Future Direction of Fieldbus Foundation™€¢ Integrates Wired Infrastructure, Remote I/O,...

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1 © 1999 - 2012 Fieldbus Foundation © 1999 - 2012 Fieldbus Foundation

Future Directionof

Fieldbus Foundation™

André FritschR. STAHL GmbH

Member FF EMEA SteCom

Dominik BrandEndress+Hauser GmbHMember FF EMEA SteCom

2 © 1999 - 2012 Fieldbus Foundation 2

Where are we today: Helping Users Realize Foundation™ Benefits

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© 1999 - 2012 Fieldbus Foundation

1. FOUNDATION Technology’s Momentum2. Major Recent Installations and Success Cases

• FOUNDATION Technology Controls The World’s Largest Plants, Most within the Past Few Years

3. Foundation Technology evolution• Devices, Hosts,& Registration• Diagnostic

4. Technology Roadmap over the past 5 years• FOUNDATION for Remote Operations Management• FDI: Field Device Integration Initiative and LLC

Today’s Topics


• Economy has Recovered and so Has the Fieldbus Projects Business

• FOUNDATION Technology is controlling the world’s largest plants and refineries

• Many Large Grassroots Projects in the Heavy Process Industries Incorporating FOUNDATION Technology

• Many Project Opportunities in FPSO • FOUNDATION Technology Increasingly

Incorporated into Migration & Modernization Projects

FOUNDATION Technology’s Growing Installed Base

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FOUNDATION Technology Controls The World’s Largest Plants, already in 2012

• Reliance Jamnagar Refinery, India• Shanghai SECCO Refinery, China• CSPC Nanhai Refinery, China• Petro-Rabigh Mega-Project, Saudi Arabia• Drax: Largest Coal Fired Power Plant in UK• NAM Groningen Gas Field: Largest Gas

Producer in Netherlands• FPSO:

PSVM (Plutao, Saturno, Venus and Marte) development by BP in Angola’s offshore Block 31 oilfield


• PARADIP refinery India; second largest FF installation

• Drax: Largest Coal Fired Power Plant in the UK

• NAM Groningen Gas Field: Largest Gas Producer in Netherlands

• Molson Coors: Using FF for Energy Optimization

• Duke Power: Using FF in a Nuclear Application

• Novo Nordisk: FF for Multiple Applications in Life Sciences

…and Many Others…

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• According to ARC, the installed base of process automation systems reaching the end of their useful life is $65 billion. Most of these are 25 years old or older.

• FOUNDATION Fieldbus is being chosen by virtually all major end users as they begin to modernize their installed base.

• Users want to avoid a functional replacement.

Fieldbus for New Projects & Modernization

Nobody Wants to Replace this with “More of the Same”


Registered Devices & Hosts in 2012

700+ Devices

10 Hosts

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Registered Devices up to 2012

750

500

250

Jan ’98

Jan ’00

Jan ’02

Jan ’04

Jan ’06

Jan ’08

Jan ’10

Registrations

Renewed

New

Jan ’12


We Test & Register Everything from Cable to Host

Bench Host

Operations Maintenance Engineering

Integrated Host

Visitor Host

FOUNDATION-SIF Host

H1 Devices

HSE Network Cable

HSE Devices

H1 Network Cable

Power Supplies Couplers & Terminators

Host Profile Testing

ITK Testing

Host Profile and ITK Testing

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Host Profile Registration


Foundation Documents Physical Layer

• Document with normative requirements (profiles):• FF-816-2.0 (20 Apr 2011) 31.25 kbit/s Physical Layer Specification

• Documents with test requirements fundamental to registration processes.• FF-830-2.0 (1 Mar 2011) 31.25kbit/s Physical Layer Conformance Test Specification• FF-831-1.0 (6 Apr 2004) Fieldbus Power Supply Test Specification• FF-844-1.2 (6 Jan 2011) H1 Cable Test Specification• FF-846-1.3 (29 Jun 2012) Foundation Device Coupler Test Specification

• Test & registration of device couplers possible since 2010• Test & registration of isolating device couplers possible since 2012

• Documents providing end user guidelines for wiring and installation.• AG-163-2.0 (29 July 2004) Intrinsically Safe Systems• AG-140-1.0 (12 Feb 1999) Wiring and Installation

• AG-181-3.2 (Oct. 2012 ) System Engineering Guidelines

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Enhancements in Fieldbus Technology

Ex-i (Entity) ConceptVery low number of instruments, very short trunk cable length, complex proof of intrinsic safety

Ex-i (FISCO) ModelLow number of instruments, short trunk cable length, simple proof of intrinsic safety

High Power Trunk ConceptChange-over to IS in the fieldMix of IS / FISCO & non-ISIn acc. with FISCO ModelRedundancy for the first time

Evolution: Physical layer for hazardous area application

© 1999 - 2012 Fieldbus Foundation

FOUNDATION™ Technology Update: Diagnostics

Diagnosticsvs.

Forensics

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Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to:

Standardize the integration of diagnostic informationGuarantee valuable information to the user

Collaboration with NAMUR


Diagnostic Categories

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Proactive Maintenance


Field Device Diagnostic

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Field Device Diagnostic

• Mapping can be changed• Application dependent

setting possible• Disable alarms between

the commissioning

Maintenance required

Failure

Out of Specification

Check

Example:

Default

OK

EchoLost


New Field Diagnostic Alarms

Additional supporting parametersEnable/Disable of diagnostic detectionEnable/Disable SimulationConfigure PriorityConfigure Alert Suppression (Detect, but not alert)Recommended Actions

Parameter Name (*) NE107 Status SignalSD_FAIL_ALM FailureSD_OFFSPEC_ALM Out of SpecificationSD_MAINT_ALM Maintenance RequiredSD_CHECK_ALM Function Check

* Parameter names will have localized text labels. e.g. “Failure Alarm”

FF-912 Field Diagnostics Profile

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Role Based Diagnostics

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Asset ManagementMaintenance Station

Process ControlEngineering Station

HSE Control Network

H1 Process Network

Plant operators

Plant maintenance engineering


System Engineering Guide AG-181

new release 3.2.x

this year!

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23 © 1999 - 2012 Fieldbus Foundation


Introducing FOUNDATION for Remote Operations Management

• Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus

• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data

management with direct access to device diagnostics• FOUNDATION for ROM has the potential to transform remote operations, providing

greater reliability and reduced costs.

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I/O

Wireless

FOUNDATION for ROM Device

H1

Control Room

Wireless Backhaul Enables Access To Remote Sensors UsingStandard Wireless Technologies

Remote ProcessHSE Wired and Wireless Backhaul

BACKHAUL: WIFI, WIMAX, SATELLITE

CELLULAR, ETC.

BACKHAUL: WIFI, WIMAX, SATELLITE

CELLULAR, ETC.

HART

The F-ROM Model


FOUNDATION for ROM Device

ConventionalI/O

Wired HART

H1

WirelessHART

Host

ISA100.11a

HSE Remote I/O HSE‐RIO Team Fieldbus Foundation – ISA Cooperation

ISA100.15 Working Group

Wireless Sensor Integration Team

• Large Point Count Device• Multi-channel I/O• Wired HART Block Wireless HSE Backhaul

FOUNDATION for ROM Development Teams

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• Oil & Gas Pipeline SCADA

• Offshore Platforms• Oil & Gas Fields• Water & Wastewater

SCADA• Tank Farms &

Terminal Automation• Mining

Remote Operations Management Applications


• Petrobras Cenpes project is underway

• Petrobras Media Day in April• Reliance demo planned in

2013• Aramco demo project to be

planned in the next month• Shell has invited their major

suppliers in September

FOUNDATION for ROM Demo Project

Petrobras CENPES ResearchFacility

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FDI Cooperation LLC


FDI is supported by Manufacturers and Foundations

A Common Approach

ABBEmersonEndress + HauserHoneywell

FDT GroupFieldbus FoundationHART Communication FoundationOPC FoundationPROFIBUS/PROFINET International

Device Package

HarmonizedEDD

Advanced Features(optional)

EDDL

InvensysSiemensYokogawa

Harmonized

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The Device Package

Target: A single Device Driver

Device Package

EDDFDI encoded file format

UIP(optional)

Attach-ments

Electronic Device Description Language

(EDDL)

Windows Presentation Foundation

(WPF)

Device Definition (Def)Business logic (BL)User Interface (UID

Programmed User InterfaceDevice Applications

ManualsCertificatesProtocol specific Files (GSD(ML), etc.)


Client WindowClient Window

ProgrammedApplication

File Edit View

<Device Instance Name>

<Device Type> <Version> <Manufacturer>

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UI Function 1UI Functions

UI Function 2

Options

UI Function UI Function

100.01

Group 1

°C

Option 1

Option 2

Group 2

CancelApplyOK

Group 2

Group 2Group 1

UserInterface

Description

User InterfacePlug-In

Device Definition

FDI Human Interface Example

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FDI-Summary

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• FDI fulfills the End-User requirements

• Process Automation manufacturers support FDI

• The Preliminary Draft Specifications available Q1/12

• The IEC Standardization is underway

• The EDDL was harmonized across HART, Profibus and Fieldbus Protocols

• FDT-FDI Interoperability

• The “Foundations” work together in the FDI Cooperation LLC to finalize the FDI Specifications, Tools and Standard Components


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8 Certified Training Centers

• Many sources of training are available in the marketplace

• Very few are audited and certified to ensure that they adhere to a set of standards

ThailandKMITL

ChinaSINOPEC

JapanWaseda

HungaryUniv. Miskolc

NetherlandsSTC Brielle

USATrine University

CanadaSAITUSA

Lee College

• This is not a two day course or online video

• We are serious about training!


Thank You!

Future Direction of Fieldbus Foundation™€¢ Integrates Wired Infrastructure, Remote I/O,...

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