Gz Parts Manual

Suzuki Worldwide Motorcycle-ATV Page: 1 of 52GZ250K5 (GZ250K5 P3 P28)Catalogue Title:

FIG1 GASKETBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1123456789101112131415

Part No

11401-1382111401-1382211141-3820111241-3830111482-3831111483-37D0012837-24A1014181-37D0009280-0900509280-1500709280-2100809280-2600509280-4001009280-5500309280-7200109280-82001

Description

Gasket SetGasket Set• . Gasket, Cylinder Head• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . O Ring (d:1.9, Id:8.6)• . O Ring (d:2.4, Id:15.8)• . O Ring (d:2.5, Id:21.0)• . O Ring (d:2.4, Id:26.2)• . O Ring (d:2.4, Id:39.7)• . O Ring• . O Ring (d:2.4, Id:73.0)• . O Ring (d:2.4, Id:82.0


FIG2 CYLINDER HEADBlock No. Block Title.


Ref No

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Part No

11100-25D0209381-1000409206-0800111115-3827011115-0527001550-0660301550-0630311141-3820104211-1318909103-0614801550-0630301550-0645301550-0650301550-0660309168-0602309159-1002609160-1003909159-1006909168-1001709482-0039909482-0022311175-3820209280-5500301550-0625309241-3000413110-13F0009280-4001002122-0616309402-4820811171-13F0011172-13F0011178-12F1009160-0613409320-1301511178-13F0011179-13F0111179-13F11

Description

Head Assy, Cylinder• . Snap Ring• . Pin (6.2x8x11)Guide, Valve (os: 0.3)Guide, Valve (os: 0.3)Bolt (green)Bolt (green)Gasket, Cylinder HeadPinBolt (6x120)Bolt (green)Bolt (green)Bolt (green)Bolt (green)Gasket (5.8x13x1.2)NutWasherNutGasket (10.5x22x2)Spark Plug (ngk, Dr8ea)Spark Plug (denso, X24esr-u)Cap, InspectionO RingBolt (green)PlugPipe, IntakeO Ring (d:2.4, Id:39.7)ScrewClampCap, Cylinder Head Cover LhCap, Cylinder Head Cover RhBolt, Head Cover CapWasher, Head Cover (6.5x24x1.6CushionDamper, Head Cap RhBracket, Head Cap LhBracket, Head Cap Rh


FIG3 CYLINDERBlock No. Block Title.


Ref No

12345678

Part No

11210-38204-0F009108-1003001421-0620808316-1006711241-3830104211-1318901421-0630708316-10067

Description

CylinderStud Bolt (l:141)Stud BoltNutGasket, CylinderPinStud BoltNut


FIG4 CRANKCASEBlock No. Block Title.


Ref No

1234566a7891011

Part No

11300-13F0304211-1318901547-0635701547-0645701547-0655301547-0660301547-0670709280-1001609103-0803709103-0811409103-0808108319-31088

Description

Crankcase Set• . Pin• . Bolt• . Bolt• . Bolt• . Bolt• . BoltO Ring (d:1.9, Id:9.8)Bolt (8x67)Bolt (8x100)Bolt (8x50)Nut


FIG5 CRANKCASE COVERBlock No. Block Title.


Ref No

11a23456789101112131415161718192021222324252627

Part No

11340-3830211971-4501011482-3831104211-1318901547-0625701547-0635701547-0645709259-2000709280-1700309247-1401209168-1400211351-3830011483-37D0004211-1318901547-0625701547-0635701547-0650701547-0660709247-1210409168-1200209259-3601109280-3300411361-3830001547-0520701547-0525701547-0530701547-0545711362-38300

Description

Cover, Clutch• . Lens, Oil Level CheckGasket, Clutch CoverPinBoltBoltBoltPlug (20x10)O Ring (d:3.1, Id:16.8)Plug, Oil CheckGasket (13.8x18.8x0.4)Cover, MagnetoGasket, Magneto CoverPinBoltBoltBoltBoltPlug, T.d.c.Gasket (12.1x16.2x3.7)PlugO Ring (d:3.1, Id:32.7)Cover, Engine SprocketBoltBoltBoltBoltDamper, Engine Sprocket Cover


FIG6 CRANKSHAFTBlock No. Block Title.


Ref No

1234567789101112131415161718192021222324252626

Part No

12200-26G0012161-3820112211-3821109263-3100409160-3100212221-3820012261-3830012261-26G0012661-3820209209-1200609262-3007709262-3502809282-1400112521-3830012548-3820002122-0510312731-3820012749-3240021111-3820009140-2000809164-2000309421-0700212111-38201-0F012140-4928012151-1550109381-1800212100-38200-05012100-38210-050

Description

Crankshaft Assy• . Rod, Connecting• . Pin, Crank• . Bearing (31x39x21)• . Washer (31x48.5x1)• . Crankshaft, Rh• . Crankshaft, Lh• . Crankshaft, Lh• . Gear, Crank Balancer Drive• . PinBearing (30x72x19)Bearing (35x80x21)Oil Seal (14x26x6)Washer, Crankshaft Oil SealingRetainer, Crankshaft Oil SealScrewSprocket, Cam Chain Drive (nt:Key, SprocketGear, Primary Drive (nt:21)NutWasherKeyPistonRing Set, PistonPin, PistonSnap RingPiston Set (os:0.5)Piston Set (os:0.5)


FIG7 STARTER CLUTCHBlock No. Block Title.


Ref No

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Part No

12611-3830009206-1300712600-3881412633-3100009261-1400109440-0401509100-0829912649-4930009160-2700509263-2700409289-52002

Description

Gear, Starter Idler (nt:19/51)PinClutch Set, Starter• . Piece, Push• . Roller• . SpringBoltShim, Starter Clutch HubWasher (27x40x2.5)BearingOil Seal


FIG8 CRANK BALANCERBlock No. Block Title.


Ref No

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Part No

12651-3820209262-2508412663-3820012666-3820012669-3820009181-2518609202-0401709420-0400809440-0901501500-1216309160-12076

Description

Shaft, Crank BalancerBearingWasherGear, Crank Balancer Driven (nRace, Crank Balancer Driven Gear InnerShim (t:0.50)Pin (d:4.5, L:9.5)KeySpringBoltThrust Washer


FIG9 CAM SHAFT/VALVEBlock No. Block Title.


Ref No

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Part No

12711-13F0012741-3740004221-0510912747-4400009111-0602709390-2500312840-13F0012842-4920112843-27A0012850-13F0012842-4920112843-27A0012861-3820012871-3820009280-0900509164-1201802162-0630309168-0602312911-3820012912-3820112921-3821112931-4920012932-4920012933-3820009289-05015

Description

Cam ShaftSprocket, Cam Shaft (nt:42)PinWasher, SprocketBolt (6x12.5)C RingArm, Valve Rocker In• . Screw, Tappet Adjusting• . Nut, Tappet AdjustingArm, Valve Rocker Ex• . Screw, Tappet Adjusting• . Nut, Tappet AdjustingShaft, Valve Rocker Arm Intake (l:91.5)Shaft, Valve Rocker Arm ExhaustO Ring (d:1.9,id:8.6)WasherBoltGasketValve, IntakeValve, ExhaustSpring, ValveRetainer, Valve SpringCotter, ValveSeat, Valve SpringOil Seal


FIG10 CAM CHAINBlock No. Block Title.


Ref No

12345678910

Part No

12760-13F0012771-3820012811-3820012812-3240009168-0801612830-3820112838-38200-H1712839-3820012837-24A1007130-06257

Description

Chain, Cam Shaft DriveGuide, Cam ChainTensioner, Cam ChainBolt, Cam Chain TensionerGasket (8.2x14x1)Adjuster Assy, Tensioner• . Gasket, Adjuster Cap• . Plug, AdjusterGasket, Tensioner AdjusterBolt


FIG11 CARBURETORBlock No. Block Title.


Ref No

111a23456789101112131415161718192021222324252626a272829303132333435363738394041424344454647484950

Part No

13200-13F3013200-13F4013502-19E0013501-13F0013507-19E0013504-16E0013573-04F0013418-33E0009280-0500413481-13F0013382-12F4013394-17E6013387-13F0013383-13F3009494-0092113246-4301013385-13F0009491-2402613370-04F0013602-05A1002112-0408313250-04F0013254-0101013258-04F0013295-2990013291-2990013268-4870013279-13F0013281-05A0009492-1701609492-8700209491-5200309493-2401313411-24D0013417-07F0013278-4709013418-07F0013681-0401013502-10F0013271-13F0013480-13F0013601-0414813267-13F0013285-07F0013342-8237002112-0410713247-13A0013247-33E0013686-13F0013671-06A1013686-13F1013671-13F0013683-20B00

Description

Carburetor AssyCarburetor Assy• . Diaphragm Cover• . Valve, Piston• . Diaphragm• . Ring• . Spring• . Holder• . O Ring (d:1.9, Id:4.8)• . Spring• . Washer• . E Ring, Multiple Jet Nozzle• . Ring• . Needle, Jet (5c65-1)• . Jet, Needle (p-0m)• . O Ring• . Holder, Jet• . Jet, Main (120)• . Valve Assy, Needle• . Screw• . Screw• . Float Assy• . Pin, Float• . Gasket• . O Ring• . Washer• . Spring• . Adjuster (1 1/2)• . Plug• . Jet• . Jet, Main (87.5)• . Jet, Main (52.5)• . Jet, Pilot Air (120)• . Plunger• . Spring• . O Ring• . Holder, Guide• . Cap, Carburetor• . Cover Assy• . Spring• . Diaphragm Assy• . Screw• . Adjust Screw Assy• . Packing• . Spring• . Screw• . Screw, Drain• . Screw• . Hose• . Clip• . Hose• . Clip• . Hose


FIG11 CARBURETORBlock No. Block Title.


Ref No

51

Part No

09401-08410

Description

• . Clip


FIG12 AIR CLEANERBlock No. Block Title.


Ref No

1234567891011

Part No

13700-13F0013780-13F0009402-5820813881-13F0002142-0516313850-13F0009401-1430113870-12F0013877-0019009401-1430101580-06163

Description

Cleaner Assy, Air• . Filter, Air Cleaner• . Clamp• . Tube, Outlet• . Screw• . Tube, Breather•• .. Clip• . Tube, Drain•• .. Plug•• .. ClipBolt


FIG13 MUFFLERBlock No. Block Title.


Ref No

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Part No

14160-13F0014181-37D0014182-37D0009103-0620314305-13F0101580-1030314771-19B0001550-0835314780-13F0114785-3830102112-0520302112-76103

Description

Pipe, Exhaust LhGasket, Exhaust PipeClamp, Exhaust Pipe LhBoltMufflerBoltConnector, MufflerBoltCover, MufflerClamp, Muffler CoverScrewScrew


FIG14 OIL PUMPBlock No. Block Title.


Ref No

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Part No

16400-3820016331-3820009261-0400909181-1015808331-3110602112-0625316520-3740002112-7512316523-3820009280-8200101547-0620309247-1402609168-1400216510-3824009280-1500716512-3822009280-7200109440-2100609108-0612808313-10067

Description

Pump Assy, Engine OilGear, Oil Pump Driven (nt:33)Pin (4x15.8)ShimCirclipScrewStrainer, Engine OilScrewCap, Oil StrainerO Ring (d:2.4, Id:82)BoltPlugGasket (13.8x18.8x0.4)Filter, Engine OilO Ring (d:1.4, Id:15.8)Cap, Engine Oil FilterO Ring (d:2.4, Id:73)SpringStud BoltNut


FIG15 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-3820108211-2236309180-2202421411-3820109140-2200509167-2201008211-2236321441-3743021442-3740121471-3740009164-0000421451-14A0021462-27A0021413-13F0009116-0616816321-3820009380-5000123110-3820123121-3820109263-1500309160-1504509134-0601009140-0602323122-3820009160-1405409285-1200223117-3820023271-4910001500-06207

Description

Gear Assy, Primary Driven (nt:Thrust WasherSpacer (22x28x37.5)Hub, Clutch SleeveNutLock WasherThrust WasherPlate, Clutch DrivePlate, Clutch Drive (t:3.5)Seat, Wave Washer (t:1.4)Washer (110.5x119x0.90)Plate, Clutch Driven (t:1.6)Disc, Clutch PressureSpring, ClutchBolt (6x16)Gear, Engine Oil Pump Drive (nCirclipRod, Clutch PushPiece, Clutch PushBearing (15x28x2)Washer (15.5x28x1)ScrewNutCam Shaft, Clutch ReleaseWasher (14.5x22x1.0)Oil Seal (12x22x9)Plate, Oil SealArm, Clutch ReleaseBolt


FIG16 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24120-3820324125-3820124221-3241224231-3820124241-3240124251-3242009380-2200609262-2202809262-1704624741-3820009125-0611024130-3830124311-3240109181-1719508211-1736309263-1700424320-3241109380-2200624330-3820209167-2201109380-2200624341-3820124351-3820109264-1700109262-2201309160-3500709282-3000309283-3004124751-3820101500-0612324752-3240002122-0612308331-3117609181-1713927510C25D00J00027531-3830009280-2100809140-1800809167-2201227600C14A10J11027620C14A10J000

Description

Shaft, Counter (nt:11)• . BushGear, 2nd Drive (nt:16)Gear, 3rd Drive (nt:19)Gear, 4th Drive (nt:20)Gear, 5th Drive (nt:22)CirclipBearing, Rh (22x56x16)Bearing, Lh (17x40x12)Retainer, BearingScrew (6x12)Shaft, DriveGear, 1st Driven (nt:29)Washer (17x28x1.0)Thrust WasherBearing (17x21x9.8)Gear, 2nd Driven (nt:27)CirclipGear, 3rd Driven (nt:24)Lock WasherCirclipGear, 4th Driven (nt:20)Gear, 5th Driven (nt:18)Bearing (17x36x12)Bearing (22x56x16)Washer (35x55x1)Oil Seal (30x43x5)Oil Seal (30x43x7)Retainer, Oil SealBoltRetainer, BearingScrewCirclipWasher (17x24x1.0)Sprocket, Engine (nt:15)SpacerO Ring (d:2.5, Id:21)NutLock WasherChain Assy (did520vc5, 110le)• . Joint Set


FIG17 GEAR SHIFTINGBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829303132333435363738394041424344

Part No

25211-3240225221-3240325231-13F0025411-1433125310-13F1025322-3131025323-3420125324-3420109261-0500309440-0400325331-3820102122-0612325341-3820002122-0612325350-3400009443-0802625351-3001009247-1401209168-1400209440-1102625381-13F0004221-0406925510-3820025520-22A0025526-4700025525-13F0025671-0101109140-0602509180-1206809285-1200209444-2600401500-0620308310- 0006725600-13F0025526-4700025652-20C0009160-1201108331-3112637720-47D0009280-2600502112-7520309209-0501109440-0401009404-06429

Description

Fork, Gear Shift No.1Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift ForkCam, Gear ShiftGear, Gear Shift Cam DrivenPole, Gear Shift No.1Pole, Gear Shift No.2Roller (5x8)SpringLifter, Gear Shift PoleScrewGuide, Gear Shift CamScrewStopper, Gear Shift CamSpringStopper, Gear Shift Cam No.2PlugGasket (13.8x18.8x0.4)SpringPlate, Gear Shift Cam StopperPinShaft, Gear ShiftArm, Gear Shift Link• . Cover, DustRod, Gear Shift LinkStopper, Return SpringNutSpacer (12x20x15.3)Oil Seal (12x22x9)SpringBoltNutLever Assy, Gear Shift• . Cover, Dust• . Rubber, Gear Shift PedalWasher (12.5x20x1)CirclipBase Assy, TerminalO Ring (d:2.4, Id:26.2)ScrewContactSpringClamp (l:45)


FIG18 STARTING MOTORBlock No. Block Title.


Ref No

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Part No

31100-38300-H1731311-49211-H1731153-4921031170-4340031264-4411031132-27A0131135-6501031130-3830031172-3830031171-3830031143-3830031281-8740208321-0106731161-3830031156-3830009280-2400301547-0625308361-35068

Description

Motor Assy, Starting• . Armature• . Oil Seal• . Shim Set• . O Ring• . Holder, Brush•• .. Spring• . Brush (+)• . Bush• . Bush, B• . O Ring• . Bolt• . Lock Washer• . Washer• . O Ring• . O Ring (d:3, Id:24.5)BoltNut


FIG19 MAGNETOBlock No. Block Title.


Ref No

123456789

Part No

32101-13F0032102-13F0102112-0625331792-4920008341-3103907130-0512331497-4500002142-3508309404-06429

Description

Stator AssyRotor AssyScrewNut, GeneratorKeyBoltClamp, Generator Lead WireScrewClamp (l:45)


FIG20 BATTERYBlock No. Block Title.


Ref No

123456

Part No

33610C12F10J00033652-0841033652C29100J00009462-0004333820-12F0033860-12F00

Description

Battery Assy (ftx7l-bs, 12v6ahProtector (170x95x3.0)Protector (20x90x3.0)BandWire, Battery (+)Wire, Battery (-)


FIG21 ELECTRICALBlock No. Block Title.


Ref No

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Part No

31800C47E00J00031861C47E00J00009481-2010209128-0601333810-0AE1031861C48B10J00032800C29B00J00002162-0620332900-13F0008316-1006333410-13F0009180-0617401500-0535333510-4501033541-3821033542-38B00

Description

Relay Assy, Starting Motor• . Cover• . Fuse (20a)Screw (6x8)Wire, Starter Motor Lead• . Cap, Starter Motor LeadRectifier Assy, RegulatorBoltIgniter AssyNut, IgniterCoil Assy, IgnitionSpacer (6.2x12x14)BoltCap, Spark PlugSeal, Spark Plug CapSeal, High Tension Cord


FIG22 SPEEDOMETERBlock No. Block Title.


Ref No

1123456789101112131415161718192021

Part No

34110-13F4034110-13F3034111-13F3034170-13F3034191-25D0034950-13F3036321-13F3034181-45C1009471-1202809471-1210803541-1412808310-0005734288-13F3034956-3100109107-0600309160-0613609180-0633508310-0006334910-12F0034938-3700009408-0011901550-06123

Description

Speedometer (mile/kilo)Speedometer (kilo)Cover, UnderSocket AssyCushion, DamperBracket, MeterLens, Neutral (green)Washer (15x5.3x1)Bulb (12v, 3.4w)Bulb (12v, 1.7w)ScrewNutPackingCushion. Meter BracketBolt (6x30)Washer (6.5x28x1.6)Spacer (6.5x10x16.5)NutCable Assy, SpeedometerGuide, Speedometer CableClamp, Cable & Brake HoseBolt


FIG23 HEADLAMPBlock No. Block Title.


Ref No

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Part No

35100-13F01-99935121-13F0135111-13F0035131-13F0035135-4590035145-13F0035151-4590035152-4560035181-13F0035165-13F0035173-38A0035161-13F0035154-13F0009471-1218535192-13F0002112-0516735950-09EF035956-13F1008316-10043

Description

Headlamp Assy• . Unit• . Rim• . Stay• . Nut• . Spring• . Adjust Screw• . Nut• . Screw• . Cap, Screw• . Cover, Socket• . Screw• . SpringBulb (12v, 60/55w)Spacer, HeadlampScrewReflex Reflector, AssyBracket Front, Side ReflectorNut


FIG24 TURN SIGNAL LAMPBlock No. Block Title.


Ref No

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Part No

35601-33DA035602-33DA035612-38A3035613-38A0003211-0425335627-4301035619-45C1009471-1208335623-38A0108316-1010335670-12F0035680-12F0001550-0612335603-33DA035604-33DA035612-38A0135613-38A0003211-0425335627-4301035659-45C1009471-1204535623-38A0135695-17C0009160-1050108316-1010338610-12FA0

Description

Lamp Assy, Front RhLamp Assy, Front Lh• . Lens• . Gasket• . Screw• . Gasket• . Stay, Turn Signal• . Bulb (12v, 21/5w)• . ScrewNutBracket, Fr RhBracket, Fr LhBolt, BracketLamp Assy, Rear Turn, RLamp Assy, Rear Turn, L• . Lens• . Gasket• . Screw• . Gasket• . Stay, Turn Signal• . Bulb (12v, 21w)• . ScrewSpacerWasher (10.5x30x2.3)NutRelay Assy, Turn Signal


FIG25 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

123456789101112131415161718192021222324

Part No

35710-12F3035740-42E1135716-48B2135718-12F0035736-48B2135765-48B2109471-1208303211-0412309160-0550109308-0800709320-1001503541-0512335927-13F0009160-0608802142-0612308316-1006309321-0602635970-09EF008316-1005335974-13F0035975-13F0002142-0608335970-09EF008316-10053

Description

Lamp Assy, Rear Comb• . Lamp Unit• . Plate, No.1• . Socket & Cord• . Plate• . Cushion• . Bulb (12v, 21/5w)• . ScrewWasher, Rear Comb (5.5x20x1.2)GrommetCushion, Rear CombScrew, Rear CombBracket, License PlateWasher, License (6.5x20x1.6)Screw, LicenseNut, LicenseCushion, Rear FenderReflex Reflector Assy, RearNutBracket, Rear RhBracket, Rear LhScrewReflex Reflector Assy, RearNut


FIG26 WIRING HARNESSBlock No. Block Title.


Ref No

123455566667899101112131415161718

Part No

36610-13FA009481-1050109481-1550136619-23E0009404-0642909404-0643109404-0643509407-1140109407-1440309407-1840209407-2540101550-0616303541-0410337102-3387037102-3389037100-33E2009139-0801637740-04A1009443-0604637840-44A2001550-0616338500-12FA001550-0816337146-33E00

Description

Harness, Wiring• . Fuse (10a)• . Fuse (15a)Guide, Wiring HarnessClamp (l:45)Clamp (l:80)Clamp (l:135)Clamp (l:95)Clamp (l:125)Clamp (l:165)Clamp (l:235)Bolt, GuideScrew, ClampLock SetLock Set• . Lock Assy, SteeringScrewSwitch Assy, Stop LampSpring, Stop LampSwitch Assy, Side StandBoltHorn AssyBoltKey, Blank


FIG27 HANDLE SWITCHBlock No. Block Title.


Ref No

1234567

Part No

37200-13FB0D2116-05305D2116-0550502112-0510337400-13FB0D2116-05255D2116-05455

Description

Switch Assy, Handle Rh• . Screw• . ScrewScrew, Throttle CableSwitch Assy, Handle Lh• . Screw• . Screw


FIG28 FRAMEBlock No. Block Title.


Ref No

12345678910111213141516

Part No

41100-13F01-EE301550-0860301550-0825308316-1008341580-12FA0-EE301550-0855309180-0820808313-2008741991-13FA0-EE309103-0828908319-3108861222-38A0141540-12FA0-EE301550-0616309169-0606509320-08007

Description

Frame (black)BoltBoltNut, FrontBrace, Rear FrameBoltSpacerNut, BracePlate, Engine Mount UpperBolt (8x50)NutCap, PivotHolder, Battery (black)BoltWasherCushion (8.5x20x8)


FIG29 STAND - REAR BRAKEBlock No. Block Title.


Ref No

12345678910111213141516171819202122

Part No

42310-13F1009111-1002709159-1009709443-1406609443-1901243110-13FA009160-1604309448-3103404111-3025801500-0620708310-0006758510-13F0058830-13F0009200-0500104111-2015809209-1300109150-0600109385-0601258621-12F0001550-0612301550-0612309407-14407

Description

Stand, PropBoltNutSpringSpringPedal, BrakeWasher (16.5x22x1.0)SpringCotter PinBoltNutCable, Rear BrakeCable, Stop Lamp SwitchPin, Rear Brake CableCotter PinPin, Rear Brake Adj. CableNutSnap PinGuide, Rear Brake CableBoltBoltClamp (l:145)


FIG30 FOOTRESTBlock No. Block Title.


Ref No

1234567891011121314

Part No

43510-13FA0-EE343520-13FA0-EE301550-0820343550-12FA043560-12FA043570-04F0043631-34A0109208-0600508332-1104343610-0300109160-1902443612-0AE0043636-25D0008332-11043

Description

Bracket, Front Footrest Rh (blBracket, Front Footrest Lh (blBoltRubber, Front Footrest RhRubber, Front Footrest LhCushion, Front FootrestWasher, Footrest RubberPinE RingBar, Pillion FootrestWasher (19.5x32x2.0)Rubber, Pillion FootrestPin, Pillion FootrestE Ring


FIG31 FUEL TANK (MODEL K3)Block No. Block Title.


Ref No

11112233445567889101112131415

Part No

44100-12FG1-Y7L44100-12FG1-Y7H44100-12FF1-Y7L44100-12FF1-Y7H68110-12F50-LK268110-12F50-LK368111-38A21-CH168111-38A21-LK444100-12FE1-Y7L44100-12FE1-Y7H68110-12F50-LK268110-12F50-LK368111C12F00J00068121C12F00J00044200-1287044200-3885009329-1000744541-03F0009407-2040509320-1002044512-42E0009180-0627101550-06303

Description

Tank Assy, Fuel (black)Tank Assy, Fuel (blue)Tank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel Tank• . Emblem, Fuel Tank• . Emblem, Fuel TankTank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel TankEmblem, Fuel Tank RhEmblem, Fuel Tank LhCap Set, Fuel TankCap Set, Fuel TankCushionCushion, Fuel Tank Ctr.Clamp (l:195)CushionCushion, Fuel Tank RearSpacer (6.5x9x18)Bolt


FIG31A FUEL TANK (MODEL K4)Block No. Block Title.


Ref No

1123445567889101112131415

Part No

44100-12FG1-Y9X44100-12FF1-Y9X68110-12F50-ALJ68111-38A21-ALL44100-12FE1-Y9X44100-12FE1-YWX68110-12F50-ALJ68110-12F50-ALK68111C12F00J00068121C12F00J00044200-1287044200-3885009329-1000744541-03F0009407-2040509320-1002044512-42E0009180-0627101550-06303

Description

Tank Assy, Fuel (black)Tank Assy, Fuel (black)• . Tape Set, Fuel Tank• . Emblem, Fuel TankTank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel TankEmblem, Fuel Tank RhEmblem, Fuel Tank LhCap Set, Fuel Tank FillerCap Set, Fuel Tank FillerCushionCushion, Fuel Tank Ctr.Clamp (l:195)CushionCushion, Fuel Tank RearSpacer (6.5x9x18)Bolt


FIG31B FUEL TANK (MODEL K5)Block No. Block Title.


Ref No

1123445567889101112131415

Part No

44100-12FL0-Y7L44100-12FP0-Y7L68110-12F50-ALJ68111-18G2044100-12FL0-Y7L44100-12FL0-YC268110-12F50-ALJ68110-12F50-ALK68111C12F00J00068121C12F00J00044200-1287044200-3885009329-1000744541-03F0009407-2040509320-1002044512-42E0009180-0627101550-06303

Description

Tank Assy, Fuel (black)Tank Assy, Fuel (black)• . Tape Set, Fuel Tank• . Emblem, "s"Tank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel TankEmblem, Fuel Tank RhEmblem, Fuel Tank LhCap Set, Fuel Tank FillerCap Set, Fuel Tank FillerCushionCushion, Fuel Tank Ctr.Clamp (l:195)CushionCushion, Fuel Tank RearSpacer (6.5x9x18)Bolt


FIG32 FUEL COCKBlock No. Block Title.


Ref No

12345

Part No

44300-12F0009128-0600609168-0602609355-70125-60009401-11407

Description

Cock Assy, FuelBoltGasket (6.4x11.5x0.8)HoseClip


FIG33 EVAPO SYSTEM (P33)Block No. Block Title.


Ref No

1234567891010a111213141516171819202122

Part No

09355-54116-60009440-1304309401-1141344240-17C0044892-24A0044894-24A0002142-0408344433-13F0017210-26E0017211-48E0009251-0700344434-13F0009440-1305209401-1240444880-02F0144883-26E0044882-02F0102142-0612308316-1006344890-13F0044894-24A0001550-0612309355-54115-600

Description

Hose, Tank & ValveSpringClipValve, BreatherPlate• . CushionScrewHose, Valve & CanisterCanisterCapCap, PargeHose, Canister & CarburetorSpringClipBracket, CanisterCushionHolderScrewNutBracket, Breather Valve• . CushionBoltHose, Carburetor


FIG34 FRAME COVERBlock No. Block Title.


Ref No

1122344456789101112131415

Part No

47111-12F00-Y7L47111-12F00-YC247211-12F00-Y7L47211-12F00-YC268131-12F40-CH168131-12F50-M7P68131-12F50-BG368131-12F50-JV847121-12FA047221-12FA053123-33E0002142-0612309169-0607109320-0801809320-0801392211C12F01J00009800-2102209816-0005009816-00103

Description

Cover, Frame Rh (black)Cover, Frame Rh (blue)Cover, Frame Lh (black)Cover, Frame Lh (blue)Emblem, Frame CoverEmblem, SuzukiEmblem, SuzukiEmblem, SuzukiCover, Frame Rear RhCover, Frame Rear LhCushionScrewWasherCushionCushion, LhBody, Luggage BoxTool AssySpanner 6, HexagonSpanner 4, Hexagon


FIG35 HEADLAMP HOUSINGBlock No. Block Title.


Ref No

1234567889

Part No

51811-12FA001547-0650751827-12F0009180-0627908313-2006751850-12F0108319-3110353111-12F01-Y7L53111-12F01-YC209111-06066

Description

Housing, HeadlampBoltCushion, Headlamp HousingSpacerNutBracket, Headlamp HousingNutFender, Front (black)Fender, Front (blue)Bolt


FIG36 HANDLEBARBlock No. Block Title.


Ref No

123456789101112131415161718192021222323

Part No

56111-12FA056200-1287009127-0602156272-26D1056276-17D0009160-0612656272-4450009159-0602456500-12FA056600-12FA058200-13F0009200-0600404111-2015858634-25D0001500-0616758626-3740002112-1610358300-13F0058300-13F1009403-1030701550-0612358410-13F0009407-1040309407-25401

Description

HandlebarBalancer Set, Handlebar• . Screw (6x125)• . Expander, Handle Balancer• . Spacer, Expander• . Washer (6.5x14x2.0)• . Expander, Handle Balancer• . NutMirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchPin (l:13)Cotter PinStopper, Clutch CableBoltClamp, Clutch CableScrewCable Assy, Throttle No.1Cable Assy, Throttle No.2ClampBoltCable, StarterClamp (l:125)Clamp (l:235)


FIG37 HANDLE LEVERBlock No. Block Title.


Ref No

1234567891011121314151617

Part No

57110-0AE057300-0AE0057420-0AE0057431-0AE00D8316-1006557460-17C0057465-17C0057211-07E0057500-0AE0057621-0AE0057431-0AE00D8319-6006557041-0AE00D1557-0620557560-05A0002122-0320357661-33E00

Description

Grip, ThrottleLever Assy, Brake• . Lever, Brake• . Bolt, Lever• . NutSwitch Assy, Stop Brake• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt, Lever Set• . Nut• . Adjuster Set, Wire• . BoltSwitch, ClutchScrewCover, Clutch Lever


FIG38 REAR FENDERBlock No. Block Title.


Ref No

1123456789101112131415161718

Part No

63111-12F00-Y7L63111-12F00-YC209320-1301563118-12F0063140-13F0009169-0607108313-1006363331C12F00J00002142-0616309169-0605508316-1006363311C12F00J00063312-48E0063191-48E0002162-0612309169-0607102162-0616347153-19C0168171-12F00-YD8

Description

Fender, Rear (black)Fender, Rear (blue)Cushion, UpperCushion, SideBracket, Rear FenderWasherNutMud Guard, Rear FenderScrewWasherNutExtension, Rear FenderCushion, ExtensionCap, ExtensionBolt, SideWasherBolt, RearNut, Rear Fender Ext.Emblem "suzuki"


FIG39 LABELBlock No. Block Title.


Ref No

112234555

Part No

68319-29F0068319-29F1068332-0AE1168332-0AE2168353-26E0268387-13F0099011-13F56-03A99011-13F56-01A99011-13F56-01F

Description

Label, WarningLabel, WarningLabel, Tire InformationLabel, Tire InformationLabel, Manual NoticeLabel, Vacuum Hose RoutingManual, Owner'sManual, Owner'sManual, Owner's


FIG40 SEATBlock No. Block Title.


Ref No

1234567891011121314151617

Part No

45100-12FA0-K9C45148-12FA045147-12FA045149-12FA045119-12F0045220-12F0002122-0625345300-12FA0-K9C45180-12FA0-T65D8316-1006509106-0814095700-3184001547-0510309407-2240345289-03F0003141-1412309106-06061

Description

Seat Assy• . Cushion, Front• . Cushion, Rear• . Cushion, ToolPlate, Front Seat HookBracket, Front SeatScrewSeat Assy, Pillion• . Band, Seat• . NutBolt, Rear (8x16)Lock Set, SeatBoltClampBracket, Seat LockScrewBolt, Front (6x12)


FIG41 FRONT FORK DAMPERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

51103-12FA051104-12FA051130-12FA051140-12FA051152-12F0051168-12FA051153-25D0051556-12FA051173-25D0051195-25D0051147-42AA051148-3103051110-12FA051121-12FA051146-12FA051177-12FA051196-12FA051171-12FA051192-12FA051176-25D0051117-25D0051189-12FA051166-12FA0

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Stopper• . Seal, Dust• . Piece, Oil Lock• . Bolt• . Gasket• . Tube, Inner• . Bush, Slide• . Pipe, Seat• . Spring, Rebound• . Ring, Piston• . Spring, Front• . Joint, Spring• . Collar, Spring• . O Ring• . Bolt, Fork• . Bolt, Rh (8x35)


FIG42 STEERING STEMBlock No. Block Title.


Ref No

1234567891011121314151617181920

Part No

51410-12FA051644-12C0009267-3001001550-1040751311-12FA001550-0845751356-12FA051352-02B0009250-0601107130-0825756211-12FA056221-12FA051451-12FA008319-3110851871C12F00J00009139-0608309267-2500951643-4050251631-2800068281-35F00

Description

Stem, Steering• . Seal, Lower• . Bearing (30x55x17)Bolt (10x40)Head, Steering StemBolt (8x45)WasherBoltCapBolt (8x25)Holder, Handle UpperHolder, Handle LowerBolt, HolderNutCover, Front Fork UnderScrew (6x16)Bearing (25x47x15)Seal, Dust UpperNut, StemEmblem "s"


FIG43 FRONT WHEELBlock No. Block Title.


Ref No

1234578910111213141515

Part No

54111-25D0008123-6302754730-1840054711-12FA054740-1841054600-12F0059221-12FA009106-0813155100-12FA055200-12FA055261-12FA055311-12F0155320-12F0055411-1100055412-11000

Description

Hub Set, Front• . Bearing• . Spacer, BearingAxle, FrontSpacer, Bearing RhBox Assy, Speedometer GearDisc, Front Brake LhBolt (8x30)Tire, Front (110/90-16)Tube Assy, Wheel InnerProtector, Inner TubeRim, Front Wheel (16xmt2.50)Spoke Set, Front WheelBalancer (20g)Balancer (30g)


FIG44 FRONT CALIPERBlock No. Block Title.


Ref No

12345678910111213141516

Part No

59300-12FA059300-0AE0059300-0AE1059300-0AE2059315-0AEA059386-0AE0059382-0AE0059303-0AE0059305-0AE00D8316-1008559345-0AE0059316-0AE0059121-0AE0059122-0AE0059371-0AE0001550-10403

Description

Caliper Assy, Front Lh• . Piston Set•• .. Seal Set, Piston• . Pad Set• . Spring• . Boot• . Pin• . Boot• . Bolt• . Nut• . Pin• . Retainer• . Bleeder• . Cap• . ShimBolt


FIG45 FRONT MASTER CYLINDERBlock No. Block Title.


Ref No

12345678910111213141516

Part No

59600-0AEA059600-0AE0059667-0AE0059669-0AE0169689-4930059671-0AE01D1547-0625559675-0AE0059664-35E5059668-0AE0009360-1004109161-1000959480-12FA059260-12F0059268-12F0001550-06123

Description

Cylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt (6x25)• . Bolt (6x38)• . Protector• . PlateBolt (10x1.00x22)Washer (10x15x1.5)Hose, Front BrakeClamp, Brake HoseClamp, Brake HoseBolt


FIG46 REAR SWINGING ARMBlock No. Block Title.


Ref No

123456789101112131415161718192021

Part No

61000-13FA0-EE309263-2004161251C13F00J00009286-2000161252C13F01J00009286-2000161211-3830108322-0114308319-2114861273-12F0009116-0611109180-0625564311-26F00-01909111-0801209111-0801309162-0800809140-0800804111-2020861410-12F0061421-3820008319-31088

Description

Swinging Arm Assy, Rear• . Bearing (20x27x20)Spacer, Pivot OuterSeal, Oil (20x27x5)Spacer, Pivot InnerSeal, Oil (20x27x5)Shaft, PivotWasherNutBuffer, Chain Touch DefenseBolt (6x20)Spacer (6.5x9x3.8)Torque Link, Rear (black)Bolt, Front (8x22.5)Bolt, Rear (8x26.5)Washer, LockNutPin, CotterAdjuster, ChainPlate, Chain AdjusterNut


FIG47 CHAIN CASEBlock No. Block Title.


Ref No

1234567

Part No

61310-12FB002142-0610362100-13FA009160-1012708322-0112708313-1010709103-10019

Description

Case, ChainScrewAbsorber Assy, Rear ShockWasher, Outer (10.5x24x2.30)Washer, InnerNutBolt, Lower (10x37)


FIG48 REAR WHEELBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728293031313233

Part No

64110-0700564210-3911554041-07E0055421-20E0054441-2930509280-1400309160-1405564451-3050101550-0640708316-1006764610-3830064733-3830009262-2006909285-2800164651-0700164711-12F0009180-1501108143-6202708143-6302764741C12F00J00064751C12F00J00064712-0830164511-13FA009103-1004408319-3110865100-12FA065200-12FA065261-12FA065311-12F0065320-12F0055411-1100055412-1100009159-1401804111-30258

Description

Hub, Rear WheelPanel, Rear Brake AnchorShoe Set, Brake• . SpringCam, BrakeO RingWasherLever, Brake CamBoltNutDrum, Sprocket MountingRetainer, Mouting DrumBearing, Drum (20x47x14)Oil Seal (28x47x7)Shock Absorber, HubAxle, RearSpacer, Bearing (15.3x21.7x63)Bearing, Wheel RhBearing, Wheel LhSpacer, Axle RhSpacer, Axle LhWasher, GuideSprocket, Rear (nt:41)Bolt (10x40)NutTire, Rear (130/90-15)Tube Assy, Wheel InnerProtector, Inner TubeRim, Rear Wheel (15xmt3.00)Spoke Set, Rear WheelBalancer (20g)Balancer (30g)NutPin


FIG49 OPTIONALBlock No. Block Title.


Ref No

12222234456

Part No

99000-2511099104-3202099104-3203099000-3205099000-3210099000-3213099000-3204099000-3114099000-3111099000-2503099000-25140

Description

Suzuki Pbc GreaseThread Lock Super (1361a)Thread Lock Super (1363a)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1207b) BlackSuzuki Bond (1215)Suzuki Super GreaseSuzuki Moly Paste

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