FINAL Inspection Report PO#KL-3448.pdf

8/17/2019 FINAL Inspection Report PO#KL-3448.pdf

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Somaia Group - Pakistan Office.

Somaia Group –Pakistan office- 14-C Upper Mall Canal Bank Lahore, Pakistan. Tel: 92 42 3577 6583-86,Web: www.somaiagroup.com

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Feb 27, 2016

FINAL Inspection Report(Made Ups)

Inspection Date: 27-02-2016

Customer Name: Killarney

Supplier/Agent Khizra Fabric

Vendor Name Khizra Fabric

Factory Representative Hammad Inspectors Name Arslan/Sarfraz

Product Description Sheet and pillow case

Country of Destination Australia

Type of Inspection Service F.R.I X Re-Inspection

PO # Style # Color PO

Quantity Quantity packed

(available)

%age Quantity (Available)

KL-3448Single

White 6900 pcs 6900 pcs 100%

KL-3448 QueenWhite

6000 pcs 6000 pcs 100%

KL-3448 Pillow CaseWhite

30000 pcs 30000 pcs 100%

Summary: Activity Pass Fail HOLD Not Applicable Remarks

Product Style and Color Conformity X

Workmanship (AQL) X

Measurement X

Labeling & Accessories X

Embroidery / Printing X

Packing X

Shipping Marks X

Inspection Result: PASS


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Feb 27, 2016

1. Product Style, Color ConformitySr.# CHECK POINTS RESULTS COMMENTS

1 Product Styling CONFIRMED

2 Fabric Color Matching CONFIRMED

3 Trims Color Matching NA

4 Required GSM 160 ± %

5 Seal / Reference Sample

PASS

2. WorkmanshipInspection Standard ISO 2859-5

Inspection Level General / Level ii AQL – Critical Defectives Not Allowed

Sampling Plan Single / Normal AQL– Major / Minor 2.5/4.00

Sample Size

Acceptable / Reject

Single Sheet 200 10/11

Queen Sheet 200 10/11

Pillow Case 315 14/15

Number of Cartons in shipment: 1060 Bales

Number of Carton Randomly Drawn to Inspection: Single Sheet 64,20,122,286,240,179,43,98,300,201,77,151Queen Sheet 93,138,363,455,125,186,298,96,7,113,21,131,452,271,244Pillow case 196,20,286,298,2,170,127,297,257,214,197,222,115,69,97

Nos. Defective Description Critical Major MinorArticle: Single Sheet

1 FABRIC FAULTS (Contamination) 2

2 DUST MARKS 2 2

3 HOLE/DAMAGES

4 RAW/FRAYED EDGES

5 BROKEN/SKIPPED/RUNOFF STITCHES 1

6 UNEVEN/DISTORTED STITCHES

7 PUCKERS/PLEATED/FULNESS

8 Poor Trimming 29 Ebro-Tape 1

10

Skewness 1

Total Found: 5 6

Acceptable Limit: 10 14

Result: Pass


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Feb 27, 2016

Nos. Defective Description Critical Major MinorArticle: Pillow Case

1 FABRIC FAULTS (Contamination) 01 03

2 DUST Mark 04 033 HOLE/DAMAGES

4 RAW/FRAYED EDGES/Selvage Shown 01

5 BROKEN/SKIPPED/RUNOFF STITCHES

6 UNEVEN/DISTORTED STITCHES


8 Slant Label 02

9 BARTACK MISSING

10 POOR TRIMMING/UN CUT THREADS 2 4

Total Found: 8 12


Result: Pass

Nos. Defective Description Critical Major MinorArticle: Queen Sheet

1 FABRIC FAULTS (Contamination) 1 3

2 DIRT MARKS 2 23 HOLE/DAMAGES

4 RAW/FRAYED EDGES

5 BROKEN/SKIPPED/RUNOFF STITCHES 1

6 Insecure Corner 1


8 INSECURE/MISPLACED LABEL/Slant Label 29 BARTACK MISSING

10

POOR TRIMMING/UN CUT THREADS 1 3

Total Found: 8 8


Result: Pass


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3. Measurement:Out of tolerance measurements are highlighted in Red color.

Article Sizes (incm)

RequiredSize

1 2 3 4 5

SingleSheet

Width 180 +1 +0.5 +1.5 +1

Length 295 +2 +1.5 +0.5

Width 180 +0.5 +1.5 +1.5

Length 295 +0.5 +1.5 +1.5 +1 +1

QueenSheet

Width 255 +1 +1.5

Length 295 +0.5 +1.5 +0.5

Width 255 +1 +0.5 +1.5 Length 295 +2 +0.5 +2

Pillow Case

Width 50 +1 +1.5 +1.5

Length 75 +0.5 +1.5 +0.5

Flap 15 +0.2 +0.3 +1.5 Width 50 +1.5 +0.5

Length 75 +0.5 +1 Flap 15 +0.5 +0.5 +0.3

RESULT PASS


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Feb 27, 2016

4. Labeling & Accessories:

Name Location Findings Result

Main LabelAt 3 cm after size label top Leftside

OKAY OKAY

Care Label NA NA NA

Size Label At 3 cm from top hem OKAY OKAY

Button

Snap Button

Zipper

Hang Tag

Price Tag

Disclaimer Tag

PASS

5. Embroidery / Printing:NAYes

No

Check Points Findings Result

Required Placement ( )

Design Quality

Thread / Print Color

PASS


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Feb 27, 2016

6. Packing:

YES NO

Poly Bag

Individual Packing:

Master Packing:

Pieces in Poly bag:

Master in carton:

Number of pieces per Bale: 20,15 & 100 pcs per bale

Holes on poly bag:

Anti-moisture:

Bar code sticker:Size sticker:

Printing:

HangerHanger packed:Size tag:

Assortment :

Solid Color –Solid Size Solid Color –Solid Size

Solid Color-Assorted Size

Assorted Color-Solid Size

Assorted Color-Assorted Size

PASS

7. Packed Carton Details:

Size Dimension Net Weight Gross WeightRequired Found Required Found Required Found

Single 51x42x21 cm 51x42x21 cm 18.200 18.100

Queen 51x43x19 cm 51x43x19 cm 18.700 18.800P/Case 54x43x18 cm 54x43x18 cm 14.800 14.800

Shipping Marks:

Sr # Marking on front & Back Marking on sides Bar codeRequired Found Required Found Required Found

Both Sides Found Both Sides Both Sides Both Sides

PASS


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INSPECTION PHOTOS FOR CONFORMITY

Bales Stacking Bales Stacking

Bales Stacking Bales Stacking

INSPECTION PHOTOS FOR PACKAGING

Single bale (Queen Bed) View Single bale (Queen) View


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Single bale (Queen Bed) View Single bale (Queen Bed) View

Shipping Mark (Queen Bed) Master Polybag (Queen Bed)

Single bale piece stack (Queen bed) Single Piece (Queen Bed)


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Fold opening (Queen bed) Single piece Front view (Queen bed)

Back View (Queen bed) Single bale view (P/Case)

Single bale view (P/Case) Single bale view (P/Case)


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Single bale view (P/Case) Shipping Mark (P/Case)

Master Polybag (P/Case) Single bale piece stack (P/Case)

Front View (P/Case) Back View (P/Case)


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Single bale view (Single bed) Single bale view (Single bed)

Single bale view (Single bed) Single bale view (Single bed)

Shipping Mark (Single bed) Master polybag (Single bed)


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Single bale piece Stack (Single bed) Bale weight (Single bed)

Bale Weight (P/Case) Bale Weight (Queen Bed)

INSPECTION PHOTOS FOR LABELING

Main Label View (Queen Bed) Main Label View (Queen Bed)


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Size label (Queen Bed) Main Label View (P/Case)

Main Label View (P/Case) Main Label View (Single Bed)

Main Label View (Single Bed) Size Label (Single Bed)

INSPECTION PHOTOS FOR REF. SAMPLES


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INSPECTION PHOTOS FOR MEASUREMENT

Width Measurement (Queen Bed) Length Measurement (Queen Bed)

Label Placement Measure (Queen Bed) Label Placement Measure (Queen Bed)

Length Measurement (P/Case) Width Measurement (P/Case)


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Flap Measurement (P/Case) Length Mesurment (Single Bed)

Width Measurement (Single Bed) Label Placement (Single Bed)

Label Placement (Single Bed) Bale Dimension (Queen bed)


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Bale Dimension (Queen Bed) Bale Dimension (Queen Bed)

Bale Dimension (Single bed) Bale Dimension (Single Bed)

Bale Dimension (Single Bed) Bale Dimension (P/Case)


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Bale Dimension (P/Case) Bale Dimension (P/Case)

INSPECTION PHOTOS FOR DEFECTS

DEFECTS FOR PILLOW CASE

Stain Dust Mark

Uncut thread Slant Label


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Contamination Contamination

Selvage Shown Uncut thread

DEFECTS FOR QUEEN SHEET

Broken Stitch Insecure Corner


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Slant Label Dust Mark

Dust Mark Stain

DEFECTS FOR SINGLE SHEET

Skewness Ebro-Tape


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Open Seam Stain

Stain Slub


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Somaia Group - Pakistan Office. Page 21 of 21

QA INSPECTOR MANAGER QA & COMPLINCE

ARSLAN KAMRAN

FINAL Inspection Report PO#KL-3448.pdf

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