GREENoneTEC image brochure

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Transcript of GREENoneTEC image brochure

Page 1: GREENoneTEC image brochure
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For the latest news about GREENoneTEC, go to: www.greenonetec.com

TOP BRAND IN SOLAR INDUSTRY

NUMBER ONE ON THE SOLAR MARKET:

GREENoneTEC is the world‘s largest thermal-

flat-panel-collector manufacturer with an annual

production capacity of more than 1.6 million square-

metres of panels.

Seven highly automated, process-secured robotic

production lines, offer the highest quality products with

excellent delivery performance and reliability - made

in Austria, of course, and certified to ISO 9001 and ISO

14001 standards.

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TO TAKE OVERTHE LEADERSHIP

“In the global solar market, GREENoneTEC has advanced to become the brand for highest

production quality and innovation.“

Robert Kanduth Founder / Managing Director

OUR MISSION: NUMBER ONE FOR OUR CUSTOMERS

To find out more about our corporate philosophy, go to: www.greenonetec.com

GREENoneTEC sees itself as a reliable and

innovative manufacturer in the solar ther-

mal industry. This maxim has made us the

world‘s leading specialists in high quality

solar thermal collectors.

The number 1 in the solar market

For many industries and business sectors

areas, we are now the fi rst go-to company

for high quality solutions: GREENoneTEC

supplies highly innovative systems and

quality products to manufacturers of

heating systems, solar system providers

and industry. However, we also support

our customers in projects with energy

companies, public institutions, planners

and project developers, as well as with the

wholesale trade and industry. Our industri-

al series production guarantees consis-

tent, fi rst-class product quality with an

excellent delivery service and is focused

on conserving resources and ensuring

cost effi ciency. We invest continuously in

market innovation and grow alongside our

customers.

The best products - Made in Austria

GREENoneTEC develops and produces the

best solar thermal collectors and fi xing

systems in customized OEM versions. We

supply our high performance large-area

collectors to solar thermal power plants

and, on the global market for thermosi-

phon systems as well, our customers trust

our innovative system applications.

Trademark for best quality

GREENoneTEC has developed to be the

brand for the highest production quality

and innovation in the solar market. Praise

that brings a lot of responsibility with it.

As the driving force in the market, we

accept this challenge every day to provide

sustainable success for our customers.

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BEING THE BEST IS THE RESULT OF CONTINUOUS IMPROVEMENTWe set global standards

Together with our customers and in

close cooperation with leading research

institutions and universities, we develop

solutions with cutting-edge technologies.

We also draw our valuable technological

leadership from these global collabora-

tions. This results in innovative products,

new patents and also in collaboration on

standards that set technical benchmarks.

Quality control

The quality assurance of our products

begins in the development phase and ends

with the delivery of the products.

We test our products according to defi ned

quality and performance criteria. Collec-

tors and systems are subject to extreme

weather conditions and continuous stress

at the outdoor testing site of our own test

centre. Performance measurements, with-

out the infl uence of weather conditions

or seasonal interruptions, are possible at

our indoor test laboratory; the measure-

ments made here satisfy offi cial testing

requirements.

Effi ciency, performance and high-tech

Advances in the core technologies of sol-

dering, welding and bonding enable us to

manufacture solar collectors to the high-

est quality in industrial mass production.

We create the basis for high-performance

products whose quality is constantly high

and whose price-performance ratio is

excellent.

The most advanced manufacturing

in the world

Our collectors are assembled in highly

automated robotic production lines. The

latest laser and ultrasonic welding tech-

nologies are used for absorber production.

These technologies were developed by

our in-house tooling and plant technology

department.

STATE OF THE ARTTECHNOLOGY

CERTIFIED MANAGEMENT SYSTEMS:

Quality management according to ISO 9001, since 1996

Environmental management system according to ISO 14001, since 1997

Occupational Health and Safety Management System BS OHSAS 18001, since 2014

PRODUCT CERTIFICATES:

Solar Keymark

Austria Solar Seal of Quality (AT)

Austrian Ecolabel (AT)

CSTBat (FR)

MCS (UK)

SRCC (USA)

ICC-ES PMG Listing Mark (USA)

To find out more about development and quality, go to: www.greenonetec.com

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BEST CUSTOMIZEDSOLUTION

To find out more about our collector series and fastening systems, go to: www.greenonetec.com

FK 8000 series frame collector

FK 8000 series frame collectors are

manufactured in lightweight design on an

in-house fully automated robot manu-

facturing line. Bonding with a specially

designed 2-component adhesive is used as

the jointing technology.

The FK 8001 Mediterrano

is a product innovation within the FK 8000

range. An optimized ventilation concept

protects the highly selective coated

absorber against marine air corrosion.

This also reduces the intrusion of drifting

sand, making it ideal for use in marine and

near-desert regions.

FK 8003 7one

The wave frame design with black frame

solar glass gives a unique look. In addi-

tion to the standard mounting options,

such as freestanding or roof-mounted

installation, the 7one collector can also be

recess-mounted in the roof with its own

in-roof mounting kit.

FK 8007 „The all-rounder“

as the premium product in the FK 8000

range, it has numerous variants with

highly selective meander absorbers. The

collector’s fast-connector technology guar-

antees short installation times.

The FK 8009 Slimline

with an intelligent product design at a

high quality level, is an extremely attrac-

tive inexpensive frame collector type from

the FK 8000 range. A continuous glass

cover strip on all sides further enhances

the product’s appearance. The Slimline is

equipped as standard with simple cutting

ring connectors, and is thus made to mea-

sure for every market. Furthermore, the FK

8009 Slimline is also available as a special

collector for thermosiphon applications.

Aesthetic design and numerous environ-

mental and innovation awards distinguish

our collector families. Each individual

collector range has numerous custom-

er-specifi c designs. Hence, we are able to

offer several hundred different types of

collector variants and countless mounting

solutions.

VK 4000 vacuum tubes

GREENoneTEC vacuum-tube collectors

based on the proven Sidney

Principle. The vacuum reduces the heat

losses compared to conventional fl at

collectors. Special refl ection mirrors pro-

vide an optimum light beam, even at low

sunlight levels.

FK 5000 wooden frame collector

The wooden frame collectors of the

FK 5000 series with top manifolds are

designed for optimum integration into

the roof and are available in basic and

extension modules. The special system

for integration into the roofi ng guarantees

optimum sealing with the roof membrane.

FK Series 7000 tray collector

Aluminium tray collectors in this range

are silicone-free and dry-sealed. The

form-fi tting compression of the glass

cover strips with the tray and rubber seal

on all sides guarantee 100 % leak-tightness

and a long service life.

FK Series 9000 tray collector

The GREENoneTEC tray collectors in the

9000 range are made on one of the most

modern and fastest robot manufacturing

facilities in the world, with a unique qual-

ity control system. A specially developed

powerful adhesive is used as the jointing

technology for the tray collectors. The

collectors are equipped with a highly

selective, coated-aluminium meander

or harp absorbers. Thanks to its modu-

lar mounting system, the collectors can

be used for both freestanding installa-

tion, as well as for a variety of different

roof-mounted installation types.

OUR EXCELLENT COLLECTOR RANGE

VK 4000 FK 8001FK 5000 FK 8003FK 7000 FK 8007FK 9000 FK 8009

10-YEARWARRANTY

GREENoneTEC

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BEST CUSTOMIZEDSOLUTION

To find out more about our absorber production and fastening systems, go to: www.greenonetec.com

The GREENoneTEC manufacturing

technology for full-surface high-perfor-

mance absorbers is unique in the market

and therefore provides the basis for the

decisive advantage of our collectors. Our

meander registers are formed in the fully

automated meander bending plant; the

harp registers are completed using a fully

automatic soldering machine.

FASTENING SYSTEMS FOR EASY AND SAFE INSTALLATION

THE UNIQUE QUALITY OF OUR HIGH-PERFORMANCE ABSORBER

Laser and ultrasonic welding technology

Based on multi-stage quality assurance

procedures, our production has been de-

signed for industrial mass production and

relies on optimized laser and ultrasonic

welding technology and a highly automat-

ed copper and aluminium semi-fi nished

products manufacture.

Safe transport packaging

For a perfect product delivery of all the

collectors GREENoneTEC transport pack-

aging is designed for maximum product

safety and cost effi ciency. We offer our

customers special reusable packaging

solutions for absorbers.

Highly selective full-surface absorber with over 94 % absorption

Free-standing on concrete ballast Meander absorbers developed for excellent stagnation behaviour

Ultrasonically welded absorbers in copper/ copper from a single source

Laser-welded absorbers in aluminium/ copper from a single source, with excellent strength and Durability values of the weld seams

Automated quality assurance concept with 100 % pressure test to 15 bar on all absorbers

Cost-eff ective and safe transport packaging

0.3 - 0.5 mm absorber panel thickness

Absorbers are available in all customer-specifi c sizes

The all-in-one solution

High quality collectors also need an

optimal fastening concept. For all collector

families GREENoneTEC supplies the best

possible fastening systems and accesso-

ries for all roof-mounted and free-standing

installation types.

Simple, universal and safe

In the design and the materials, the

focus is on short installation times and

maximum safety in accordance with

EN 1991. The kit sizes and packaging are

tailored to customer-specifi c logistics

requirements.

Customer-specifi c kits and manuals

We offer specifi c kit types according to

individual customer requirements and the

associated manuals with all installation

steps with clear image / text passages -

on request in the corporate design of our

customers.

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To find out more about our European logistics centre, go to: www.greenonetec.com

The GREENoneTEC supply chain

A decisive competitive advantage for us

and for our customers is our ability to gen-

erate a seamless supply chain and hence

the associated extremely reliable delivery

performance. Our modern high bay ware-

house allows us provide cost-optimised

production even during the winter months

and to guarantee a constant supply capac-

ity at peak times.

Logistics services

It is a major logistics achievement to have

all required collectors in stock. We offer our

customers a delivery reliability of > 98 %

even during the seasonal peak months.

Up to 150,000 m2 of collector area are

stored in the 6,400 storage spaces avail-

able in the up to 17m high rows of high-

bay shelving.

Customised packaging solutions

Collectors and fastenings for all types

of shipping (truck, air or sea) can be

packaged fl exibly and economically in our

own packaging centre. This also includes

developing and implementing customised

packaging solutions for specifi c trans-

portation requirements and warehouse

management systems.

TOP LOGISTICS PERFORMANCE IN PACKAGING AND DELIVERY

ADDED VALUE FOR OUR CUSTOMERS: year-round supply performance > 98 % even in the

seasonal peak months

more consistent utilisation of production capacity in top products, even during the seasonally slow winter months

transport and cost-optimised packaging solutions as well as reusable packaging solutions

PERFECTLOGISTIC SERVICE

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In 2012, GREENoneTEC built one of the largest solar thermal plants in the world in Riyadh / Saudi Arabia. More than 36,000 m2 collector area supplies hot water for around 40,000 students and professors.

LARGE-SCALESOLAR COLLECTOR

To find out more about our large-area collectors, go to: www.greenonetec.com

FOR LARGE SOLAR POWER PLANTS, SIZE AND EFFICIENCY ARE THE KEY FACTORSFor the operation of large solar thermal

power plants such as district heating and

process heating systems, GREENoneTEC

has developed its own large-area collec-

tors with special performance features

that provide the optimum design for the

requirements of large solar thermal power

plants.

Highest performance benchmarks

Due to their special absorber design, the

collectors in the GK 3003 and GK 3002

ranges have attractive performance data

and properties. The GK 3003 demonstrably

delivers the current best performance on

the market for applications in the medium

temperature range. The GK 3003 is avail-

able in single-glazed and double-glazed

design anti-refl ective coating on both

sides. In the double-glazed model, the dou-

ble coated anti-refl ective glass increases

transmission and reduces refl ection to a

minimum, greatly reducing heat losses in

the process.

Maximum effi ciency for large systems

The GK 3003 series features serial inter-

connections of up to 220 m² with reduced

pressure losses and the smallest expen-

diture on piping. The meander absorbers,

designed for large installations, ensure

material-saving stagnation and draining

behaviour as well as a lower pressure loss.

Simple installation of the system

An optimised fastening system and easy

interconnection massively reduce the

expenditure for installing the system by

crane. In summary: Maximum perfor-

mance combined with lowest investment

costs for maximum „return on invest-

ment“. And all this includes a 10-year

warranty.

10-YEARWARRANTY

GREENoneTEC

GK 3003 AND GK 3002

� e large-area collector series 3003 and 3002 are ideal for applications in the medium temperature range, such as district heating systems, industrial process heat, multi-family residential installations and solar cooling.

� e unique anti-refl ective glazing (in single or double design) ensures maximum effi ciency.

GREENoneTEC provides a 10-year warranty on all large-area collectors!

GK 3003 SERIESIn the sizes 8 and 13 m²

GK 3002 SERIESIn the sizes 5 and 10 m²

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THERMOSIPHON SYSTEMS WITH KNOW-HOW FROM

GREENoneTEC

MOST SUSTAINABLEPRODUCT DESIGN

SOLCRAFTE® THE ALL-IN-ONE SYSTEM POWERED BY GREENoneTEC

To find out more about our thermosiphon systems and Solcrafte®, go to: www.greenonetec.com

MOST SUSTAINABLE COLLECTOR SYSTEM

Two-circuit system with 150-litre enamelled Double-walled storage tank

corrosion protection through integrated magnesium anode

internally routed return lines

simple transportation and installation due to the modular system design

fi ve-year manufacturer warranty

Available in sizes 100, 150 and 200 litres

Patented all-in-one system which operates with even the smallest amount of solar irradiation → low amortisation period

Product design that can be integrated into any building

Optional heating element for year-round hot water

fi ve-year manufacturer warranty

Two-circuit system with 150-litre enamelled Double-walled storage tank

corrosion protection through integrated magnesium anode

internally routed return lines

simple transportation and installation due to the modular system design

fi ve-year manufacturer warranty

For the thermosiphon system of

GREENoneTEC, the cost-effective „Slimline“

quality collectors are the starting point

where the connection lines from the solar

collector to the storage in the collector are

installed in integrated design. As a result,

this solution also meets high aesthetic and

visual requirements.

The 2-circuit system is equipped with a

150-litre tank. The tank features adequate

insulation with low heat losses and an

integrated magnesium anode for corrosion

protection. Upon request, the system can

also be equipped with an additional immer-

sion heater for short-term

hot-water supply.

The Solcrafte® principle is brilliantly

simple: the integrated collector-storage

system generates domestic hot water

from direct sunlight - quickly, always fresh

and hygienically clean. Even the slightest

radiation can therefore be converted into

heat and utilised effectively. The effi ciency

is signifi cantly higher than conventional

thermosiphon systems, as the heat trans-

fer medium is also the medium consumed.

With the unique all-in-one system on the

market, Solcrafte® combines highest per-

formance standards and top design - at an

attractive price. The Solcrafte systems are

available in 3 different sizes that cover all

hot water consumption requirements.

5-YEARWARRANTY

GREENoneTEC

5-YEARWARRANTY

GREENoneTEC

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THE SOLAR HOTSPOT IN MEXICO: EUROPEAN STANDARDS FOR THE NEW WORLDIn the American region, the demand for

solar thermal systems continues to grow

steadily. However, high quality European

manufacturing standards are still seldom

to be found there. GREENoneTEC has

closed this gap since 2009 with the pro-

duction site in Mexico.

Mexico as America’s hotspot

As the only collector manufacturer in

America with a highly innovative laser

welding system, we produce high-quality

full-surface aluminium/copper absorb-

ers specifi cally for the American market

but according to European standards.

Economically, Mexico is a strategically

important production site and production

springboard for gaining effi cient access to

the American market.

Large production capacity on site

We offer our American customers

suffi cient production capacity (annu-

ally 300,000 m²) for the production of

absorbers, collectors, thermosiphon

and fastening systems adapted to the

respective regional market conditions

and to the requirements of the respective

customers.

Special-purpose products for the

local market

Solar thermal systems are very popular

in Mexico and Latin America, particularly

for water heating in households, hotel

facilities and swimming pools.

Our effi cient mass production also allows

particularly cost-effective products with

European quality for low income groups.

Our special anti-corrosion solutions are

particularly suitable for installations in

coastal areas.

SETTING GLOBALSTANDARDS

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