FTE Dynamic Descaler presentation G1
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Transcript of FTE Dynamic Descaler presentation G1
Slide 1
UNRESOLVED SCALING ISSUES TILL YESTERDAY!!! Presented by: PT. FADILAH TEKNIKA ENERGI
BACK GROUND
!?!
A DILEMAEXPECTATION TO THE PLANTRELIABILITYPRODUCTIVITYAVAILIBILITY EFFICIENCY,
VS
Operating and Maintenance Cost
MULTI EFFECT OF THE SCALELosses on heat transfer Equipment low efficiency Plant low efficiency LOW productivity ($$$$) Loss opportunity
REFERENCES : Beebe, Ray (1995) Machine Condition Monitoring MCM Consultants (1995 Reprint) ISBN 0646250884Beebe, Ray (1998) Condition Monitoring by Performance Analysis to Optimise Time for Overhaul of Centrifugal Pumps Mfptsociety 52nd ConferenceEryurek, E and Warrior, J (1997) Smart Field Devices Improve Process Anomaly Detection Rosemount Inc Technical PaperHaynes, C J and Fitzgerald, M A (1986) Scheduling Power Plant Maintenance Using Performance Data ASME Paper 86-jpgc-pwr-63Pritchard and Thackery (Harwell LaboratoriesPanchal (Argone National Laboratory)
Scale formation mechanism
Scale in the industrial and process plant equipments
Gas cooler heat exchangerTurbo inter cooler Chiller condenser
Scale in the industrial and process plant equipments
1. CONVENTIONAL METHODES ACID/CAUSTIC/PASSIVATION CLEANING MECHANICAL CLEANING DANGEROUS FOR HUMAN AND EQUIPMENT REPAIR OR REHAB >>> TUBE REPLACE HIGH COST
PROPOSED SOLUTION (OPTION 1)OTHERWISE
2. MODERN METHODES
PROPOSED SOLUTION (OPTION 2)Using a revolutionary environmentally friendly liquid
DYNAMIC DESCALER
DYNAMIC DESCALERCharacteristic Fast & Easy to use Action in hours! Efficient Highly Inhibited - Equipments will not be harmed! Powerful penetrating agents Extremely low-foaming wetting agents
DYNAMIC DESCALERCharacteristic Biodegradable - Will not harm our environment Safe To Humans - It will not harm your personnel Save Time And Money - Prevents costly shutdowns, expensive repairs, reduces energy and operational costs, and will extend the lifespan of your equipment!
Comparative analysis:Disolving Capabilities, Corrosions and Passivation effect
Efficient Highly Inhibited -Equipments will not be harmed Safe To Humans - It will not harm your personnel
Biodegradable:Will not harm our environment
NSF; A Public Health and Safety Organization certified that:
This product is acceptable for use as an acid cleaner (A3) in and around food processing areas, where its use is not intended for direct food contact. Use of this product in food processing or handling facilities requires that all food products and packaging materials be removed or protected prior to product use. A potable water rinse of cleaned surfaces is required after use of this product. When used according to manufac-turer's instructions, the cleaner shall neither exhibit a noticeable odor nor leave a visible residue.
FOOD Grade
Scale removed using DYNAMIC DESCALER
THANK YOU For further information please contact us:Budi Santoso:0812 4841 89260819 3866 [email protected]@ftenergi.com
COMPARATIVE ANALYSIS OF DYNAMIC DESCALER
CORROSSION AND SCALE DISSOLVING CAPABILITIES
......
Corrosion Testing According to ASTM G31Units are mils perYear (MPY)
As you can see Dynamic Descalers corrosion rates are 71% l ower than the competition.The above corrosion rates are according to the US NAVY Commercial Item Description [CID] Heat Exchangers Cleaning Compound. The maximum corrosion rate is 20mils per year [MPY].
Scale Dissoving AbiliyPut one Gram of Calcium Carbonate In Fifty Mils Of Cleaning Compound
Measure time to Dissolve
Scale dissolving ability is a test that measures how fast Dynamic Descaler will dissolvescale. The results show that Dynamic Descalers dissolved the calcium carbonate,which is the primary compound in boiler scale, much faster than our competitor.
Scale neutralizing ability is a titration thar measures how much the descaler solution will
dissolve. The maximum time allowed for this analysis is 1 hour .Dynamic Descalerdissolves 56 % more scale than the competitor.
Scale Neutralizing AbiltiyIn Pounds Dissolved Per Gallon Of Cleaning Compound
Also known as Bio DScale in some countries
Anodic Polarisation Behaviour of Experimental Sample #3 After Exposure to Natural Seawater for a minimum of 21
Days Followed by a 6 Hr Immersion In Bio DScale (Dynamic Descaler), Sample was tested on day one following
exposure to Bio DScale (Dynamic Descaler) and did pass.
US NAVY TEST
0 0.05 0.25 0.2 0.15 0.1 0.3
-8
-4.5
-5
-5.5
-6
-6.5
-7
-7.5
-8.5
Critical Anodic Current Density For Passivation of 70/30 Cu/Ni
Anodic Passive Region
Eb = 0.253 V
Conclusion Anodic Polarisation Testing on six 70/30copper/nickel samples in flowing natural seawater was
conducted. Based on testing and analysis, it was found that:
All samples pass current density criteria (10^6 A/cm^2) after the initial 21 days plus an additional 28 days. After immersion to BIO DSCALE (Dynamic Descaler), the experimental
samples passed the critical current density criteria immediately (< 1 day).
Immersion in BIO DSCALE (Dynamic Descaler) solution has a negligible effect on the nature of the passive film formed by seawater immersion of 70/30 copper/nickel
Potential (V) Vs. SCE
NSF International / Nonfood Compounds Registration Program
David GutteryPRECISION DYNAMICS INC.
UNITED STATESBURLESON, TX 76097
February 16, 2004
RE: DYNAMIC DESCALERA3
133225NSF Registration No.
Dear David Guttery:
NSF has processed the application for Registration of DYNAMIC DESCALER to the NSF RegistrationGuidelines for Proprietary Substances and Nonfood Compounds (2004), which are available atwww.nsf.org/usda. The NSF Nonfood Compounds Registration Program is a continuation of the USDAproduct approval and listing program, which is based on meeting regulatory requirements including FDA 21CFR for appropriate use, ingredient and labeling.
This product is acceptable for use as an acid cleaner (A3) in and around food processing areas, whereits use is not intended for direct food contact. Use of this product in food processing or handlingfacilities requires that all food products and packaging materials be removed or protected prior toproduct use. A potable water rinse of cleaned surfaces is required after use of this product. Whenused according to manufacturer's instructions, the cleaner shall neither exhibit a noticeable odor norleave a visible residue.
NSF Registration of this product is current when the NSF Registration Number, Category Code, andRegistration Mark appear on the NSF-approved product label, and the registered product name is included inthe current NSF White Book Listing of Nonfood Compounds at the NSF website (http://www.nsf.org/usda).The NSF Registration Mark can be downloaded from the NSF website, athttp://www.nsf.org/mark/download_marks.html.
NSF Listing of all registered Nonfood compounds by NSF International is not an endorsement of thosecompounds, or of any performance or efficacy claims made by the manufacturer.
Registration status may be verified at any time via the NSF web site, at http://www.nsf.org/usda. Changes informulation or label, without the prior written consent of NSF, will void registration, and will supersede theon-line listing.
Sincerely,
Category Code:
Carmen GrindattiNSF Nonfood Compounds Registration Program
P.O. BOX 1595
Company No: 1H260