Garden Shed Installation
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Transcript of Garden Shed Installation
NOTES
THE MANUFACTURERS CANNOT BE HELD RESPONSIBLE FOR ANY CONSEQUENCES DUE TO SHEDS THAT ARE NOT INSTALLED PER INSTRUCTIONS OR FOR DAMAGE DUE TO WEATHER CONDITIONS, ACTS OF GOD OR FOR SHEDS THAT ARE LEFT PARTIALLY ASSEMBLED OVERNIGHT. PARTS MAY CONTAIN SHARP EDGES & CORNERS. CARE MUST BE TAKEN WHEN HANDLING VARIOUS PIECES TO AVOID A MISHAP, FOR SAFETY SAKE, PLEASE USE A PAIR OF WORK GLOVES, EYE PROTECTION & PROTECTIVE CLOTHING WHEN ASSEMBLING OR PERFORMING ANY MAINTENANCE ON THE BUILDING.
DO NOT ASSEMBLE IN WINDY CONDITIONS
1ST
READ INSTRUCTIONS FIRST 2 PERSON ASSEMBLY
ASSEMBLY INSTRUCTIONS GABLE ROOF 88 DD
BEFORE COMMENCING SHED ASSEMBLY, CHECK ALL PARTS. IF THERE IS A DISCREPANCY, PLEASE CONTACT GARDENSHEDS.COM.AU (SEE REAR OF INSTRUCTION BOOK)
REVISION A
Subject to changes © Versatile Buildings (Australia) Pty. Ltd.
Read instructions and check parts carefully before assembling the shed.
Do not assemble in windy conditions as panels may be difficult to handle and damage may result.
Please wear safety gloves and glasses at all times to protect against sharp metal edges.
MOST PILOT HOLES ARE PRE-PUNCHED AND IN THIS CASE DRILLING HOLES IS NOT NECESSARY, HOWEVER SOME PILOT HOLES NEED TO BE DRILLED WITH THE INCLUDED 2.5MM DRILL BIT WHERE INDICATED
Do not back fill against the shed as this will result in corrosion. Allow drainage from the site.
HANDY HINTS FOR CONSTRUCTION
Electric Drill Cordless Drill
Builders PencilShifting Spanner
Screwdrivers 8mm MasonryDrill Bit
Sturdy Ladder(two if possible)
Tin Snips(some models
only)
Gloves
Rubber Mallet
Protective Eyewear
Measuring Tape
TOOLS REQUIRED
PAGE 2
PARTS LIST
Description: Wall Panel
LengthQuantity 12
1680mmPRODUCT ID C
Description: Roof Panel
LengthQuantity 16
1484mmPRODUCT ID E
Description: Side Channel Top
LengthQuantity 2
1441mmPRODUCT ID O
Description: Top/Bottom Front/Rear Channel,Side Channel Bottom
Length (spliced)Quantity 6
2785mmPRODUCT ID M, N
Description: Door Panel Side (partially slit)
LengthQuantity 4
1620mmPRODUCT ID F
Description: Side Channel Top
LengthQuantity 2
1441mmPRODUCT ID P
Description: Door Seal
LengthQuantity 1
1591mmPRODUCT ID L
Description: Right Gable Wall Panel
PRODUCT NUMBERS
8Quantity (total)
B1 B2
Description: Left Gable Wall Panel
PRODUCT NUMBERS
8Quantity (total)
A2A1 A3
B3
A5A4 A6
B4 B5 B6
Description: Door Frame Top/Bottom
LengthQuantity 4
674mmPRODUCT ID H
LengthQuantity 4
1622mmPRODUCT ID I
Description: Door Frame Side
Description: Door Boxing
LengthQuantity 4
1586mmPRODUCT ID J
2Description: Door Bracing
LengthQuantity
995mmPRODUCT ID K
4
Description: Door Jamb
LengthQuantity 2
1680mmPRODUCT ID Q
A8A7
B7 B8
PAGE 3
PARTS LIST
Description: Roof Angle
LengthQuantity 4
1488mmPRODUCT ID W
Description: Bottom Door Spacer
LengthQuantity 1
1367mmPRODUCT ID R
Description: Top Door Spacer
LengthQuantity 1
1367mmPRODUCT ID S
Description: Ridge Cap
LengthQuantity 4
708mmPRODUCT ID U
Description: Ridge Beam
LengthQuantity 2
1364mmPRODUCT ID T
Description: Ridge Beam
LengthQuantity 2
1710mmPRODUCT ID T
Description: Self Tapping Screws - Silver
Quantity 400
Description: Clip Nut
Quantity 1
Description: Hinges (offset)
Quantity 4
Description: Door Plate
Quantity 2
Description: Padbolt
Quantity 3
Description: Keeper
Quantity 3
Description: Gutter Trim
Length (spliced)Quantity 2
2785mmPRODUCT NO V
Quantity 1Description: 2.5mm Drill Bit
PAGE 4
PARTS LIST
Description: Plastic Washer and Screw Cap Sheet
Quantity 2
Description: Plastic Edge Protector
Quantity 4
Description: Corner Bracket
Quantity 4
Phillips Head Bit
Quantity 1
Description: 55mm Bracket
Quantity 6
Description: Bolt 3/16”
Quantity 12
Description: Nut 3/16”
Quantity 12
Description: Ridge Beam Bracket
Quantity 2
Masonry Anchor
Quantity 10
PAGE 5
FOUNDATION
Recommended slab rebate detail
Although not required, it is strongly recommended that, to avoid water leakage around the base of your shed, a rebate be cast into the slab. This will allow the shed to sit below the slab level and prevent water from reaching the upper level of the slab.
130m
m
150mm
75mm
150m
m
75m
m
Recommended edge thickening
88 2885mm x 2885mm
SHED CODE OUTER SLAB SIZEwidth x depth
10
Slab Details
Your garden shed must be erected on a solid, level and square foundation. We strongly recommend you pour a concrete slab 75mm thick, reinforced with SL62 mesh (minimum) using dimensions from the table below.
*Masonry anchors are supplied*
WIDTH
DEPTH
Front side of shed
ANCHORSM8 x 40mm
PAGE 6
FRONT WALL PANEL
2
Top and bottom door jamb connection.
MM
CCCC
MM
MM
Larg
e R
ib
Larg
e R
ib
1
MMDo not
screw here yet
Notched ends are orientated to the outer edges of the panel
Overlap the top and bottom M channels by 130mm. Fit the top and bottom channel and door jambs to the wall panels. Ensure the large rib on the sheets is to the left on the left side of the door and to the right on the right side of the door. Also ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point
Outside
Ensure that the small lip of the channel is to the
outside of the shed.
WallSheet
Channel
Large Rib Small Rib
If you are having trouble screwing the channel to the sheets, chock behind
the hole .
Large Lip overlaps Small Lip when fastening sheet
to sheet
PAGE 7
3
Fit the top door spacer and the bottom door spacer to the front wall panel as shown. Some pilot holes may need to be drilled with the included 2.5mm drill bit
4
FRONT WALL PANEL
3
4
R
Q
S
S S
Q
M
M
R
R
Q Q
M
M
PAGE 8
75
FRONT WALL PANEL
Drill pilot holes through the door jambs and top door spacers with the 2.5mm drill bit and fasten with self tapping screws spaced as shown above.
PAGE 9
Notched ends are orientated to the outer edges of the panel
REAR WALL PANEL
Lay the wall panels out with the large rib overlapping the small.
Do not screw here
yet
1
2
Screw the wall panels in the centre of the rib as shown.
CCCC CCCC
MM
MM
Overlap top and bottom channel by 130mm. Fit the top and bottom channel to the wall panels. Ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point.
Outside
Ensure that the small lip of the channel is to the
outside of the shed.
WallSheet
Channel
Large Rib Small Rib
If you are having trouble screwing the channel to the sheets, chock behind
the hole .
Larg
e R
ib
Sm
all R
ib
PAGE 10
GABLE WALL PANELS
Lay the wall panels out with the large rib overlapping the small.
1
Screw the wall panels in the centre of the rib as shown.
A1 A6A5 A4A3 A2A7 A8
OP
B1 B6B5 B4B3 B2B7 B8
Left Gable Panel Labels,A B Right Gable Panel Labels
NN
Overlap bottom channel by 130mm. Fit the top and bottom channel to the wall panels. Ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point.
Notched ends are orientated to the outer edges of the panel
Do not screw here
yet
2
Outside
Ensure that the small lip of the channel is to the
outside of the shed.
WallSheet
Channel
Large Rib Small Rib
If you are having trouble screwing the channel to the sheets, chock behind
the hole .
PAGE 11
FIT RIDGE BEAM BRACKETS
Fix the ridge beam brackets to the top of the gables using six (6) screws as shown below.
NOTE: The diagram below shows a 66 gable wall. The assembly process is the same for all gable sizes.
1Secure brackets with six (6) screws as shown on both gable walls.
View from inside the shed.
PAGE 12
STAND AND JOIN WALL PANELS
NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.
Screw the wall panels together at the base and top as shown.
1
2
Screw corner joins at the mid point of the shed as shown.
Once the four wall panels are assembled, they can now be stood and fixed together. Fix using the corner brackets and screws as shown below. Fix the front panel last. N.B when assembling large wall models, eg. 7 panels width and above, extra care should be taken, with person two providing adequate support to stop the wall from distorting.
Overlap corners of panels as shown and drill pilot hole
midway along the corner and fix with self tap screw
Drill pilot holes and screw corner brackets into all four corners inside the shed.
PAGE 13
ASSEMBLE AND FIT RIDGE BEAM
Assemble the ridge beam on the ground as shown below.
NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.
1
Overlap the two sides of the ridge beam securing them with six (6) screws per side. Ensure the pre-drilled roof panel holes are to the top. Screw the two sides together using the diagram top right as a guide. Note: The two halves of the ridge beam should be fixed at 346mm intervals.
8 Panel - 2748mm
7 Panel - 2402mm
6 Panel - 2056mm
9 Panel - 3094mm
T
T
T
T
The pre punched roof holes must be to the top of the assmebled ridge beam
PAGE 14
ASSEMBLE AND FIT RIDGE BEAM
Fit the ridge beam to the two brackets as shown below.
NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.
2
Fit the ridge beam to the two brackets using three (3) screws on either side of the bracket.
PAGE 15
1
Screw the door side of the roof on first (do not start the rear side yet). Work from right to left ensuring the large rib is over the small rib.
Screw the bottom of the sheet to thefront top frame using two (2) screws
FIT ROOF AND TRIMS
Fix the first two (2) sheets of the rear side then place the first ridge cap (do not screw at this stage).2
Larg
e Rib
PAGE 16
Fix the next two (2) sheets then fit the second ridge cap. Fix this as shown to the right.
Pilot holes need to be drilled to secure the ridge cap to the lips of the roof sheets.
Finish the roof in the same manner. (N.B. some pilot holes need to be drilled into the ridge caps)
3
FIT ROOF AND TRIMS
4Do not
screw here yet
Fit gutter trim
VV
Fix the trim using screws as shown. Use one screw per panel
Push the roof trim into one end first and then manipulate the roof trim to fit into the other. 2
Trim the corner of the trim if desired
Drill pilot holes first
WV Fit edge protectors
PAGE 17
2
Frames slide under the sheet as shown. Ensure the small lip of the frame is to the top.
Fix door frames with a screw in each corner. Ensure that the big hole sits over the small.
H
I
H
ASSEMBLE DOOR
F
F
H
I
I
H
1
Both of the door sheets come with one rib partially slit. Break them off and discard them.
Small Lip
Large Lip
Screw the sheets in the centre.
F
F
F
h f h d h
F
X2
PAGE 18
J
H
I3
Leave an even gap at both ends of the boxing.
use the pre-punched holes in the door boxing as a guide to drill pilot holes in the door seal
Fix the frame H to the sheeting with screws through the small channel lips into the large sheeting ribs. Door boxing must be fitted to the door frames and a door seal fitted on the second door. The seal fits in between the frame and boxing as shown to the right.
ASSEMBLE DOOR
Fix each of the door boxing in place using six (6) screws.
12
J
H
I
I
H
J
J
H
I
I
H
J
H
I
J
L
L
JI
Place large lipof J over the smalllip of I as shown
Fix door seal on door number 2
PAGE 19
ASSEMBLE DOOR
Flip the door assembly’s over and fix the door frames with screws evenly spaced as shown above. Door bracing will also need to be fitted to the doors to ensure sturdiness.
K
K
K
K
4
Drill pilot holes for door bracing centre joint and fix with self tapping screw
Drill pilot hole for top and bottom bracing joint, and fix with self tapping screw.
K
K
K
I
HI
5Use the 2.5mm drill bit to drill pilot holes throughthe door bracing into the door sheeting.
DO NOT FASTEN BRACING YET
PAGE 20
ASSEMBLE DOOR
Flip the door back over to the front side facing up. Using the pilot holes drilled before, fix the door bracing from the front with self tapping screws.
73mm
73mm
1
73mm
73mm
2
7
Hinges are fitted to the pre-punched holes on the door frames. Fit using two self tapping screws.
J
H
IJ
I
6
Drill a 2.5mm pilot hole through the door plate
and into the sheeting andchannel at the mid point
and secure with self tapping screws
Fix the padbolt onto door 1 in the same manner
PAGE 21
HANG DOOR
Fit the doors by fixing the hinges to the pre-drilled holes in the door jambs. Fit the padbolt and keeper to the front of the doors. To finish, fix padbolts to the inside, top and bottom of the door with the seal attached.
NOTE: The diagram below shows a 64 flat roof shed. The assembly process is the same for all sheds.
1
3
Drill pilot holes into the inside of the front wall bottom channel to accommodate the padbolt keeper and then fix with self tapping screws
Drill pilot holes into the inside of the door frame of the second door next to the door seal and then fix with self tapping screws.
Drill pilot holes to accommodate the padbolt keeper and then fix with self tapping screws
2
PAGE 22
BOLT DOWN
Bolt the shed down through the four corner brackets as shown. Ensure the shed is square.
50m
m
M8 x 40
1
2
PAGE 23
BOLT DOWN
Bolt the shed down through the angle brackets as shown.
50m
m
1
Drill the hole for the anchor to 50mm depth and then using a 5mm drill bit, drill the holes through the sheeting to attach the bracket to the shed.
M8 x 402
Tighten the anchor then use the two M4.7 bolts provided to fix the bracket to the shed.
Fix the brackets to the panels using the supplied nuts and bolts
PAGE 24
NOTES
PAGE 25
NOTES
PAGE 26
NOTES
PAGE 27
ENQUIRIES & TECHNICAL [email protected]