ESP Requirements and Retroactive Requirements. ESP REQUIREMENTS.

141
ESP Requirements and Retroactive Requirements

Transcript of ESP Requirements and Retroactive Requirements. ESP REQUIREMENTS.

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ESP Requirements and Retroactive Requirements

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ESP REQUIREMENTS

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► IMO Res 744 (18) - ADOPTED 11/93

- EFFECTIVE FROM 1/07/98 Amended

► IACS UR. Z. 10.1 / 2 - IMPLEMENTED 1/07/93 FOR

TANKERS AND BULK CARRIERS

► IACS UR. Z. 10.3 - IMPLEMENTED 1/07/97 FOR

CHEMICAL TANKERS

(Not mentioned in IMO Res. 744)

Above IMO Resolution and Unified Requirements have been amended several times since their implementation dates

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APPLICABLE TO SHIP TYPES:

► BULK CARRIERS

► ORE CARRIERS

► OIL TANKERS

► CHEMICAL CARRIERS

► OBO’s and OOC’s

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TECHNICAL BACKGROUND - OIL TANKERS

►IMPROPER LOADING

►IMPROPER SEQUENCES OF LOADING & UNLOADING

►STRUCTURAL DEFECTS

►REPEATED CONTACT DAMAGES

►CORROSION

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TECHNICAL BACKGROUND - BULK CARRIERS

►IMPROPER LOADING

►IMPROPER SEQUENCES OF LOADING & UNLOADING

►STRUCTURAL DEFECTS

►STEVEDORING DAMAGES

►PROPERTIES OF CARGO

►IMPROPER WASHING OF HOLDS

►CORROSION

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PERIODICAL SURVEYS - MAINTENANCE FOR CLASS

►ANNUAL SURVEYS: + 3 MONTHS

►INTERMEDIATE SURVEYS:

►3 MONTHS BEFORE THE 2nd ANNIVERSARY DATE TO 3 MONTHS AFTER THE 3rd ANNIVERSARY DATE

►CLASS RENEWAL SURVEYS:

►5 YEARS. STARTING AT 4th ANNUAL SURVEY & COMPLETED BEFORE END OF TERM. (In exceptional cases may be extended 3 months to complete the SS)

ENHANCED SURVEY PROGRAMME

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PURPOSE

• INTERMEDIATE - To confirm the maintenance is at a satisfactory level (from 1/07/01, scope extended to almost a class renewal survey).

• CLASS RENEWAL SURVEY - To establish and confirm that the structural integrity is satisfactory and in accordance with the Class requirements, and subject to proper maintenance and operation, the hull will remain fit for its intended purpose until the next Renewal Survey.

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► MAIN FEATURES

• Cancellation of the CSH and DSH

• Docking survey as part of Class renewal Survey

• Overall survey to determine extent of additional close-up surveys

• Close-up survey within close visual range, preferably hand’s reach ( for Bulk carrier, ore carrier, see Pt A, Ch 4, Sec 2, Table 8 and 10)

• Thickness measurement according to specific requirement in addition to areas subject to close-up survey (for Bulk carrier, ore carrier, see Pt A, Ch 4, Sec 2, Table 8 and 10)

• Thickness measurement of suspect areas for Bulk carrier, ore carrier, see Pt A, Ch 4, Sec 2, Table 11 to 19) …/…

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…/… (MAIN FEATURES)

• Thickness measurements are to be carried out by a company certified by the Society

• prior to commencement of the survey, a meeting is to be held between the attending surveyor(s), the Owner representative(s)

- for preparetion of the surveys and inspections( overall surveys, locations of close-up, locations of thickness measurement, tank testing, repairs )

- attendance of the thickness measurement firm's representative(s) is also requested

• Documentation to be placed on board

• Issuance of specific reports to be placed on board

…/…

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APPLICATION• The requirements apply to the surveys of the hull structure and piping

systems in way of cargo holds, cofferdams, pipe tunnels, void spaces, fuel oil tanks within the cargo length area and all ballast tanks.

• The requirements contain the minimum extent of examination, thickness measurements and tank testing. When substantial corrosion, and/or structural defects are found, the survey is to be extended and is to include additional close-up surveys when necessary.

• In all cases the extent of thickness measurements is to be sufficient as to represent the actual average condition.

• Special consideration may be given to the extent of close-up surveys and/or thickness measurements in cargo holds as required for class renewal, intermediate or annual surveys, when all internal and external surfaces of hatch coamings and hatch covers, and all internal surfaces of the cargo holds, excluding the flat tank top areas and the hopper tank sloped plating approximately 300 mm below the side shell frame end brackets, have protective coating is found to be in good condition. …/…

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../. (APPLICATION)

• Special consideration may also be given to existing bulk carriers, where Owners coat or re-coat cargo holds, in accordance with the Manufacturers’ recommendations.

• Nevertheless, prior to re-coating the cargo holds, scantlings are to be assessed in the presence of a Surveyor of the Society.

• Special consideration (or specially considered) is intended to mean as a minimum, that sufficient close-up inspection and thickness measurements are taken to confirm the actual average condition of the structure under the coating.

…/…

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Requirements at Renewal Surveys

► Bulk carrier, ore carrier and combination carrier have to comply as applicable to the requirements of Chapter 3 Section 3 i.e; :

• General (requirements)

• Bottom Survey in dry condition

• Deck, hatch covers and equipment

• Holds and other dry compartments

• Tanks

• Table 1 - Requirements for internal and external examination of automatic air pipe heads at class renewal survey of all ships, except ships with service notation passenger ship or ro-ro passenger ship

• Table 2 - Requirements for internal examination of integral (structural) tanks at class renewal survey

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ENHANCED SURVEY PROGRAMME – Table 1-

Age of ship (in years at time of class renewal

survey)

Age of ship (in years at time of class renewal

survey)

Age of ship (in years at time of class renewal

survey)

age ≤ 5 5 < age ≤ 10 10 < age

Two air pipe heads, one port and one starboard, located on the exposed decks in the forward 0,25 L, preferably air pipes serving ballast tanks.

All air pipe heads located on the exposed decks in the forward 0,25 L.

All air pipe heads located on the exposed decks. See

Two air pipe heads, one port and one starboard, on the exposed decks, serving spaces aft of 0,25 L, preferably air pipes serving ballast tanks.

At least 20% of air pipe heads on the exposed decks serving spaces aft of 0,25 L, preferably air pipes serving ballast tanks.

All air pipe heads located on the exposed decks. See

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ENHANCED SURVEY PROGRAMME – Table 2-

onenonenonenoneLubricating oil tanks

Half mini 2TwoonenoneIn Cargo length area

oneonenonenoneIn Engine room

Fuel oil bunker tanks:

allallonenoneFresh water

allallallallSalt water ballast tanks (all types)

allallallallPeaks (all use)

age > 1510 < age≤155 < age ≤ 10age ≤ 5

Tank

onenonenonenoneLubricating oil tanks

Half mini 2TwoonenoneIn Cargo length area

oneonenonenoneIn Engine room

Fuel oil bunker tanks:

allallonenoneFresh water

allallallallSalt water ballast tanks (all types)

allallallallPeaks (all use)

age > 1510 < age≤155 < age ≤ 10age ≤ 5

Tank

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…/… (Requirements at Renewal Surveys)

• This requires the Surveyor to be on board during the gauging to the extent necessary to control the process.The surveyor verify the accuracy of measurement by random checking

• The attendance of the Surveyor shall be recorded as per the Society’s Quality System provisions

• Thickness measurements of structures in areas where close-up surveys are required, are to be carried out simultaneously with close-up surveys

• Suspect areas are locations showing substantial corrosion and/or considered by the Surveyor to be prone to rapid wastage.

• Substantial corrosion is an extent of corrosion such that assessment of the corrosion pattern indicates a wastage in excess of 75% of allowable margins, but within acceptable limits.

…/…

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…/… (Requirements at Renewal Surveys)

•   A thickness measurement report is to be prepared. The report is to give the location of measurements, the thickness measured and the corresponding original thickness. Furthermore, the report is to include the date when the measurements were carried out, the type of measuring equipment, the names and the qualification of the operators and their signatures.

The Surveyor is to review the final thickness measurement report and countersign the cover page.

• For acceptance criteria applicable to structural corrosion diminution levels, reference is to be made to Pt.A Ch 2, App 3.

• For Bulk Carrier with the Service notation completed by the additional service feature CSR thickness measurements and acceptance criteria are given in NR 522, Chapter 13 i.e.

• substantial corrosion is an extent of corrosion such that gauged (or measured) thickness between (trenewal + 0,5 mm) and trenewal.

trenewal is the minimum allowable thickness, in mm, below which renewal of structural members is to be carried out.

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

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…/… (Requirements at Renewal Surveys)

Local and global acceptance criteria for bulk carriers (given in % of wastage)

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…/… (Requirements at Renewal Surveys)

Local and global acceptance criteria for bulk carriers (given in % of wastage)

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…/… (Requirements at Renewal Surveys)

Local and global acceptance criteria for bulk carriers (given in % of wastage)

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…/… (Requirements at Renewal Surveys)

Local and global acceptance criteria for bulk carriers (given in % of wastage)

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…/… (Requirements at Renewal Surveys)

•  For ships built under the IACS Common Structural Rules, substantial corrosion is an extent of corrosion such that the assessment of the corrosion pattern indicates a gauged (or measured) thickness between (t renewal + 0.5 mm) and (t renewal)

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Corrosion addition

Voluntary added thicknessT

hic

kne

ss

As

built

Gro

ss o

ffere

d

Net

off

ere

d

tGross_Offered = tAs_Built - tVol_Added

Net

Req

uir

ed

tNet_Offered = tGross_Offered - tc

= tAs_Built - tVol_Added - tc

tc

•ENHANCED SURVEY PROGRAMME

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Corrosion addition

Voluntary added thickness

Net

off

ere

d

As

built

Gro

ss o

ffere

d

Th

ickn

ess

Net

Req

uir

ed

Reserve = 0.5 mm

Wast

ag

e

•ENHANCED SURVEY PROGRAMME

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COATING► PROTECTIVE COATING

• Ballast tanks, cargo/Ballast holds and upper and lower part of cargo old of bulk carrier cargo ( new construction) have to be HARD COATED

Other coatings may be considered provided that they are applied in accordance with the manufacturer’s specification and maintained

SOFT COATINGS ARE NOT ACCEPTABLE

► COATING CONDITION

• GOOD

- Only minor spot rusting

• FAIR

- Local breakdown at edges of stiffeners and weld connections

- Light rusting over less than 20% or more of area under consideration

• POOR

- General breakdown of coating over 20% area under consideration

- Hard scale over more than 10% area under consideration

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►Prompt and thorough repair (requirements extended to all types of ships)

• A "Prompt and thorough repair" is a permanent repair completed at the time of survey to the satisfaction of the Surveyor, therein removing the need for the imposition of any associated recommendation.

• Any damage in association with wastage over the allowable limits (including buckling, grooving, detachment or fracture), or extensive areas of wastage over the allowable limits, which affects or, in the opinion of the Surveyor, will affect the ship's structural, watertight or weathertight integrity, is to be promptly and thoroughly repaired.

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CONSEQUENCES►BALLAST TANKS WITH POOR OR NO COATING

- Internal examination to be extended to other ballast spaces of same type

►BALLAST TANKS OTHER THAN D.B. TKS.

- Where protective coating is poor, or no coating applied or a soft coating has been applied, additional thickness gauging

to be performed at annual survey as deemed necessary by surveyor

►D.B. BALLAST TANKS - Soft Coated or Uncoated –

- Maintenance of Class may be subject to their Annual Inspection

- when soft coated, safe access to be provided, failing this, coating to be removed

►Good coating - Extent of the U/S gauging for close-up survey may be specially considered

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DOCUMENTATION ON BOARD►The Owner is to obtain, supply and maintain following documentation on board that is to be available in the Owner’s Management Office:

reports of structural surveys

hull condition evaluation report (summarising the results of class renewal surveys)

thickness measurement reports

The following additional supporting documentation is to be available onboard

ESP Planning until such time as the class renewal survey or intermediate survey, as applicable, has been completed

main structural plans of cargo holds and ballast tanks

previous repair history

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ENHANCED SURVEY PROGRAMME(DOCUMENTATION ON BOARD)

cargo and ballast history

extent of use of inert gas plant and tank cleaning procedures

ship’s personnel reports on:

- structural deterioration/defects in general

- leakage in bulkheads and piping systems

- condition of corrosion prevention system, if any

any other information that may help to identify critical structural areas and/or suspect areas requiring inspection.

The documentation (ESP File) is to be

readily available for examination by the Surveyor prior to the surveys

kept on board for the lifetime of the ship.

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REPORTING AND EVALUATION OF SURVEYS

► The data and information on the structural condition of the ship collected during survey are evaluated for acceptability and structural integrity of the ship's cargo area.

► When a survey is split between different survey stations, a report is to be made for each portion of the survey. A list of items examined and/or tested (pressure testing, thickness measurement etc.) and an indication of whether the item has been credited, are to be made available to the next attending Surveyor(s), prior to continuing or completing the survey.

► A hull condition evaluation report (summarising the results of class renewal surveys) is issued by the attending surveyor, if he started and completed to the class renewal surveys, otherwise by Marine Centre.

►The Society sends the hull condition evaluation report to the Owner, who is to place it on board the ship for reference at future surveys.

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CONDITIONS FOR SURVEYS► In order to enable the attending surveyors to carry out the survey, provisions for proper and safe access are to be agreed between the Owner and the Society.

►Details of the means of access are to be provided in the survey planning questionnaire.

►In cases where the provisions of safety and required access are judged by the attending surveyor(s) not to be adequate, the survey of the spaces involved is not to proceed.

►The surveyor(s) is(are) to be always accompanied by at least one responsible person, assigned by the Owner, experienced in tank and enclosed spaces inspection. In addition a back-up team of at least two experienced persons is to be stationed at the hatch opening of the tank or space that is being surveyed. The back-up team is to continuously observe the work in the tank or space and is to keep lifesaving and evacuation equipment ready for use.

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ACCESS TO STRUCTURE► For overall surveys, means are to be provided to enable the Surveyor to examine the hull structure in a safe and practical way.

► For close-up surveys of the hull structure, other than cargo hold shell frames, one or more of the following means for access, acceptable to the Surveyor, is/are to be provided:

permanent staging and passages through structures

temporary staging and passages through structures

lifts and movable platforms

portable ladders

boats or rafts

other equivalent means

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ENHANCED SURVEY PROGRAMMEACCESS TO STRUCTURE

► For close-up surveys of the cargo hold shell frames of bulk carriers less than 100,000 dwt, one or more of the following means for access, acceptable to the Surveyor, is/are to be provided:

permanent staging and passages through structures

temporary staging and passages through structures

portable ladder restricted to not more than 5 m in length may be accepted for surveys of lower section of a shell frame including bracket

hydraulic arm vehicles such as conventional cherry pickers, lifts and movable platforms

boats or rafts provided the structural capacity of the hold is sufficient to withstand static loads at all levels of water

other equivalent means.

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ENHANCED SURVEY PROGRAMMEACCESS TO STRUCTURE

► For close-up surveys of the cargo hold shell frames of bulk carriers 100,000 dwt and above, the use of portable ladders is not accepted, and one or more of the following means for access, acceptable to the Surveyor, is/are to be provided :

Annual Surveys, Intermediate Surveys for ships less than ten years of age and Class Renewal Surveys for ships five years of age or less:

permanent staging and passages through structures

temporary staging and passages through structures

hydraulic arm vehicles such as conventional cherry pickers, lifts and movable platforms

boats or rafts provided the structural capacity of the hold is sufficient to withstand static loads at all levelsof water

other equivalent means

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ENHANCED SURVEY PROGRAMMEACCESS TO STRUCTURE

Subsequent Intermediate Surveys and Class Renewal Surveys

either permanent or temporary staging and passages through structures for close-up survey of at least the upper part of hold frames

hydraulic arm vehicles such as conventional cherry pickers for surveys of lower and middle part of shell frames as alternative to staging

lifts and movable platforms

boats or rafts provided the structural capacity of the hold is sufficient to withstand static loads at all levels of water

other equivalent means.

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ENHANCED SURVEY PROGRAMMEACCESS TO STRUCTURE

The use of a portable ladder fitted with a mechanical device to secure the upper end of the ladder is acceptable for the:

►close-up survey of sufficient extent, minimum 25% of frames, to establish the condition of the lower region of the shell frames including approximately the lower one third length of side frame at side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold at annual survey of cargo holds for single skin bulk carriers between 10 and 15 years

►close-up survey of sufficient extent, minimum 25% of frames, to establish the condition of the lower region of the shell frames including approximately the lower one third length of side frame at side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold and one other selected cargo hold at annual survey of cargo holds for single skin bulk carriers over 15 years.

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SURVEY PROGRAM AND PREPARATION FOR SURVEY

►The Owner in cooperation with Society is to work out a specific Survey Programme prior to the commencement of any part of:

• the class renewal survey

• the intermediate survey for bulk carriers over 10 years of age.

• The survey programme is to be in a written format. The survey programme at intermediate survey may consist of the survey programme at the previous class renewal survey supplemented by the hull condition evaluation report of that class renewal survey and later relevant survey reports.

• The survey program is to be worked out taking into account any amendments to the survey requirements after the last class renewal survey carried out. …/…

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ENHANCED SURVEY PROGRAMME…/…(SURVEY PROGRAM AND PREPARATION FOR SURVEY)

►The purpose of the plan is to cover:

• U/S gauging, Close up survey, History of defects, Condition of vessel, Repairs

►And to take into account

• survey status and basic ship information,information included in the documentation on board, as described in [1.2.2] and [1.2.3], main structural plans (scantling drawings), including information on use of high tensile steels (HTS), reports of previous structural surveys and inspections, information on the use of ship holds and tanks, with regard to the nature of the typical cargoes transported and other useful data, information on the corrosion prevention system applied at the time of the ship's construction,information on the maintenance performed during the operation of the ship. …/…

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…/… (SURVEY PROGRAM AND PREPARATION FOR SURVEY)

►   The survey program is to comply, at least, with the requirements for close-up surveys, thickness measurements and tank testing given in [4.4], [4.5] and [4.6], respectively. In addition, the survey program is to include at least:

• basic ship information and particulars, main structural plans (scantling drawings), including information on the use of high tensile steels (HTS), plan of holds and tanks, list of holds and tanks including information on their use, protective coating, if any, and its condition,conditions for survey, with regard to holds, tanks and spaces which are to be safe for access, i.e. cleaned, gas freed, ventilated, illuminated, provisions and methods for access to structures, equipment for surveys, nomination of holds, spaces and areas for close-up surveys according to [4.4], nomination of sections and areas for thickness measurements according to [4.5], nomination of holds, if any, and tanks for tank testing according to [4.6], damage experience and repair history related to the ship in question.

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HULL CONDITION EVALUATION REPORT► This document summarised the results of the Renewal Survey and has to be placed

on board by the Owner

• In addition of covers page giving some characteristics of the ship, the classification attributed, the dates of renewal survey, the spaces for signatures by surveyors

• Extent of surveys

• Identification of overall surveyed spaces

• In each space, locations of close-up surveys

• Spaces & locations of thickness measurements

• Ballast tank protection

• Identification of pressure tested spaces

• Condition of class/recommendation …/…

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► …/… (HULL CONDITION EVALUATION REPORT)

• Memoranda

• Conclusion

• Position of substantially corroded tanks/areas or areas with deep pitting

• Thickness diminution

• Corrosion pattern

• Remarks

► Evaluation of ship's longitudinal strength (only for Oil Tanker)

► Ad ME413 to Hull Certificate - Ballast Tank Protection

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► All ESP ships 20,000 dwt & above from 3rd Class renewal Survey

• Class renewal & Intermediate Surveys of Hull by two Exclusive Surveyors qualified for ESP

• Surveyors are to consult & perform joint examinations sufficient to agree on actions required to complete the survey

• Their action required for completing the overall surveys, close-up surveys, the examination of thickness measurements results (the witnessing of these measurements may be carried out by a single Surveyor), renewals, repairs and for the deletion of existing recommendations

• On completion of the surveys the surveyors have to co-sign the survey reports or indicate their concurrence in equivalent manner

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER, ORE CARRIER, COMBINATION CARRIER/OBO,

COMBINATION CARRIER/OOC

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

ANNUAL SURVEY Confirmation is to be obtained that no unapproved changes have been made to the hatch covers, hatch coamings and their securing and sealing devices since the last survey.

A thorough survey of cargo hatch covers and coamings is only possible by examination in the open as well as closed positions and is to include verification of proper opening and closing operation.

The hatch cover sets are to be surveyed open, closed and in operation to the full extent on each direction, including:

stowage and securing in open condition

proper fit and efficiency of sealing in closed condition, and

operational testing of hydraulic and power components, wires, chains, and link drives.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

ANNUAL SURVEY ANNUAL SURVEY (Hatch covers, Hatch coamings, Weather Deck)

The closing of the covers is to include the fastening of all peripheral, and cross joint cleats or other securing devices.

The attention more than usual to be paid to the condition of the hatch covers within the fw’d 25% of the ship’s length where the sea loads are greatest.

If the cargo hatch securing system does not function properly, repairs are to be carried out under the supervision of the Society.

Following items are to be surveyed:

cover panels, including side plates, and stiffener attachments that may be accessible in the open position by close-up survey (for corrosion, cracks, deformation,

sealing arrangements of perimeter and cross joints (gaskets for condition and permanent deformation, flexible seals on combination carriers, gasket lips, compression bars, drainage channels and non return valves)

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

ANNUAL SURVEY (Hatch covers, Hatch coamings, Weather Deck)

clamping devices, retaining bars, cleating (for wastage, adjustment, and condition of rubber components),

closed cover locating devices (for distortion and attachment)

chain or rope pulleys

guides

guide rails and track wheels

stoppers

wires, chains, tensioners, and gypsies

hydraulic system, electrical safety devices and interlocks,

end and interpanel hinges, pins and stools where fitted

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60ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

ANNUAL SURVEY (Hatch covers and Hatch coamings)

At each hatchway, the coamings, with panel stiffeners and brackets, are to be checked for corrosion, cracks and deformation, especially of the coaming tops, including close-up survey.

The effectiveness of sealing arrangements may be proved by hose or chalk testing supplemented by dimensional measurements of seal compressing components, if deemed necessary.

If the vessel is fitted with portable covers:

steel pontoons, including close-up survey of hatchcover plating

tarpaulins

cleats, battens and wedges

hatch securing bars and their securing devices

loading pads/bars and the side plate edge

guide plates and chocks

compression bars, drainage channels and drain pipes (if fitted).

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

ANNUAL SURVEY (Hatch covers, Hatch coamings, Weather Deck)

Examination of flame screens on vents to all bunker tanks

Examination of bunker and vent piping systems, including ventilators.

The requirements given in Tab 1 for single skin bulk carriers or Tab 2 for double skin bulk carriers are to be complied with.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER table 1 single skin

Age of ship (in years at time of annual survey

Age of ship (in years at time of annual survey

10 < age ≤ 15 age > 15

Overall survey of all cargo holds Overall survey of all cargo holds

Close-up survey of sufficient extent, minimum 25% of frames, to establish the condition of the lower region of the shell frames including approximately the lower one third length of side frame at side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold.

Close-up survey of sufficient extent, minimum 25% of frames, to establish the condition of the lower region of the shell frames including approximately the lower one third length of side frame at side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold and one other selected cargo hold.

Examination of all piping and penetrations, including overboard piping, in cargo holds

Examination of all piping and penetrations, including overboard piping, in all cargo holds

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER table 1 single skin

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER table 2 Double Skin

Age of ship (in years at time of annual survey)

Age of ship (in years at time of annual survey)

10 < age ≤ 15 age > 15

Overall survey of two selected cargo holds

Overall survey of all cargo holds

Examination of all piping and penetrations, including overboard piping, in all cargo holds

Examination of all piping and penetrations, including overboard piping, in all cargo holds

 

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

• (ANNUAL SURVEY)

• For ships which are exempted, as per Ch 6, Sec 2, [1.6] ( alternative requirements to the provisions of 1.3,1.4 and 1.5) from the application of the retroactive requirements given in Ch 6, Sec 2, [1.3] (reinforcement of the vertical corrugated bulkhead between hold n° 1 and n°2) , Ch 6, Sec 2, [1.4]( allowable hold loading of the foremost cargo hold with the same hold flooded) and Ch 6, Sec 2, [1.5](Damage Stability loading conditions for the the formost cargo hold flooded), the scope of the annual survey for the foremost cargo hold is to be replaced by the scope of the intermediate survey for the foremost cargo hold

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

INTERMEDIATE SURVEY► Single Skin Ships 10 of age or less (Pt A, Ch 4, Sec 2, [ 3.1.1]:

The scope of intermediate survey is:

• Overall survey of all cargo holds.

• Close-up survey in the forward cargo hold and one other selected cargo hold, to establish the condition of:

1. at least 25% of the side shell frames including their upper and lower end attachments, and adjacent shell plating

2. the transverse bulkheads

• Examination of suspect areas identified at previous surveys …/…

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67ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

…/… INTERMEDIATE SURVEY

• Overall survey of representative water ballast spaces selected by the Surveyor. The selection is to include fore and aft peak tanks and a number of other tanks, taking into account the total number and type of

ballast tanks.

• Overall and close-up survey of suspect areas identified at previous surveys. The minimum requirements for thickness measurements are areas found to be suspect areas at previous surveys.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

INTERMEDIATE SURVEY

► Double Skin Ship 10 years or less (Pt A, Ch 4, Sec 2, [ 3.1]:

- Overall survey of all cargo holds.

- Thickness measurements to an extent sufficient to determine both general and local corrosion levels at areas subject to close-up survey.

- Overall survey of representative water ballast tanks selected by the Surveyor. The selection is to include fore and aft peak tanks and a number of other tanks, taking into account the total number and type of ballast tanks.

- Suspect areas identified at previous surveys are to be examinedThickness measurements to an extent sufficient to determine both general and local corrosion levels at areas subject to close-up survey.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

INTERMEDIATE SURVEY► Ships between 10 and 15 years of age (Pt A, Ch 4, Sec 2, [ 3.2]:

The scope of intermediate survey is the scope of the preceding Renewal Survey, with Bottom Survey in dry condition or Bottom in Water Survey as applicable. Internal examination of fuel oil tanks and pressure testing of all ballast tanks not required unless deemed necessary by surveyor

For close-up surveys of wing ballast tanks of ore carriers, the survey requirements of wing ballast tanks for single hull oil tankers applyShips over 15 years of age (Pt A, Ch 4, Sec 2, [ 3.3]):

the scope of intermediate survey is the scope of the preceding renewal survey, with bottom survey in dry condition. Internal examination of fuel oil tanks and Pressure testing of all ballasts not required unless deemed necessary by surveyor

…/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

INTERMEDIATE SURVEY

…/…

- The overall and close-up surveys and thickness measurements, as applicable, of the lower portions of the cargo holds and water ballast tanks are to be carried out during the bottom survey in accordance with the applicable requirements for intermediate surveys, if not already performed.

- Lower portions of the cargo holds and ballast tanks are considered to be the parts below light ballast water line.

- For close-up surveys of wing ballast tanks of ore carriers, the survey requirements of wing ballast tanks for single hull oil tankers apply.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Survey programme and preparation for survey 

The Owner in cooperation with the Society is to work out a specific Survey Programme prior to the commencement of any part of:

the class renewal survey

the intermediate survey for bulk carriers over 10 years of age

The survey is not to commence until the Survey Programme has been agreed.

The survey programme at intermediate survey may consist of the survey programme at the previous class renewal survey supplemented by the hull condition evaluation report of that class renewal survey and later relevant survey reports.

The survey programme is to be worked out taking into account any amendments to the survey requirements after the last class renewal survey carried out.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Survey planning meeting 

The establishment of proper preparation and the close co-operation between the attending surveyor(s) and the owner's representatives onboard prior to and during the survey are an essential part in the safe and efficient conduct of the survey. During the survey on board, safety meetings are to be held regularly.

Prior to commencement of any part of the renewal and intermediate survey, a survey planning meeting is to be held between the attending surveyor(s), the owner's representative in attendance, the thickness measurement company operator(s) (as applicable) and the master of the ship for the purpose to ascertain that all the arrangements envisaged in the survey programme are in place, so as to ensure the safe and efficient conduct of the survey work to be carried out.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEYSurvey planning meeting

  The following is to be addressed in the meeting:

schedule of the ship (i.e. the voyage, docking and undocking manoeuvres, periods alongside, cargo and ballast operations, etc.)

provisions and arrangements for thickness measurements (i.e. access, cleaning/de-scaling, illumination, ventilation, personal safety)

extent of the thickness measurements

acceptance criteria

extent of close-up survey and thickness measurements considering the coating condition and suspectareas/areas of substantial corrosion

execution of thickness measurements

taking representative readings in general and where uneven corrosion/pitting is found

mapping of areas of substantial corrosion, and

communication between attending surveyor(s), the thickness measurement company operator(s) and owner representative(s) concerning findings.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

► Scope of Survey

  In addition to the requirement of Annuals Surveys, all cargo holds, ballast tanks, including double bottom tanks, double side tanks as applicable, pipe tunnels, cofferdams and void spaces bounding cargo holds, decks and outer hull are to be examined, and this examination is to be supplemented by thickness measurement and testing required to ensure that the structural integrity remains effective. The aim of the examination is to discover substantial corrosion, significant deformation, fractures, damages or other structural deterioration that may be present.

All piping systems within the above spaces are to be examined and operationally tested to working pressure to attending Surveyor's satisfaction to ensure that tightness and condition remain satisfactory.

…/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

…/… The survey extent of ballast tanks converted to void spaces will be specially considered by the Society in relation to the requirements for ballast tanks.

A bottom survey in dry condition is to be a part of the class renewal survey. The overall and close-up surveys and thickness measurements, as applicable, of the lower portions of the cargo holds and ballast tanks are to be carried out during this bottom survey in accordance with the applicable requirements for class renewal surveys, if not already performed.Lower portions of the cargo holds and ballast tanks are considered to be the parts below light ballast water line

…/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

…/…

Where provided, the condition of the corrosion prevention system of ballast tanks is to be examined.For ballast tanks, excluding double bottom tanks, where a hard protective coating is found in poor condition, and it is not renewed, where soft coating has been applied, or where a hard protective coating has not been applied from the time of construction, the tanks in question are to be examined at annual surveys. Thickness measurement are to be carried out as deemed necessary by the Surveyor.

…/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

…/…

When such a breakdown of hard protective coating is found in water ballast double bottom tanks and it is not renewed, where a soft coating has been applied, or where a hard protective coating has not been applied from the time of construction, the tanks in question may be examined at annual surveys. When considered necessary by the Surveyor, or where extensive corrosion exists, thickness measurement are to be carried out.

Where hard protective coating in cargo holds is found in good condition, the extent of close-up surveys and thickness measurements may be specially considered

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY …/…

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79ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Hatch Covers and Hatch Coamings

A survey of the items listed for Annual Surveys is to be carried out, in addition to all hatch covers and coamings.

Checking of the satisfactory operation of all mechanically operated hatch covers is to be made, including:

stowage and securing in open condition

proper fit and efficiency of sealing in closed condition

operational testing of hydraulic and power components, wires, chains, and link drives.

Checking the effectiveness of sealing arrangements of all hatch covers by hose testing or equivalent.

The close-up survey and thickness measurements

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80ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Thickness Measurement

The extended thickness measurements are to be carried out before the survey is credited as completed.

Suspect areas identified at previous surveys are to be examined. Areas of substantial corrosion identified at previous surveys are to have thickness measurements taken.

The Surveyor may further extend the thickness measurements as deemed necessary.

When pitting is found on bottom plating and its intensity is 20% or more, thickness measurements are to be extended in order to determine the actual plate thickness out of the pits and the depth of the pits. Where the wastage is in the substantial corrosion range or the average depth of pitting is 1/3 or more of the actual plate thickness, the pitted plate is to be considered as a substantially corroded area.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Thickness Measurement

For areas in tanks where hard protective coatings are found to be in a good condition the extent of thickness measurements may be specially considered by the Society.

For single skin bulk carriers, representative thickness measurements to determine both general and local levels of corrosion in the shell frames and their end attachments inall cargo holds and water ballast tanks is to be carried out.

For double skin bulk carriers, representative thickness measurement to determine both general and local levels of corrosion in the transverse web frames in all water ballast tanks is to be carried out.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CLASS RENEWAL SURVEY

Thickness Measurement

Thickness measurements is also to be carried out to determine the corrosion levels on the transverse bulkhead plating.

The extent of thickness measurements of the transverse bulkheads may be specially considered provided the Surveyor is satisfied by the close-up survey, that there is no structural diminution, and the hard protective coating where applied remains efficient.

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83ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

►Ships 5 years of age and less

1) - Single Skin

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 8):

• 25 % of shell frames in the forward cargo hold at representative positions frames

• Selected shell frames in each of the remaining cargo holds, including upper and lower end

• One transverse web with associated plating and longitudinals in two representative water ballast tanks of each type (i.e. topside or hopper side tank)

• Two selected cargo hold transverse bulkheads

• All cargo hold hatch covers and coamings

b) Thickness measurement (Pt A, Ch 4, Sec 2, Table 10)

. suspect areas

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84ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

Areas subject to close-up surveys and thickness measurements for single side skin bulk carriers

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85ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

Transverse bulkhead: close-up survey areas (single skin)

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

2) - Double Skin (ships 5 years of age and less)

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 9):

• One transverse web with associated plating and longitudinals in two representative water ballast tanks of each type (this is to include

the foremost topside and double side water ballast tanks on either side)

• Two selected cargo hold transverse bulkheads, including internal structure of upper and lower stools, where fitted

• All cargo hold hatch covers and coamings (platings and stiffeners)

b) Thickness measurements (Pt A, Ch 4, Sec 2, Table 10):

Suspect areas

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87ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER (Double Skin)

► Areas subject to close-up surveys and thickness measurements for double skin bulk carriers

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88ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

► Areas subject to close-up surveys and thickness measurements for ore carriers

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89ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

► Ships between 5 and 10 years of age

1 - Single Skin a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 8):

• All shell frames in the forward cargo hold and 25% of shell frames in each of the remaining cargo holds, including upper and lower end attachments and adjacent shell plating

• For cape size bulk carriers (100.000DWT and above), all shell frames in the forward cargo hold and 50% of shell frames in each of the remaining cargo holds, including upper and lower end attachments and adjacent shell plating

• One transverse web with associated plating and longitudinals in each water ballast tank

…/…

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90ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

…/… (Ships between 5 and 10 years of age)

• Forward and aft transverse bulkheads in one ballast tank, including stiffening system

• All cargo hold transverse bulkheads

• All cargo hold hatch covers and coamings

• All deck plating and underdeck structure inside line of hatch openings between all cargo hold hatches

b)Thickness Measurements

• Suspect areas

• Within the cargo length area:

• two transverse sections of deck plating outside line of cargo hatch openings …/…

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91ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

…/…(Ships between 5 and 10 years of age)

• Measurement, for general assessment and recording of corrosion pattern, of those structural members subject to close-up survey according to  Tab 8 and  Tab 9

• Wind and water strakes in way of the transverse sections considered above

• Selected wind and water strakes outside the cargo area

• Additional thickness measurements given in Ch 6, Sec 2, [5.3]are to be taken on the side shell frames and brackets on ships subject to compliance with Ch 6, Sec 2, [5]

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

2) - Double Skin (Ships between 5 and 10 years of age)

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 9):

• One transverse web with associated plating and longitudinals as applicable in each water ballast tank

• Forward and aft transverse bulkheads including stiffening system in a transverse section including topside, hopper side and double side ballast tanks

• 25% of ordinary transverse web frames in the foremost double side tanks

• One transverse bulkhead in each cargo hold, including internal structure of upper and lower stools, where fitted

• All cargo hold hatch covers and coamings (platings and stiffeners )

• All deck plating and underdeck structure inside line of hatch openings between all cargo hold hatches

b)Thickness measurements

• As per table 10

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATIONCARRIER

►Ships between 10 and 15 years of age

1 - Single Skin

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 8):

• All shell frames in the forward and one other selected cargo hold and 50% of shell frames in each of the remaining cargo holds including upper and lower end attachments and adjacent shell plating

• All transverse webs with associated plating and longitudinals in each water ballast tank

• All transverse bulkheads in ballast tanks, including stiffening system

• All cargo hold transverse bulkheads

• All cargo hold hatch covers and coamings

• All deck plating and underdeck structure inside line of hatch openings between all cargo hold hatches

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER – Ships between 10 and 15 years of age

b) Thickness Measurements (Pt A, Ch 4, Sb)ec 2, Table 10):

• Suspect areas

• Within the cargo length area:

- each deck plate outside line of cargo hatch openings

- two transverse sections, one in the amidship area, outside line of cargo hatch openings,

• Measurement, for general assessment and recording of corrosion pattern, of those structural members subject to close-up survey according to  Tab 8 and  Tab 9

• All wind and water strakes within the cargo area

• Selected wind and water strakes outside the cargo area

• Additional thickness measurements given in Ch 6, Sec 2, [1.3] are to be taken on the transverse watertight bulkhead between the two foremost cargo holds on ships to which the requirements given in Ch 6, Sec 2, [1.1.1] apply

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION

2) - Double Skin (Ships between 10 and 15 years of age)

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 9):

• All transverse webs with associated plating and longitudinals as applicable in each water ballast tank

• All transverse bulkheads including stiffening system in each water ballast tank

• 25% of ordinary transverse web frames in all double side tanks

• All cargo hold transverse bulkheads, including internal structure of upper and lower stools, where fitted

• All cargo hold hatch covers and coamings (platings and stiffeners)

• All deck plating and underdeck structure inside line of hatch openings between all cargo hold hatches

b) Thickness Measurements• As per table 10

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

►Ships over 15 years of age

1 - Single Skin a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 8):

• All shell frames in all cargo holds including upper and lower end attachments and adjacent shell plating

• Areas (2) to (5) as for class renewal survey for ships between 10 and 15 years of age

b) Thickness measurements (Pt A, Ch 4, Sec 2, Table 10):

• Suspect areas

• Within the cargo length area:

- each deck plate outside line of cargo hatch openings- three transverse sections, one in the amidship area, outside line of cargo hatch

openings,

- each bottom plate …/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER COMBINATION CARRIER

…/… (Ships over 15 years of age)

• Measurement, for general assessment and recording of corrosion pattern, of those structural members subject to close-up survey according to  Table 8 and  Table 9

• All wind and water strakes, full length

• Additional thickness measurements given in Ch 6, Sec 2, [1.3] are to be taken on the transverse watertight bulkhead between the two foremost cargo holds on ships to which the requirements given in Ch 6, Sec 2, [1.1.1] apply

• Additional thickness measurements given in Ch 6, Sec 2, [5.3] are to be taken on the side shell frames and brackets on ships subject to compliance with Ch 6, Sec 2, [5]

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER COMBINATION CARRIER

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99ESP Requirements – Rev.1

ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

2) - Double Skin (Ships over 15 years of age)

a) Close-up Survey (Pt A, Ch 4, Sec 2, Table 9):

• All transverse webs with associated plating and longitudinals as applicable in each water ballast tank

• All transverse bulkheads including stiffening system in each water ballast tank

• All ordinary transverse web frames in all double side tanks

• Areas (3) to (5) as for class renewal survey for ships between 10 and 15 years of age

b) Thickness Measurements• As per table 10

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

, Example of requirements for suspect areas

Table 11 - Requirements for extent of thickness measurements at those areas of substantial corrosion

Class renewal survey of single side skin bulk carriers within the cargo area

BOTTOM AND SIDE SHELL STRUCTURES

Structural member Extent of measurement Pattern of measurement

Bottom and side shell plating

Suspect plate, plus 4 adjacent plates

See other tables for particulars on gauging in way of tanks and cargo holds

5-point pattern for each panel between longitudinals

Bottom and side shell longitudinals

Minimum of 3 longitudinals in way of suspect areas

3 measurements in line across web

3 measurements on flange

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PROMPT AND THOROUGH REPAIRS► Areas to be considered include, as applicable, for bulk carrier, ore

carrier:

- side structure and side plating; side shell frames, their end attachments and adjacent shell plating; inner side structure and inner side plating

- deck structure and deck plating- bottom structure and bottom plating; inner bottom structure and inner bottom plating- longitudinal bulkheads structure and longitudinal bulkheads plating, where fitted- hatch covers and hatch coamingsweld connection between air pipes and deck plating- air pipe heads installed on the exposed decksventilators, including closing devices, if any; bunker and vent piping systems. …/…

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…/… (PROMPT AND THOROUGH REPAIRS)

• For locations where adequate repair facilities are not available, consideration may be given to allow the ship to proceed directly to a repair facility. This may require discharging the cargo and/or temporary repairs for the intended voyage.

• Additionally, when a survey results in the identification of structural defects or corrosion, either of which, in the opinion of the Surveyor, will impair the vessel's fitness for continued service, remedial measures are to be implemented before the ship continues in service.

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RETROACTIVE REQUIREMENTS

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RETROACTIVE MEASURES FOR BULK CARRIERS ESP

FOREMOST CARGO HOLD REQUIREMENTS

► Scantlings of transverse bulkhead between the two foremost cargo holds

• of single side skin construction see Note

• of 150 metres in length and above intended to carry solid bulk cargoes having a bulk density of 1,78 t/m3 or above

• fitted with a vertically corrugated transverse watertight bulkhead between the two foremost cargo holds

• contracted for construction prior to 1st July 1998, and not constructed in compliance with the applicable requirements for new buildings contracted after that date, and given in Pt D, Ch 4, Sec 3. …/…

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…/… (FOREMOST CARGO HOLD REQUIREMENTS)

• Schedule of compliance as per Chap 6, sec 2 para 1.2

►Scantling of the transverse bulkhead between the foremost cargo holds

• The bulkhead and tank top are to be capable to stand hold loaded and flooded in the foremost cargo hold

• In case the scantling is no sufficient further to study by LPO and results of thickness measurements, reinforcement is to be carried out or the density of cargo is to be limited,a damage stability booklet is to be established including all loading conditions of the flooded hold

…/…

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…/… (FOREMOST CARGO HOLD REQUIREMENTS)

The Bulk Carriers that UR S19 is applied, the locations which thickness measurement are to be carried out on transverse bulkhead are as follows:

Bulkhead without lower stool:

• The mid-breath of corrugation flanges and webs at app. 200mm above the line of shedder plate,

• The middle of gusset plates between corrugation flages,

• The middle of shedder plates

…/…

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Bulkhead with lower stool:

• The mid-breath of corrugation flanges and webs at app. 200mm above the line of shedder plate,

• The middle of gusset plates between corrugation flages,

• The middle of shedder plates

Bulkhead with or withour lower stool:

• The mid-breath of corrugation flanges and webs at app. the mid-height of corrugation.

Where the thickness changes within the horizontal levels, the thinner plate to be measured,

If the bulkhead earlier fitted with strips and gusset with shedder plates, they are subject to TM at SSH/INT or ASH where deemed necessary,

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The Bulk Carriers that UR S19 is applied, the locations which thickness measurement are to be carried out on transverse bulkhead are as follows:

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

Reinforcement with strips with shedder and gusset plates:

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…/… (Scantling of the transverse bulkhead between the foremost cargo holds)

► Alternative requirements

• When the ship has a number of transverse bulkheads in insufficient number exemption to above can be granted provided:

• For the foremost cargo hold, the scope of the annual survey given in Ch 4, Sec 2, [2] is also to include that of the intermediate survey given in Ch 4, Sec 2, [3].

• In all cargo holds, or in cargo conveyor tunnels, as appropriate, approved bilge well high water level alarms are to be fitted, giving an audible and visual alarm on the navigation bridge.

• Bulk carriers subject to compliance with [1.6.1] but which have not been brought into compliance with [1.6.1] as of 1 January 2004 are to comply with Article [6] in accordance with the compliance schedule of [6.2].

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

LOADING INSTRUMENTS AND LOADING MANUALS

►Loading instruments

• - Bulk carriers, ore carriers and combination carriers, which are assigned one of the following service notations:

  bulk carrier ESP, ore carrier ESP,

combination carrier/OBO ESP

combination carrier/OOC ESP

of 150 m length and above, which were contracted for construction before 1st July 1998, are to be provided with an approved loading instrument of a type to the satisfaction of the Society not later than their entry into service or 1st January 1999, whichever occurs later

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

►Loading Manuals

• All single side skin bulk carriers which are assigned the service notation   bulk carrier ESP, of 150 m length and above, which were contracted for construction before 1st July 1998 are to be provided before 1st July 1999, or their entry into service whichever occurs later, with an approved loading manual with typical loading sequences where the ship is loaded from commencement of cargo loading to reaching full deadweight capacity, for homogeneous conditions, relevant part load conditions and alternate conditions, where applicable. Typical unloading sequences for these conditions are also to be included.

• Guidance for preparation of such loading/unloading sequences is given in Ch 6, App 1, [7].

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

Strength requirements for fore deck fittings and equipment, strength and securing of small hatches on the exposed fore deck

►Application and requirements

• These retroactive rule requirements apply to ships which are assigned one of the following service notations:

bulk carrier ESP,  bulk carrier BC-A ESP,  bulk carrier BC-B ESP

bulk carrier BC-C ESP, ore carrier ESP,

  combination carrier/OBO ESP,

combination carrier/OOC ESP,

of 100 m in length and above, that are contracted for construction prior to 1st January 2004. For requirements and Schedule for compliance to refer to Chapt 6, sec 2 para 3.1.2 and 3.2

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

The vessels that UR S26 is applied, confirmation at each annual or periodical survey, compliance with the vessel to UR S26 to be checked taking into account following sketches:

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The vessels that UR S26 is applied, following must be confirmed by attending surveyor:

Compliance with the hatch and fittings above sketches,

Secondary securing device has been provided,

Securing bolts and pins are 20mm, not less than 20mm,

Metal to metal contact confirming UR S26§4.1 as shown in slide 31 -item.9 is ensured,

Reinforcement of upper edge of hatch coaming (horizontal stiffener) has been fitted.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

UR S 27 provides strength requirements to resist green sea forces for the following items located within the forward quarter length: air pipes, ventilator pipes and their closing devices.

The Connecting District checks whether the drawings are available at DT1 or LPO. If not, the following details shall be submitted by the owner (for review by DT1 or LPO), well in advance of the survey onboard : type,steel grade, thickness, diameter, height of the air pipes and ventilator pipes, position on deck (protected or not).

If any additional brackets are required, their position is decided by the Surveyor onboard, having in mind that bracket toes at the deck shall be suitably supported. Assistance from DT1 or LPO may be required if needed.

On exposed decks subject to UR S 27, rotating type mushroom ventilator heads are not authorized and consequently shall be replaced by another suitable type.

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UR S27

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

CARGO HATCH COVER SECURING ARRANGEMENTS FOR

BULK CARRIER

► Application, requirements and schedule for compliance

• These retroactive rule requirements apply to ships which are assigned one of the following service notations:

bulk carrier ESP,  bulk carrier BC-A ESP,  bulk carrier BC-B ESP

  bulk carrier BC-C ESP,

which were not built in accordance with Pt B, Ch 9, Sec 7, [1] to Pt B, Ch 9, Sec 7, [7].

• They are related to steel hatch cover securing devices and stoppers for cargo hold hatchways No 1 and No 2 which are wholly or partially within 0,25 L of the fore perpendicular, except pontoon type hatch cover.The provisions for compliance with these requirements for cargo hatch cover securing arrangements are given in Ch 6, App 1, [6].

• For schedule of compliance to refer to Ch 6 Sec 2 Para 4.2

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

Renewal criteria for side shell frames and brackets in single side skin bulk carriers and single side skin OBO carriers

►These retroactive rule requirements apply to:

• the side shell frames and brackets of cargo holds bounded by the single side shell of ships with service notation   bulk carrier ESP constructed with single deck, topside tanks and hopper tanks in cargo spaces intended primarily to carry dry cargo in bulk,

• the side shell frames and brackets of cargo holds bounded by the single side shell of ships with service notation   combination carrier/OBO ESP as defined in Ch 1, Sec 2, [4.3.4] but of single side skin construction,

• which were not built in accordance with the applicable requirements of Part II, Chapter 8, Section 8-03 of the 1st April 1998 edition of the Rules or subsequent editions. …/…

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

…/… (Renewal criteria for side shell frames ….)

• In the case a ship as defined above does not satisfy above definition in one or more holds, the retroactive rule requirements do not apply to these individual holds.

• These requirements define steel renewal criteria or other measures (reinforcement or coating) to be taken for the webs and flanges of side shell frames and brackets as per the provisions of Ch 6, App 1, [5].Reinforcing measures of side frames are also defined as per Ch 6, App 1, [5.4.2].

• For the schedule for compliance to refer to Cha 6 Sec 2 para 5.2

  …/…

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…/… (Renewal criteria for side shell frames ….)

►Requirements for the gauging of side shell frames and brackets

• Gauging is required to determine the general condition of the structure and to define the extent of possible steel renewals or other measures for the webs and flanges of side shell frames and brackets for verification of the compliance with the requirements of Ch 6, App 1, [5].

• For the purpose of steel renewal, sand blasting and coating, four zones A, B, C and D are defined, as shown in Fig 3.

• Zones A and B are considered to be the most critical zones.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

…/… (Renewal criteria for side shell frames ….)

► Figure 3   - Zones of side shell frames and brackets

► Figure 4 - Pitting intensity diagrams (from 5% to 25% intensity)

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

UR S31

The Bulk Carriers that UR S31 is applied, the locations which thickness measurements are to be carried out on side shell frames are as follows:

• Web of Zone A: 5 points to be measured, over the depth of the web and height of zone A.

The average of these 5 points is tMweb, which shall be compared to the required thicknesses on the calculation sheet,

• Web of Zone B 5 points to be measured, over the depth of the web and a vertical

distance equal to the frame web depth. The average of these 5 points is tMweb, which shall be compared to the required thicknesses on the calculation sheet,

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

UR S31

The Bulk Carriers that UR S31 is applied, the locations which thickness measurements are to be carried out on side shell frames are as follows:

• Web of Zone C 3 points to be measured over the length of Zone C. The average of these

3 points is tMweb, which shall be compared to the required thicknesses on the calculation sheet, i.e. on 1st Table.

This 3-point pattern may be extended to a 5-point pattern when considered necessary by the Surveyor.

• Web of Zone D Same as Zone A.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

UR S31

The Bulk Carriers that UR S31 is applied, the locations which thickness measurements are to be carried out on side shell frames :

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

UR S31

The Bulk Carriers that UR S31 is applied, evaluation of Thickness Measurement and Table received from LPO :

Attached table is prepared by LPO,

• “No action required” means that no specific action is needed on the subject zone of the frame.

• “Renewal” means that steel renewal of the web is required. The replacement thickness is given by TRepl.

• The associated flange is normally renewed at the same time, according to the as-built conditions.

• “Other measures” means that the 3 following actions are required :

- sand blasting and coating and

- fitting tripping brackets and

- maintaining the coating in as-new condition (without break-down or rusting) at subsequent Class renewal and intermediate surveys

Document Acrobat

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

HOLD, BALLAST AND DRY SPACE WATER LEVEL DETECTORS

► application , Requirements and schedule for compliance

• These retroactive rule requirements apply to ships which are assigned one of the following service notations:

  bulk carrier ESP, bulk carrier BC-A ESP, bulk carrier BC-B ESP, bulk carrier BC-C ESP,

ore carrier ESP,  combination carrier/OBO ESP,  combination carrier/OOC ESP,

of 500 gt and above constructed before 1 July 2004.

• They are related to the fitting of water level detectors.

• The provisions for compliance with these requirements are given in Pt C, Ch 1, Sec 10, [6.12.1] and Pt C, Ch 1, Sec 10, [6.6.3], item d).

• Ships referred to in [6.1.1] are to comply with the provisions of Pt C, Ch 1, Sec 10, [6.12.1] and Pt C, Ch 1, Sec 10, [6.6.3], item d) not later than the date of the annual, intermediate or class renewal survey of the ship to be carried out after 1 July 2004, whichever comes first.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

HOLD, BALLAST AND DRY SPACE WATER LEVEL DETECTORS

► FIRST LEVEL OF THE ALARM WILL 0,5m AND 2nd LEVEL NOT LESS

THAN 15% DEPTH OF CARGO HOLD BUT NOT MORE THAN 2m.

ASSOCIATED DOCUMENTS :

► RESOLUTION MSC.145(77) PERFORMANCE STANDARDS

► IACS UI 180 INTERPRETATIONS TO THE PERFORMANCE STANDARDS

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HOLD, BALLAST AND DRY SPACE WATER LEVEL DETECTORS

MANUAL

► DOCUMENTED OPERATING AND MAINTENANCE PROCEDURES FOR THE

WATER LEVEL DETECTION SYSTEM IS KEPT READILY AVAILABLE ON

BOARD.

INSTALLATION AND TESTS

► ALARM SYSTEM REQUIREMENTS

► ALARM SYSTEM TESTING REQUIREMENTS

► SYSTEM TEST REQUIREMENTS

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

HOLD, BALLAST AND DRY SPACE WATER LEVEL DETECTORS

In each cargo hold

In any ballast tank forward of the

collision bulkhead

In any dry or void space other than a chain locker any part of which extends forward the foremost cargo hold, excluding spaces the volume of which does not exceed

0.1% of the ship’s max displacement volume

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

AVAILABILITY OF PUMPING SYSTEM

► Application, requirements and schedule for compliance

• These retroactive rule requirements to ships which are assigned one of the followingre service notations:

  bulk carrier ESP,  bulk carrier BC-A ESP,  bulk carrier BC-B ESP  bulk carrier BC-C ESP, ore carrier ESP, combination carrier/OBO ESP  combination carrier/OOC ESP,

• of 500 gt and above constructed before 1 July 2004.

• They are related to availability of pumping systems. The provisions for compliance are given in Pt C, Ch 1, sec 10, [6.6.3],item e)

• Ships referred to in [7.1.1] are to comply with the provisions of Pt C, Ch 1, Sec 10, [6.6.3], item e) not later than the date of the first intermediate or class renewal survey of the ship to be carried out after 1 July 2004, but in no case later than 1 July 2007.

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

AVAILABILITY OF PUMPING SYSTEM

► MEANS OF DRAINING AND PUMPING TO BE OPERATED FROM AN ENCLOSED SPACE ACCESSIBLE FROM NAVIGATION BRIDGE OR MACHINERY CONTROL :

► FOR ANY BALLAST TANK FORWARD OF THE COLLISION BULKHEAD

► FOR BILGES FROM DRY SPACE ANY PART OF WHICH EXTENDS FORWARD OF THE FOREMOST CARGO HOLD

ASSOCIATED DOCUMENTS :

► IMO CIRCULAR MSC/CIRC.1069 INTERPRETATION

► IACS UI 179 DEWATERING OF FORWARD SPACES OF BULK CARRIERS

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AVAILABILITY OF PUMPING SYSTEM

In any ballast tank forward of the

collision bulkhead

In any dry or void space other than a chain locker any part of which extends forward the foremost cargo

hold, excluding spaces the volume of which does not exceed 0.1% of the ship’s max displacement volume

The means of draining and pumping shall be operated from the navigation bridge or

machinery control room

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ENHANCED SURVEY PROGRAMME FOR BULK CARRIER,ORE CARRIER, COMBINATION CARRIER

RESTRICTION FROM SAILING WITH ANY HOLD EMPTY

► Application and requirements

• These retroactive rule requirements apply to ships which are assigned one of the service notations   bulk carrier ESPor   combination carrier/OBO ESP:

• of single side skin construction

• of 150 metres in length and above

• intended to carry solid bulk cargoes having a density of 1,78 t/m3 in alternate hold loading conditions

• contracted for construction prior to 1st July 1998 or constructed before 1st July 1999. …/…

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► …/… (RESTRICTION FROM SAILING WITH ANY HOLD EMPTY)

• Such ships, if not meeting the requirements for withstanding flooding of any one cargo hold, as specified in Part II, Chapter 8, Section 8-03, 8-032-2, 8-037-3 and 8-033-4 of the 1st April 1998 edition of the Rules or subsequent editions, and the retroactive requirements for side structure of bulk carriers of single-side skin construction, as specified in [5], are not to sail with any hold loaded to less than 10% of the hold's maximum allowable cargo weight when in the full load condition, after reaching 10 years of age.

…/…

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…/… (RESTRICTION FROM SAILING WITH ANY HOLD EMPTY)

• The applicable full load condition for this requirement is a load equal to, or greater than, 90% of the ship's deadweight at the relevant assigned freeboard.

• Any restrictions imposed on the carriage of solid bulk cargoes having a density of 1,78 t/m3 and above in accordance with these requirements are to be identified and recorded in the loading manual.

• A ship to which the requirements in [8.1.3] apply is to be permanently marked on the side shell at midships, port and starboard, with a solid equilateral triangle having sides of 500 mm and its apex 300 mm below the deck line, and painted a contrasting colour to that of the hull.

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