Enhanced Drilling - Energy Delphos

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Enhanced Drilling www.enhanced-drilling.com Enhanced Drilling AGR’s Technology Journey From Top Hole Wellbore Management to Deepwater MPD Operations Cuidad del Carmen, 9 th May, 2013

Transcript of Enhanced Drilling - Energy Delphos

Page 1: Enhanced Drilling - Energy Delphos

Enhanced Drilling www.enhanced-drilling.com

Enhanced Drilling

AGR’s Technology Journey From

Top Hole Wellbore Management to

Deepwater MPD Operations

Cuidad del Carmen, 9th May, 2013

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Enhanced Drilling

These Slides are the property of AGR and are considered

proprietary.

They are not to be distributed or copied without the express

permission of AGR.

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Enhanced Drilling

RMR® to EC-Drill®

From Top Hole Wellbore Management

to Deepwater MPD Operations

From RMR®

to EC-Drill®

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Enhanced Drilling

AGR - Chronology RMR® Experience

• 2003 : 1st …….RMR® installed in Caspian Sea

• 2009 : 100th ….RMR® well.

• 2011 : 160th ….RMR® well.

• 2012 : 180th ….RMR® well.

• 2013 : 200th …RMR® well.

EC-Drill® Experience

• 2008 : First well in Egypt using EC-Drill® on jack up well.

• 2010 : First well in Caspian using EC-Drill® on a jack up well

• 2011 : First well in Brazil using EC-Drill® on a jack up well.

• 2013 : 4th well in Brazil using EC-Drill® on jack up well.

• 2012 : 3 deepwater wells in Cuba using EC-Drill® - post-BOP

• 2013 : Troll Field Well - offshore Norway…to qualify EC-Drill® for NCS.

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Enhanced Drilling

AGR’s RMR® Technology/Services

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Enhanced Drilling

RMR® Typical System View – Floater Well

2003 - 1st RMR well.

2013 - 200th RMR well.

Closed Loop for Drilling Fluids Return

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Enhanced Drilling

Pump Inlet

Pump outlet

Pump subsea outlet

Pump video camera 300 kW motors

SMO flying lead carrier

Disc pumps

Typical 3-Stage Subsea Pump Module

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Enhanced Drilling

Umbilical

RMR® – Subsea Pump Module (SPM) Installation

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Enhanced Drilling

RMR® - Suction Module (SMO) Installation

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Enhanced Drilling

Typical View – RMR system on Seabed

SMO

Mud Return

Line

Subsea Pump

Module

Suction Hose

Drill Pipe Umbilical

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Enhanced Drilling

Winch

w/Umbilical

Power

Containers

Office

Container

RMR® - General Layout - Topside

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Enhanced Drilling

MUD CAP

RMR® - Control System Station

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Enhanced Drilling

RMR® Typical System View – Floater Well

2003 - 1st RMR well.

2013 - 200th RMR well.

Closed Loop for Drilling Fluids Return

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Enhanced Drilling

AGR’s EC-Drill® Technology

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Enhanced Drilling

…A Move to MPD Systems – Post-BOP

• RMR® is Pre-BOP….top-hole management and improvement…it is used in open water, before the BOP is run.

• …let’s transfer that RMR® experience….to….EC-Drill® …

• …that is… to subsea MPD Techniques:

EC-Drill® …pre-BOP on Jack Up wells.

EC-Drill® …post-BOP on deepwater floater wells.

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Enhanced Drilling

EC-Drill® Technology Jack Up Applications

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Enhanced Drilling

EC-Drill® - Jack Up Applications – Pre-BOP

SUCTION

MODULE

MUD

RETURN

LINE

CONDUCTOR

SUCTION

HOSE

CONDUCTOR

OUTLET

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Enhanced Drilling

EC-Drill® - Jack Up Applications – Pre-BOP

EC-Drill

System

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Enhanced Drilling

MUD RETURN

LINE

CONDUCTOR

UMBILICAL

MUD MAT

SUCTION HOSE

SUCTION OUTLET W/ DUAL

PRESSURE SENSORS

SUCTION

MODULE

EC-Drill® - Jack Up Applications – Pre-BOP

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Enhanced Drilling

Penetration Pile / Suction Module

Subsea Pump Module

EC-Drill® - Jack Up Applications – Pre-BOP

SUCTION MODULE SUBSEA PUMP MODULE

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Enhanced Drilling

SUCTION

HOSE

CONDUCTOR

SUBSEA

PUMP

MODULE

SUCTION

HOSE

EC-Drill® - Jack Up Applications – Pre-BOP

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Enhanced Drilling

EC-Drill® Technology Deepwater Floater Applications

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Enhanced Drilling

EC-Drill® - Floater Rig

• Single gradient when static.

• Single gradient when dynamic, but

with lowered mud level in the riser.

• Precisely controls mud level for

desired BHP…to compensate for

ECD effect.

• Conventional well control.

• Modified Riser Joint to dock SPM.

• Built on RMR equipment/techniques.

Lower mud level

SPM

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Enhanced Drilling

EC-Drill® System To Manage ECD Effect in Tight Windows/Depleted Zones

Dep

th

Dynamic mud pressure

Pressure

Static

ECD

ECD

Dynamic

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EC-Drill

gradient

Conventional

EC-Drill® improves the ability to “walk

the line” in tight drilling windows,

between losses and influx.

Better Fit to the Drilling Window

Losses

Kick

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• Safer working window.

• Push casing setting depth deeper.

• Save casing string for later.

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Enhanced Drilling

EC-Drill® on Scarabeo 9 Project

SPM

Mud Return Line

• Pump Module docked on riser in

moonpool.

• Standard AGR pumps/motors.

• Standard AGR Mud Return Line.

• AGR upgraded control system &

operating procedures.

Drilling Riser

3 wells drilled in 2012

First in the Industry

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Enhanced Drilling

Scarabeo 9 : EC-Drill® Cuba Project

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Enhanced Drilling

Modified riser joint and SPM

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Enhanced Drilling

Modified Riser Joint (MRJ) • Docking Platform: Seat for SPM

• Passes through the rotary

• Riser Outlet

• Block valves

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Enhanced Drilling

3-Stage Pump Module for EC-Drill® Project

Pump

Electric Motor

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Enhanced Drilling

EC-Drill® : Top-side Equipment

Control Container

Office/Tool Container

Umbilical winch

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Enhanced Drilling

External Mud Return Line – Standard Soft Line

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Enhanced Drilling

Drilling Riser Joint – Slot for Hard 6” Mud Return Line

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175 mm – 7" OD coupling

Spare slot in riser

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Enhanced Drilling

Pump in Moonpool

• Upper Support

• Umbilical attached

• MRL hooked up

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Enhanced Drilling

EC-Drill®

Cuba Wells

Pump Being Run

SPM

Drilling Riser

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EC-Drill® - Cuba Wells - Subsea Pump Module on Riser

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EC-Drill® : Pump in Active Mode on Riser

Drilling Riser

SPM

MRL

Umbilical

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Enhanced Drilling

EC-Drill® : Pump in Active Mode on Riser

MRL

Isolation

Valves

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Enhanced Drilling

Feedback from Cuba Operations • 3 wells drilled:

o 1st well - some equipment problems,

o 2nd well - good performance,

o 3rd well - good performance.

• EC-Drill® run in 17-1/2” and 12-1/4” hole sections.

• Manipulated the riser fluid level in a window of 150 to 200m below

RKB with 1650 gpm flow in the 17-1/2 in. section.

• No losses or hole instability issues seen.

• ROP gains observed when BHP reduced.

• No gas recorded at top of riser.

• With planning, reasonable timeframe to implement on floater rig.

• Builds on conventional well control techniques, does not replace

them.

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Enhanced Drilling

EC-Drill® Applications

• Real time ECD compensation:

– Drilling

– Tripping

– Running casing

– Cementing

• Well types

– Narrow windows

– Weak zones

– Depleted fields

• Used in conjunction with conventional well control techniques/procedures.

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Enhanced Drilling

EC-Drill® Technology Deepwater Floater Applications

Current Phase – Norway Qualification

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Enhanced Drilling

EC-Drill® Direction

• First 3-well deepwater, Post-BOP wells have been drilled and

lessons-learned gathered for improvements.

• Now working on:

– Pump enhancements,

– MRL improvements to soft line and development of hard line option

integrated into drilling riser,

– Control system enhancements,

– Further competency training programs for AGR personnel.

• These improvements are being implemented in our Norway

Troll Field Project… now - 2013.

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Enhanced Drilling

Upgraded EC-Drill® Configuration

2013 – Norway - Troll Field Project

SPM

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Enhanced Drilling

COSL Innovator : EC-Drill® (& CMP®) Troll Field Project, Norway - 2013

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Enhanced Drilling

From RMR® To EC-Drill®

• AGR has built a significant technology footprint and IP portfolio.

• With many years & many wells of RMR operational experience.

• We have now crossed the threshold into post-BOP, subsea MPD

operations.

• EC-Drill® subsea MPD services are now in use on active

drilling operations…shallow water and deepwater…!

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Enhanced Drilling

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