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AgendaAgendaAgenda

Emerson’s Smart Wireless Vision

Real Opportunities, Real Solutions

Wireless Field Networks

Wireless Plant Networks

Getting Started

Wireless for Capital Projects


Emerson’s Digital Plant Seamlessly Integrates Wired & Wireless

EmersonEmerson’’s Digital Plant Seamlessly s Digital Plant Seamlessly Integrates Wired & WirelessIntegrates Wired & Wireless

Plant Network

Control Network

OperationsAsset

Management

Field Devices

Self-OrganizingNetworks

MobileCommunications

MobileWorker

Process/PhysicalSecurity

People/AssetTracking

Wireless Plant Network

Wireless Field Network


Wireless Field NetworksTop 11 Applications:

1. Difficult Process Monitoring 2. Rotating Equipment3. Environmental4. Auxiliary Systems5. Safety System Status6. Operator Safety7. Mobile Assets8. On/Off Valve Position9. Process Startup10.Temporary Installations11. Wired Alternative

Wireless Deployment is Driven by Customer Business NeedWireless Deployment is Driven by Wireless Deployment is Driven by Customer Business NeedCustomer Business Need

Wireless Plant NetworksTop 8 Applications:

1. Field Data Backhaul2. Mobile Worker3. Bridging4. Video - Security5. Video - Process6. Location Tracking7. Safety Mustering8. Voice Over WLAN


Field and Plant Networks Have Different Technical ConsiderationsField and Plant Networks Have Different Field and Plant Networks Have Different Technical ConsiderationsTechnical Considerations

Wireless Plant NetworksBandwidth: High – Multiple

applications must share the same wireless infrastructure

Security/Reliability: Industrial security and robust coexistence essential… Must pass IT muster

Power: Devices can be line powered or recharged daily

Standards: Driven by IT Community (802.11)

Wireless Field NetworksBandwidth: Lower - Short, high

priority communications

Security/Reliability: We cannot ‘drop a call’…Must coexist and perform in dynamic, harsh plant environment

Power: LOW…lots of devices, widely distributed in harsh environments, batteries must last 5-10 years

Standards: Driven by Process community (WirelessHART)


Smart Wireless Enables Business Need to Drive Wireless Starting PointSmart Wireless Enables Business Smart Wireless Enables Business Need to Drive Wireless Starting PointNeed to Drive Wireless Starting Point

Allows users to cost effectively and easily implement a solution that meets differing technical requirements of wireless field and plant networksStart AnywhereNeed Plant Applications?– Install open, Cisco Unified

Wireless coverage and add applications as necessary

Need Process Information?– Easily install and add

WirelessHART devices as necessary


AgendaAgendaAgenda





Getting Started



Difficult Process Monitoring:Increasing Productivity at Wheeling-PittsburghDifficult Process Monitoring:Difficult Process Monitoring:Increasing Productivity at WheelingIncreasing Productivity at Wheeling--PittsburghPittsburgh

CHALLENGE– Needed water flow control to steel on run-out table– Controlled water volume by look and feel with

adjustment to manual valveSOLUTION– 4 Rosemount® wireless dP flow meters and 1420

gateway to establish coiling temperature control– 2 wireless pressure transmitters on run-out-table

greasing system– 2 wireless pressure transmitters on cooling water in

roughing millRESULTS – Productivity increased ~10%– Reliable operation in both the roughing and finishing

sections of the hot strip mill– Instruments installed and operating in just a few hours

with very little manpower“We are building an infrastructure that opens up opportunities for more applications. The result is better information from difficult-to-reach areas of the mill, and this is helping our personnel prevent unscheduled downtime, meet customers’ quality requirements, and optimize productivity.”

– Gary Borham, Operations Manager


Rotating Equipment:Improving Heat Transfer Efficiency at Pulp MillRotating Equipment:Rotating Equipment:Improving Heat Transfer Efficiency at Pulp MillImproving Heat Transfer Efficiency at Pulp Mill

CHALLENGE– Ensure proper heat transfer by monitoring mid-zone

temperature on rotating lime kiln– Replace inconsistent wired temperature

measurement on rotating equipmentSOLUTION– Installed Rosemount® wireless transmitters to capture

lime kiln heat transfer profile– Wireless temperature readings showed discrepancy

of nearly 350oF from expectedRESULTS – Increased throughput ~5%– Lime kiln mid-zone temperature trend collected within

24 hours of installing wireless instruments– Changed lime kiln temperature profile to increase lime

throughput

“Four days after the order was placed we could see minute-by-minute mid-zone temperatures trending on the control system … Since the wireless system has been installed, we can tell if there’s build-up of lime in the mid-zone area. Overall, we have improved operation of the lime kiln, and increased throughput by 5%.” - Pulp Mill Leader


Auxillary Systems:Temperature Profiling & Level Monitoring at PPGAuxillaryAuxillary Systems:Systems:Temperature Profiling & Level Monitoring at PPGTemperature Profiling & Level Monitoring at PPG

CHALLENGE– Monitor cold spots on steam pipeline and header– Ensure level control with back up for primary radar

instrumentsSOLUTION– 10 wireless Rosemount® transmitters for steam

temperature monitoring and throughput adjustment– 8 wireless Rosemount transmitters installed on tanks

for back up level control measurementsRESULTS – Operational improvements– New measurement data increase process reliability– Wireless proven to be cost effective, reliable and

coexists with plant IT networks– Delivered reliable wireless performance in dense

plant infrastructure

“When Emerson first approached me with their industrial wireless solution, they said ‘We’re plug and play.’ I have to admit I laughed; nothing I’d seen so far was that easy. But I’m a believer now. Five minutes after installing it, the wireless network came to life. It’s been there ever since.” —Tim Gerami, Senior Design Engineer


Operator Safety:Improving Wellhead Monitoring at BPOperator Safety:Operator Safety:Improving Wellhead Monitoring at BPImproving Wellhead Monitoring at BP

CHALLENGE– Eliminate manual rounds to monitor wellhead

pressure reading– Respond to problems and rectify more quickly

SOLUTION– 40 wireless Rosemount® pressure transmitters total

• Two transmitters installed per wellhead• A single Smart Wireless gateway, mounted outside

process area, connects transmitters to control system• All devices on-line within 30 minutes

RESULTS – Improved operations– Automated wellhead pressure monitor– Real time information regarding well performance– Improved maintenance responsiveness to process

problems

“The wireless instruments have performed without losing any data since they were installed in August …” - Chris Geen, BP Manager


Environmental:Monitoring Railcar Temperatures at Croda Inc.Environmental:Environmental:Monitoring Railcar Temperatures at Monitoring Railcar Temperatures at CrodaCroda Inc.Inc.

CHALLENGE– Monitor temperature of highly reactive and

flammable chemicals in moving rail cars– Maintain wireless temperature measurement as

rail cars move throughout facilitySOLUTION– Rosemount® 648 wireless temperature transmitters

installed on each railcar as they arrive at plant– Temperature measurements communicated from

1420 gateway back to the control systemRESULTS – Improved safety and Reduced costs– Eliminated employees climbing to the top of railcars

every day– Projected annual operations and maintenance

savings of $14,600

“There are savings of $14,000 per year in reduced operations and maintenance costs, but, the incalculable savings were in safety.” —Denny Fetters, I&E Designer


CHALLENGE– CFE Laboratory Analysis Group (LAPEM) must

support entire power grid in Mexico for thermal efficiency modeling

– Smart Wireless applied by one laboratory group for measurements integral to modeling

SOLUTION– Group of technicians/engineers install 7 to 25

instruments (depending on the size of the plant and unit to make key measurements that feed a thermal efficiency model.

RESULTS– Smart Wireless reduced turnaround time by 33%

• Analysis with wired measurements takes 15 days; only 50 of 140 power units can be covered per year

Temporary Installations:Improving Thermal Efficiency Analysis in MexicoTemporary Installations:Temporary Installations:Improving Thermal Efficiency Analysis in MexicoImproving Thermal Efficiency Analysis in Mexico

“Faster turnaround allows the group to perform 10% more services within the same time frame, which represents an annual extra revenue of $5,120,000 MXP, or USD $512,000.”

— Oscar Martínez, Chief of Thermal SystemsDepartment of Services to Power Generation


AgendaAgendaAgenda





Getting Started



Characteristics of Wireless “Field”NetworksCharacteristics of Wireless Characteristics of Wireless ““FieldField””NetworksNetworks

Process Applications: – Sensing, condition

monitoring, control and diagnostics

Bandwidth:– Short, high priority

communications

Security/Reliability: We cannot ‘drop a call’– Must coexist and perform

in dynamic, harsh plant environment

Power: LOW, lots of devices, widely distributed in harsh environments, batteries must last 5-10 years Standards – WirelessHART (Driven by Process community)

Vibration

Pressure

Tank Level


Smart Wireless Utilizes Robust Self-Organizing TechnologySmart Wireless Utilizes Robust SelfSmart Wireless Utilizes Robust Self--Organizing Organizing TechnologyTechnology

Self-Organizing Networks– Redundant data pathways eliminate

single points of failure – Automatic reconfiguration, No user

intervention required– Robust and tolerant to all types of

interference– Coexists with other wireless networks– Real world installations consistently

demonstrate >99% data reliability

Global Standards– WirelessHART, IEC/PAS


Reliable, robust, secure….and interoperable– Channel hopping, self-organizing mesh with end-to-end encryption – Optimized for low power process applications including control

Low barriers to adoption– Backwards compatible with 26M HART devices– Uses existing methods for engineering, asset management,

system integration!Supported by global standards

– Based on IEEE 802.15.4 – Approved by HART Communication Foundation, HART 7.1

• 210+ member HCF has 15+ years supporting the process industry– Approved by the IEC (IEC/PAS 62591Ed.1)

Broad market acceptance– 5/7 leading automation suppliers committed to WirelessHART *

• #1 DCS company• #1 Measurement company• #1 PLC company• #1 Valve company

– 16 companies are actively working on WirelessHART products **

WirelessHART Is the Only Standard for Wireless Field CommunicationsWirelessHART Is the Only Standard WirelessHART Is the Only Standard for Wireless Field Communicationsfor Wireless Field Communications

* Source ARC** Source HCF* Source ARC

** Source HCF


We are Expanding the Most ComprehensiveWireless Portfolio in the IndustryWe are Expanding the Most ComprehensiveWe are Expanding the Most ComprehensiveWireless Portfolio in the IndustryWireless Portfolio in the Industry

System IntegrationSmart Wireless GatewayAMS Suite: Intelligent DeviceManager

– AMS Wireless SNAP-ONROC Oil & Gas WirelessInterfaceDeltaV Native Wireless InterfaceOvation Native Wireless Interface

Mobile Operator Tools AMS Suite: Intelligent DeviceManager Remote ClientDeltaV Remote Operate

NEW

NEW

SmartStartTM ServicesEmerson + Cisco Partnership

Field DevicesPressureFlowLevelTemperatureVibrationDiscrete pHExtended Range AntennaMulti-Input Temperature xmtrSmart Wireless THUM AdapterPosition Monitor

On/Off (TopWorx)Modulating (Fisher)

NEW

= Coming soon

NEW

NEW


Wireless Pressure SolutionsWireless Pressure SolutionsWireless Pressure SolutionsFeatures:Features:

10-Yr Stability, 10-Yr PM Life, 12-Yr WarrantyAvailable in DP/GP/APSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

Applications:Applications:Minimize unnecessary maintenance; measuring DP across a filter and service only when neededMaximize operational efficiency Compliance with environmental regulations; replace operator rounds resulting in increased accuracy on tracking environmental emissions greatly reducing fines

Emerson AdvantageInstallation ready pressure solutionsInnovative scalable platformMaintenance free performance


Wireless FlowmetersWireless Wireless FlowmetersFlowmetersFeatures:Features:

Award Winning Wireless Flowmeter Offering10-Yr Stability, 10-Yr PM Life, 12-Yr WarrantyIndustry Leading Primary ElementsSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

Applications:Applications:Maximize operational efficiency - Compact Orifice design installs between existing flanges allowing easy addition of flow measurementsIncrease Throughput – monitor header production flow ratesImprove Quality – flow measurements in steel mill deliver previously unavailable information to prove quality

Emerson AdvantageInstallation ready flow solutionsInnovative scalable platformMaintenance free performance


Wireless Level SolutionsWireless Level SolutionsWireless Level SolutionsFeatures:Features:

10-Yr Stability, 10-Yr PM Life, 12-Yr WarrantyComplete Suite of Level SolutionsTuned-Systems™ Reduce Cost & Improve PerformanceSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

Applications:Applications:Environmental Compliance – using DP Level Solutions as a secondary measurement to meet regulatory requirements Maximize operational efficiency – replace operator rounds resulting in increased employee efficiency

Emerson AdvantageInstallation ready level solutionsInnovative scalable platformMaintenance free performance


Features:Features:T/C, RTD, mV/Ohms temperature sensorsMulti-protocol system integrationEasy installationSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

Applications:Applications:Provide predictive information reducing equipment failures

– Bearing temperatures (motors, compressors, pumps, fans), boiler tubes, steam traps

Improve product quality and throughput– Tanks, rotating kilns, distillation columns, finished goods storage, heat exchanger

efficiencyComply with environmental regulations

Emerson AdvantageReduce operator rounds in hazardous areasHighly reliable, easy-to-use, complete solution

Wireless Temperature TransmitterWireless Temperature TransmitterWireless Temperature Transmitter


Features:Features:Connects to one or two low power accelerometers

– Measures Overall and PeakVue vibration per sensor

– Measures temperature when used with accelerometer with embedded temperature sensor

Suitable for use in Zone 2 or Class 1 Division 2WirelessHART

Applications:Applications:Any type of plant or mill machinery such as pumps, fans, motors, cooling towers

Emerson AdvantageMachinery health issues uncovered wirelessly before they affect the processSignificantly reduce operator and/or maintenance rounds

Wireless Vibration TransmitterWireless Vibration TransmitterWireless Vibration Transmitter


Wireless Discrete TransmitterWireless Discrete TransmitterWireless Discrete TransmitterFeaturesFeatures

Works with most non-powered switches Single or Dual inputsSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

ApplicationsApplicationsIncremental monitoringLevel monitoringSafety showers and eye wash stations

Emerson AdvantageEmerson AdvantageReduce operator rounds in hazardous areasIncrease monitoring options in hard to reach locations


Features:Features:Four independently configurable inputs (RTDs, Thermocouples)Robust design for harsh environments - NEMA 4X, IP66Intrinsically Safe Class 1, Div 2; Zone 0Sensor and process diagnosticsWirelessHART

ApplicationsApplications::Distillation columnsChemical reactorsHeat exchangersBearing monitoring Storage temperature

Emerson AdvantageEmerson AdvantageReduced cost on high density applicationsInsight into equipment health and operational efficiencies

Wireless High Density TemperatureWireless High Density TemperatureWireless High Density Temperature


Features:Features:Linkage-less sensorRotary or linear movementTwo power module optionsEasy Installation - attach & calibrateSuitable for use in any Zone (intrinsic safe)

Applications:Applications:Incremental monitoringAutomated valves – throttling and on/offManual valves

Emerson AdvantageValve health issues uncovered wirelessly before they affect the processReduce operator rounds in hazardous areasIncrease monitoring options in hard to reach locations

Wireless Position MonitorWireless Position MonitorWireless Position Monitor


FeaturesFeatures::Makes wired HART devices WirelessPower scavenging technology means no batteriesDoes not affect approvals of sub-deviceSuitable for use in Zone 0 or Class 1 Division 1WirelessHART

ApplicationsApplications::Stranded diagnosticsEnhanced valve capabilities New measurement points

Emerson AdvantageImprove maintenance efficiency Complete solution (Valves, Measurement devices, THUM, AMS)Increase visibility into ever increasing complex applications

Smart Wireless THUM AdaptorSmart Wireless THUM AdaptorSmart Wireless THUM Adaptor


FeaturesFeatures::Compatible with most pH sensors Contacting conductivity transmitter to follow Supports multiple menu languages SMART-enabled WirelessHART

ApplicationsApplications::Cooling water pHHazardous areas monitoringEffluent/ waste water monitoringRaw receiving water analysisEnvironmental monitoring

Emerson AdvantageHigh accuracy and reliability for monitoring applicationsConnectivity for hard to reach applications

Wireless pH TransmitterWireless pH TransmitterWireless pH Transmitter


AgendaAgendaAgenda





Getting Started



Plant/Business Applications: – Video, voice, mobile

tools, trackingBandwidth: High; multiple applications must share the same wireless infrastructureSecurity/Reliability: Industrial security and robust coexistence essential– Must pass IT muster

Power: Devices can be line powered or recharged dailyStandards - Driven by IT Community (802.11)

Characteristics of Wireless “Plant” NetworksCharacteristics of Wireless Characteristics of Wireless ““PlantPlant”” NetworksNetworks

Mobile Worker

Asset Tracking

Video Security

KEY!!!KEY!!!


Emerson Has Partnered with Cisco to Deliver Wireless Plant Network and ApplicationsEmerson Has Partnered with Cisco to Deliver Emerson Has Partnered with Cisco to Deliver Wireless Plant Network and ApplicationsWireless Plant Network and Applications

Partnership offers Open-Standard Wireless Solutions for the Process Industries

Cisco is the global leader in industrial networking

Emerson is the global leader in process automation


Wireless Field NetworksTop 11 Applications:

1. Difficult Process Monitoring 2. Rotating Equipment3. Environmental4. Auxiliary Systems5. Safety System Status6. Operator Safety7. Mobile Assets8. On/Off Valve Position9. Process Startup10.Temporary Installations11. Wired Alternative

Wireless Deployment is Driven by Customer Business NeedWireless Deployment is Driven by Wireless Deployment is Driven by Customer Business NeedCustomer Business Need

Wireless Plant NetworksTop 8 Applications:

1. Field Data Backhaul2. Mobile Worker3. Bridging4. Video - Security5. Video - Process6. Location Tracking7. Safety Mustering8. Voice Over WLAN


Operations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

WirelessHARTSelf-Organizing Networks

Field Data BackHaul:Bringing Wireless Field Data Back to HostField Data BackHaul:Field Data BackHaul:Bringing Wireless Field Data Back to HostBringing Wireless Field Data Back to Host

Wi-Fi 802.11

Business drivers– Reduced cost– Get process insight of

remote areas– Comply environmental

regulations– Improve safety

Asset Management


MobileWorker

Mobile Worker:Improving Worker ProductivityMobile Worker:Mobile Worker:Improving Worker ProductivityImproving Worker Productivity

Wi-Fi 802.11

Business drivers– Operator productivity

– Remote DCS client– Operator rounds– Terminal mgmt/OMS

– Maintenance productivity– Remote asset

management client– Maintenance rounds/

procedures– Improves operation accuracy– Improves terminal operation

Operations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

Hardened 13” PC clients

New ½ VGA - Palm size

Handheld

Asset Management


Bridging:Connecting Islands of AutomationsBridging:Bridging:Connecting Islands of AutomationsConnecting Islands of Automations

Business drivers– Site-wide data integration– Eliminate the ‘islands of automation’

Road, river, railroad, distance….

Wi-Fi 802.11

Operations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

Asset ManagementOperations

Field Devices

Control Network

Asset Management


Process/Physical Security

Video:Improving Security and Process MonitoringVideo:Video:Improving Security and Process MonitoringImproving Security and Process Monitoring

Business drivers– Reduces plant

security and safety costs

– Increases plant safety

– Complies with regulations

Wi-Fi 802.11Operations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

Asset Management

Thermo image of a flare stack

A Class I Div I camera installed on a terminal


AssetTracking

Mobile Communications

Safety Mustering and Asset TrackingSafety Mustering and Asset TrackingSafety Mustering and Asset Tracking

PeopleTracking

Wi-Fi 802.11

Business drivers– Increases plant

workers' safety– Increases operation

productivity – Increases plant

securityOperations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

Asset Management

RFID Exciters- RFID Tags are easy to wear

People and Asset Tracking

Location Mgmt App.


Client WiFi Network

Wireless LAN Controller

Mesh Backhaul

Operations

Field Devices

Applications

Control Network

Plant Network

Wired Architecture

Operations

Field Devices

Applications

Control Network

Plant Network

Wired ArchitectureWireless Control

System

Handheld Devices

RFID Tags

VoIP Phone

IP Video Camera

Root APs Mesh APs

Wireless Plant Network ArchitectureWireless Plant Network ArchitectureWireless Plant Network Architecture

Wireless Field

Network

Wireless Field

Network


Certified Engineering Resources Are Located Near YouCertified Engineering Resources Are Certified Engineering Resources Are Located Near YouLocated Near You

3 Engineering Centers certified to implement Cisco Mesh NetworkEngineering Centers located in NA, Europe and Asia Pacific to support customers globallyInternal implementation process developed to offer high quality servicesComprehensive Wireless Service Portfolio

– Site Assessment and Consultancy – Network System Design– System Deployment– Training– After Project Support

Optimized Engineering Best Practices


AgendaAgendaAgenda





Getting Started



AMS Wireless SNAP-ON Allows Users toEasily Plan and Manage Field NetworksAMS Wireless SNAPAMS Wireless SNAP--ON Allows Users toON Allows Users toEasily Plan and Manage Field NetworksEasily Plan and Manage Field Networks

WirelessHART Network Planning– Drag and drop devices and gateway

on a plot plan or image of the plant– Easily validate / optimize network

design against best practices– Facilitates communication between

project stakeholders

Device and Network Management– Power module status and

communications diagnostics• Displays parent-child

communication paths• Spreadsheet style report of

key parameters

Planning Mode

Live Mode


Easy to Install– Familiar instrument practices

for field networks– Self-organizing networks

minimize configuration– No site surveys for field

networks– Seamless integration

between wired &wireless

EasyEasyEasy

Easy to Maintain– Easily add field devices,

gateways, access points– Asset and Network

Management software:• Monitors health of devices• Monitors health of

communications between devices

• Quickly identifies faults


Scalability – The benefit of two networksScalability Scalability –– The benefit of two networksThe benefit of two networksStart small with either plant or fieldStart large with either plant or field Scale up seamlessly and indefinitelyHere are some examples on how to get started


Leverage Application Investments to Build Wireless Infrastructure Over TimeLeverage Application Investments to Build Leverage Application Investments to Build Wireless Infrastructure Over TimeWireless Infrastructure Over Time

Backhaul for Remote Field Network

Start with a wireless field network Use 802.11 as the backhaul

Remote Smart Wireless Field Network

Access Point

Control Room




Grow the Wireless Plant NetworkAdd a small scale application – Mobile Worker

WLAN for Mobile Worker


Access Point

Control Room



Access Point



Grow the Wireless Plant Network by geographiccoverage areas

Add more field networks



Access Point

Control Room



Access Point



With same infrastructure, grow by adding new applications such as Video and/or Location Tracking


Industrial RFID tags


Access Point

Control Room

Industrial IP camera



Access Point



Grow the wireless plant network to the entire plant and with more applications

Industrial IP camera


Industrial RFID tags


Access Point

Control Room


AgendaAgendaAgenda





Getting Started



How Does Wireless Fit Into Capital Projects?How Does Wireless Fit Into Capital Projects?How Does Wireless Fit Into Capital Projects?Consider site logistics, owner outcomes, price/performance pointsOpportunities to creatively apply an integrated technology set increase with project sizeThree technologies– HART– FOUNDATION fieldbus– WirelessHART

Three application levels– Safety and critical control– Regulatory control – Data acquisition and monitoring


Two Studies Evaluate the Benefits of Wireless In Capital ProjectsTwo Studies Evaluate the Benefits of Two Studies Evaluate the Benefits of Wireless In Capital ProjectsWireless In Capital Projects

Internal Emerson Capital Projects StudyExternal Study by JDI Contractors with Major EPCReal plant/project data used for both analyses


Emerson Capital Projects Wireless Study: FindingsEmerson Capital Projects Wireless Study: Emerson Capital Projects Wireless Study: FindingsFindings

Traditional Hardwired 4 – 20 mA/HART Design– 44% of total points can be wireless– 36% savings with wireless monitoring devices

FOUNDATION Fieldbus Design– Delivers best cost scenario versus hard-wired approach– Wireless has incremental advantages on a fieldbus project– Wireless delivers benefits beyond installation savings


Where Are the Wireless Cost Savings?Where Are the Wireless Cost Savings?Where Are the Wireless Cost Savings?

Smart Wireless Gateway,

Commissioning

Junction Box, Terminations (T)

Device,Commissioning

Rack Room

Marshalling Cabinets, Terminations (T),

Rack Room Footprint

Wire Tray and Cable

Conduit, Field Labor

System Cabinets,I/O Cards,

Terminations (T)Rack Room footprint

Backhaul

Device,Terminations (T),Commissioning

T

T

TT

T

The largest differential costs were conduit and labor between Junction Box and each field device, followed by labor for all the terminations.

Conduit, Field Labor


Greenfield Capital Projects Findings…TodayGreenfield Capital Projects FindingsGreenfield Capital Projects Findings……TodayTodayHardwired HART for safety; Fieldbus for fastprocess controlBoth wireless and fieldbus good choicesfor monitoringFieldbus advantages (for now)

– Higher update rates– Higher density devices

Wireless advantages– Difficult or remote installations– Simplified training & engineering– Eliminates need/cost of spare I/O capacity– Late changes & temporary installation– Much easier to add future wireless points

“All Greenfield projects become Brownfield sites”

Vibration

Pressure

Tank Level

All three technologies have a role to play in today’s Greenfield projects


SummarySummarySummaryEmerson’s Smart Wireless is scalable, reliable, secure, and standards-basedSmart Wireless is being applied in numerous challenging applicationsIn addition to wireless field devices, Emerson has a complete portfolio of wireless plant applicationsEmerson’s Smart Wireless allows you to start anywhereWe have the tools and expertise to help you get started with Smart Wireless today

For more information, visit: www.emersonprocess.com/SmartWireless/

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