Energy Savings Calculations for Existing Building Commissioning

53
Welcome to the Webinar on Energy Saving Calculations for Existing Building Commissioning February 19, 2013 Gustav Brändström, PE Angela Vreeland, PE We’ll start the presentation shortly. Hover your cursor at the top of your screen to access the WebEx menu bar and open your Chat window. We will end with an open discussion, but feel free to ask clarifying or technical support questions during the presentation through your Chat window.

description

Engineers Angela Vreeland and Gustav Brändström demonstrate common traps and tricks in dealing with trend data, along with detailed calculations that can be applied to a variety of energy saving measures.

Transcript of Energy Savings Calculations for Existing Building Commissioning

Page 1: Energy Savings Calculations for Existing Building Commissioning

Welcome to the Webinar on Energy Saving Calculations for Existing Building Commissioning

February 19, 2013

Gustav Brändström, PE

Angela Vreeland, PE

We’ll start the presentation shortly.

Hover your cursor at the top of your screen to access the WebEx menu bar and open your Chat window.

We will end with an open discussion, but feel free to ask clarifying or technical support questions during the presentation through your Chat window.

Page 2: Energy Savings Calculations for Existing Building Commissioning

Energy Saving Calculations for Existing Building Commissioning

February 19, 2013

Gustav Brändström, PE

Angela Vreeland, PE

Page 3: Energy Savings Calculations for Existing Building Commissioning

Page 3

Introduction Why use spreadsheet calculations? Trending and Trend Data TMY and Bin Data Top Energy Saving Measures in EBCx

AHU Measure Optimize Airside Economizer

Pump Measure Install VFD on Hot Water Pump

Wrap-up Questions

Agenda

Agenda

Page 4: Energy Savings Calculations for Existing Building Commissioning

Page 4

Customizable for any application Can be based on actual building operation Applicable to multiple scenarios with little modification TRAP: Do not double count savings! Remember to

include interactions between findings and equipment. Scheduling > Controls changes > Retrofits Central system > Major equipment > Terminal equipment

Introduction

Why Use Spreadsheet Calculations?

Page 5: Energy Savings Calculations for Existing Building Commissioning

Page 5

Most 3rd party tools apply to specific scenarios “Square peg in round hole” All inputs must be re-entered for each case

Energy modeling is not economical for analysis of individual equipment Time-consuming Not intent of modeling software

Introduction

Why Use Spreadsheet Calculations?

Page 6: Energy Savings Calculations for Existing Building Commissioning

Page 6

Trending – brief overview The process of capturing time series data on equipment

operation Data is exported from a Building Automation System (BAS)

or data loggers for spreadsheet analysis Data set-up, collection, processing, and analysis are time

consuming Allows us to understand how the equipment operates

See the Innovation Exchange’s Webinar on Trending titled: Using Building Automation Systems as a Cx Tool

Trending and Trend Data

Introduction

Page 7: Energy Savings Calculations for Existing Building Commissioning

Page 7

Why use trend data? Trend data allows you to identify operational issues you

wouldn’t find otherwise. Functional performance tests and other tools can’t capture all

modes of operation

Trend data allows you to more accurately calculate savings

Trending and Trend Data

Introduction

Page 8: Energy Savings Calculations for Existing Building Commissioning

Page 8

Energy savings calculations are based on OAT Typical Meteorological Year Weather Data

Normalized weather Covers at least 15 year timeframe Average and typical, not average

“Major” cities only Get from NREL

http://www.nrel.gov/rredc/solar_data.html

Bin Data Grouped or “binned” data Increments vary depending on system characteristics

Outdoor temperature is typically put in 5°F bins

Used in most spreadsheet calculations

TMY and Bin Data

Introduction

Page 9: Energy Savings Calculations for Existing Building Commissioning

Page 9

TRICK: AVERAGEIFS() and COUNTIFS() in Excel These functions make creating bins out of data super easy!! AVERAGEIFS() - Average value of a range, given criteria COUNTIFS() - Number of occurrences in a range, given criteria

TMY and Bin Data

Introduction

Avg OAT (F) Hours Hours ON60 65 63.7 3 1.565 70 68.5 2.25 0.7570 75 72.4 3.25 1.2575 80 77.8 2 1.2580 85 82.5 8.25 5.7585 90 85.8 1.25 1.25

OAT Bins

=AVERAGEIFS(OAT Column, OAT Column,">="&BinLL, OAT Column,"<"&BinUL)

=AVERAGEIFS(Avg Range, CriteriaRange1, Criteria1, CriteriaRange2,Criteria2, …)

Page 10: Energy Savings Calculations for Existing Building Commissioning

Page 10

Introduction Why use spreadsheet calculations? Trending and Trend Data TMY and Bin Data Top Energy Saving Measures in EBCx

AHU Measure Optimize Airside Economizer

Pump Measure Install VFD on Hot Water Pump

Wrap-up Questions

Agenda

Agenda

Page 11: Energy Savings Calculations for Existing Building Commissioning

Page 11

AHU Measure

Top Energy Saving Measures in EBCxKey Measure Mix % of Total Savings

Revise control sequence 21%

Reduce equipment runtime 15%

Optimize airside economizer 12%

Add/optimize SAT reset 8%

Add VFD to pump 6%

Reduce coil leakage 4%

Reduce/reset DSP setpoint 4%

Add/optimize optimum start/stop 3%

Add/optimize CWST reset 2%

Source: A Study on Energy Savings and Measure Cost Effectiveness of EBCx, PECI, 2009

Page 12: Energy Savings Calculations for Existing Building Commissioning

Page 12

Four most common high limit control strategies Fixed Drybulb Temperature- OAT Differential Drybulb Temperature- OAT vs RAT Fixed Enthalpy- OAh

Enthalpy is calculated from drybulb temperature and humidity

Differential Enthalpy- OAh vs RAh

AHU Measure

Optimize Airside Economizer

???

Page 13: Energy Savings Calculations for Existing Building Commissioning

Page 13

Economizers malfunction frequently Stuck outside damper Outside air (OA) flow measuring station error Temperature or humidity

sensor out of calibration

AHU Measure

Optimize Airside Economizer

Page 14: Energy Savings Calculations for Existing Building Commissioning

Page 14

Economizer control errors are common Incorrect high and/or low limit setpoint Incorrect minimum outside air setpoint Lockout between economizer and mechanical cooling

Result in A loss of “free cooling” opportunity Increased cooling load Increased heating load

AHU Measure

Optimize Airside Economizer

Page 15: Energy Savings Calculations for Existing Building Commissioning

Page 15

How do we know if something is wrong? Calculate the %OA

where:OAT = Outside Air TemperatureRAT = Return Air TemperatureMAT = Mixed Air Temperature

Plot %OA against OAT and look at the pattern

AHU Measure

Optimize Airside Economizer

Page 16: Energy Savings Calculations for Existing Building Commissioning

Page 16

Economizer Lockout ~ 70°F

- IDEAL PATTERN

Page 17: Energy Savings Calculations for Existing Building Commissioning

Page 17

Why should the high limit setpoint be ~70°F? High limit of 71°F in MN was found to be ideal

Taylor Engineering Research Best economizer control strategy is provided for each region November 2010 ASHRAE Journal (Vol. 52, No. 11)

TRAP: Humidity Sensors are Error-Prone Avoid enthalpy high limit control Iowa Energy Center Research http://www.iowaenergycenter.org/wp-content/uploads/2012/05/

PTR_Humidity_Rev.pdf

AHU Measure

Optimize Airside Economizer

Page 18: Energy Savings Calculations for Existing Building Commissioning

Page 18

Finding (problem) Economizer high limit lockout is 80°F

Measure (solution) Change the lockout to 70°F

AHU Measure

Optimize Airside Economizer Example

Page 19: Energy Savings Calculations for Existing Building Commissioning

Page 19

Lower the High Limit Setpoint: 80°F to 70°F

- HIGH LIMIT TOO HIGH

Page 20: Energy Savings Calculations for Existing Building Commissioning

Page 20

Spreadsheet Calculation Layout Reducing the high limit setpoint will lead to savings whenever

the outside air damper is open more than it should be

AHU Measure

Optimize Airside Economizer Example

1 2 3

A B C D E F G H I J K L

OA OA FlowOA

Cooling Energy

OA Cooling

InputOA OA Flow

OA Cooling Energy

OA Cooling

Input

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

Savings

ProposedOAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

Current

Page 21: Energy Savings Calculations for Existing Building Commissioning

Page 21

Column A- OAT Bins 5°F Bins

Column B- Average OAT for Bin Obtain from TMY Data Use AVERAGEIFS

Column C- Total Hours the AHU operates during Bin

Obtain from trends of SF Status or VFD Speed and OAT

Use COUNTIFS

A B C D E F G H I J K L

OA OA Flow OA OA Flow

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

OAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

Current

AHU Measure

Optimize Airside Economizer Example1

Page 22: Energy Savings Calculations for Existing Building Commissioning

Page 22

A B C D E F G H I J K L

OA OA Flow OA OA Flow

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

OAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

CurrentColumn D- Average RAT during Bin Obtain from trends of RAT and OAT Plot RAT vs OAT to see overall pattern Use AVERAGEIFS- Filter for when AHU is ON

AHU Measure

Optimize Airside Economizer Example1

Page 23: Energy Savings Calculations for Existing Building Commissioning

Page 23

Spreadsheet Calculation Layout

AHU Measure

Optimize Airside Economizer Example

A B C D E F G H I J K L

OA OA FlowOA

Cooling Energy

OA Cooling

InputOA OA Flow

OA Cooling Energy

OA Cooling

Input

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

Savings

ProposedOAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

Current

1 2 3

Page 24: Energy Savings Calculations for Existing Building Commissioning

Page 24

A E F G H

OA OA FlowOA

Cooling Energy

OA Cooling

Input

F % CFM kBtus kWh

60/64 67.9% 9,840 0 0

65/69 87.7% 12,712 0 0

70/74 95.5% 13,847 3,400 340

75/79 78.0% 11,307 20,534 2,053

80/84 18.2% 2,643 7,688 769

85/89 10.0% 1,450 3,758 376

90/94 10.0% 1,450 1,594 159

OAT Dry Bulb Bin

Current

Column E- Average %OA during Bin Obtain from trends of MAT, RAT, and

OAT Plot %OA vs OAT to see overall pattern Use AVERAGEIFS- Filter for when AHU

is ON

AHU Measure

Optimize Airside Economizer Example2

Page 25: Energy Savings Calculations for Existing Building Commissioning

Page 25

Column F- OA Flow Calculated using equation below SF Speed must be accounted for with

variable volume AHUs

Column G- Cooling Energy Energy required to cool OA Calculated using equation below

A E F G H

OA OA FlowOA

Cooling Energy

OA Cooling

Input

F % CFM kBtus kWh

60/64 67.9% 9,840 0 0

65/69 87.7% 12,712 0 0

70/74 95.5% 13,847 3,400 340

75/79 78.0% 11,307 20,534 2,053

80/84 18.2% 2,643 7,688 769

85/89 10.0% 1,450 3,758 376

90/94 10.0% 1,450 1,594 159

OAT Dry Bulb Bin

Current

AHU Measure

Optimize Airside Economizer Example2

Page 26: Energy Savings Calculations for Existing Building Commissioning

Page 26

A E F G H

OA OA FlowOA

Cooling Energy

OA Cooling

Input

F % CFM kBtus kWh

60/64 67.9% 9,840 0 0

65/69 87.7% 12,712 0 0

70/74 95.5% 13,847 3,400 340

75/79 78.0% 11,307 20,534 2,053

80/84 18.2% 2,643 7,688 769

85/89 10.0% 1,450 3,758 376

90/94 10.0% 1,450 1,594 159

OAT Dry Bulb Bin

Current

AHU Measure

Optimize Airside Economizer Example

Column H- Cooling Input Calculated using equation below

2

Page 27: Energy Savings Calculations for Existing Building Commissioning

Page 27

Spreadsheet Calculation Layout

AHU Measure

Optimize Airside Economizer Example

A B C D E F G H I J K L

OA OA FlowOA

Cooling Energy

OA Cooling

InputOA OA Flow

OA Cooling Energy

OA Cooling

Input

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

Savings

ProposedOAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

Current

1 2 3

Page 28: Energy Savings Calculations for Existing Building Commissioning

Page 28

A I J K L

OA OA FlowOA

Cooling Energy

OA Cooling

Input

F % CFM kBtus kWh

60/64 67.9% 9,840 0 0

65/69 87.7% 12,712 0 0

70/74 10.0% 1,450 356 36

75/79 10.0% 1,450 2,633 263

80/84 10.0% 1,450 4,218 422

85/89 10.0% 1,450 3,758 376

90/94 10.0% 1,450 1,594 159

ProposedOAT Dry Bulb Bin

Columns I thru L Repeat the same analysis for

Proposed Scenario Above 70°F, the %OA will drop to

minimum position Based on data at low OATs, the

minimum %OA is 10%

AHU Measure

Optimize Airside Economizer Example3

Page 29: Energy Savings Calculations for Existing Building Commissioning

Page 29

Savings 2,442 kWh annually or $170 at 7¢/kWh ~10% of energy used to cool OA No cost to implement

AHU Measure

Optimize Airside Economizer Example

A B C D E F G H I J K L

OA OA FlowOA

Cooling Energy

OA Cooling

InputOA OA Flow

OA Cooling Energy

OA Cooling

Input

F F Hours F % CFM kBtus kWh % CFM kBtus kWh kWh

60/64 62.6 321 70.8 67.9% 9,840 0 0 67.9% 9,840 0 0 0

65/69 68.1 294 71.2 87.7% 12,712 0 0 87.7% 12,712 0 0 0

70/74 72.5 265 71.6 95.5% 13,847 3,400 340 10.0% 1,450 356 36 304

75/79 76.9 317 71.6 78.0% 11,307 20,534 2,053 10.0% 1,450 2,633 263 1790

80/84 82.1 284 72.6 18.2% 2,643 7,688 769 10.0% 1,450 4,218 422 347

85/89 87.8 152 72.0 10.0% 1,450 3,758 376 10.0% 1,450 3,758 376 0

90/94 91.9 54 73.0 10.0% 1,450 1,594 159 10.0% 1,450 1,594 159 0

2,442

Savings

ProposedOAT Dry Bulb Bin

OAT Dry Bulb

AHU On RAT

Current

Page 30: Energy Savings Calculations for Existing Building Commissioning

Page 30

Summary Economizers malfunction often, but fixing them is typically

very easy and cost-effective

Additional considerations…. Sometimes fixing the issue leads to more energy use An AHU may economize at OATs as low as 20 or 30°F The fewer sensors the economizer relies on, the better

AHU Measure

Optimize Airside Economizer

Page 31: Energy Savings Calculations for Existing Building Commissioning

Page 31

Introduction Why use spreadsheet calculations? Trending and Trend Data TMY and Bin Data Top Energy Saving Measures in EBCx

AHU Measure Optimize Airside Economizer

Pump Measure Install VFD on Hot Water Pump

Wrap-up Questions

Agenda

Agenda

Page 32: Energy Savings Calculations for Existing Building Commissioning

Page 32

Pump Measure

Top Energy Saving Measures in EBCxKey Measure Mix % of Total Savings

Revise control sequence 21%

Reduce equipment runtime 15%

Optimize airside economizer 12%

Add/optimize SAT reset 8%

Add VFD to pump 6%

Reduce coil leakage 4%

Reduce/reset DSP setpoint 4%

Add/optimize optimum start/stop 3%

Add/optimize CWST reset 2%

Source: A Study on Energy Savings and Measure Cost Effectiveness of EBCx, PECI, 2009

Page 33: Energy Savings Calculations for Existing Building Commissioning

Page 33

Constant volume pumping is common in existing buildings.

Hot water loops come in many variants; primary, primary/secondary, primary/tertiary, etc.

Energy savings from reducing the pump speed Opportunities exist when the

drop in temperature is low

Pump Measure

Install VFD on Hot Water Pump

Page 34: Energy Savings Calculations for Existing Building Commissioning

Page 34

TRICK: Plot HW dT vs OAT. Example of low temperature drop

Design Loop dT = 48°F

Page 35: Energy Savings Calculations for Existing Building Commissioning

Page 35

Constant volume pumping is common in existing buildings.

Hot water loops come in many variants; primary, primary/secondary, primary/tertiary, etc.

Energy savings from reducing the pump speed Opportunities exist when the

drop in temperature is low, and/or use in the AHUs are low.

Pump Measure

Install VFD on Hot Water Pump

Page 36: Energy Savings Calculations for Existing Building Commissioning

Page 36

TRICK: Plot # of AHUs heating vs OAT. Example of Low use of heating at the AHUs

Page 37: Energy Savings Calculations for Existing Building Commissioning

Page 37

Example Finding (problem)

Secondary Hot Water Loop Pump runs excessively

Measure (solution) Install VFD on 40hp Pump, close off three way valves, and install

differential pressure sensor

Install VFD on Hot Water Pump

Pump Measure

Page 38: Energy Savings Calculations for Existing Building Commissioning

Page 38

Calculation Layout

Install VFD on Hot Water Pump

Pump Measure

2 3

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

1

Page 39: Energy Savings Calculations for Existing Building Commissioning

Page 39

Calculation of OAT bins

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

1

Page 40: Energy Savings Calculations for Existing Building Commissioning

Page 40

Calculation of AHU heating use % of total loop flow through each AHU

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

2

Page 41: Energy Savings Calculations for Existing Building Commissioning

Page 41

Calculation of AHU heating use TRAP: Do not assume linear load TRICK: AVERAGEIFS()

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

2

Page 42: Energy Savings Calculations for Existing Building Commissioning

Page 42

Calculation of AHU heating use – Three-way valves

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

2

Page 43: Energy Savings Calculations for Existing Building Commissioning

Page 43

Calculation of total heating use TRAP: Do not assume 30% minimum flow (as I did)

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

2

avreeland
Should we have this trap in here since it shows the calculation was wrong?
Page 44: Energy Savings Calculations for Existing Building Commissioning

Page 44

Calculation of total heating use

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

3

Page 45: Energy Savings Calculations for Existing Building Commissioning

Page 45

Calculation of current (100% flow) vs proposed pump energy use

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

3

Page 46: Energy Savings Calculations for Existing Building Commissioning

Page 46

Saves 172,895 kWh annually, or $12,100 at 7¢/kWh. 83% of the current pump energy use saved!

Install VFD on Hot Water Pump

Pump Measure

11.8% 11.3% 7.0% 13.1% 5.5% 15.6% 14.8% 20.9% Current ProposedAHU-1 AHU-2 AHU-3 AHU-4 AHU-5 AHU-6 AHU-7 AHU-8 (kWh) (kWh)

-20 -10 248 100% 59% 100% 63% 58% 64% 89% 77% 76% 6,994 4,061-10 0 309 100% 62% 100% 63% 60% 55% 73% 66% 70% 8,714 4,3280 10 436 100% 68% 100% 54% 62% 52% 68% 48% 65% 12,295 5,22610 20 696 100% 48% 100% 44% 45% 40% 48% 36% 53% 19,627 5,60020 30 1074 100% 27% 100% 28% 27% 31% 27% 15% 39% 30,287 4,62230 40 1224 100% 18% 100% 0% 10% 20% 3% 8% 30% 34,517 3,10740 50 1114 100% 8% 100% 0% 3% 14% 0% 7% 30% 31,415 2,82750 60 1135 100% 0% 100% 0% 0% 9% 0% 3% 30% 32,007 2,88160 70 1157 0% 0% 0% 0% 0% 0% 0% 0% 30% 32,627 2,936

208,483 35,588 Savings 172,895

OAT BinBin

Hours

%Req. Flow

(min 30%)

% of Total Flow Energy Use

3

Page 47: Energy Savings Calculations for Existing Building Commissioning

Page 47

Summary of Measure Keep the pump running at as low of a speed as possible TRICK: In conjunction with adding a VFD, look at the scheduling. TRAP: If there are different modes of operation, account for them!

(Morning Warm-up, freeze protection, etc.) SAVE LOTS OF ENERGY!

Implementation cost $29,000 (incl. commissioning)

Energy Savings $12,100 Simple Payback 2.4 years

Pump Measure

Install VFD on Hot Water Pump

avreeland
Is this example-specific or general? I think the traps and tricks should be general so that they can be applied to many different situations...
Page 48: Energy Savings Calculations for Existing Building Commissioning

Page 48

Introduction Why use spreadsheet calculations? Trending and Trend Data TMY and Bin Data Top Energy Saving Measures in EBCx

AHU Measure Optimize Airside Economizer

Pump Measure Install VFD on Hot Water Pump

Wrap-up Questions

Agenda

Agenda

Page 49: Energy Savings Calculations for Existing Building Commissioning

Page 49

Introduction

Target High Energy Savings MeasuresKey Measure Mix % of Total

Savings

Revise control sequence 21%

Reduce equipment runtime 15%

Optimize airside economizer 12%

Add/optimize SAT reset 8%

Add VFD to pump 6%

Reduce coil leakage 4%

Reduce/reset DSP setpoint 4%

Add/optimize optimum start/stop

3%

Add/optimize CWST reset 2%

Source: A Study on Energy Savings and Measure Cost Effectiveness of EBCx, PECI, 2009

TRICKs

Focus on:• Large equipment (high

horsepower, tonnage, etc)

• Equipment that runs a lot

Do a test calculation:

• Estimate savings and costs

• Is the payback reasonable?

Page 50: Energy Savings Calculations for Existing Building Commissioning

Page 50

California Commissioning Collaborative www.cacx.org

Better Bricks www.betterbricks.com

Taylor Engineering www.taylor-engineering.com

Portland Energy Conservation, Inc - PECI www.peci.org

Wrap-up

Resources

Page 51: Energy Savings Calculations for Existing Building Commissioning

Page 51

Trending Invaluable tool

Identify operational issues Calculate accurate energy savings

Spreadsheet Calculations Straightforward Flexible Accurate Worth the investment in development

Wrap-up

Conclusion

(and spreadsheets)

Page 52: Energy Savings Calculations for Existing Building Commissioning

Page 52

Questions?

Page 53: Energy Savings Calculations for Existing Building Commissioning

Energy Saving Calculations for Existing Building Commissioning

February 19, 2013

Gustav Brändström, PE

Angela Vreeland, PE