Demo Part

4
CNC-EXAMPLES PC Mill 105 1 Demopart all threads through bore 4.5 54 39 50 M6 37 0.5x45° M20x1.5 0.5x45° 50 14.5 9.5 Material: AlCuPbBi F38 Raw material: 50 x 50 x 15mm Drawing

description

Emco group

Transcript of Demo Part

Page 1: Demo Part

CNC-EXAMPLES

PC Mill 1051

Demopart

all threads through bore

4.5

54

3950

M6

37

0.5x45° M20x1.5 0.5x45°

50

14.59.5

Material: AlCuPbBi F38Raw material: 50 x 50 x 15mm

Drawing

Page 2: Demo Part

CNC-EXAMPLES

PC Mill 1052

DemopartWorking cycle NotesTool

Face milling

Roughing contour 1 (50 x 50 mm)

Roughing contour 2 (Ø 39 mm)

Roughing contour 3 (Hexagon 32 mm)

Roughing circular pocket Ø 18.16 mm

Finishing contour 1 (50 x 50 mm)

Finishing contour 2 (Ø 39 mm)

Finishing contour 3 (Hexagon 32 mm)

Finishing circular pocket Ø 18.16 mm

Chamfer contour 2 (Ø 39 mm)

Chamfer contour 3 (Hexagon 32 mm)

Chamfer circular pocket Ø 18.16 mm

Centering hole 1 - 4

Drilling hole 1 - 4

Tapping hole 1 - 4, M6

Thread milling, M20 x 1.5 mm

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

T1D1

T2D2

T2D2

T2D2

T2D2

T3D3

T3D3

T3D3

T3D3

T4D14

T4D4

T4D4

T7D7

T8D8

T9D9

T10D10

Start X-22 Y-25 Z5

2 passes, 5mm each

2 passes, 5mm each

Depht 5mm

3 passes, 5.5mm each

Depht 10mm

Depht 10mm

Depht 5mm

Depht 16mm

Depht 8.5mm

Depht 0.5mm

Depht 2.5mm

Depht 11.92mm

Depht 18mm

Depht 18mm

11 passes, 1.5mm each

Page 3: Demo Part

CNC-EXAMPLES

PC Mill 1053

DemopartCNC-EXAMPLES

Machine

Rawmaterial

Clampingdevice

T2

T5 T6

Tools

T3 T4

Milling arbor Order No: F1Z 860

T1

Material Code Shortener Dimension Note

Type Workpiece zero point

Order number

PC MILL 105 / WinNC

Shank end mill Order No: 781 152

Machine vice

Mill arbor Ø10 Order No: F1Z 830

Mill arbor Ø10 Order No: F1Z 830 Mill arbor Ø16 Order No: F1Z 850

AlCuPbBi F38 Al 50x50x15Aluminium

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

D25,1

2300 rpm450 mm/min

D120

1300 rpm350 mm/min

D35

4000 rpm400 mm/min

D4 / D145 / 7

4500 rpm600 mm/min

Shell end mill Order No: 764 410

Slot end mill Order No: 764 308 Angle milling cutter Ord No: 771 050

F1Z 310

G54 + G58

Adjustment sheet

Page 4: Demo Part

CNC-EXAMPLES

PC Mill 1054

DemopartMachine

Rawmaterial

Clampingdevice

T8

Tools

T9

Mill arbor Ø10 Order No: F1Z 830

T7

Material Code Shortener Dimension Note

Type Workpiece zero point

Order number

PC MILL 105 / WinNC

Twist drill Order No: 260 628

Machine vice

Collet holder Order No: F1Z 910

Screw tap holder Order No: F1Z 890 Mill arbor Ø16 Order No: F1Z 850

AlCuPbBi F38 Al 50x50x15Aluminium

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

Offset number:Tool radius:Tool offset:Spindle:Feed:

D82,5

2500 rpm120 mm/min

D75

2200 rpm80 mm/min

D93

600 rpm600 mm/min

D108.55

2000 rpm200 mm/min

NC-start-drill Order No: 771 010

Screw tap M6 Order No: 781 304 Thread milling cutter

F1Z 310

T10

G54 + G58

Adjustment sheet