Flight Test introduction
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8/9/2019 Flight Test introduction
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Why Flight Test ?
Adequate replication on the ground of ightconditions is often impractical
Particular ight conditions may be insucientlywell dened to be simulated
Almost all aircraft incorporate many systemwhose interactions are comple
!iscrepancies between actual ight beha"iorand predicted# Flight test data is essential to
impro"e accuracy of the models and simulation#
Flight Test is required to prove that the man/machinecombination can achieve the desiredperformance.
01/23/15 2Into to Flight Test Engineering
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$ature of Flight Test
Inherently Hazardous
e! con"guration#unproven system# at theedge and beyond of $ight
envelope.
%&plore the most criticalcon"guration and failurecases of system.
%&pensive
'equires instrumentations(infrastructure( specialmaintenance of test vehicle(
test area( speci"c !eatherconditions and quali"edpeople.
Involving many parties.
)re! readiness
Hazard assessment
*afety revie!
%&tensive preparationand careful planning.
+inimize $ight hour
01/23/15 3Into to Flight Test Engineering
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Type of Flight Test
&perimental Flight Test'esearch and !e"elopment purposes
!e"elopment and (ertication Flight Test!emonstration for the purpose of showing compliance
with design ob)ecti"e and*or airworthiness requirement#+ust be performed using representati"e aircraft, pro"en
instrumentation and test maneu"er as per requirements#
Production Flight Test and Flight Test After
+aintenanceTesting of series aircraft to ensure correctinstallation*maintenance within the established limitation
01/23/15 Into to Flight Test Engineering 5
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!e"elopment - (ertication FlightTest Program
01/23/15 Into to Flight Test Engineering 6
yesyes
..
Initial aircraft
configuration
Initial aircraft
configuration DevelopmentFlight Test
Development
Flight Test
Design
Changes
Design
Changes
Final Aircraft
configuration
Final Aircraft
configuration
Meet Design
Requirement
?
Meet Design
Requirement
?
yesyes
nono
Certification
Flight Test
Certification
Flight Test
Meet
Requirement?
Meet
Requirement?
Approved Aircraft
Limits, Proceduresand Manual
Approved Aircraft
Limits, Proceduresand Manual
Design
Changes
Design
Changes
Revised
Limits
Revised
Limits
Type
Certificate
Type
Certificate
nono
//
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Production Flight TestProgram
01/23/15 Into to Flight Test Engineering 7
yesyes
Tpe
Certificate
Tpe
Certificate!eries
Production
!eries
Production
Production
Flight Test
Program
Production
Flight Test
Program
Trou"leshooting #
Maintenance
Trou"leshooting #
Maintenance
Deliver to
customer
Deliver to
customer
Acceptance Flight
Test Program$Authorit$Customer
Acceptance Flight
Test Program$Authorit$Customer
Function
Properl
?
Function
Properl
?
Accepted
?
Accepted
?
yesyes
nono
nono
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Flight Test Process
01/23/15 Into to Flight Test Engineering 8
0eneral 1esign
1esign 2ce
Flight Test 3ro4ect
3ro4. 5eader FT)
Test 6ircraft
0 1asic 'eadiness0 2nstrumentation
'eadiness
F5+( FTI*7FT)
3redictions0Theoretical0 &perimental 3abs#
1esign 2ce 8 5abs.
2verall Flight Test 3lan
0 !raft Flight Test +anual
3ro4ect FT
Flight Test 'equirements0 !escribe the test data -
measurement requirement0 !ata and +easurement 'eq#
1esign 2ce
FT %&ecution
FT)
FT 'esult
FT)
FT 'eport
FT)
Flight Test 6ircraft5imitations
1esign 2ce 8 3ro4ect FT
FT 6ircraft6ir!orthiness
0 (oA
*% 7 6uthority
*hort term plan0 Flight Test Plan +onthly
3ro4ect FT
Test *afety 'evie! 9oard
FT)( 61( T1( 5+(
FT 3reparation0Test Aircraft0 FT24 - (alibration
FT)
6greed FT 3lan
6uthority
6pplicable *pec./6ir!orthiness 'eg./)erti"cation 9asis
*%
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Flight Test 5peration2nformation Flow
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3ost$ightbrie"ngFTI*
%ngineer
Telemetry
*pecialist%ngineer
1ata3rocessing%ng.
Flight Test
)re!
6viation*afety
6uthority
0 )on"gurations0 :eight 8 9alance0 :eather 9rie"ng
0 Telemetry*ystem0 1ata 3rocessing
*ystem0 1ata +onitor 8
1isplay *ystem
Test 6ircraft'eadinessTest 6ircraft
%ngineer
Test )re!)hec, in
3ost Test6ctivity
Test2peration
'eadiness 'evie! and "nalchec,
Individual/bilateral preparation
:itness
*afety *tandard
)re! brie"ng
Test procedures
3arameter list
Test areatransmission data
Test aircraft status
Test aircraft con"guration
FTI* status
*pecialist ;FT controller; 1ata processing
Testcre!
;aircraft
engineers
refuel
dispatch
Test 6ircraft3ost $ightinspection
Flight Test2perations
0 Ta,e o
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2Ae Flight Test (enter 6 +ainTas7s
01/23/15 Into to Flight Test Engineering 10
6ctivities starting from ight test program preparation,to ight test operation eecution and nishing at ighttest data analysis and reporting
*afety assessment Human factor assessment Flight *imulations Flight Test Instrumentation 8
1ata lin, system design 8establishment
Flight Test %ngineeringmethods development
Test 6ircraft readiness(maintenance
3rogram planning Test cre! training
Flight TestFlight Test2perations2perations
+ission 2peration+ission 2peration)ontrol *ystems)ontrol *ystems
Test InfrastructuresTest Infrastructures
and *afetyand *afety
Flight TestFlight Test
2perations2perations
+ission 2peration+ission 2peration)ontrol *ystems)ontrol *ystemsTest InfrastructuresTest Infrastructures
and *afetyand *afety
Flight Test 3rogram3reparation
Flight Test2peration/%&ecution
1ata 6nalysis( 'eportingand post $ight activity
1ata 'eduction 1ata 6nalysis
1ata 'eporting 81ocumentation Flight Test
Instrumentation)alibration
3rovide $ight testing services to thecorporate
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2Ae 6 FT( 5rgani8ation
01/23/15 Into to Flight Test Engineering 11
FLIGHT TEST
CENTER
FLIGHT TEST
OPERATION SYSTEM
FLIGHT LINE
AN MOIFICATION
FLIGHT TEST
INSTR!MENTATION
SYSTEM
CHIEF
FLIGHT TEST
ENGINEER
CHIEF
TEST PILOT
FL%&'T T(!T
()&%)((R%)&
*P(RAT%*)
FL%&'T T(!T
*P(RAT%*)
FL%&'T D%!PATC'
*P(RAT%*)
T(!T A%RCRAFT
M*D%F%CAT%*) PLA)
+ C*)F%&RAT%*)
C*)TR*L
T(!T A%RCRAFT FL%&'T
L%)( + MA%)T()A)C(
T(!T %)!TRM()TAT%*)
!-!T(M
!()!*R- +
CAL%.RAT%*)
DATA PR*C(!!%)&
!-!T(M
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Test Pilot
01/23/15 Into to Flight Test Engineering 12
procient in therequired ight s7ills toobtain accurate data#
has well de"elopedobser"ation andperception powers torecogni8e problems andad"erse characteristics#
has the ability to
analy8e test results,understand them, andeplain the signicanceof the ndings
understands the testaircraft in detail.
clearly understands theaircraft mission-speci"c operationalrequirements( the detailspeci"cation
formal study !ithpractical application atan established test pilotschool
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Flight Test &ngineer
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The FT& has general 7nowledge of the sameitems for which the test pilot is mainlyresponsible# Additionally, the FT& possessessound 7nowledge of9
2nstrumentation requirements#
Planning and coordination aspects of theight test program#
!ata acquisition, reduction, and presentation#Technical report writing#
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FT& Tas7s
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!etermination of measuring parameters
Preparation %round and Flight Test Program
Technical preparation of the tests
+onitoring of important parameters during ighttesting, either from telemetry or from awor7station in the aircraft
&"aluation of ground and ight tests
Preparation of Test 'eportsAnalysis and discussion the test results and
design changes if any +anagement of certaintests
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Persyaratan FT&62Ae
01/23/15 Into to Flight Test Engineering 15
Pendidi7an formal9 3ulusan 4/ dari )urusan Aeronauti7a, Te7ni7+esin, Te7ni7 Fisi7a, Te7ni7 &le7tro dari perguruan tinggi yangmempunyai reputasi bagus#
+empunyai dasar penguasaan teori yang bai7 dalam bidangmatemati7a dan si7a#
+enguasai bahasa 2nggris dengan bai7 minimal secara pasif#Familiar dengan 7omputer dan menguasai piranti luna7 standar
untu7 penulisan laporan :operating system, word processing,spread sheet, data base;#
+empunyai 7esehatan si7 yang bai7 :setara dengan First (lass
!%(A +edical (erticate;+empunyai 7eca7apan ber7omuni7asi secara lisan dan tulisan#
+empunyai moti"asi yang tinggi dan 7ecerdasan emosional yangbai7#
+enyu7ai dunia penerbangan