Engineering Management

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1/26/2015 1 1 Controlling as a Management Function Controlling A process of monitoring performance and taking action to ensure desired results. It sees to it that the right things happen, in the right ways, and at the right time. 2 Controlling as a Management Function Controlling Done well, it ensures that the overall directions of individuals and groups are consistent with short and long range plans. It helps ensure that objectives and accomplishments are consistent with one another throughout an organization. 3 Controlling as a Management Function Controlling It helps maintain compliance with essential organizational rules and policies. 4 Characteristics of Good Control Accuracy Timeliness Flexibility Cost- effectiveness Understandability Realistic Acceptable to those who will enforce decisions Control at all levels Balance between objectivity and subjectivity 5 Controlling as a Management Function Cybernetic Control System One that is self-contained in its performance monitoring and correction capabilities. (thermostat) The control process practiced in organizations is not cybernetic, but it does follow similar principles. 6 The Control Process Establish objectives and standards. Measure actual performance. Compare results with objectives and standards. Take necessary action.

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Controlling

Transcript of Engineering Management

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    Controlling as a

    Management Function

    Controlling

    A process of monitoringperformance and taking action to

    ensure desired results.

    It sees to it that the right thingshappen, in the right ways, and at

    the right time.

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    Controlling as a

    Management Function

    Controlling

    Done well, it ensures that theoverall directions of individuals

    and groups are consistent with

    short and long range plans.

    It helps ensure that objectives andaccomplishments are consistent

    with one another throughout an

    organization.

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    Controlling as a

    Management Function

    Controlling

    It helps maintain compliance withessential organizational rules and

    policies.

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    Characteristics of Good

    Control

    Accuracy

    Timeliness

    Flexibility

    Cost-

    effectiveness

    Understandability

    Realistic

    Acceptable to

    those who will

    enforce

    decisions

    Control at all

    levels

    Balance

    between

    objectivity and

    subjectivity

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    Controlling as a

    Management Function

    Cybernetic Control System

    One that is self-contained in itsperformance monitoring and

    correction capabilities.

    (thermostat)

    The control process practiced inorganizations is not cybernetic,

    but it does follow similar

    principles.

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    The Control Process

    Establish objectives and

    standards.

    Measure actual performance.

    Compare results with objectives

    and standards.

    Take necessary action.

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    Establish Objectives and

    Standards

    The control process begins with

    planning and the establishment

    of performance objectives.

    Performance objectives are

    defined and the standards for

    measuring them are set.

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    Establish Objectives and

    Standards

    There are two types of standards:

    Output Standards - measuresperformance results in terms of

    quantity, quality, cost, or time.

    Input Standards - measures workefforts that go into a performance

    task.

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    Types of Standards

    Technical Standards (product first

    pass success rate, product unit cost,

    mean time between failure (MTBF)

    for equipment, hurtle rate, sales per

    employee, ROE, etc.)

    Historical Standards (own metrics in

    the past - internal benchmarking)

    Planning Standards (cost leadership

    target, sales revenue, profitability)

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    Market Standards (market share,

    time to market, EPS expected by

    Wall Street, order processing cost,

    customer inquiry response time -

    external benchmarking)

    Other Standards (OSHA,

    environmental quality, EEO, ISO

    certification, self-imposed

    performance metrics)

    Types of Standards

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    Good Standards

    Based on approved plans

    Measurable

    Considerate of human factors

    Comparable and reasonable

    Indicative of expected work

    performance

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    Question

    The company has decided for an

    average annual salary raise of 8%,

    although the current inflation rate

    runs at 10%. Each engineering

    manager may decide on the best way

    to distribute the salary increase to

    his/her staff. If everyone gets an

    increase of 8%, then there will be no

    differentiation between good and

    poor performers. What should you do

    as the engineering manager?

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    Measuring Actual

    Performance

    Measurements must be

    accurate enough to spot

    deviations or variances

    between what really occurs and

    what is most desired.

    Without measurement, effective

    control is not possible.

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    Comparing Results with

    Objectives and Standards

    The comparison of actual performance

    with desired performance establishes

    the need for action.

    Ways of making such comparisons

    include:

    Historical / Relative / Engineering

    Benchmarking

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    Benchmarking

    Internal Benchmarking

    How do I compare with

    myself over the years

    External Benchmarking

    How do I compare with my

    peers in industry

    Benchmarking is a method of defining

    performance standards in relation to a set

    of references

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    Internal Benchmarking

    Compare current year performance

    metrics with those in past years to

    indicate performance improvement

    (annual reports)

    Short-term goal setting based on

    internal benchmarking may create a

    false sense of corporate wellbeing -

    absent external benchmarking

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    External Benchmarking

    Compare companys performance withthose of peers in the same industry

    (1) Financial ratios, (2) Performance

    metrics - Time to market, order

    processing efficiency, quality control,

    unit product cost, etc., (3) Best

    practices - tried-and-true methods of

    achieving useful results, (4) Critical

    success factors - conditions for

    achieving success in specific areas

    based on accumulated learning,

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    External Benchmarking

    (contd)

    (5) Target pricing - surveying

    marketplace to define going prices for

    competitive products, subtracting

    desirable margin and setting product

    cost target for product development -

    Innovation under duress modelgenerally applicable to many

    business/engineering activities

    (6) Balanced Scorecard forwardlooking and non-financial versus past

    orientation of financial metrics only

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    Examples of

    Benchmarking Metrics

    Financial Ratios: ROI, ROA,

    ROS, Debt to Equity Ratio,

    Inventory turns, Number of units

    produced per employee, number

    of units produced per hour,

    sales per employees, profit per

    unit, breakeven volume

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    Taking Corrective Action

    Taking any action necessary to

    correct or improve things.

    Management-by-Exception focuses

    managerial attention on substantial

    differences between actual and

    desired performance.

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    Taking Corrective Action

    Management-by Exception cansave the managers time, energy,

    and other resources, and

    concentrates efforts on areas

    showing the greatest need.

    There are two types of exceptions:

    Problems - below standard

    Opportunities - above standard

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    Reasons for Performance

    Deficiencies

    Dont Know - Lack definition of

    performance

    standards, lack of

    feedback

    Cant Do - Lack skills and/or

    aptitude

    Dont Care - Lack the proper work

    attitude

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    Effective Controls

    The Best Controls in Organizations

    are

    Strategic and results oriented

    Understandable

    Encourage self-control

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    Effective Controls

    The Best Controls in Organizations

    are

    Timely and exception oriented

    Positive in nature

    Fair and objective

    Flexible

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    Types of Control

    Preliminary

    Sometimes called the

    feedforward controls, they are

    accomplished before a work

    activity begins.

    They make sure that proper

    directions are set and that the

    right resources are available to

    accomplish them.

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    Types of Control

    Concurrent

    Focus on what happens during

    the work process. Sometimes

    called steering controls, they

    monitor ongoing operations and

    activities to make sure that

    things are being done correctly.

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    Types of Control

    Postaction

    Sometimes called feedback

    controls, they take place after

    an action is completed. They

    focus on end results, as opposed

    to inputs and activities.

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    Types of Controls

    Managers have two broad

    options with respect to control.

    They can rely on people to

    exercise self-control (internal)

    over their own behavior.

    Alternatively, managers can

    take direct action (external) to

    control the behavior of others.

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    Types of Control

    Internal Controls

    Allows motivated individuals to

    exercise self-control in fulfilling

    job expectations.

    The potential for self-control is

    enhanced when capable people have

    clear performance objectives and

    proper resource support.

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    Types of Control

    External Controls

    It occurs through personal supervision

    and the use of formal administrative

    systems.

    Performance appraisal systems,compensation and benefit systems,

    employee discipline systems, and

    management-by-objectives.

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    Organizational Control

    Systems

    Management Processes

    Strategy and objectives

    Policies and procedures

    Selection and training

    Performance appraisal

    Job design and work structures

    Performance modeling, norms, andorganization culture

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    Organizational Control

    Systems

    Compensation and Benefits

    Attract talented people andretain them.

    Motivate people to exertmaximum effort in their work.

    Recognize the value of theirperformance contributions.

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    Organizational Control

    Systems

    Employee Discipline

    Discipline is defined as influencingbehavior through reprimand.

    Progressive Discipline tiesreprimand to the severity and

    frequency of the employeesinfractions.

    Positive Discipline tries to involvepeople more positively and directly

    in making decisions to improve their

    behavior.

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    The Hot Stove Rule

    Immediate

    Focus on

    activity not

    personality

    Consistent

    Informative

    Occur in a

    supportive

    setting

    Support

    realistic rules

    To be Effective Discipline Should be:

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    Organizational Control

    Systems

    Information and Financial

    Activity-based costing - the truecost of all products and services.

    Economic value added - examinethe value added by all activities.

    Understand the implication of keyfinancial measures of (ratios)

    organizational performance

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    Operations Management

    and Control

    Purchasing

    Economic Order Quantityautomatic reorder points

    Just-In-Time Scheduling

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    Operations Management

    and Control

    Project Management

    Program Evaluation and ReviewTechnique (PERT) - Identifies and

    controls the many separate events

    in complex projects.

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    Operations Management

    and Control

    Statistical Quality Control

    Based on the establishment of

    upper and lower control limits,

    that can be graphically and

    statistically monitored to ensure

    that products meet standards.