ARCWEL 240-GTAW TOOL & DIE WELDING ROD For an corrosion, fric on and pressure resistant welds .

Mul purpose high strength TIG (GTAW) filler wire for welding alloy and high-alloy-steels, cold working tool-steels, stainless steels, difficult to weld and dissimilar steel welding.

High mechanical proper es ,excellent wear and corrosion resistance,

Stainless steel tanks ,pipes, dairy equipment, heat exchangers, drill bits, plas c injec on moulds, dies, press tools, tools, a. rotors, extrusion screws for plas c and rubber , overlays on turbine blades, valve seats, etc.

Weld deposit can be machined and will work harden in service.

Recommended for use as buffer (cushion) when hard facing tools and dies

Use for welding ferrite martensi c stainless steels such us 410,420,430,431 and 443 type.

Suitable for repair plas c mould steels such as 1.2312,P 20,1.2738,1.2083,1.2316

Max recommended service temperature is 500 °C

Tensile Strength

[MPa]

Yield Strength

[MPa]

Elonga on

A [%]

≤780 ≤480 25-35

Hardness

As welded

200-250 HV

Hardness

A er workhardening

400-450 HV

DIN 8556 MATERIAL No.

SG X10 CrNi30 9 1.4337

MECHANICAL PROPERTIES.

SPECIFICATIONS

Shielding Gas:

Argon or Argon and Helium(1-5%)

Sizes Ø mm Length mm No. pcs.

Kg

1.0 1000 169

1.6 1000 68

2.4 1000 29

3.2 1000 16

Weight

Box/ kg

5.

5

5

5

For stainless steel, tool steel , dissimilar steels

Disclaimer.

The informa on and data presented herein are typical or average values. Applica on suggested are made solely for the purpose of illustra on to enable the reader to make his own valua on and are not intended as warran es.

Arcwel reserves the right to alter specifica on without further no ce. Health & Safety :

Observe safety regula ons (fumes) MSDS available on request www.arcwel.com E-mail: info@arcwel.at

ARCWEL 290 –GTAWTIG SOLID WIRE FOR HIGH TEMPERATURE

HIGH CORROSION APPLICATIONS & NICKEL ALLOY WELDING

For joining of Ni-alloys such as Inconel ® 625 , Incoloy ® 800,801,825 and similar steels. Suitable for joining of 9 % Ni-steel. Use for welding super austenitic stainless steels such UNS N

08904 (904L).Off shore components, Heat exchangers, Heat treatment equipment, turbine blades, and vanes

Aircraft ducting and exhaust systems, piping systems in LPG Processing and storage plants. Weld deposit is highly resistant to hot cracking, stress corrosion cracking and thermal shocks. Scale resistant up to 1000 °C. suitable for joining dissimilar materials.

For overlaying of parts subject to high heat such as hot work dies, punches, valves, die cast molds etc.

Form of Delivery:Wire rods size Ø 1.6 & 2.4, x 1000 mm/length

MECHANICAL PROPERTIES OF WELD METAL

Terms Values

Tensile strength ultimate (Rm) 790 MPa

Tensile strength yield (Rp 0.2) 520 MPa

Elongation at break A 5 40 %

KV (J) + 20 °C : 160 - 196 °C : 100

Service temperature From –190up to +550 °C

C Si Cr Mo Fe Nb

0,015 0.1 22 9 1,0 3.5

Ni

Base

TYPICAL ANALYSE OF WELDMETAL [%]:

MAT.No. ISO /EN 18274

2.4831 S-NiCr22Mo9Nb

AWS A 5.14

ER Ni CrMo-3

SHIELDING GAS: Pure Argon or Ar. + 1-5 % Helium 6-

Classification

Disclaimer/ Warranty.The information and data presented herein are typical or average values. Application suggested are made solely for the purpose of illustration to enable the reader to make his own valuation and are not intended as warranties. Arcwel reserves the right to alter specification without further notice. Health & Safety : Observe safety regulations (fumes) MSDS available on requestwww.arcwel.com E-mail: info@arcwel.com

Repair and fabrication of Hot and Cold Working Tools and Dies For repairs and build ups on dies made from materials such as case hardening, Air hardening and heat treatable steels. Use for repair and buildups on steels such as

1.2080,1.2162 ,1.2311,(P20) 1.2312, 1.2316, 1.2341,1.2344,1.2436,1.2842 1.2581, For rebuilding edges of cutting tools ,knives, shear blades, drills, hot punching dies, Extrusion moulds for copper, aluminium and zinc. Dies for pressure casting. Forging dies, manufacturing dies from lower alloy steels. Press tools, plastic extrusion screws and other parts subjected to metal to metal wear. Excellent wear and impact resistance. Able to maintain hardness up to 550 C Can be annealed tempered and heat treated. Industries: Automotive, Engineering, Steelworks, Repair shops, Plastic and rubber pro-

cessing, Forging shops etc.

Recommendations for welding. Shielding gas: EN 439-I 1 (100% Argon) Remove fatigue or cracked metal. Clean weld area preheat part according to carbon content 250-450 °C Welding Polarity: =(-) direct polarity Peening is recommended after every pass to relieve residual stress. Intermittent (step welding) is

recommended Allow weld deposit to cool slowly Tempering if required should be done according to steel Manuf. Recommendations The final Hardness of the weld deposit depends on the degree of Dilution with the base metal and

the welding parameters used. 2-3 layers may be required to reach full Hardness

Sizes: Diam. 1.0, 1.6, and 2.4 mm . Length of rods 1000 mm

ARCWEL 450-GTAW HRC 40-45

TIG (GTAW) WELDING RODS FOR TOOLS AND DIES

All weld metal analysis (typical) %

C Si Mn Cr V W Fe

0.3-0.5 0.2-0.4 0.3-0.6 2-3 0.5-0.7 4-6 Bal.

TECHNICAL DATA

Hardness Material No JIS AISI

41-45 HRC 1.2567 SKD 5 H 21

EN 14700

S Fe 3

DisclaimerThe information and data presented herein are typical or average values. Application suggested are made solely for the purpose of illustration to enable the reader to make his own valuation and are not intended as warranties. Arcwel reserves the right to alter specification without further notice.Health & Safety :Observe safety regulations (fumes). MSDS available on request. www.arcwel.com E-mail: info@arcwel.at

ARCWEL 728 -GTAW (HRC 35) MARAGING STEEL - WELDING ROD FOR OVERLAYS ON COLD & HOT WORKING TOOLS

Our most popular product for repair of aluminium die cast & plastic molds Recommended for welding of high strength steel such as maraging steels X2Ni Co Mo 18-9-5,

1.6356 and Maraging 200-500 ,18 Ni (300) For repairs and overlays on cold and hot working steels such as 1.2779,1.2709,1.2799 etc. Weld deposit has high resistance to erosion, corrosion, metal to metal friction ,impact and heat. Extremely high strength after aging and hardness will increase to ~ HRC 53 Also used for repair, overlaying and manufacturing of deep drawing and stamping dies, forging

dies etc. by coating (overlaying ) carbon steel with ARCWEL 728 Suitable for service temperatures of up to 500 °C. Weld deposit is extremely tough and machinable. For weld repairs on Nitriding steels 1.8519,1.8521.18550

C Si Ti Co Mn Ni Mo Fe

0.003-0.01 0.04-0.4 0.4-1.8 11-13 0.02-0.05 18-20 4-6 Bal

Diameter Ø X L 1000 mm)

1.0 1.2 1.6 2.4

Welding Amp, (A) 40-100 50-110 60-130 80-150

3.2

100-180

2.0

70-140

SIZES/AMPERAGE / SHIELDING GAS

Packing: 5 kg Plastic tubes.

Disclaimer./ Liability The information and data presented herein are typical or average values. Final metal composition and hardness will depend on weld parameters used. Application suggested are made solely for the purpose of illustration to enable the reader to make his own valuation and are not intended as warranties. Arcwel reserves the right to alter specification without further notice. : Health & Safety : Observe safety regulations (fumes) MSDS available on request www.arcwel.com E-mail: info@arcwel.at

Hardness deposited

[HRC]

Hardness after

Aging at 480 C

For 4 hours

Tensile strength

Rm

Material No

DIN

ISO 14700

34– 36 51-53 HRC Up to 980 MPa

~ 1.6356 S Fe 5

TECHNICAL DATA

Rebuild worn areas on die cast mold

Repair cracks

ALL WELD METAL ANALYSIS (TYPICAL) %

TIG (GTAW) Filler rod for repair and fabrication of Hot and Cold Working Tools and Dies For repairs and build ups on dies made from materials such as 1.2343, AISI

H11,1.2344,SKD61,AISI H13,1.2606,SKD62,AISI H12,1.2714 ,AISI H21

For rebuilding edges of cutting tools ,knives, shear blades, drills, hot punching dies, Extrusion moulds for copper, aluminium and zinc. Dies for pressure casting. Forging dies, manufacturing dies from lower alloy steels. Press tools, plastic extrusion screws and other parts subjected to metal to metal wear. Excellent wear and impact resistance. Able to maintain hardness up to 550 C Can be annealed tempered and heat treated. Industries: Automotive, Engineering, Recycling, Steelworks, Repair shops, Plastic and

rubber processing, Forging shops etc.

Recommendations for welding. Shielding gas: EN 439-I 1 (100% Argon) Remove fa gue or cracked metal. Clean weld area preheat part according to carbon content 250-450 °C If prehea ng is not possible or on hard base material apply Buffer (cushion) layer of

ARCWEL 240 or ARCWEL 290 Welding Polarity: =(-) direct polarity Peening is recommended a er every pass to relieve residual stress.

Intermi ent (step welding) is recommended Allow weld deposit to cool slowly

Sizes: Diam..1.6 ,2.0 and 2.4 mm length of rods 1000 mm

ARCWEL 7201-GTAW HRC 55-60

All weld metal analysis (typical)

C Si Mn Cr Mo V W Fe

0.3-0.5 1-1.5 0.4-0.6 5-7 1-1.4 0.2-0.4 1.2-1.5 Bal.

TECHNICAL DATA

Hardness Material No AISI JIS

55-60 HRC 1.2606 H12 SKD 62

EN 14700

S Fe 3

Disclaimer The informa on and data presented herein are typical or average values. Final hardness will depend on weld parameters used . Applica on suggested are made solely for the purpose of illustra on to enable the read-er to make his own valua on and are not intended as warran es. Arcwel reserves the right to alter specifica on without further no ce. Health & Safety : Observe safety regula ons (fumes) MSDS available on request www.arcwel.com E-mail: info@arcwel.at

For Cutting edge hardfacing /repair