Delivering liquid energy cost effectively on tap to the working face - Mark

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Wealth Unearthed Delivering liquid energy, cost effectively “on tap” to the working face

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Blasting Masterclass 30 September 2014

Transcript of Delivering liquid energy cost effectively on tap to the working face - Mark

Page 1: Delivering liquid energy cost effectively on tap to the working face - Mark

WealthUnearthed

Delivering liquid energy, cost

effectively “on tap” to the working

face

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Conventional emulsion delivery

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Vertical drop

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Vertical drop delivery

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Components of a vertical drop installation

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Tanker arrives at mine

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Surface infrastructure

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Surface delivery point detail

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Underground delivery point

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Underground delivery point to isotainers and tanks

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Isotainers outlet piping

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Charging of MCU’s

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Guideline costing for a vertical drop installation

Estimated total cost: USD 400K (~200m drop)

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Case Study 1 – Vertical drop

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Base case

Base case

• 180 000 tons production• ~220 tons emulsion

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Vertical drop

Option 1

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Vertical drop

Option 2

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Tangible Benefits

Option 1 Option 2

CAPEX 400 000 400 000

NPV 260 169 401 473

IRR 48% 62%

Payback ~1.7 years ~1.5 years

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Non-tangible Benefits

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Case Study 2: Liquid energy on “tap”

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Mining issues

Poor hangingwall conditions

Overbreak

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Poor fragmentation

Mining issues cont…

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Large bouldersrequiring secondary blasting

Mining issues cont…

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Mining issues cont…

Poor inventory control and wastage

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AEL MS Actions

• Blast redesign to address:

• Perimeter control

• Reduction of large boulders and minimise secondary blasting

• Improved fragmentation profile

• Manage explosive use

• Achieve design face advance of >=92%

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Blast design:

• Reduced drilled holes

• Reduced powder factor

• Perimeter control

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Blasting results

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Barrels on the side walls

Half-casts in sidewall

35% on every face!!!

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Barrels

Barrels on the hanging wall

Half-casts in hangingwall

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Fragmentation profile

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0

25

50

75

100

0 200 400 600 800 1000 1200 1400

% passing

Size - mm

Fragmentation analysis

96% Passing at 300mm

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Face advance

88%

89%

90%

91%

92%

93%

94%

95%

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

advance/drilled length average advance/drilled length

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Inventory control

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Further benefits

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Conclusions

AEL MS have formulations and equipment that allow for

perimeter blasting to reduce rockwall damage

deliver on customer specifications

AEL MS Use blast designs in conjunction with in-situ results to deliver on customer specifications

By means of vertical drop By means of vertical drop

AEL MS Innovate to create solutions for their

customers problems

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YES

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Thank You