GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum)...

10
EQOS Steam Boiler EQOS Steam Boiler EQi (H) Series EQI Series EQi (H) Series EQI Series OIL GAS Sapporo Branch Sendai Branch Tokyo branch Saitama Branch Nagoya Branch Osaka Branch Chugoku Branch Kyushu Branch Southern Kanto branch office Northern Kanto branch office TEL+66-(0)2-653-0660 535-8701 K0A0301E 2017.12R For more information, please contact the following offices.

Transcript of GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum)...

Page 1: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

EQOS Steam BoilerEQOS Steam Boiler

EQi (H) Series

EQI Series

EQi (H) Series

EQI SeriesOIL

GAS

Sapporo Branch

Sendai Branch

Tokyo branch

Saitama Branch

Nagoya Branch Osaka Branch Chugoku Branch

Kyushu Branch

Southern Kanto branch office

Northern Kanto branch office

TEL+66-(0)2-653-0660

535-8701

K0A0301E2017.12R

For more information, please contact the following offices.

Page 2: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

System flow (example)

1 Water softenerThis device thoroughly removes substances in raw water that increase the water hardness and cause scale to adhere to the boiler without troubling users. The high-performance water hardness leakage sensor strengthens reliability by regularly checking the water hardness when water is passed and immediately switching the water softener to another one if water hardness leakage is detected.

2 Feedwater tankFeedwater deaeration and boiler water supply are automated. Of course, an opening for drain recovery is provided and can be used together. The tank is made of stainless steel, which is resistant to rust.

3 Nitrogen gas type deoxygenation deviceUtilizes a method to blow in nitrogen gas into the water and remove other gases. When water contacts nitrogen gas, dissolved oxygen in the water moves to air bubbles of the nitrogen gas that have a lower oxygen partial pressure.

4 Chemical feeding equipmentBy injecting a water treatment chemical (Thermo Fresh), this device treats scale and a s light amount of substances increasing the water hardness that cannot be treated by the water softener.

5 Pure chemical ThermofreshThis pure chemical for (simplified / compact / large) once-through boilers prevents various failures and troubles caused by water and supports their stable operation for a long period of time.

6 Carbon dioxide pH neutralization deviceDelivers superior performance in pH treatment of boiler blow-down water. A proprietary technique of controlling the inside of the pipe provides a high mixing rate, and easy operations and maintenance are realized. In addition, this space-saving device can easily be installed both indoors and outdoors.

7 Automatic measurement and multiple unit control panelFor multiple boilers, this device properly controls operation of each boiler according to the steam load.

8 Thermal management and monitoring unitIn combination with the automatic measurement and multiple unit control panel, it provides high-class consolidated boiler management.

“Super EQOS” Series, high-end models pursuing

high efficiency and excellent functions

Realizes higher levels of performance, leading to a new stage of once-through boilers

“Higher Levels of Performance”

Loadfollowingcapability

Steamdryness

Boilerefficiency

Combustioncontrol

Thermal management/monitoring unit

To each facilityusing steam

3 Nitrogen gas type deoxygenation device

2 Feedwater tank

Blowpit

Pressure information transmission device for controlling the number of units

Steam header

To the water discharge tank

Water hardness leakage sensor

4 Chemical feeding equipment

5 Pure chemical Thermofresh

6 Carbon dioxide pH neutralization device

7 Automatic measurement and multiple unit control panel

8 Thermal management/monitoring unit

1 Water softener

Water supply

02 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 03

Automatic measurement and multiple unit control panel

Thermal management/monitoring unit MBS

Page 3: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

EQi - 2000・2500NM / LM

Top view

04 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 05

EQi-2000・2500NM/LMEQi-2000・2500NM/LMOnce-through boiler Conversion evaporation: 2,000/2,500kg/h

External dimensional drawing (unit: mm)

Side view Front view

Gas fired

GAS

Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 0.03 to 0.3MPa

6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.10. The silencer for the flue is included as standard. The position to connect the flue is the outlet of the silencer for the flue.

*1. The type display is as follows

EQi-2500NM/LMEQi-2000NM/LM EQi-2000NM/LMItem EQi-2500NM/LMType※1

kg/h

kW

m2

MPa

kg/h

m3(N)/h

m3(N)/h

kW

kg/h

124.1

2,0961,6762,5002,000

1,5671,2549.80.9898

1,279113.5

1,599141.8

49.299.3

61.4

38.7 48.4100.8 126.0

200

kW

φmm

kg

A

9.4 10.92.2 3.7

7.00.240

80

2,6002,500

50(80)40(80)

4032

EQ i - 2 0 00□M N: LNG L: Propane/Butane

2,99

4[Ex

haus

t gas

Fl

ue si

lence

r out

let]

850(Anchor pitch)2,550(Anchor pitch)2,590

2020

8125ABoiler body blow outlet

Exhaust gas drain outlet

Feedwater inlet

Control box

BlowerSteam separator

Steam outlet valveSafety valve

Safety valve outlet50A(40A)

Steam outletJIS10K80A

Outlet of steam for heating

Fuel gas inlet

2,43

3[St

eam

out

let]

2,32

7(2,

321)[

Safe

ty va

lve o

utlet]

1,666[Steam outlet]

2,312[Exhaust gas outlet]

2,630[Fuel gas inlet]

550

900

1,923(1,900)[Safety valve outlet]

206[

Safe

ty va

lve o

utlet]30

8[

Stea

m o

utlet]

360

[Fu

el ga

s inle

t]

6[Ex

haus

t gas

out

let]

Gas inlet40A

JIS10K40A

25A

25A

40A(32A)

2525

900

* Values in ( ) show dimensions of EQi-2000.

1,697(

Minim

um he

ight w

hen d

isass

emble

d)

Item

Performance

Fuel consumption

Type※1

Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG

Propane

Butane

■Specifications

Power sourceFacility electric powerFeedwater pump motorBlower motor Control box

Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet

Product weight

Sub - items

Connecting pipe diameter

450(Flue silencer outlet)400(Flue silencer outlet)

Three phase, AC 200V, 50/60Hz

Performance

Page 4: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

EQi - 2000・2500NM / LM

06 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 07

NOx emissions of EQi-2000/2500

Fuel-air ratio for combustion (exhaust gas O2 concentration)

1.35(O2=5.5%)

1.25(O2=4.2%)

1.17(O2=3.0%)

NOx emissions (O2=0% conversion value)

EQi-2000・2500

10ppm

15ppm

25ppm

Combustion with super low emissions reduces burden to the environmentIn combustion at a low fuel-air ratio in which air supply for combustion is tightened, reducing emissions of CO and NOx has been extremely difficult with conventional techniques. The jet film combustion technique, however, contributed to achieving super low emissions which are at NOx= 25ppm and CO=30ppm levels in combustion at a low fuel-air ratio. This is a revolutionary gas emission performance that greatly surpasses existing combustion technologies.

POINT

4

Pre-mixed gas

Spray Nozzle

Gas manifoldCombustionpipe

Primary air

Primary air

Combustiongas

Secondaryair

Combustion model

Jet film combustion® is adoptedAt a low fuel-air ratio, lowNOx25ppm

CO30ppm

Boiler body with low pressure drop and high efficiencyBy further optimizing rectangle-shaped combustion chamber and water pipes (arranged heat-conductive water pipes adopting the downflow system), which are our proven technologies used in the conventional models, the boiler body structure ensuring high efficiency and a low level of pressure drop has been realized.

POINT

5

Boiler body enabling high efficiency and a low fuel-air ratio is adopted

Space saving designWith an installation width of 900mm, which is the smallest level in the industry, a slender boiler package with a compact body has been realized.

POINT

3

Overall width 900mm

Supplies high-quality steamA combination of the advanced water level control according to two parameters of the combustion capacity and pressure, and the newly designed baffle plate type separator has realized resistance to load fluctuations and stable steam dryness of 99% or more.

POINT

1

Steam dryness 99% or more Steam

We call the whole process including efficiently generating steam, controlling, managing, and maintaining the boiler “Steaming”, and this system, named “Steaming Navi”, is designed to have not only an advanced control function for the boiler but also a function to provide operators with appropriate information and guidance for boiler operations. In addition to boiler control, this control system can give operators easily-understandable information that goes into the boiler management area with easy operations.

GAS OIL

System management for safer and securer maintenance…EQi series comes standard with the S-Navi system

30%

98%

4,000m3N

1.17(O2=3.0%)

5.8kW

Approx. 1,300kWh

2.08kg-CO2/m3N

0.555kg-CO2/kWh

Approx. 9t-CO2

CO2 emissions factor: According to “Calculation Method of Greenhouse Gas Emissions” by Ministry of the Environment

Reduction in operation costs and CO2 emissions when using EQi-2500

Annual load factor

Boiler efficiency

Annual fuel saving amount

Fuel-air ratio for combustion (exhaust gas O2 concentration)

Energy for activating the blower

Energy consumption saved in a year

LNG CO2 emissions factor

Electricity CO2 emissions factor

CO2 emissions reduced in a year

Super high efficiency & reduced electricity consumptionCombustion at a low fuel-air ratio contributed to achieving industry leading boiler efficiency of 98%. Tightening air supply for combustion means that there is no need to heat redundant air exceeding the amount of air necessary for combustion, leading to improvement in boiler efficiency.With combustion at a low fuel-air ratio, energy consumption for operating the blower has been reduced by 10% as compared with conventional products. In addition to this, the inverter controls the number of rotation according to the boiler load, which largely reduces energy consumption for the blower during a low load operation. Saving fuel and electricity consumption contributes to reducing CO2 emissions as well as operation costs.

POINT

2

Boiler efficiency 98%Partial load efficiency 100% (load factor: 20%)Turndown ratio 5:1* (four-level control)* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion capacity can be reduced to 20%.

Gas fired

GAS

Management of boiler control and maintenance with the S-Navi system(common for both gas and oil fired types, mounted to all models as standard)

Page 5: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

EQi - 3000NM / LMGas fired

GAS

Top view

Side viewFront view

2,495

Fuel gas inlet(JIS10k40A)

Feedwater inlet(40A)

2,690 520

605

1,10

0

Steam outlet(JIS10k80A)

2,65

0[St

eam

out

let]

1,100

08 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 09

EQi-3000NM/LMEQi-3000NM/LMOnce-through boiler Conversion evaporation: 3,000kg/hItem EQi-3000NM/LMType※1 Item EQi-3000NM/LMType※1

kg/h

m3(N)/h

kW

kW

m2

MPa

kg/h

m3(N)/h

kg/h

3,000

148.958.1

2,5141,881

151.2

9.850.9898

1,919170.273.7

180

kW

φmm

kg

A

14.93.711.00.2404080

50(80)4002,990

Three phase, AC 200V, 50/60Hz

Boiler efficiency 98%Partial load efficiency 101.5% (load factor: 20%)Turndown ratio 5:1*(four-level control)

Large energy savings with highly efficient operations

The combustion control at four levels, 0-20-50-100%, largely improves efficiency when a load of 20 to 30% is applied.Eliminating unnecessary activations and stops largely saves energy consumption.* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion capacity can be reduced to 20%.

POINT

1

Fan inverter included as standardThe blower and feedwater pump are controlled with the fan inverter.

POINT

4

NOx emissions=60ppm or less (O2=0% conversion value)

Low NOx emissions reduce burden to the environment

With the pre-mixed and separated flame burner, the NOx emissions is 45ppm or less in a rated operation. (when the LNG type is used)

POINT

5

Steam dryness 99% or moreStable supply of high-quality dried steam

The water level control according to the steam pressure and combustion capacity enables stable supply of dried steam.

POINT

2

095

96

97

98

99

100

101

102

10 20 30 50 60 70 80 90 100Load factor (%)

Boiler efficiency (%)

40

Partial load factor of EQi-3000 (When feedwater is 15℃)

Comfortable silence designAchieved 75dB (at the front side of the boiler).

POINT

3

External dimensional drawing (unit: mm)

Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg

5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 0.03 to 0.3MPa6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.*1. The type display is as follows

EQ i - 3 0 00□M N: LNG L: Propane/Butane

1,72

4(M

inim

um h

eight

whe

n dis

asse

mble

d)

Performance

Fuel consumption

Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG

Propane

Butane

■Specifications

Power sourceFacility electric powerFeedwater pump motorBlower motor Control box

Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet

Product weight

Sub - items

Connecting pipe diameterPerformance

Page 6: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

10 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 11

EQi(H) - 6001NM / LMGas fired

GAS

* The drawing represents EQi-6001 (0.98MPa specification).

Safetyvalve

dischargeoutlet

65A 50A

0.98MPa spec

JIS10K JIS20K

125A 100A

1.57MPa spec 1.96MPa spec

Steamoutlet

Top view

Side view

Front view

Boiler body

100 2,650(Boiler frame depth)

1,450

Economizer

1,200 557

313530

Blower

Approx 2,000(Space for replacing the economizer)

274

2,100(boiler frame width)

480

Front side of the boiler

1,322

Burner Scaffold Ladder Control box

Steam separator

Safety valve

Safety valvedischarge outlet

Steam outletJIS10K Steam outlet valve

3,103

2,800(Minimum height when dissembled)

Control panel

Watergauge

∅635

16-∅15∅735

Exhaust gasoutlet Equipped with a

companion flange

P.C.D.690

(3,360)

2,000

2,851

100

External dimensional drawing (unit: mm)

EQi(H)-6001NM/LMEQi(H)-6001NM/LMOnce-through boiler Conversion evaporation: 6,000kg/h

Notes: 1. The actual evaporation is the value for the saturated steam under the following conditions: 0.98MPa spec: 15℃ feedwater temperature, 0.49MPa steam pressure 1.57MPa spec: 15℃ feedwater temperature, 1.3MPa steam pressure 1.96MPa spec: 15℃ feedwater temperature, 1.6MPa steam pressure2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.98MPa spec: 0.49MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature 1.57MPa spec: 1.3MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature 1.96MPa spec: 1.6MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3,5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 98 to 294kPa

6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.10. An electromagnetic feedwater flowmeter is adopted as standard. If the boiler feedwater has an electrical conductivity lower than 1mS/m, the flow rate cannot be measured in some cases. Please consult with our sales representative.*1. The type display is as follows

EQiH-6001NM/LMEQi-6001NM/LM

1.57MPa spec 1.96MPa specEQi-6001NM/LM

EQiH-6001NM/LM

kg/h

m3(N)/h

kW

kW

m2

MPa

kg/h

m3(N)/h

kg/h

6,000

296.3

4,9705,030 4,9603,761 25.31.57 0.98 1.96

99 98.5

3,800336.8

3,819338.5

146.0294.8

115.6115.0300.7299.1

146.7

670 650

kW

φmm

kg

A

29.7 33.227.75.5 7.5 11.0

22.00.25050

125 10065(100) 50(80)635(Outer diameter)

7,520 7,7207,450

Three phase, AC 200V, 50/60Hz1.57MPa spec 1.96MPa spec

EQ i H - 6 0 01□M N: LNG L: Propane/Butane

H: High pressure None: Standard

Item

Performance

Fuel consumption

Type※1Item

Type※1

Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG

Propane

Butane

■Specifications

Power sourceFacility electric powerFeedwater pump motorBlower motor Control box

Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet

Product weight

Sub - items

Connecting pipe diameterPerformance

Page 7: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

12 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 13

EQi(H) - 6001NMGas fired

GAS

Industry leading super-highly efficient operation!Boiler efficiency of 100% or more has been achieved during partial loading. The boiler does not repeat activations and stops even during a low steam load operation, which enables the high operation efficiency to be maintained.

POINT

1

PI control (pressure control)The pressure is controlled with the PI (proportional integral) control method, and the boiler pressure is stable regardless of whether the load keeps stationary or changes.

In addition, even when the load changes, the steam dryness is excellent and high-quality steam can be supplied.

POINT

2

:±0.005MPaRange of pressure fluctuations when the load keeps stationary

:±0.025MPaRange of pressure fluctuations when the load changes

Steam pressure during automatic operation, steam dryness (with respect to the steam load)

Time [min]

Steam load [%] 100

60

80

40

20

00 15 30 45 60 75 90 105

Boiler pressure [MPa]

1.0

0.8

0.9

0.7

0.6

Steam dryness [%] 99.9

99.8

99.7

99.6

99.5

Time [min]0 15 30 45 60 75 90 105

Steam dryness during a rated operation(with respect to the boiler pressure)

100

99.9

99.8

99.6

99.7

99.50.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8

Steam dryness [%]

Boiler pressure [MPa]

Boiler load: 100%

Steam dryness 99.5% or more

Stable supply of high-quality dried steamIn a wide range of the pressure, steam dryness of 99.5% or more has been achieved.

POINT

3

Rotating type steam separatorRotating type steam separator

SteamSteam

Partial load efficiency

Boiler efficiency [%]

Boiler load [%]

102

101

100

99

980 10 20 30 40 50 60 70 80 90 100

0.98MPa spec

Partial load efficiency (load factor: 40%)

Rated loadefficiency

1.57/1.96MPa spec

Rated load efficiency 99%*Partial load efficiency 101%*

(load factor: 40%)

* 0.98MPa specification (0.49MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature)

Page 8: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

14 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 15

EQi(H) - 6001NMGas fired

GAS

Blowdown

water flow rate

Feedwater

flow rate

Time [t]

(With a 100% load) (With a minimum load)

Time [t]0

Blow control started

Blow control started

Blow control started

Blow control started

Blow control stopped

Blow control stopped

Blow control stopped

Blow control stopped

Blow control stopped

Conventional blow controlBlow control responding to feedwater amount fluctuations

Blow control

Blow control responding to feedwater amount fluctuationsComes standard with the blow control mechanism responding to feedwater amount fluctuationsWhen continuous blowing is conducted, the amount of blowdown water is increased and decreased according to the amount of feedwater, which enables efficient heat recovery from blowdown water regardless of the boiler load.

POINT

5

Continuous pilot control (option)Excellent load following capabilityEven when the load is increased from 0%, reduction of the boiler pressure can be minimized.

POINT

6

74dB or less in front of the boiler body (-6dB as compared with conventional products)

Silence designPOINT

7

Space saving by 20%** As compared with our conventional products

Enables multi-boiler setupPOINT

8Spacesaving by

20%

100%Combustion load factor0% 12%

100%

Images of flame

Images of flame at various combustion load factors

8:1*Turndown ratio(proportional control)

Highly efficient operation reduces burden to the environmentBy adopting a proportionally controlled burner having a high turndown ratio, the operation efficiency and load following capability at a low load operation have been improved.The newly developed burner, which enables combustion at a low fuel-air ratio, contributed to achieving NOx emissions of 55ppm at a fuel-air ratio of 1.2. In addition, proportional control of the combustion capacity in a range of 12 to 100% finely responds to the load demand.

POINT

4 Converted NOx and CO values for O2 set values (when LNG is used)

Boiler load [%]10 20 30 40 50 60 70 80 90 100

NOx

(O2 =0% conversion value)

[ppm]

60

55

50

45

NOx

CO

CO

﹇ppm

60

40

20

0

Boiler load [%]10 20 30 40 50 60 70 80 90 100

6

4

5

3O2 set value [%]

O2

O2 NOx CO

Time [min]

1.0

0.50 5 10 15 20

0.6

0.7

0.8

0.9

90% load

Pressure set to 0.82MPaPressure set to 0.82MPa

Load changes0%→90%

Load changes0%→90%

0% loadBoiler pressure [MPa]

Load following capability in the continuous pilot mode

Continuous pilot not appliedContinuous pilot not applied

Continuous pilot appliedContinuous pilot applied

Turndown ratio 8:1* (proportional control)NOx=55ppm or less (when the LNG type is used)Low fuel-air ratio 1.2* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 8:1, the combustion capacity can be reduced to 12.5%.

Page 9: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

External dimensional drawing (unit: mm)

EQi - 2501KM / AM

16 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 17

EQi-2501KM/AMEQi-2501KM/AMOnce-through boiler Conversion evaporation: 2,500kg/h

Top view

Side view

Front view

Feedwater inlet32A(Rc1・1/4)

2,495

Fuel inlet20A(Rc3/4)

1,100

Steam outlet(JIS10K80A)

2,55

0[St

eam

out

let]

1,72

4(M

inim

um h

eight

whe

n dis

asse

mble

d)

570

2,690

1,10

0

Oil fired

OIL

Item EQi-2501KM/AMType※1 Item EQi-2501KM/AMType※1

ℓ/h

kg/h

kW

kW

m2

MPa

kg/h

kg/h

ℓ/h

2,500

137.6160.2

2,0961,5679.850.9896

1,633135.1168.9

180

φmm

A

kW

kg

3.110.7

7.00.40.2203280

50(80)3802,400

Three phase, AC 200V, 50/60Hz

Inverter included as standard and silence designHigher efficiency of the blower and the inverter control largely save energy consumption.Reduction in noise has also been achieved (75dB).

POINT

3

Achieved a larger capacity

A once-through boiler with a generated steam amount of 2.5t/h.The proven boiler bodies arranged concentrically in two rows realizes equalized heating to improve durability.In addition, the holding water quality is large (180L), and self-evaporation improves the load following capability when the pressure declines.

POINT

2

Boiler efficiency 96%Partial load efficiency 97.5% (load factor: 33%)Turndown ratio 3:1*(three-level control)

Largely saves energy consumption with highly efficient operation

The combustion control of 0-33-100%, which covers a wide range of combustion capacity, largely improves efficiency during a low load operation.Eliminating unnecessary activations and stops largely saves energy consumption.* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 3:1, the combustion capacity can be reduced to 33.3%.

POINT

1

Steam dryness 99% or moreStable supply of dried steam

The steam separator has been largely improved.The water level control according to the steam pressure and combustion capacity enables stable supply of dried steam.

POINT

4

Performance

Fuel consumption

Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)

Kerosine

Fuel oil A

■Specifications

Power sourceFacility electric powerFeedwater pump motorBlower motorFuel oil burning pump motorControl box

Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet

Product weight

Sub - items

Connecting pipe diameterPerformance

Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: Fuel oil A: 42.7MJ/kg, density 0.86g/cm3

Kerosine: 43.5MJ/kg, density 0.80g/cm3

5. For fuel oil A, use JIS Class 1, No. 1, which contains 0.5 mass% sulfur or lower.6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.*1. The type display is as follows

EQ i - 2 5 01□M K: Kerosine A: Fuel oil A

Page 10: GAS EQi (H) Series OIL EQI Series* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion

18 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 19

MEMO

Soft water

Steam header

Water softener

Rawwater

Feedwater tankCushion tank

Heat pump unit

Steam boiler

steam

Electric energy

1 3 4

heat energyair energy

While utilizing existing facility, the steam boiler feedwater preheating system builds a highly efficient system environment.

Conventional boiler F-nex

Comparison of highly efficient systems

Conventional boiler F-nex

Comparison of running costs

Conventional boiler F-nex

Comparison of CO2 emissions

The efficiency of the combustion type boiler itself has already been improved to the highest level.F-nex, which utilizes a combination of a highly efficient heat pump and conventional boiler system, evolves into a highly efficient boiler system.

Heating low-temperature feedwater by its own steam causes a large energy loss.F-nex supports the sensible heating range up to 60℃ to enable the facility to improve its efficiency.

The electric type heat pump technique realizes over three times higher efficiency than that of the combustion type.In addit ion to this, i t reduces CO2 emissions and provides eco-friendly energy.

Highly efficient boiler evolves into highly efficient boiler system

Improves daily running costs

Reduces CO2 emissions, contributing to improvement of the environment

F-nex demonstrates a great performance in systems whose drain recovery rate is relatively low, such as food and confectionery related systems, and builds small- to large-scale highly efficient systems for various industries, business types and scales. This system heats feedwater of the steam boiler with the heat pump unit that is able to extract more heat energy with less electric energy.The most appropriate heat source equipment can be selected according to various facility scales, realizing improvement in the system efficiency.

Steam boiler feedwater preheating system

To eachfacility usingSteam