 19 604790 2

10 604253 111 705954 312 798603 313 604661 614 604704 315 054502 1216 767954 2417 604231 218 005116 1219 601804 320 604254 121 083147 822 017129 223 344267 124 721910 1

6-40 118791EX_1115

60" Deck Pulleys & Spindles—S/N Prior to 14074367

2

14

1

6

68

3

18

10

7

13

13

11

12

4

5

9

2

1

17

20

15

16

1

1

2

19

16

21

17

1 1

2

20

422

1

118791EX_1115 6-41

60" Deck Pulleys & Spindles—S/N Prior to 14074367

INDEX NO. PART NO. QTY.

NT .500-13 NL G5FW .531 X 1.063 X .175IDLER PULLEY, 5.00" O.D.NT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNSPRING TENSIONER ANCHORIDLER SPRINGIDLER SLEDIDLER SLIDECB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HS G5FW .515 X 1.65 X .125 HD ZYPULLEY SPACERPULLEYNT .375-16 HX G5 ZNYFW .379 X .813 X .063IDLER PULLEY, 5.00" O.D.CS .375-16 X 1.375 HX G5SPINDLE ASSEMBLYCB .50-13 X 2.50 STD ZNCB .312-18 X .620 G5 ZNFW .343 X .687 X .051/.080H

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 781567 32 767962 33 604792 14 604251 75 604252 66 604110 27 604291 18 604791 19 604790 2

10 604253 111 705954 312 798603 313 604661 614 604704 315 054502 1216 767954 2417 604231 218 005116 1219 601804 320 604254 221 083147 722 768523 1

6-42 118791EX_1115

60" Deck1

4

8

5

17

1213

15

2

10

3

6

2

7

9

11

19

21

13

13 20

14

1

14

16

918

18

2

2

3

118791EX_1115 6-43

60" Deck

INDEX NO. PART NO. QTY.

RS PULLEY COVERCS .250-20 X .75 HX FLGBELT, B-SECTIONLS PULLEY COVERDISCHARGE CHUTEDISCHARGE CHUTE PINCHUTE SPRINGNT .375-16 NL G5PULLER PINRS PULLERLS PULLERNT .500-13 NL G5FW .531 X 1.063 X .175PLASTIC WHEEL ASSEMBLYBLADE, 20.50"-L-F-CWBLADE, F20.50"-L-F-CWBLADE, 20.50"-CAT-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50"-GAT-F-CWBLADE, F20.50"-H-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZHP .125 X 2.375 ZNCS .500-13 X 4.25 HX G5PLASTIC WHEELNT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 8 ft-lbs on these 4 self-tapping screws.3. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 604722 12 604324 43 604711 14 604723 15 604609 16 604346 17 604331 18 086660 19 604658 2

10 117877 111 117878 112 781567 313 767962 514 788166 315 793794 3

600901 3793935 3794214 3794230 3794685 3

16 782474 317 781872 318 017301 219 781708 120 031997 121 053199 1

6-44 118791EX_1115

Deck Lift, 36"/42"—Right Side

1

2

56

3

3

7

11

3

1415

16

10

18

4

8

10

23

5

317

113

14

15

16

8

9

9

2021

19

12

12

13

13 10

118791EX_1115 6-45

Deck Lift, 36"/42"—Right Side

INDEX NO. PART NO. QTY.

INDICATOR PINNT .375-16 HX G5 ZNYFW .379 X .813 X .063REAR DECK LIFT BARPIVOT SPACER BUSHINGLIFT PEDAL LINKCS .375-16 X 1.12 HX G5 ZNT .375-16 FLK G5PIVOT BLOCKCS .375-16 X .75 HX FLKNT .375-16 HX G5 NLFW .41 X .94 X .25 UHMWE CLIP .625 X .480 X .042 ZPIVOTDECK LIFT LINKCE .375 X 2.00 W/BALECS .375-16 X 1.00 HX G5FRONT DECK LIFT BARCS .500-13 X 1.50 HX G5PIVOT SPACER BUSHINGNT .500-13 HX G8 ZY NL

NOTES:

DESCRIPTION

1 118020 12 054502 23 767954 84 118085 15 601839 26 118016 17 005132 18 016899 89 116151 410 029629 811 086660 412 605114 413 791673 814 118018 415 604579 416 604803 417 036244 118 118084 119 074252 220 606250 221 781567 2

6-46 118791EX_1115

Deck Lift, 36"/42"—Left Side

18

4

89

11

12

14

15

16

10

8

9

10

113

14

15 16

12

3

13

13

8

8

118791EX_1115 6-47

This page intentionally left blank.

6-48 118791EX_1115

Deck Lift, 48"/54"/60"—Right Side

1

4

67

5

58

9

5

12

13

14

16 18

3

2

16

45

6

517

95

1213

14

215

15

1920

21

2220

10

1011

11

2

118791EX_1115 6-49

Deck Lift, 48"/54"/60"—Right Side

INDEX NO. PART NO. QTY.

INDICATOR PINNT .375-16 HX FLK G5REAR DECK LIFT BARNT .375-16 HX G5 ZNYFW .379 X .813 X .063PIVOT SPACER BUSHINGLIFT PEDAL LINKCS .375-16 X 1.12 HX G5 ZNT .375-16 HX ZY NLFW .41 X .94 X .25 UHMWE CLIP .625 X .480 X .042 ZPIVOTDECK LIFT LINKCE .375 X 2.00 W/BALEPIVOT BLOCKCS .375-16 X .75 HX FLKCS .375-16 X 1.00 HX G5FRONT DECK LIFT BARPIVOT SPACER BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLCS .500-13 X 1.50 HX G5

NOTES:

DESCRIPTION

1 118020 12 016899 83 118085 14 054502 25 767954 86 601839 27 118016 18 005132 19 086660 4

10 605114 411 791673 812 118018 413 604579 414 604803 415 116151 416 029629 817 036244 118 118084 119 604656 220 767962 421 781567 222 074252 2

6-50 118791EX_1115

Deck Lift, 48"/54"/60"—Left Side

18

3

2

15

9

10

12

13

14162

15

16

9

5

12

13

14

10

5

11

11

118791EX_1115 7-1

Section 7

Seat, Seats Inc.—36"/42" Mowers. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Seat Service Parts, Seats Inc.—36"/42" Mowers . . . . . . . . . . . . . . . 7-4

Seat, Standard—48"/54" Mowers . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Seat Service Parts, Standard—48"/54" Mowers . . . . . . . . . . . . . . . . 7-8

Seat, Removable Back—60" Mowers . . . . . . . . . . . . . . . . . . . . . . . 7-10

Seat Service Parts, Removable Back—60" Mowers . . . . . . . . . . . . 7-12

7-2 118791EX_1115

Seat, Seats Inc.—36"/42" Mowers

1

1

2 3

4

2

7

8

10

116

5

98

7

5

6

12

12

13

1

2

2

1415

118791EX_1115 7-3

Seat, Seats Inc.—36"/42" Mowers

INDEX NO. PART NO. QTY.

SEATFW .344 X 1.00 X .12 HRD ZPUSH BUTTON MOUNTSEAT PAN (WITH DECALS)FW .406 X 1.00 X .12 HRD ZNT .375-16 HX G5 NLFW .343 X .687 X .051/.080HCAP SCREWWIRE TIECS .375-16 X .75 HX FLKCOMPRESSION SPRING 1.25 X 4.00 X .188CS .375-16 X 1.00 HX G5NT .375-16 FLK G5BATTERY WARNINGS DECALBELT ROUTING DECAL

NOTES:

1. Do not torque; the seat pan must pivot freely.2. Torque to 7 ft-lbs.

DESCRIPTION

1 606077 12 712927 43 604307 14 553403 15 712919 26 086660 27 768523 48 079186 49 000331 110 029629 211 793851 212 036244 213 016899 214 601815 115 602243 1

7-4 118791EX_1115

Seat Service Parts, Seats Inc.—36"/42" Mowers

5

21

3

4

INDEX NO. PART NO. QTY.

SEAT BACKARM PADSARM BRACKETSSEAT SWITCHSEAT CUSHION

NOTES:

DESCRIPTION

1 606082 12 606081 13 606085 14 606082 15 606084 1

118791EX_1115 7-5

This page intentionally left blank.

7-6 118791EX_1115

Seat, Standard—48"/54" Mowers

1

2

5

7

6

11

11

13 1

4

3

2

8

9

10

14

14

3

12

118791EX_1115 7-7

Seat, Standard—48"/54" Mowers

INDEX NO. PART NO. QTY.

STANDARD SEATSEAT PAN (WITH DECALS)PUSH BUTTON MOUNTWIRE TIENT .375-16 HX G5 NLFW .343 X .687 X .051/.080HCS .312-18 X 1.25 HX G5CS .375-16 X .75 HX FLKCOMPRESSION SPRING 1.25 X 4.00 X .188NT .375-16 HX G5 FLK CS .375-16 X 1.00 HX G5BELT ROUTING DECALBATTERY WARNINGS DECALFW .406 X 1.00 X .12 HRD Z

NOTES:

1. Do not torque; the seat pan must pivot freely.2. Torque to 7 ft-lbs.3. When replacing the seat pan, order (2) washers, 712919.

DESCRIPTION

1 792226 12 552751 13 604307 14 000331 15 086660 26 768523 47 079186 48 029629 29 793851 2

10 016899 211 036244 212 781419 113 601815 114 712919 2

7-8 118791EX_1115

Seat Service Parts, Standard—48"/54" Mowers

1

4

2

3

INDEX NO. PART NO. QTY.

SEAT SWITCHLS ARMREST KITRS ARMREST KITARMREST STOP ASSEMBLY

NOTES:

DESCRIPTION

1 793315 12 604458 13 604459 14 793273 1

118791EX_1115 7-9

This page intentionally left blank.

7-10 118791EX_1115

Seat, Removable Back—60" Mowers

1

2

5

8

7

12

12

14 6

3

2

9

10

11

413

313

118791EX_1115 7-11

Seat, Removable Back—60" Mowers

INDEX NO. PART NO. QTY.

SEATSEAT PAN (WITH DECALS)PUSH BUTTON MOUNTNT .375-16 HX ZY NLFW .406 X 1.00 X .12 HRD ZWIRE TIEFW .343 X .687 X .051/.080HCS .312-18 X 1.25 HX G5CS .375-16 X .75 HX FLKCOMPRESSION SPRING 1.25 X 4.00 X .188NT .375-16 HX FLK G5CS .375-16 X 1.00 HX G5BELT ROUTING DECALBATTERY WARNINGS DECAL

NOTES:

1. Do not torque; the seat pan must pivot freely.2. Torque to 7 ft-lbs.3. When replacing the seat pan, order (2) washers, 712919.

DESCRIPTION

1 604874 12 552751 13 604307 14 086660 25 712919 26 000331 17 768523 48 079186 49 029629 2

10 793851 211 016899 212 036244 213 781419 114 601815 1

7-12 118791EX_1115

Seat Service Parts, Removable Back—60" Mowers

3

2

4

1

INDEX NO. PART NO. QTY.

SEAT BACK (DOES NOT INCLUDE ARMRESTS)SEAT BACK COVERARM RESTS (PAIR)SEAT BOTTOM (INCLUDES SWITCH)SEAT BOTTOM COVERSEAT SWITCH

NOTES:

DESCRIPTION

1 605135 1604948 1

2 604949 13 605258 1

604947 14 603148 1