Fyp Pick and Place Robot

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    A PROJECT REPORT ON

    PICK AND PLACE ELECTRICAL CONTROLLED MECHANICAL ARM

    Submitted in partial fulfillment of the requirements

    For the award of the degree

    BACHELOR OF TECHNOLOGY

    IN

    MECHANICAL ENGINEERING

    SUBMITTED BY: SUBMITTED T :

    !"#$#EET SI%&! '()*+),))*(- M#. D!EE#"/ &U%0"%T '!D-

    1"M2ES! %"Y"2 '()*+),))*3- M#. M"!"4EE# SI%&! '$#F.-

    U$1"# SI%&! '()*+),))56-

    &U#$#EET SI%&! '()*+),))*)-

    DEPARTMENT OF

    MECHANICAL ENGINEERING

    APEX INSTITUTE OF TECHNOLOGY

    AFFILIATED TO UTTAR PRADESH TECHNICAL UNIVERSITY

    1

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    APEX INSTITUTE OF TECHNOLOGY, KAUSHALGANJ

    MECHANICAL ENGINEERING DEPARTMENT

    CERTIFICATE

    This is to 7ertif8 that following 7andidates of Bat7h 9 I4 Me7hani7al Engineering Semester;

    4III haDESIGN OF PICK & PLACE

    ELECTRICAL CONTROLLED MECHANICAL ARM? during the term ending in M"Y;

    *)(,.

    PREPARED BY:

    !"#$#EET SI%&! '()*+),))*(-

    1"M2ES! %"Y"2 '()*+),))*3-

    U$1"# SI%&! '()*+),))56-

    &U#$#EET SI%&! '()*+),))*)-

    GUIDED BY: HEAD OF DEPARTMENT:

    Mr. M"!"4E# SI%&! Mr. D!EE#"/ &U%0"%T

    ACKNOWLEDGEMENT2

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    The satisfa7tion and euphoria that a77ompan8 the su77essful 7ompletion of an8 tas@ would be

    in7omplete without the mentioning of the people whose 7onstant guidan7e and en7ouragement

    made it possible. 0e ta@e pleasure in presenting before 8ou our pro=e7t whi7h is result of

    studied blend of both resear7h and @nowledge.

    0e eApress our earnest gratitude to our internal guide $rofessor Department of ME our pro=e7t

    guide for his 7onstant support en7ouragement and guidan7e. 0e are grateful for his 7ooperation

    and his

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    The industr8 is mo

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    3.* "#M $"#TSCCCCCCCCCCCCCCCCCCCCCC..3

    3. 0I#ED #EMTECCCCCCCCCCCCCCCCCCCC..3

    CHAPTER * MAIN PARTS OF PROJECT" "$*

    +.( Me7hani7al "rm 4ehi7leCCCCCCCCCCCCCCCC..... +

    +.* Me7hani7al armCCCCCCCCCCCCCCCCCCCCC.G

    +. End Effe7torCCCCCCCCCCCCCCCCCCC.CCC.,)

    +., ontrol BoardCCCCCCCCCCCCCCCCCCCCC. ,(

    CHAPTER MERITS,DEMARITS AND APPLICATION""""!

    G.( "d

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    LIST OF FIGURES

    FIGURES

    (.( ME!"%I"2 "#M ST#UTU#E.

    (.* $0E# SU#E B"TTE#Y.

    (. MT#.

    *.( ME!"%I"2 I$$E#.

    *.* I%DUST#I"2 ME!"%I"2 "#M.

    *. MBI2E 4E!I2E

    .( "IU2TU#"2 "#M.

    .* DEEE F F#EEDM.

    . I%TE#F"I%& F ME!"%I"2 "#M 0IT! !UM"%.

    ., ME!"%I"2 "#M.

    .6 ME!"%I"2 "#M 4E!I2E.

    .5 E%D EFFET#.

    .3 0I#ED #EMTE.

    .+ B21 DI""M.

    8

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    CHAPTER 1

    INTRODUCTION

    Me7hani7al is the bran7h of engineering s7ien7e Te7hnolog8 related to ma7hiner8 and

    their design manufa7ture appli7ation and stru7tural disposition. #oboti7s is related to

    ele7troni7s me7hani7s and software. #oboti7s resear7h toda8 is fo7used on de

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    1"1 HISTORY OF MECHANICAL ARM:

    The

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    1'#:Unimation is pur7hased b8 onde7 orporation and de

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    1(*: 4i7arm Unimation 7reates the $UM" '$rogrammable Uni

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    1*:%a7hi Te7hnolog8 In7. U.S.". is established.

    1!: F"%U #obot S7hool was established. &M Fanu7 #oboti7s orporation was

    restru7tured to F"%UHs wholl8 owned share holding 7ompan8 F"%U #oboti7s

    orporation together with its subsidiaries F"%U #oboti7s %orth "meri7a In7. and

    F"%U #oboti7s Europe &mb!. " $rotot8pe of the intelligent robot was built.

    1:The Motoman M# 7ontrol s8stem was introdu7ed with the abilit8 to 7ontrol up to

    *( aAes. It 7ould also s8n7hronie the motions of two robots.

    1%: Miller departed from the roboti7 business. T laun7hed the D8nami7 #oboti7

    Di

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    1"! LAW OF ROBOTICS:

    Isaa7 "simo< 7on7ei

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    !" P0/ S0-./

    "t present mostl8 'lead;a7id-batteriesare used but potential power sour7es 7ould be:

    $neumati7 '7ompressed gases-

    !8drauli7s '7ompressed liquids-

    Fl8wheel energ8 storage

    rgani7 garbage 'through anaerobi7 digestion-

    Still untested energ8 sour7es 'e.g.%u7lear Fusion rea7tors-

    $" A.+-2+304

    "7tuators are li@e the mus7les of a me7hani7al arm the parts whi7h 7on

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    " T0-.5

    urrent me7hani7al arm re7ei

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    omputer

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    * V2.--9 G377/6: $i7@ and pla7e robots for ele7troni7 7omponents and for large ob=e7ts

    li@e 7ar winds7reens will often use

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    !"1"! M0;38/ M/.5243.28 A9: "lso @nown as "utomated &uided 4ehi7les or "&4s

    these are used for transporting material o

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    usuall8 when tal@ing about industrial me7hani7al arm we thin@ of stationar8 me7hani7al arm in a

    wor@ 7ell that do a spe7ifi7 tas@.

    !"!"1 C2+/6324 M/.5243.28 A9 :Used for pi7@ and pla7e wor@ appli7ation of sealant

    assembl8 operations handling ma7hine tools and ar7 welding. ItHs a me7hani7al arm whose arm

    has three prismati7 =oints whose aAes are 7oin7ident with a artesian 7oordinator.

    !"!"! C>8343.28 M/.5243.28 A9 :Used for assembl8 operations handling at ma7hine

    tools spot welding and handling at die;7asting ma7hines. ItHs a me7hani7al arm whose aAes form

    a 78lindri7al 7oordinate s8stem.

    !"!"$ S75/3.28?P082 M/.5243.28 A9 : Used for handling at ma7hine tools spot

    welding die;7asting fettling ma7hines gas welding and ar7 welding. ItHs a me7hani7al arm

    whose aAes form a polar 7oordinate s8stem.

    !"!" SCARA M/.5243.28 A9 :Used for pi7@ and pla7e wor@ appli7ation of sealant

    assembl8 operations and handling ma7hine tools. ItHs a me7hani7al arm whi7h has two parallel

    rotar8 =oints to pro

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    $"1"% P3.@ & P82./ M/.5243.28 A9

    The use of spe7ialied ma7hines for high speed pi7@;and;pla7e of small items with su7tion 7ups

    is

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    $"!SELECTION OF TASK

    From the

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    $" DEFINING WORK STATION

    The wor@ station for this operation of pi7@ pla7e is been designed in su7h a wa8 that:;

    The boA 7oming from the far distan7es is been sensed b8 a human and the moment of the

    me7hani7al arm is been 7ontrolled b8 the me7hani7al arm.

    "s one b8 one the boAes 7omes the me7hani7al arm pi7@s one boA and mo

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    The

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    perator;assist modes ha: The ma7hine will 7reate and 7omplete all its tas@s without human

    intera7tion.

    "1"$ S2/+> R/-3/9/4+6

    The

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    orre7t holding position should be set as if it not set then while mo

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    CHAPTER %

    STEPS OF DESIGN

    %"1 SELECTION OF PRODUCT

    From the number of produ7ts a

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    whole arm as s7rewdri

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    CHAPTER '

    WORKS TO BE DONE

    '"1 SELECTION OF PARTS

    4arious 7omponents of appropriate spe7ifi7ations should be sele7ted so as to 7omplete the

    fabri7ation and assembl8 of the me7hani7al arm. If the sele7tion is not done properl8 then the

    proper wor@ing of the me7hani7al arm 7annot be obtained. It in7ludes the parts li@e sele7tion

    of a7tuators motors wires et7. Thus the sele7tion pro7edure of

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    In the industrial design field of human;ma7hine intera7tion the user interfa7e is where

    intera7tion between humans and ma7hines o77urs. The goal of intera7tion between a human and a

    ma7hine at the user interfa7e is effe7ti

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    ("! ARM PARTS

    "ll arm are manufa7tured with allo8 &I pipes there dimensions are as follow:

    "rm (; with 5) degree rotation"rm *; with (() degree rotation upward and downward

    "rm ; with (*) degree rotation upward and downward

    &ripper 9 it has a span of (5 7m

    "ll arm and gripper are dri

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    Mobile me7hani7al arm are a ma=or fo7us of 7urrent resear7h and almost e

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    *"! MECHANICAL ARM :

    " me7hani7al arm ha

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    The end effe7tor or me7hani7al arm 7an be designed to perform an8 desired tas@ su7h as

    welding gripping spinning et7. depending on the appli7ation. For eAample me7hani7al arms in

    automoti

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    *" CONTOLS:

    The 7ontrol of me7hani7al arm is done through moters whi7h ta@e d7 power suppl8 through

    wired remote. The power 7omes from a7 sour7e and adapter 7on

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    ADVANTAGES, DISADVANTAGES AND APPLICATIONS

    "1 ADVANTAGES

    )-283+>:Industrial automated me7hani7al arm ha

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    "! DIADVANTAGES

    E7/46/:

    The initial in

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    WELDING ROBOT APPLICATIONS

    "r7 0elding

    Ele7tron Beam

    FluA ore 0elding

    2aser 0elding

    MI& 0elding

    $lasma utting

    $lasma 0elding

    Spot 0elding

    TI& 0elding

    0elding "utomation

    Material !andling #obot "ppli7ations

    DI""M S!0I%& 0I#I%& SYSTEM F $#/ET:

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    REFERENCES

    www.google.7om

    [email protected]

    www.robologiA.7om

    www.roboti7s.7om

    www.seattleroboti7s.orgNen7oderNaugG3Nbasi7s.html

    http://www.final-yearproject.com/http://www.google.com/http://www.wikipedia.com/http://www.robotics.com/http://www.seattlerobotics.org/encoder/aug97/basics.htmlhttp://www.google.com/http://www.wikipedia.com/http://www.robotics.com/http://www.seattlerobotics.org/encoder/aug97/basics.htmlhttp://www.final-yearproject.com/