CR13 7 SVHSER6784 DESIGN, DEVELOPMENT, FABRICATION A ...
Transcript of CR13 7 SVHSER6784 DESIGN, DEVELOPMENT, FABRICATION A ...
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DESIGN, DEVELOPMENT, AND FABRICATION OF A PROTOTYPE ICE PACK HEAT SINK SUBSYSTEM
FLIGHT EXPERIMENT PHYSICAL PHENOMENA EXPERIMENT CHEST
FINAL REPORT
BY
GEORGE 3. ROEBELEll, JR AND
w- CLARK DEAN, I1 (NASA-CF-137768) D E S I G N , C E V E L O P H E Y T , ASD g 7 b - 1 6 8 ~ 3
F A E R I C A T I G N OF .9 F R C T C T Y P E ICE PACK B E A T SINK S3ESYSTEM. P L I G E T EXPERIHZNT PHYSICAL P H E I O H E N A EXPERIHENl CdEST Final RepQrt Unclas (tfarilton Standard) 1 4 1 p HC 8 5 , ~ b CSCL U 6 K G3/54 1338U
PREPARED UNDER CONTRACT NO. NAS 2-8665 BY
DIVISION OF UNITED TECHNOLOGIES CORPORATION HAMILTON STANDARD
WINDSOR LOCKS, CONNECTICUT
FOR
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION AMES RESEAr-CH CENTER
MOFFETT FJELD, CALIFORNIA 94035
DECEMBER 1975
https://ntrs.nasa.gov/search.jsp?R=19760009715 2020-03-22T16:33:48+00:00Z
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ABSTRACT
DESIGN, DEVELOPMENT, AND FABRICATION OF A PROTOTYPE I C E PACK HEAT SINK SUBSYSTEM
FLIGHT EXPERIMENT PHYSICAL PHENOMENA EXPERIMENT CHEST
BY
GEORGE J. ROEBELEN, J R AND
W. CLARK DEAN, I1
CONTRACT NO. NAS 2-8665
T h i s r e p o r t d e s c r i b e s t h e concep t ing of a F l i g h t Experiment P h y s i c a l Phenomena Experiment Ches t t o be used e v e n t u a l l y f o r i n v e s t i g a t i n g and demons t r a t ing Ice Pack Heat S ink Subsystem p h y s i c a l phenomena d u r i n g a zero g r a v i t y f l i g h t exper iment .
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FOREWORD
This report has been prepared by the Hamilton Standard Division of United Technologies Corporation for the National Aeronautics and Space Administration Ames Research Center in accordance with the requirements of Contract NAS 2-8665, Design, Development, and Fabrication of a Prototype Ice Pack Heat Sink Subsystenl - Flight Experiment Physical Phenomena Experiment Chest.
Appreciation is expressed to the NASA Technical Manager, Mr. James Blackaby of the Ames Research Center, for his guidance and advice.
Hamilton Standard personnel responsible for the conduct of this program were Mr. Fred H. Greenwood and Mr. Daniel J. Lizdas, Project Managers, Mr. George J. Roebelen, Jr, Program Engineer, and Mr. W. Clark Dean, 11, Design Engineer. Appreciation is expressed to Mr. John S. Lovell, Chief, Advanced Engineering, Mr. Earl K. Moore, Technical Specialist, and Dr. John R. Aylward, Research Scientist, whose efforts made the successful completion of this program possible.
Detailed Flight Experiment Physical Phenomena Experiment Chest drawings have been prepared as a result of effort expended during the period covered by this report. These drawings, Physical Phenomena Experiment Chest-Schematic, SVSK 91539 sheet 1 and sheet 2, and Physcial Phmomena Experiment Chest-Hardware Arrange- ment, SVSK 91585 sheets 1, 2, 3 , and 4 have been transmitted under separate cover.
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TABLE OF CONTENTS
INTRODUCTION
3 SUMMARY
CONCLUSION 4
5 RECOMMENDATIONS
6 NOMENCLATURE
ZERO AND LOW GRAVITY LITERATURE SURVEY 9
10 PHYSICAL PHEiIOMENA EXPERIMENT CHEST CONCEPT
A. ZERO GRAVITY LIQUID/SOLID INTERFACE PROGRESSION 11
11 11 11 13 14 16 17
Objective Description Analytical Investigation Component Specification Hardware Description Experiment Sequence Appropriateness of Experiment
B. ZERO GRAVITY EIELTING/FREEZING TEMPERATURE AND LATENT HEAT OF FUSION 18
18 18 18 25 26 28 28
Objectives Description of Experiment Analytical Investigation Component Specifications Hardware Description E xpe r ime n t S eq ue n c e Appropriateness of Experiment
29 C. ZERO GRAVITY SUPERCOOLING EFFECTS
29 29 31 31 32 32 34
Ob jecti :e Description of Experiment Analytical Investigation Components Specification Hardware Description Experiment Sequence Appropriateness of Experiment
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TABLE OF CONTENTS (CONT.) Page
D. ZERO GRAVITY CONVECTION FROM THERMALLY INDUCED SURFACE TENSION CHANGES 35
Ob j ective Description of Experiment Analytical Investigation Component Specifications Hardware Description Experiment Sequence Appropriateness of Experiment
35 35 35 38 38 40 4c
E. ZERO GRAVITY BOILING TEMPERATURE AND LATENT HEAT OF VAPORIZATION 41
Objectives Description of Experiment Analytical Investigation Component Specifications Hardware Description Experiment Sequence Appropriateness of Experiment
41 41 41 44 44 46 46
F-1. ZERO GRAVITY WICKING RATE 47
Obj ective Description of Experiment Analytical Investigation Component Specifications Hardware Description Experiment Sequence Appropriateness of Experiment
47 47 47 51 51 53 53
F-2. ZERO GRAVITY WICK WETTING CHARACTERISTICS 54
Objective Description of Experiment Analytical Investigation Component Specifications Hardware Description Experiment Sequence Appropriateness of Experiment
54 54 54 55 56 56 56
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TABLE OF CONTENTS (CONT.)
F-3. ZERO GRAVITY WICK DRYOUT CHARACTERISTICS
Objective Description of Experiment Analytical Investigation Component Specifications Hardware Description Experiment Sequence Appropriateness of Experiment
PHENOMENA INTEGRATION
Ob j ec t ive System Description
Electrical Control Configuration Data Management Phenomena Experiment Packaging Weight, Volume, and Power Summary
APPENDIX A CITATIONS SELECTED FOR ACQUISTION AND REVIEW
APPENDIX B DERIVATION OF STEADY STATE HEAT TRANSFER EQUATION
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6 4 64 67 70 72 74
A-i
B-i
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F I G U R E 1:
F I G U R E 2:
F I G U R E 3:
F I G U P S 4 :
F I G U R E 5:
F I G U F X 6:
F I G U R E 7:
F I G U R E 8 :
F I G U R E 9:
F I G U R E 1 0 :
F I G U R E 11:
F I G U R E 1 2 :
F I G U R E 13:
F I G U R E 1 4 :
L IST O F F I G U R E S
T I T L E ZERO GRAVITY LIQUIDISOLID INTERFACE PROGRESSION MODULE
EXPERIMENT A ZERO GRAVITY L I Q U I D / S O L I D INTERFACE PROGRESSION HARDWARE ARRANGEMENT
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S V H S E R 6 7 8 4
ZERO GRAVITY MELTING/FREEZING TEMPERATURE AND LATENT HEAT O F F U S I O N MODULE
TEMPERATGRE HISTOGRAM 1 .0 WATTS A P P L I E D POWER
TEMPERATURE V S TIME PLOT 1 . 0 WATTS A P P L I E D POWER
EXPERIMENT B u AND Bw ZERO GRAVITY Y E L T I N G / F R E E Z I N G TEMPERATURE AND LATENT HEAT OF F U S I O N HARDWARE ARRANGEMENT
ZERO GRAVITY S U P E R COOLING E F F E C T S MODULE
EXPERIMENT C ZERO GRAVITY SUPERCOOLING E F F E C T S HARDWARE ARRANGEMENT
ZERO GRAVITY CONVECTION FROM THERMALLY INDUCED SURFACE T E N S I O N CHANGES
EXPERIMENT D u and Dw ZERO GRAVITY CON- VECTION FROM THERMALLY INDUCED SURFACE T E N S I O N CHANGES HARDWARE ARRANGEMENT
EXPERIMENT Eu AND Ew ZERO GRAVITY B O I L I N G T E M P E M T U R E AND LATENT HEAT O F VAPORIZATION HARDWARE ARRANGEMENT
ZERO G l i k V I T Y WICKING RATE MODULE
EXPERIMENT F-1 ZERO GRAVITY WICKING RATE HARDWARE ARRANGEMENT
EXPERIMENT F-2 ZERO GRAVITY WICK WETTING C H A R A C T E R I S T I C S HARDWARE ARRANGEMENT
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LIST OF FIGURES (CONT.)
FIGURE 15: EXPERIMENT F-3 ZERO GRAVITY WiCK DRYOUT CHARACTERISTICS HARDWARE ARRANGEMENT
FIGURE 16: PHYSICAL PHENOMENA EXPERIMENT CHEST BLOCK DIAGRAM
FIGURE 17: PHYSICAL PHENOMENA EXPERIMENT CHEST ELECTRICAL SCHEMATIC
FIGURE 18: PHYSICAL PHENOMENA EXPERIMENT CHEST PACKAGING ARRANGEMENT
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L I S T OF TABLES
TABLE - TABLE I INPUT DATA
TABLE I1 VEHICLE INTERFACES
TABLE I11 PHENOMENA DATA STORAGE
TABLE I V WEIGHT POWER C VOLUME SUMMARY
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INTRODUCTION
Future manned space exploration missions are expected to include requirements for astronaut life support equipment capable of repeated use and regeneration for many extravehicular activity (EVA) sorties. In anticipation of these requirements, NASA ARC funded two contracts (NAS 2-6021 and NAS 2-6022) for the study of Advanced Extravehicular Protective Systems (AEPS) . The purpose of these studies was to determine the most practical and promising concepts for manned space flight operations pro- jected for the late 1970's and 1980's, and t.:, identify areas where concentrated research would be most erfective in the develop- ment of these concepts.
One regenerative concept for astronaut cooling utilizes an ice pack as the primary heat sink for a liquid cooled garment (LCG) cooling system. In an emergency, or for extended operations, water from the melted ice pack could be evaporated directly to space or supplied to an evaporative-type LCG heat exchanger. NASA ARC funded a contract (NAS 2-7011) which resulted in the design, fabrication, and test at one gravity of a prototype Ice Pack Heat Sink Subsystem; a study to uncover a material with a greater heat of fusion that could be substituted for water/ice as the thermal sink thereby reducing system weight and volume; and a plan for development of a candidate Shuttle/Spacelab flight experiment capable of demonstrating the performance of an Ice Pack Heat Sink Subsystem for astronaut cooling in zero gravity as well as providing data on the physical phenomena associated primarily with the heat transfer aspects of tne operation of such a system. A portion of the Ice Pack Heat Sink Subsystem Flight Experiment Plan dealt with the desirability of studying various physical phenomena during the flight experiment.
This report describes the effort funded by NASA ARC under contract KAS 2-8665 during which time a Flight Experiment Physical Phenomena Experiment Chest concept was generated. This concept is capable of demonstrating, using water, the following physical phenomena during a zero gravity flight experiment and at one gravity for com- parative purposes:
A. Zerc gravity liquid/solid interface progression.
B. Zero gravity melting/freezing temperature and latent heat of fusion.
C. Zero gravity supercooling effects.
D. Zero gravity convection from thermally induced surface tension changes.
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E. Zero gravity boiling temperature and latent heat of evaporation.
F. Zero gravity wirking rate, wick wetting characteristics, and wick dryout characteristics.
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SUMMARY
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The objective of the Flight Experiment Physical Phenometia Chest portion of the Ice Pack Heat Sink Subsystem proaram is to generate a Flight Experiment Physical Phenomena Experiment Chest conccpt capable of investigating and demonstrating, using water, the foll.uwing ice pack related physical phenomena during a zero gravity flight experiment:
A . Zero gravity liquid/solid interface progression.
B. Zero gravity melting/freezing temperature and latent heat of fusion.
C. Zero gravity supercooling effects.
D. Zero gravity convection from thermally induced surface tension changes.
E. Zero gravity boiling temperature and latent heat of evaporation.
F. Zero gravity wicking rate, wick wetting characteris- tics, and wick dryout characteristics.
A literature survey was performed to obtain material previously published relating to zero and low gravity studies of ice pack related physical phenomena. A total of eighty-one documents were selected for acquisition and review.
Utilizing the background information generated during the litera- ture survey, a Flight Experiment Physical Phenomena Experiment Chest concept has been generated to investigate and demonstrate the physical phenomena listed in the objective above, a com- plete description of which is contained in this report. Addi- tionally, detailed drawings, Physical Phenomena Experiment Chest- Schematic, SVSK 91539 sheets 1 and 2 , and Physical Phenomena Experiment Chest - Hardware Arrangement, SVSK 91585 sheets 1, 2 , 3, and 4 have been prepared and transmitted under separate cover.
Based on the results of this program, the Flight experiment Physical Phenomena Experiment Chest concept has been developed to be an acceptable concept for a zero gravity flight experiment.
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CONCLUSIONS
Completion of the Flight Experiment Physical Phenomena Experi- ment Chest portion of the Prototype Ice Pack Heat Sink Subsystem program has led to the generation of an experiment chest con- cept capable of investigating and demonstrating the six categories of ice pack related physical phenomena.
An assessment of the arpropriatenesr of each experiment has pro- duced the following conclusions:
EXPERIMENTS OFFERING SIGNIFICANT SCIENTIFIC/ENGINEERING ACHIEVEMENT:
C. Zero gravity supercooling effects.
D. Zero gravity convectior, from thermally induced surface tension changes.
F-1. Zero gravity wicking rates.
F-3. Zero gravity wick dryout chz-racteristics.
EXPERIMENTS OFFERING MINIMAL SCIENTIFIC/ENGINEERIMG ACHIEVE- MENT :
A. Zero gravity liquid/solid interface progression.
B. Zero gravity melting/freezing temperature and latent heat of fusion.
E. Zero gravity boiling temperature and latent heat of evaporation.
F - 2 . Zero gravity wick wetting characteristics.
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RECOMMENDATIONS
The effort expended during this program has evc1;ted the following recommendations.
Four experiments offer potential for significant scientific/ engineering achievement and each should be pursued as in- dividual flight experiments:
C. Zero gravity supercooling effects.
D. Zero gravity conve7tion from thermally induced surface tension changes.
F-1. Zero gravity wicking rates.
F - 3 . Zero gravity wick dryout charac:;eristics.
Four experiments offer minimal potential for scientific/ engineering achievement and further effort on each should be discontinued:
A. Zero gravity liquid/solid interface progression.
B. Zero gravity melting/freezing temperatme and latent heat of fusion.
E. Zero gravity boiling temperature and latent heat of evaporation.
F - 2 . Zero gravity wick wetting characteristics.
The experiment Chest should be repackaged to include only those experiments deened appropriate for implementation.
5
A A t a a tm
C CD
cm
D, DCl 95 d d*
ES
9
in
J
K K/Ax k, kl, k2 k9 kPa kJ Ak
t MW m, m
min mm
NOMENCLATURE
Area Throat area Width Atmosphere
Capacitance Discharge coefficient Specific heat Degrees Celsius Centimeter
Dielectric constant Diameter, thickness Throat diameter
Streaming potential
Gram, gravitation constant
Heat of fusion Error in heat of fusion Heat of vaporization Error in heat of vaporization Water Height, thickness Hour
Inch
Joule
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Degrees Kelvin, thermal conductivity Thermal conductivity rate Thermal conductivity ;<i logram Kilopascal Kilojoule Error in thermal conductivity
Total length Wetted length
Molecular weight Mass flow rate, meter Millimeter Minute
6
mi mW lii
N n
0 4 R, R' r rW
NOMENCLATURE (CONT. )
Mass of ice Mi 11 iwa t t Mass
Newton Number of capillaries
Pressure, vapor pressure Chamber pressure Platinum Wick pressure Pressure differential Pascal Picofarad Pressure in pounds per square inch
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Heat transfer rate Heat flow
Gas constant Radius Wick average capillary radius
s, sec Second
T, Tot Tlr T2 Temperature Tb Temperature at bottom
Chamber temperature Final temperature Initial temperature Te..iperature at top
Temperature differential, error in temperature measurement, deviation in tempeature Melting temperature change Thermal gradient
TC T f Ti Tt T. C. Thermocouple
j*m .IT /LI x dT/dt Rate of change of temperature t Time interval .It Time interval differential, error in time interval
v v9 "1 dV/dt
W R Wt AW
Volume, voltage Gas volume Liquid volume Flow rate
Watt Steady state heat transfer rate Total heat input Heat input differential
7
X
NOMENCLATURE (CONT. )
Thermal path length
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Convenient constant Surface tension, specific heat rate Permissivity Zeta potentia: Viscosity Interfacial contact angle Specific conductance Density
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ZERO AND LOW GRAVITY LITERATURE SURVEY
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I n order t o g e n e r a t e kcTksround in fo rma t ion t o be u t i l i z e d i n deve loping t h e p h y s i c a l phenonlaixn c o n c e p t s , a l i t e r a t u r e survey t o o b t a i n mater ia l p r e v i o u s l y pub l i shed r e h t i n q t o zero and low g r a v i t y s t u d i e s of ice pack related p h y s i c a l Ghenomena w a s performed.
An in-house s e a r c h w a s completed cove r ing t h e p e r i o d from January 1965 through January 1975 u t i l i z i n g t h e fo l lowing s o u r c e s :
American I n s t i t u t e of Aeronau t i c s and A s t r o n a u t i c s Index
Applied Sc ience and Technclogy Index
I n t e r n a t i o n a l Aerospace A b s t r a c t s
S c i e n t i f i c and Techn ica l Aerospace Reports
I n a d d i t i o n , t h e fo l lowing t w o s e a r c h e s conducted by KASA S c i e n t i f i c and Techn ica l I c f o r n a t i o n O f f i c e , cove r ing t h e perioc: from Janbi,ry 1968 t o Earch 1975, were reviewed:
NASA L i t e r a t u r e Search N o . 28737 - F l u i d s i n Zero or Low Grav i ty Cond i t ions
NASA L i t e r a t u r e Search N o . 28738 - Weight lessness
Eighty-cne c i ta t ior ls >?-re s e l e c t e d f o r a c q u i s t i c n and rev iew, and are l i s t e d i n Appendix A. 8f p a r t i c u l a r i n t e r e s t w a s r e f e r e n c e 32, "Xa tu ra l S m v e c t i o n i n Low G Environmsnts" , which summarizes t h e r e s u l t s of c m v e c t i v e exper iments performed durinrj t h e Apollo 14, 1 6 , 17 , and Sky13b space f l i g h t s ; r e f e r e n c e 5 2 , "The F r e e i i z g of Supercooled Water", .::hich d e s c r i b e s e f f o r t s t o produce n u c l e i - free water f o r supercool i r ,? s t u d i e s ; and r e f e r e n c e 5 4 , "MSFC Skylab C c r o l l a r y Experiment b;sterns F i s s i o n E v a l u a t i o n " , which summarizes t h e v a r i o u s experimen's performed i n zero g r a v i t y d u r i n g t h e Skylab f l i g h t s . M a R y of t h e o t h e r r e f e r e n c e s provided p a r t i c u l a r i n s i g h t s t h a t were v a l u a b l e i n t h e concep t ing of o u r p a r t i c u l a r exper iments .
Wewere p c r t i c u l a r l y concerned w i t h p roducing a series of e x p e r i - ments t h a t do n o t dup l i ca t e p r e v i m s l y p e r f o r m e d ~ e C f o r t ; t h e back- ground d e r i v e d from t h e documents uncovered d u r i n g OUL l i t e r a t u r e s e a r c h Pas enabler2 u s t o s a t i s f y t h i s o b j e c t l v e .
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PHYSICAL ?HENOMENA EXPERIMENT CHEST CONCEPT
Utilizing the background information generated during the literature survey task, a Flight Experiment Physical Phenomena Experiment Chest has been concepted to demonstrate the following physical phenomena during a zero gravity flight experiment:
A.
B.
C.
D.
E.
F.
Zero gravity liquid/solid interface progression.
Zero gravity melting/freezing temperature and latent heat of fusion.
Zero gravity supercooling effects.
Zero gravity convection from thermally induced surface. tension changes.
Zero gravity boiling temperatcre and latent heat of evaporation.
Zero gravity wicking rate, wick wetting Characteristics, and wick dryout characteristics.
In the following sections each phenomenon is described and the method of observation and evaluation of each is presented.
Each experiment described investigates and demonstrates physical phenomena directly associated with the Ice Pack Heat Sink Sub- system normal mode (freeze/thaw) and emergency mode (boiling) operation, and as such perfDrms a necessary function in allowing complete understanding and, therefore, predictability of Ice Pack zero yravity operation. Further, each of these experiments provides additional insight into the zero gravity physical actions of the phenomena as related to potential applications other than the Ice Pack. Included is an assessment of the appropriateness of each experimen: with respect to previous zero gravity activity and potential sclentific/engineeriny accomplishments.
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A. ZERO GRAVITY LIQUID/LOLID LCTERFACE PROGRESSION
Objective
The objective of this module is to investigate the configuratioc of a water/ice interface in a volume of water progressively freezing in a zero gravity field. The nature of this experiment is such that it can be developed in a one gravity environment where natural convection occurs and the results compared tG the zero gravity results where convection is induced only by surface tension gradients.
DescriDtion of ExDeriment
The experiment is performed by chilling a quantity of water from one side and controlling the rate of cooling to establish a slowly progressing water/ice interface that can be observed visually.
The basic module is a deaerated, water filled,cylindrical container as shown in Figure 1. The inside diameter of the cylinder is large compared to the height to avoid edge effects. The bottom end of the cylinder is a flat copper plate to provide good heat transfer, and the top is an optically flat glass plate to allow observatizr of the water/ice interface. The side of the cylinder is insulated to minimize heat transfer in the radial direction. A fill port, which incorporates an expansion device, is located near the top of the cylinder. A thermoelectric device provides cooling to the bottom copper plate, and the top surface is main- tained at ambient temperature. A camera is used to monitor the water/ice interface configuration at aFpropriate time intervals, and suitable lighting is provided to giv5 optimum interface definition and depth of field.
The experinen', will be conducted at two different cooling rates by maintaining the copper plate at constant temperatures of -5 OC and -15 OC while the top plate is exposed to an ambient temperature of 21 oc.
Analytical Investigation
The heat transfer rate at steady state condition is given by
4h (Refer to Appendix B for derivation of equation)
where E = steady state heat transfer rate in watts
d = diameter of cylinder = 12.7 cm
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w
.. d
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h = h e i g h t of c y l i n d e r = 2.54 c m
k2 = t he rma l c o n d u c t i v i t y o f water = 5.9 x 10-3 W/cmOC
k l = t he rma l c c n d u c t i v i t y of ice = 22.5 x 10-3 W/cmOC
T2 = ambient temperature = 2 1 OC
Ti = cold p l a t e temperature = -5 OC and -15 OC
The maximum s t e a d y s ta te h e a t t r a n s f e r r a t e a t T 1 = -15% i s 23 K and t h e ice water i n t e r f a c e p o s i t i o n as g iven by
i s 1.86 c m from t h e bottom p l a t e . The minimum s t e a d y s ta te a x i a l h e a t t r a n s f e r ra te a t T i = -5OC i s 11 .8 W , and t h e i n t e r f a c e i s located 1.21 c m from t h e bot tom p l a t e .
I n o r d e r t o n i n i m i z e edge e f f e c t s , t h e radial h e a t t r a n s f e r should be less t h a n 0 . 0 1 times t h e a x i a l h e a t t r a n s f e r o r less t h a n 0.118W. S i n c e t h e ice water i n t e r f a c e w i l l p r o g r e s s a naximm o f 1 .86 c m , t h e d e p t h of f i e l d f o r t h e camera sys tem should be a minimun: o f 2 cm.
The h e a t removal r e q u i r e d t o b r i n g t h e water from 2 1 0 C t o s t e a d y s t a t e a t T 1 = -15OC i s 106.9 k J , and t h e ave rage h e a t loss r a t e , a x i a l and r a d i a l , i s 1 2 W,approximately one h a l f t h e s t e a d y s t a t e ra te , which over a 10 minute p e r i o d would be 7.2 k J f o r a t o t a l h e a t removal of 1 1 4 k J . The a v e r a g e h e a t removal ra te r e q u i r e - ment t o r e a c h s t e a d y s t a t e i n 10 minutes i s , t h e r e f o r e , 190 W.
Component S p c c i f i c a t i m s
Con ta ine r
C y l i n d e r - 12.7 c m i n t e r n a l d i a m e t e r , 2 .54 c m h iqh .
Top - o p t i c a l l y f l a t g l a s s of s u f f i c i e n t t h i c k n e s s t o with- s t and a AP of 103 kPa (15 p s i ) .
B o t t o m - 0.635 c m copper p l a t e ( p l a t e d t o p r e v e n t c o r r o s i o n )
I n s u l a t i o n - s u f f i c i e n t t o g i v e less t h a n 0 . 1 W h e a t l o s s a t T = 35OC
F i l l P o r t - 0.635 c m i n t e r n a l diameter
Expansion Diaphragn - t o w i t h s t a n d a ,1P of 103 kPa (15 p s i ) ; maximum expans ion of diaphragm = 1 cm3.
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Seals - to prevent leakage at IP = 103 kPa (15 psi).
Heat Sink (Source)
Thermoelectric cooler - Surface temperature controlled to + - 0 .5 OC down to -16 OC. Minimum cooling power = 200 W.
Data Acquisition
Camera
Minimum depth of field at f/16 = 2 cnI. Minimum field of view = 5 cm diameter. Minimum height resolution = 1 mm.
Lighting intensity sufficient for maximum exposure time of 1 s at f/16.
Automatic exposure at 30 s intervals.
Eardware Description
Figure 2 shows the configuration of Experiment A , Zero Gravity Liquid/Solid Interface Progression. The water sample to be frozen is contained within a low thermal conductivity teflon cylinder by an optically flat glass plate and a copper plate sealed with elastromeric "0' rings. The copper plate is tin pla'ed to prevent corrosion and to allow attachment of thirty thermoelectric cooling units (Melcor CP 1.4-71-06) which cool and freeze the water sample during the experiment, These cooling units are arranged electrically in 6 circuits of 5 units each in series in order to match their operating voltage to a 28 VDC supply voltage. Each circuit is switched separately to keep the switched current to a value that can be handled by solid state devices. Two platinum resistance temperature sensors attached to the copper plate provide surface temperature in;?uts to the control box. A tin plated stainless steel plate/fin heat exchanger is soldered to the hot side of the thermoelectric devices to effectively remove the generated heat. Cooling water is admitted to the hear exchanger thru a Valcor P/N V27200-520 latching solenoid valve that is being used on Hamilton Standard's Water Boiler Thermal Control Hydraulic program for the Shuttle Orbiter. This same valve is used throughout all the experiments for on-off water and vacuum control, A thermal expansion compensation stainless steel bellows is attached to the teflon cylinder to accommodate the volume change as the water freezes. A limit switch with integral connector senses the position of the bellows and sends a signal
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1
c
. . -
FIGURE 2
EXPERIMENT A ZERO GRAVITY LIQUID SOLID INTERFACE PROGRESSION HA RDW A RE A R RA NGEM E NT
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t o s h u t dowr t h e experiment i f t h e ice l a y e r g e t s too t h i c k . Normally t h e ice l a y e r t h i c k n e s s is s e l f l i m i t i n g , due t o t h e i n s u l a t i n g e f f e c t o f t h e ice l a y e r , t o a t h i c k n e s s t h a t w i l l n o t a c t u a t e t h e swi tch . A f i l l por t is l o c a t e d i n t h e t e f l o n c y l i n d e r w a l l . Nopco foam i c s u l a t i o n covered w i t h aluminum f o i l t a p e t o meet s p a c e c r a f t f i r e c r i t e r i a , used through t h e ice pack e x p e r i - ment, sur rounds t h e sample c o n t a i n e r dnd c o o l i n g equipment t o re- duce h e a t loss and e l i m i n a t e condensa t ion . S i x b o l t s th readed i n t o t h e copper p l a t e a t t a c h an aluminum camera s u p p o r t housing t o t h e assembly and ho ld t h e g l a s s p l a t e t o t h e sample c o n t a i n e r w i t h a rubbe r g a s k e t . A motor d r i v e n Canon model Fi camera, a l i g h t i n g f i x t u r e , and t h e water v a l v e are a t t a c h e d t o t h i s housing. The proposed l i g h t i n g t echn ique u t i l i z e s a lamp and a g r i d p r o j e c t i o n l e n s system t h a t allows t h e camera t o photograph t h e image of t h e g r i d a s it is r e f l e c t e d from t h e t w o s u r f a c e s of t h e g l a s s and from t h e ice/water i n t e r f a c e . A s t h e ice/water i n t e r f a c e p r o g r e s s e s , i t s l o c a t i o n i s de termined from t h e s h i f t o f t h e ice g r i d r e f l e c t i o n w i t h r e s p e c t t o t h e t w o f i x e d g l a s s r e f l e c t i o n s The g e n e r a l shape of t h e ice s u r f a c e i s de termined from t h e d i s - t o r t e d c h a r a c t e r i s t i c s of t h e ice g r i d r e f l e c t i o n . The optimum l i g h t i n g t echn ique must be determined expe r imen ta l ly .
The camera i s motor d r i v e n and e l e c t r i c a l l y a c t u a t e d t o al low it t o be o p e r a t e d a u t o m a t i c a l l y by t h e system sequence c o n t r o l l e r . Access i s provided t o t h e back o f t h e camera f o r f i l m rep lacement by t h e v e h i c l e crew.
E xpe r imen t Sequence
Experiment A i s o p e r a t e a a s fo l lows :
a . A c t i v a t e s o l e n o i d v a l v e t o begin c o o l i n g of h e a t exchanger .
b. Energ ize t h e r m o e l e c t r i c c o o l i n g u n i t s .
c. Monitor tempera ture of copper p l a t e .
d .
e. A t copper p l a t e tempera ture of -5 OC a c t i v a t e t empera tu re
A t copper p l a t e t empera tu re of 0 OC begin camera / l i gh t sequence timer t o t a k e p i c t u r e s e v e r y 30 seconds.
c o n t r o l c i r c u i t .
f . A f t e r 1 5 minutes , s t o p camera and t u r n off t h e r m o e l e c t r i c u n i t s .
g . A l l o w c o o l i n g wa te r f low t o h e a t u n i t and thaw i c e .
h. A t +15 OC copper p l a t e t empera tu re , r e p e a t s t e p s b, t h r u f g excep t i n s t e p e , c o n t r o l copper p l a t e tempera ture a t -15 C .
1. Turn o f f a l l equipment.
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Appropriateness of Experiment
This experiment is intended to uncover any anomolies that may occur at the liquid/solid interface as water freezes in a zero gravity environment. The existence of a cellular suface tension circulation pattern, "Benard Cells", has been demonstrated during Skylab experimentation (reference 32, Appendix A) and it is speculated that peculiar interface configurations could occur. However, the shape of the interface is not apt to vary signifi- cantly from the one gravity shape and, in any event, would not be of magnitude to cause a significant varience in any known space app1icatia:l. Therefore it is concluded that this experiment must be treated as halring only academic interest.
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B. ZERG GRAVITY MELTING/FREEZING TEMPERATURE AND LATENT HEAT OF FUSION
Objectives
The t w o objJct ives o f t h i s nodule are t o determiire t h e me l t ing / f r e e z i n g t empera tu re and t h e l a t e n t h e a t o f f u s i o n o f water i n a zero g r a v i t y f i e l d . The measurements w i l l be made on b u l k water and water c o n t a i n e d w i t h i n a dacron wick media. The n a t u r e of t h i s exper iment i s such t h a t it can be developed i n a one g r a v i t y environment and t h e r e s u l t s compared t o t h e z e r o g r a v i t y r e s u l t s . A n a l y s i s i n d i c a t e s t h a t a measurable d i f f e r e n c e i n me l t ing p o i n t and l a t e n t h e a t of f u s i o n i s n o t t o be expec ted between z e r o g end one g .
D e s c r i p t i o n of Experiment
To r u n t h e e x p e r i n e n t , water i s f r o z e n a t -5OC by s u b l i m a t i o n of water sprayeci on t h e sample c o n t a i n e r , and s u f f i c i e n t t i n e , less than 30 minu tes , i s a l lowed f o r thermal g r a d i e n t s th roughout t h e sample t o d i s s i p a t e . a t a c o n s t a n t r a t e ( - 1 w a t t ) , and t h e t empera tu re a t t h e c e n t e r o f t h e ice mass i s measured as a f u n c t i o n of t i m e . d i s c o n t i n u e d when t h e t empera ld re i n d i c a t e s ne1 king i s complete , and t h e f i n a l t e m p e r a t a r e i s measured a f t e r t h e t he rma l g r a d i e n t s i n t h e sample have d i s s i p a t e d (dT/dt = 0 ) . From t h e ternperature- t i m e (2Q) p l o t t h e n c l t i n g p o i n t and t h e l a t e n t h e a t o f f u s i o n can be de termined a f t e r s u b t r a c t i o n f o r t h e thermal mass of t h e c b n t a i n e r and su r round ings . Th i s s u b t r a c t i o n f a c t o r can be Fre- de te rmined by a p p r o p r i a t e exper iment and/or tal-culation and i s independent o f t h e g r a v i t y f i e l d .
The expe r imen ta l module shown i n F igu re 3 i s a c y l i n d r i c a l metal c o n t a i n e r , c a p a c i t y 16 c m 3 , w i t h approximate ly 10 g of Pure water , p rovided w i t h t h r e e t empera tu re s e n s o r s i n t h e c e n t e r . T h i s d e s i s n also accommodates t h e dacron wick ma te r i a l . The c o n t a i n e r i s h e a t e d e l e c t r i c a l l y w i t h a c o n s t a n t one wat t t o m e l t t h e sample. Sur- rounding t h i s element i s a n o t h e r h e a t e r e l e n e n t i n which t h e power i s c o n t r o l l e d a u t o m a t i c a l l y t o m a i n t a i n a .IT o f zero between T i and ~ 2 . ~ h u s , h e a t l o s s t o t h e sur rounuings from the w a t e r c o n t a i n e r and t h e h e a t e r e lement i s n e g l i g i b l e .
A n a l v t i c a l I n v e s t i a a t i o n
Heat i s then s u p p l i e d by a n e a t e r e lement
Heat ing i s
Effect: o f G r a v i t y on b le l t ing P o i n t o f Ice
The m e l t i n g p o i n t o f ice a s a f u n c t i o n of p r e s s u r e can be d e t - ermined from t h e p r e s s u r e - t empera tu re phase diagram f o r water , or from t h e t r i p l e p o i n t and t h e d e f i n e d m e l t i n g p o i n t h t atmos- p h e r i c p r e s s u r e . The r e l a t i o n i s :
18
TEMPERATURE SESSORS
TEMPERATURE DIFFERENTIAL
HEATER CONTROLLED'
COS'STAXT
HEATER POWER-
SAMPLE TEMPERATURE
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FIGURE 3 . ZERO GRAVITY hfELTIKG/FREEZIh'C TEMPERATURE
AI<D LATENT HEAT OF FUSION MODULE
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ITm
AP 7*45 lo'* OC/p (slope of phase diagran for water) - = -
The pressure on a given mass due to a gravitational field will depend on the configuration of the mass and it's orientation in the field. Considering a log cylindrical mass of ice, e . g . 1 cm x 10 cm, orientated in the force field as shown below, the
F - t- 10cm -+ 2 0-1 1cm
pressure at the bottom of the cylinder is F mg
A A
=- = - = 980 pa
The difference in melting temperature between the ice at the top of the cylinder (where the mass and therefore the force approaches zero) and the botton is
.IT,,, = - 7 . 4 5 x 10-8 x 980 = - 7.3 x 10-5 O c
From this calculation it is anticipated that the aifference in melting point of ice in a one vs. a zero-g field is extrenely Small.
Heater Power Requirements
It is desired that the 10 g sample of ice at -5 OC be melted within approximately one hour and that the final water temperature not exceed +10 OC.
A length equal to one half the container was modeled. This was divided into five concentric ring segments with the center ring containing 2 g , the next two rings having 1 g each and the two outer nost rings containing $ g each as shown in Table 1.
The reason differing masses of water were included in each ring was that the temperature slope was expected to be steeper in the region of the heat addition. The following physical pro- perties were assumed:
Thermal Conductivity (K)
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~- ~ ~
.2629 4.20 8.4
Nodal C Location
R ( cm)
.7308
.6914
Node No.
Heat of Fusion
(J)
Sample Mass (9)
Thermal Mass
Water
1.05
- 1
~~
167.0
167.0
334.0
334.0
0.5- I 2
3 .6265 I 2.10 I 4.2
.5288 I 2.10 1 4.2 4
5 668.0
I Inter-Nodal Conductivity (CI-J) I(J/soc) Ice Water
Rode + 6.381 1.588
3.586 * 1 3
3 1 4 2.087
0.506 4 1 5
Sample Container
TABLE 1: INPUT DATA
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For Ice K = 2.25 W/moC For Water K = 0.59 W/m°C
Specific Heat (Cp)
Ice Water
CP @-2.2 OC = 2.103 J/g°C Cp @+2.0 OC = 4.214 J/g°C
Heat of Fusion (Hf)
Hf = 334 J/g
Ice properties were used for each mode until the heat input was equal to the latent heat of fusion for the mode. When this con- dition was met the properties were switched to those of water (liquid) . The problem was done by writing a short program in Super Basic Language and solving using the TYMSHARE computer system.
Cases were run for 2 W and 1 W of total applied heater power. The resulting temperature histogram for 1 W is presented in Figure 4. Figure 5 shows the temperature vs. time plot for 1 W heat input.
It is recommended that the applied power be limited to 1 W to avoid excessive temperature overshoots.
Error Analysis
The latent heat of fusion of ice will be determined by subtracting from the total heat input (Wt) the sum of the heat leakage, the energy required to raise the temperature of ice to the melting point, the water to the final temperature, and the container sys- tem from initial to final temperature (Tf-Ti) (2: miCpi) . The pro- bable error in the heat of fusion will be:
AhHf = [ &At2 + t2 AWz + 2 AT2 Cy (micpi) 21 4
Assuming the following values:
t = 3600 s At = 1 s _ W = l w ZfmiCpi = 218 J/OC
AW = 10-3 w AT = 5 x 10-2 Oc
M H f = [ l + 12.96 + 50 x 4.751% = + i6 J - The percent drror is :
hAHf x 100 1600
€I f 3340 = - = 0.48%
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6VfiS EF.6 7 8 4
io
5
0"
2 Y
3
3 w ill
H rr, w t3
s
5 0
- 5 9
0
F I G U R E 4:
2150 SEC
60 SEC
50 SEC
TOTAL 1 WATT APPLIED FORlOg H20
-l 4 2 3 il g c
EC
c . 2 . 4 .6 . 8
RADIAL DIST. FROM % (Cm)
TEMPERATURE HISTOGRAM 1 . 0 WATTS APPLIED POWER
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The l a r g e s t c o n t r i b u t i o n t o t h e p robab le error is t h e tempera- t u r e measurement. I f t h e t empera tu re cou ld be measured t o i 0.010 OC t h e probable error would be reduced to +4.85 or 0.14%. - -
Total Thermal Mass and Maximum H e a t Leakage
The amount of h e a t energy r e q u i r e d t o raise t h e t empera tu re o f t h e system (10 9 H20 + 34 g P t ) from -5 OC t o + 5 OC i s 3.7 k J . Added t o t h i s w i l l be t h e thermal mass of t h e h e a t e r and t h e c o n t a i n e r and s e n s o r s . I t w i l l be assumed t h a t t h e t o t a l h e a t energy r e q u i r e d is 4 kJ. S i n c e t he error i n t h e h e a t energy measurement is 5 1 6 J, t h e h e a t loss should be less t h a n t h i s va lue . A h e a t l eakage rate of 1.5 x 10-3 W ( 5 . 4 J f o r one h r ) is a reason- able va lue . The major h e a t loss w i l l be from t h e t empera tu re measuring systems.
Component S p e c i f i c a t i o n s
Con ta ine r
Capac i ty 1 6 cm3, 1 .5 c m i n t e r n a l diameter, 8 c m h e i g h t , 34 g weight . P l a t i n u m c o n s t r u c t i o n .
Heat ing Element
C o n t r o l l e d c o n s t a n t h e a t i n g ra te (1W + W) t o be f a b r i c a t e d as i n t e g r a l p a r t of c o n t a i n e r for optrmum h e a t t r a n s f e r .
Outer Heat ing Element
5 W + - 0 . 1 K t o be c o n t r o l l e d from tempera tu re sensnr s i g n a l s .
I n s u l a t i o n
S u f f i c i e n t f o r h e a t loss ra te of less t h a n 1 W.
Con ta i ce r S tand O f f s
M i n i m u m thermal. mass (IPPP thpr 2 ,Tr/oC).
A i r Gap Between C o n t a i n e r s
1 t o 1 . 5 c m , thermal mass a t O°C and 1 a t m less t h a n 0.14 J /OC.
Heater C o n t r o l Temperature Senso r s
Accura te t o + - 0 . 1 OC
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Sample Temperature Sensor
Accurate to + - 0.1 OC, readable and reproducible to + - 0.05 OC.
Heat Loss Rate (Including Sensors)
Less than 1.2 x W.
Hardware Description - Experiment Bu (unwicked) and Bw (wicked) Zero Gravity Melting/ Freezing Temperature and Latent Heat of Fusion is shown in the Bu (unwicked) configuration in Figure 6 where the sample container is filled with a bulk water sample. In the Bw (wicked) version, the sample container is filled with dacron wick material that contains the water sample. In either case, the sample container is a platinum cylinder with wire supports that position three platinum probe temperature sensing elements centrally in the water sample. An "0" ring sealed cap encloses the sample and supports one end of the container on a teflon thermal standoff that minimizes heat transfer to and from the container. The other end of the container is similarly supported, and also includes an epoxy sealed temperature sensor wire lead feed through.
The constant rate heater is constructed as a silicone rubber enclosed resistance heating element bonded to the outer wall of the sample container. The temperature controlled heater is of similar construction, but is bondec! to the inside wall of a stainless steel housing that encloses the sample container. Three platinum resistance temperature sensing elements are attached to each of the heater surfaces for controlling the temperature dif- ferential between the two heaters. A latching Valcor solenoid valve identical to that used in Experiment A connects the volume within the housing to an orificed overboard vacuum line. The vacuum causes freezing and subsequent sublimation of water sprayed onto the sample container resulting in freezing of the water sample inside the container. Coolins water spray is controlled by a pulsing and isolation valve being developed for the Shuttle Orbiter Flash Evaporator (Item 708). This valve will be fully developed for anti-freeze up, minimum dribble volume, cyclic response, and other features by the time the Ice Pack Experiment is built, and will incorporate a smaller, fan spray nozzle as the only modification for this experiment. The entire experiment housing is enclosed in aluminum foil covered Nopco foam in- sulation to minimize heat leakage.
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EXPERIMENT Bu AND Bw ZERO GRAVITY MELTING / FREEZING TEMPERATURE AND LATENT HEAT OF FUSION HARDWARE ARRANGEMENT
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Experiment Sequence
Experiments Bu and Bw are operated as follows:
a.
b.
C.
d.
e.
f.
9.
h.
i.
j.
k.
1.
This
Open vacuum valve.
T m n on temperature sensing electronics.
Open isolation valve and begin operation of pulsing valve.
Turn off timed pulse and isolation valve when sample tempera- ture reaches -10 OC.
Turn on Temperature controlled heater to maximum power.
Turn heater off when constant rate heater mounted sensors read 0 OC (to remove ice from chamber).
Allow 30 minutes for temperature stabilization (all sensors equal within 0.050C).
Turn on constant rate heater circuit and temperature control heater circuit.
Record sample sensor temperature every 30 seconds until temperature reaches +10 OC.
Turn off heaters and allow 30 minutes for temperature sta- bilization (continue recording sample temperature).
Stop recording temperature.
Turn off equipment.
Appropriateness of Experiment
experiment is intended to determine the chnnqe in freezinq point of water in a zero gravity environment compared to a one- gravity environment, and to determine the change in the latent heat of fusion of water in a zero gravity environment compared to a one gravity environment. Analysis has shown that the change in freezing temperature will be on the order of 10-4 OC, a value that is quite insignificant. No reasons exist to expect a significant change in the latent heat of fusion of water, and experimental verification can be implied since performance durations vs. water usage of porous plate sublimators during zero gravity usage have been as expected. Therefore, it is concluded that this experiment must be treated as having little scientific necessity.
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C. ZERO GRAVITY SUPERCOOLING EFFECTS
Objective
The objective of this module is to determine the effect of a gravitational field on the supercooling of ultra pure water. The experiment is to be conducted in one and zero gravity, and the results compared.
Description of Experiment
The sample of ultra pure water is enclosed in a cylindrical element cell with central temperature sensing as shown in Figure 7. All components in contact with the water are made from Teflon (non-wettable) to minimize nucleation sites, and special pre- cautions are taken to remove impurities from the system prior to sealing the cell. The main body of the cell is thin wall Teflon to allcw for volume changes and give good heat transfer rates.
The cell is positioned within a temperature controlled chamber. A suitable heat transfer liquid (Flutx PP50) fills the space between the cell and the thermoelectric element in the wall of a container surrounded by suitable insulation. A bellows device accommodates volume changes in the heat transfer fluid. Flutec PP50 was chosen as t'.e heat transfer fluid because of its low toxicity, low melting point (-130°C), and relatively high boiling point (29OC at one atm), and its acceptability for use in a space- craft cabin. The thermoelectric element is programmed to cool the heat transfer fluid at a constant rate, and the point at which freezing occurs is determined by the inflection in the sample temperature versus time plot.
Water purification and cell cleaning will be carried out in the same operation by placing the cell in the final stage of the triple distillation system. The basic cleaning procedure is via purified steam. All stages of the distillation system will contain platinum black for impurity absorption, boiling nucleation, and catalytic oxidation of impurities. The first distillation will be from basic permanganate solution. After sufficient steam-out of the purifica- tion system, the cell exit will be plugged and the purified water condensed directly in the cell. When the cell is completely filled with water, the inlet will be sealed and the cell trans- ferred to the temperature controlled chamber.
To carry out the experiment, the thermoelectric element is pro- grammed to cool the heat transfer fluid at the rate of 0.5 + 0.05 OC per minute and a water temFerature vs. time plot is generatgd. The temperature of freezing is determined by the inflcctign in the water temperature vs. time plot due to the latent heat of fusion.
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EXPANSION VOLUME
SAMPLE TEMPERATURE m
7-L .:.:.:.. ........... ............ .......... ................... :.:.:.;.;.;.;.:.: .... ................................. ................ ................. 5 , ; : .:.;.:.;.;.:.:.:.:.*.:.;.:.:.:.:.,
1 -
I
HEAT TRANSFER FLUID TEMPERATURE
........ ........ ....... ........ ........ ........ ........ ....... ........ ....... ........
........ ................ ......... .............. ? ........ ........ ................ - ........ ....... INSULATION ......... ................ ................ ..*.*.*.* *.*.a
........ ........ ........ ........ ....... ........ ........
i 'I' EMPERATURE SENSORS
, . +,/*'-
...............
............... ............... ............... ....... ........ ....... ........ .;.:.:.:.;.:.:. ........ .......
FILL PORT
. . . .
THERMOELECTRIC COOLING ELEMENT
FIGURE 7 ZERO GRAVITY SUPER COOLING EFFECTS MODULE
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The experiment can be repeated any number of times by reversing the current to the thermoelectric element and melting the sample.
Analytical Investigation
Volume of H20
3 nd2h 3.217
4 4 v = ---I 2.5 cm
Volume of Flutec PP50 V = V container - VH2O cell V = n(1.75 -1l2 10.5 = 18.6 cm3
Total thermal mass
2.5 g x 4.2 J/goc + 18.6 g x 0.248 X 4.2 J/g°C = 29.9 J/OC
Power
= - 0.25 W 29.9 J/OC x - 0.5 OC
60s
Components Specification
Cell
Teflon/water only interface on inside, 1 cm in-ernal diameter i; 3.2 cm internal length. External length 10.5 cm.
Temperature Sensor Range
Accurate to +O.O!?C over +5 OC to -50 OC - Thermoelectric Unit
0 +5 watt capacity, +10 OC to -50 temperature, programmable for constant dT/dt of 0.5 OC per minute.
C range with 20 Oc coolant
Heat Transfer Medium
Flutec PP50, 18.6 cm3.
Chamber Insulation
2.54cm rockwool or equivalent to give less than 0.5 W heat transfer rate at T = 70 Oca
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Thermal Expansion Bellows 1 to 6 Cm3 capacity. Minimum pr S ure ne atmosphere.
Hardware Description
Experiment C, Zero Gravity Supercooling Effects shown in Figure 8 , has an all teflon sample container with a single teflon coated platinum resistance temperature sensing element supported on teflon coated wires. This all teflon interior prevents premature freezing of the water sample by eliminating nucleation sites. The sample container is supported by a stainless steel cover and the stainless steel housing that the cover encloses. The container volume is completely filled with ultra pure water condensed directly in the container as the third stage of a triple dis- tillation system. After purging, the container top is sealed and the container filled. The fill port is then clamped and heat sealed with the container cylindrical walls squeezed slightly oval to allow for expansion as the ice freezes. The volume between the sample container and the housing is filled with Flutec PP 50 as a heat transport fluid. Volume expansion compensation for the transport fluid is contained ir. the cover in the form of a stainless steel spring loaded bellows. Flutec PP 50 was chosen as the only liquid other than water permitted in the inhabitable portions of the Shuttle vehicle and for its low freezing point and acceptable boiling point. The fluid is cooled at a donstant rate by a two stage Cambion 801-1005-01 thermoelectric cooling unit soldered to a flat on the side of the housing. The units are capable of cooling to -49OC at 0 . 8 watts, and as low as -66.9OC at zero watts while rejecting heat to a plate-fin water cooled heat ex- changer soldered to the hot junction of the unit. Three temperature sensors provide a fluid 'emperature input for the constant rate cooler control circuit while a magnetic stirrer provides constant circulation to assure uniform fluid temperature distribution. The cooling water flow is controlled by the common Valcor latching solenoid valve.
Expe r ime n t S eque lice
Experiment C is operated as follows:
a. Turn on temperature sensing electronics.
b. Ope cooling water valve.
c. Turn on thermoelectric cooling unit and cooling rate electronics to maximum cooling rate until both temperatures reach + 3 OC then cool at 0 . 5 OC/min.
d. Turn on stirrer.
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n 5 i'
---a
\
-f - . 1 -
I
FIGURE 8 EXPERIMENT C ZERO GRAVITY SUPER COOLING EFFECTS HARDWARE ARRANGEMENT
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e. Monitor sample temperature sensor and record temperature
f. Turn off data recorder, cooling rate control, and thermoelectric
every minute.
unit 5 minutes after sample temperature inflection.
Allow warmup to +3 OC with cooling water flow, then repeat c thru f as required.
g.
h. Turn off equipment.
Appropriater.ess of Experiment
This experiment is intended to investigate differences in super- cooling effects on ultra pure water between a one gravity en- vironment and a zero gravity environment. Significant effort has been expended on investigating supercooling of water in a one gravity environment (reference 5 2 , Appendix A ) , but no in- formation could be obtained indicating any work had been done on zero gravity supercooling of water. Futher, since the pre- diction of quantitative results of suPercooling in a one gravity environment is less than exact, speculation on zero gravity super- cooling differences is not possible. Provisions must be incor- porated to insure adequate vibration isolation during the conduct of the experiment.
Numerous pieces of space equipment exist that utilize water at or near the normal freezing temperature. A good understanding of zero gravity supercooling effects would undoubtedly allow more precise performance predictions for equipment operating ir. this cemperature range. Therefore, it is concluded that a significant scientific advancement could be achieved by conducting a zero gravity supercooling experiment.
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D. ZERO GRAVITY CONVECTION FROM THERMALLY INDUCED SURFACE TENSION CHANGES
Objective
The objective of this module is to make a quantitative study of.heat transfer in bulk water and in water contained in a dacron wick to determine the contribution of surface tension convec- tion to the overall heat transfer mechanism in a zero gravity environment.
Description of Experiment
The basic module shown in Figure 9 has two parallel discs 10 cm in diameter, one of which is a thermoelectric cooling device and the other is an electric heating element. The distance between the discs is 16 mm. Temperature sensors are located at 4 mm intervals to measure temperature gradient. One module is constructed to contain bulk water and a second module is con- structed with dacron wick layers in the space between the discs.
A constant heat load ( - 9 W) is appliec! by the heater while the heat pump maintains a fixed temperature gradient. Temperature sen- sors at various positions between the plates will detect any non- linearities in the thermal gradient due to local convection currents. From the temperature measurements, the known heat trans- fer rate, and the dimensions of the module tke thermal conductivity of water can be calculated. Deviations frorr, the theoretical conductive value will indicate additional heat transfer caused by convection.
Analytical Investigation
Heat Transfer Rate (E) from Conduction The thermal conductivity of water at 22OC is 5 . 9 mW/cm°C so that
6mW A .\T
cmOC ZX G = if A = 25n cm2 and X = 1.6 cm
For a \T of 30 OC, E = 8.836 = 0 . 2 9 4 5 \T W/OC
Error Analysis
Assuming the cell dimensions are accurately known and constant the probable error in the thermal conductivity is given by
35
r INSULATION
\ WATER SAMPLE
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COPPER PLATE 7
HEATERS
TEMPERATURE SENSOR (TYP)
SAMPLE i: CONTAINERS
FIGURE 9 ZERO GRAVITY CONVECTION FROM THERMALLY INDUCED SURFACE
TENSION CHAXGES
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assume AT = f O . l o C (T2 - T i ) = 3OoC La = 2 10 -2, = 8,836 W
I’ 0.679 x 10‘3W ,\k = [ 10-4 + 17.35 10-4
c m OC Sk = 2.906 x 10’5W/Cm0c
The p e r c e n t error is .Zk x 100 2.906 x = +0.48% - - -
k 6 x
Volume Change
The change i n water volume i n changing from a n ave rage sys tem t empera tu re of 22OC t o a system.ZT of 3OoC is o b t a i n e d by comparing t h e weight of water i n t h e cell (assuming c o n s t a n t cell volume) a t a uni form t empera tu re of 22OC w i t h t h e we igh t o f t h e same volume of water of variable d e n s i t y co r re spond ing t o a l i n e a r t empera tu re g r a d i e n t (7Oc t o 37OC) across t h e cell. The weight of water i n any volume e lemen t is:
\q = 25 n p A h = 12.5 n (Pn + Pn+l) Ah
The t o t a l waight i s t h e sum of t h e w e i g h t s of each volume e lement from h = r, to h = 1.6 cm.
9 = 1 2 . 5 n c,h (Pn + P n + l ) \ h
Assuming a
\h =
g =
l i n e a r t empera tu re g r a d i e n t
1.6 c m AT or
3 O°C
2.0944 c m 3 x ( p n + P n + l ) AT OC
For a c o n s t a n t - I T o f 2.5OC
g = 5.236 c m 3 [ P O - Pn + 1 + 2 (PI + p2 + ...... Pn)J
where Po i s t h e water d r n s i t g a t 7OC, 9 1 t h e d e n s i t y a t 9.5OC and P n + 1 t h e d e n s i t y a t 37 c. Th s it is found t h a t t h e weight
30°C whereas t h e we igh t s o f t h e same volume of water a t a
of water i n t h e sys tem (125.664 c m Y ) i s 125.3386 g a t a Q of
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uni form temperature of 22Oc i 5 125.2857 g. of water changes by -0.053 c m . d a t e d by t h e f l e x i n g of t h e c o n t a i n e r w a l l s .
T h e r e f o r e t he volume T h i s volume change c a n be accommo-
Component S p e c i f i c a t i o n s
C o n s t a n t Power H e a t i n g Element 1 0 c m diameter, c o n t r o l l e d c o n s t a n t power 0 t o 1 0 + 0.01 w.
Temperature C o n t r o l l e d Heat ing Element Maximum power 1 0 W , c o n t r o l l e d so t h a t .IT S + - 0.5 OC.
Thermoe lec t r i c Cool ing U n i t
Maximum c o o l i n 8 power 1 0 W c o n t r o l l e d by thermocouples EC! t h a t . W S + - 0.5 C.
I n s u l a t i o n
k/Ax < 4 mW/Oc c m 2 f o r nominal 5 W load.
Sample Con ta ine r 3 F l e x i b l e t c accommodate volume change o f + - 0.05 c m .
Temperature Sensor
Readable t o + 0.1 OC, a c c u r a t e t o - +O.O5Oc, t<ital r a t e less t h a n 0.02 W.
heat loss
Hardware D e s c r i p t i o n
Experiment D , Zero G r a v i t y Convect ion from Thermal Induced S u r f a c e Tension Changes i s shown i n t h e Du (unwicked) c o n f i g u r a t i o n i n F i g c r e 1 0 where a bu lk water sample i s c o n t a i n e d w i t h i n a t h i n c y l i n d r i c a l t e f l o n sample c o n t a i n e r . P l a t inum r e s i s t a n c e t empera tu re s e n s i n g e l emen t s suppor t ed o n w i r e s a t t a c h e d t o t h e s ide o f t h e c o n t a i n e r are a r r a n g e d a t e q u a l i n t e r v a l s between t h e ends of t h e c y l i n d r i c a l c o n t a i n e r . I n t h e Dw (wicked) c o n f i g u r a t i o n t h e s e sensors are suppor t ed by l a y e r s of Dacron w i c k material t h a t f i l l s t h e c o n t a i n e r . I n b o t h cases one end of t h e c o n t a i n e r i s s e a l e d by a n "0" r i n g a g a i n s t a t i n p l a t e d copper p l a t e t o which t w o Melcor CP 1.4-71-06 t h e r m o e l e c t r i c c o o l i n g u n i t s have been soldered. A t empera tu re s e n s i n g e lement i s a t t a c h e d t o t h e inside of t h e c o n t a i n e r end , and a c o n s t a n t p w e r s i l i c o n e rubbe r encased r e s i s t a n c e h e a t e r element is bonded tJ t h e o u t s i d e of t h e c o n t a i n e r end. A second h e a t e r is mounted on t h e i n s i d e of an i n - s u l a t i o n jacket t h a t e n c l o s e s t h e experiment. This heater i s con- t r o l l e d t o maintain a z e r o t empera tu re d i f f e r e n t i a l between i t s e l f
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IN5UU?TIOIl - (NOPCC FCMV AL FOIL CGVEREO)
FIGURE 10 : EXPERIMENT Du AND Dw ZERO GRAVITY CONVECTION FROM THERMALLY INDUCED SURFACE TENSION CliANGES HARDWARE ARRANGEMENT
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and the constant poder heater, as sensed by temperature sensing elements mounted on both heaters, thereby eliminating heat loss from the back side of the constant power heater.
Experiment Sequence
Experiments Du and Dw are operated as follows:
a. Turn on temperature sensing electronics.
b. Open cooling water valve.
c. Turn on thermoelectric cooling unit and temperature control.
d . Turn on constant power heater.
e. Turn on zero temperature differential heater and control.
f. Record temperature at each sensor at one minute intervals for one hour.
g. Turn off equipment.
Appropriateness of Experiment
This experiment is intended to make 5. quantitative measurement of heat transfer in water in a zero gravity environment to assess the contribution of surface tension convection to the overall heat transfer rate. The existance of surface tension convection has been demonstrated during skylab experimentation (reference 32, Appendix A) but no quantitative evaluation has been made. The fact that accurate heat transfer knowledge for zero gravity applications is essential cannot be denied. Therefore it is con- cluded that a significant engineering advancement can be achieved by measuring zero gravity convection from thermal induced surface tension changes.
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E . ZERO GRAVITY BOILING TEMPERATURE M D LATENT HEAT OF VAPORIZATION
Objectives
The objectives of this module are to measure the boiling tempera- ture and the latent heat of vaporization of pure water in unwicked and wicked media, and to compare the results of one gravity with those of zero gravity.
Description of Experiment
The vapor pressure of water in equilibrium with liquid water will be measured as a function of temperature over the range of 95OC to 105OC and the heat of vaporization H,calculated using the Clapeyron-Clausius equation.
d P
The boiling point can be determined by interpolation of the data to 1 atm pressure.
3 Containers with a volume of-10 cm fitted with a pressure trans- ducer will hold the water and water-wick samples. These sample containers will be located in a uniform, controlled, temperature bath.
Each sample is prepared by placing approximately one gram of pure water into the sample container followed by evacuation of the container to remove entrained air. Before and after evacuation weights are taken to insure that at least 0.1 g but no more than 0.5 g of water remain in the container after air removel.
The sealed sample containers are placed in the uniform temperature bath and sample temperature - pressure readings taken over the temperature range 95 OC to 105 OC with sufficient time allowed to reach equilibrium at each temperature. can be assumed when the bath and sample temperatures are equal to within +0.02 - OC.
Equilibrium conditions
Analytical Investigation
Clapeyron-Clausius Equation
The latent heat of vaporization of a liquid io given by the Clapeyron-Clausius equation.
41
where vg and V are t h e s p e c i f i c s p e c t i v e l y , ana Hv t h e s p e c i f i c e q u a t i o n can be a r r anged t o g i v e
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volume o f vapor and l i q u i d , re- h e a t of v a p o r i z a t i o n . T h i s
vg - dP = Hv + V I A dlnT d 1nT
and it w i l l be assumed t h a t t h e terms on t h e r i g h t hand s i d e o are cons tan t over t h e t e m p e r a t u r e r ange u t i l i z e d (95 to 105 C). The values for t h e s e terms a t 100 Oc are
AH^ = 22259 cm3 a
dP/dlnT = 13.33 atm
g'l (Cm3 a t m g-1 = l o 3 m3 atm g-1 = 103 Nm V 1 = 1.043 c m 3 g -f" g-1 = 103 J g-1)
Theref ore
vg dP - - 22272.9 cm3 atm dinT g
The s p e c i f i c volu-.-,a of tne water vapor is a f u n c t i o n of t e m - p e r a t u r e and p r e s s u r e b u t d e v i a t i o n s from i d e a l behav io r would be expec ted so t h a t t h e "gas coxistant" w i l l be c a l c u l a t e d from t h e thermodynamic p r o p e r t i e s o f dater a t 100 OC. A s s u m e t h a t
so t h a t
-R' d lnP dlnT d 1/T
- - - dP v g - 3 = 22272.9 ( c m a m ) g
o r
w R' = -22272.9
The average v a l u e of d ( l / T ) / d l n P o v e r t h e t empera tu re range 97 OC to 103 OC is -2.016 x 10' 40c'1 so t h a t
R' = 4.4902 (cm3 a t m ) 9 OC
There fo re
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- V i dP R ' T1 T2 I n
d lnT T2 - T 1 Hv = +
or
(ern3 atm) + 4.4902 (ern3 atm)
9 9 OC Hv = -13.9
Error Analysis
The p r o b a b l e error i n t h e de t e rx r ina t ion of H, i s g i v e n by
For t h e c o n d i t i o n s
P i = 1.192 T i = 378 lnT1 = .335
The p e r c e n t error i s
3200 - AbH, x 100 - HV 22259 = O . 1 4 %
E f f e c t of G r a v i t y on Vapor P r e s s u r e of H 2 0 a t 100°C The e f f e c t o f p r e s s u r e on t h e vapor p r e s s u r e of a f l u i d is g i v e n by
where P i s t h e vapor p r e s s u r e a t a p r e s s u r e P e t Po t h e vapor P r e s s u r e a t 'e = 0, V 1 t h e molar volume of l i q u i d , R t h e g a s c o n s t a n t , and T t h e t empera tu re . I n t h e p r e s e n t a p p l i c a t i o n , t h e vapor p r e s s u r e o f water i s de termined by t h e p r e s s u r e a t t h e water - water vapor i n t e r f a c e , o r t h e p r e s s u r e on a mono-
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l a y e r o f water due t o a f o r c e f i e l d on one g compared t o zero g. For one gram mole of l i q u i d water VI = 18 c d and t h e area of t h e
A =
The
- monolayer i s
23 8 2 ( 6 X 10 1 = 5.8 x 1 0 c m 6 x 10 molecu le s 5” 1 8 cm323
p r e s s u r e is P = E = fii% = 0.018 x 9.8 N A A 5.8 x 104 mL
= 3 x loo6 pa or 3 x 10-l~ atm
Theref ore
-14 1 8 cm3 3 x atm K = 1.7 x 1 0 K
13 (+I= 373 K 82 cm3 atm
From t h i s , it i s a p p a r e n t t h a t t h e d i f f e r e n c e i n water vapor p r e s s u r e and t h e r e f o r e b o i l i n g p o i n t between one g and zero CJ i s n e g l i g i b l e .
Component S p e c i f i c a t i o n s
Con ta ine r 3 V o l u m e 1 0 c m , t o w i t h s t a n d i n t e r n a l p r e s s u r e o f 4 atm
and e x t e r n a l p r e s s u r e of 2 atm.
Pressure Transducer
P r e s s u r e t o l e r a n c e 0 t o 2.2 atm, r e a d a J i l i t y r ange 0 t o 1.5 atm, accuracy + 0.0001 atm o v e r 0.8 t o 1 . 2 atm range .
Temperature s e n s o r
Accuracg + 0.05 OC, r e p r o d u c i b i l i t y - + 0.01 OC over 90 OC t o 1 1 0 C-range.
Hardware Description
Experiment E , Zero G r a v i t y B o i l i n g Temsera ture and L a t e n t Heat of V a p o r i z a t i o n is shown i n t h e Eu (unwicked) c o n f i g u r a t i o n i n F i g u r e 11. The exper iment h o l d s a sample of l i q u i d water and water vapor i n a s e a l e d s t a i n l e s s s teel c o n t a i n e r w i t h i n a second c o n t a i n e r f i l l e d w i t h wa te r . I n t h e Ew (wicked) c o n f i g u r a - t i o n , t h e i n n e r c o n t a i n e r i s f i l l e d w i t h water i n a dac ron wick. The outer c o n t a i n e r i s li.5ulated and i s p r e s s u r i z e d by a s p r i n g loaded be l lows t o p r e v e n t b o i l i n g when t h e water i s h e a t e d by a t empera tu re c o n t r o l l e d r e s i s t a n c e h e a t i n g e lement wrapped around
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I
T
CSVER (JTAINLESS JTEEL)
FIGURE 1 1
EXPERIMENT Eu AND Ew ZERO GRAVITY BOILING TEMPERATURE AND LATENT HEAT OF VAFQI?IZATION HARDWARE ARRANGEMENT
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the container. A magnetic stirrer in thr outer container assures uziform tempezature distribution over the sample container. Both outer and inner containers have platinum resistance temperature sensing elements mounted on wire supports. The sensor wires in the sample container exit through a tube that connects to a Rosemont Model 1201FA2Bl.A Pressure Transducer. The wires are brought out through one leg of a Tee junctiorl immediately out- side the cmtainer. A second tee in this tuoe provides a crimped and sealed fill port. Insulation prevents heat loss from the containers and the tube.
Experiment Sequence
Experimsnts Eu and Ew are operated as follows:
a. Turn on temperature and pressure electronics and allow warm-
b. Turn on container heater and stirrer.
UP *
c.
d. Record sample pressure and temperature when sample and bath
Control bath temperature at 95 @C + - 0.1 OC
temperatures are equal within 2 0.C2 OC.
e. Re eat c & d at 1 OC intervals increasing from 95 OC to l o g oc.
f. Rep at c & d at 1 OC intervals decreasing from 105 "c to 95 8 c. g. Turn off all equipment.
Appropriateness of Experiment
This experiment is intended to determine the change in boiling point of water in a zero gravity environment compared to a one gravity enrironment, and to determine the change in the latent heat of va: Tization of water in a zero gravity environment com- pared to a one gravity environment. Analysis has shown that tho change in water vapor pressure and, hence, the change in bailing temperature of water is negligible. No reasons exist to expect a significant change in the latent heat of vaporization bf water, and experimental verification can be implied since performance durations vs. water usage of various zero gravity water boilers h?-Te been as expected. Therefore, it is concluded that this experiment must be treated as having onlv academic: interest.
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F-1. ZERO GRAVITY WICKING RATE
Objective
The objective of this module is to measure zero gravity wicking rate as a function of temperature difference where the driving force is due to interfacial tension.
Description of Experiment A cell which is basically two square ducts in parallel and con- nected at the ends, as shown in figure 12, is used for this ex- periment. One of the ducts contaj-s Dacron wick material and two platinum gauze electrodes. The csll is vacuum fillett with dis- tilled water containing a trace amount of electrolyte to give a stable zeta potential and insure a repeatable streaming potential. One end of the cell is maintained at a temperature T2 and the other end at Ti (T2 >Ti). dient will cause the water to flow around the loop and a streaming potential will be developed between the platinum gauze electrodes. A calibration curve relating the magnitude of the streaming poten- tial to the water flow rate and pressure drop will be determined in a separate experiment on the Dacron wick material in the same solution.
The resulting interfacial tension gra-
Analytical Investigation
Flow Rate and Temperature
The cell can be considered as two square ducts of equal length in series with one duct containing the Dacron wick material as shown below.
- .-.. I Y I I
The pressure differences are given by
Where r is the equivalent radius of the plain duct and rw is the average capillary radius in the wick material. It is obvious that r?>rw so that the magnitude of -lPw is greater than lp. The total pressure difference across the system is
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w Ll 3 c1
E w
3
0 e; w N
.. N rl
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2 Cos0 dY (T2 - Tl)[L - '-3 kg s - ~ OC-l) so that the
AP = APw 4 P ' = dt rW r
the term dY/dt is negative (-1.645 x direction of flow will be from Ti to T2 in the wick material.
Combining this equation with Poiseuille's equation gives
where n is the number of capillaries in parallel and since r>>rw,
- COS^ dY (T2 - T1) nrd dt -wdt
For the following values
r)= kgs'l m-l j = 0.1 m COS e = i dY/dt = -1.645 x kg G2 OC'l (T2 - TI) = 10 oc
dV/dt= -12.92 nrw3
The term r can be estimated for our wick material from liquid/ vapor capiYlary rise experiments, e .g.
rw = 2YCos 0 gh
and the n term can be calculated from a knowledge of the void volume of he wick material. Tentative values for n and rw are 3 x lo5 and 10i2 cm, respectively, which gives a volume flow rate of -2 crn per minute.
Streaming Potential * The streaming potential is given by
D f Cos0 dY (T2 - TI) - ES = 2nT7ArW dt
With the following values
*Davier, J. T. and Rideal, E. K., "Interfacial Phenomena", Academic Press, New York, 1961.
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t = 5 x ~ o - ~ v (typical value)
cos9 = 1
dY/dt = -1.645 x kg s - ~ OC'l
ES = -11.6 mV
The value of the streaming potential will be directly Frcyortional to (Tz-Tl) or .!iP and inversely proportional to tne average capillary radius rw. The value of r cm) is felt to be on the high side so that larger values por the streaming potential (assuming the typical 50 mV zeta potential) may be expected.
Heat Transfer Rate
The conductive heat transfer rate for a 10 OC temperature dif- ferential over a 5 cm distance is given by
w ' = 6.28 mW A (T2 T 1 cmoc -ix'
2 for A = 2 x 1.44 cm
w' = 36.2 mW
The convective heat transfer rate for a 2 g per minute water flow rate will be
= 1.4 w 10 OC min - W = mCp (T2-T.1) = 3 - 4.187 J
min g OF 60 s
The mass flow rate of the heat transfer fluid necessary to main- - tain T2 and T1 uniform to +O.S°C and remove heat at the rate of 2 W is -
C 60s Cp (T2-Tl) 4.197 Js 0.5 OC min
0 m = ii = 2 Ja = 57.3 g min
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Component Specifications
Cell Dimensions
1.2 cm x 1.2 cm x 20 cm long. Insulated temperature differential path lenqth 5 cm.
Cell Material
Must be electrical insulator.
Electrodes
52 mesh screen, platinum 5 to 10% rhodium Gr iridium, 4 cm separation.
Voltage Measurement
>10l2 ohms input resistance, readable to +O. - 1 mV.
Heat Transfer Fluid
Temperature controlled to 50.1 OC, flow rate 100 g/min.
Hardware Description
Experiment F-1, Zero Gravity Wicking Rate, shown in Figure 15, consists of a teflon housing containing two rectangular passages connected at each end. One of these passages is filled with water saturated dacron wick material, the other is filled with bulk water. The passages are separated by a "U"shaped teflon wick support. The wick material contains two platinum screen electrodes and three platinum resistance temperature sensing elements. The wick, support, and water sample is sealed by an elastomeric "0" seal and an insulated stainless steel backed teflon cover. A 5 cm section in the center of the housing is also insulated. Each end of the remainder of the housing is con- structed to surround three sides and the end of the sample with a heat exchanging water jacket that can conduct heat through the thin teflon wall to the water sample. This thin wall area also flexes to allow for sample volume thermal expansior.. These water jackets are sealed by a single stainless upper housing bolted against two rectangular face type "0" seal grooves in the telfon housing. The bolts extend through the housing to retain the insulated cover over the sample chamber. The upper housing contains inlet and outlet ports as well as a cavity for a special spiral finned resistance heatirg element. A common latching solenoid valve is attached to bosses on the side of the upper housing.
51
' U S
k
- i
--%RING SEALS
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FIGURE 13 EXPERIMENT F- 1 ZERO GRAVITY WlCKlNG RATE HARDWARE ARRANGEMENT
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Experiment Sequence
Experiment F-1 is operated as follows:
a. Open water valve.
b. Turn on temperature sensors and heater.
c.
d. Allow 10 minute stabilization period.
Turn on temperature control to 5 OC temperature differential setting.
e. Record voltage and temperatures at electrodes every minute for 10 minutes.
f. Repeat c, d, and e for a 10 OC temperature differential setting and again for 15OC temperature differential.
g. Turn off equipment.
Appropriateness of Experiment
This experiment is intended to demonstrate and measure zero gravity wicking rate as a function of temperature difference. A thorough examination of available literature has failed to turn up back- ground material indicating that any effort has been expended in the area where no liquid/vapor interface exists and, therefore, a significant scientific advancement can be achieved by demon- strating and measuring this wicking rate. A one gravity version of this experiment can be constructed to verify the existence of the driving force.
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F-2. ZERO GRAVITY WICK WETTING CHARACTERISTICS
Objective
The objective of this module is to determine the wetting characteristics of a Dacron wick material.
DescriDtion of ExDeriment
A cell consisting of two long parallel metal plates with Dacron wick material between the plates will be used to conduct this experiment. One end of the cell is connected to a water reser- voir with a shut-off valve and the other end is opened to ambient. When the valve is opened, the wicking rate is deter- mined by measuring the cell capacitance as a function of time.
Analvtical Investiaation
The cell capacitance is given by: a a
C = ZIOD a = €0 3 [ Dc (L-1) i- &e] where Eo is the permissivity (8.8542 x C2 N'l I T I - ~ ) , a the width, d the thickness, L the total length, Ithe wetted length, and D the dielectric constant. Assuming the following values :
a = 2 x 10-2 m d = 4 x 10-3 m L = 2 x 10-1 m D~ E 2 (dry wick) Dw = 80 (wet w i c k )
Rearranging the cell capacitance equation for 1:
1 = 2.9 x lo8 C - 5.13 x
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where 1 is in meters and C in farads. vary from 17.7 pF at i = o to 708 pF at l = L (0.2 m). The time required for the wick to fill completely with water ( 1 - L) is given by
Thus the capacitance will
Rideal-Washburn Equation* =e Assuming :
?) = L = 0.2 m Y = r e 10-4 m
10-3 kg m-l s-l
7.2 x 10-2 kg s-2
COS^= 1
t = 11.1 s
Since the value for rw (10-4 m) is believed to be high, the actual time for complete filling of the wick should be greater than 11 seconds.
Component Specifications -.
Cell
Internal dimensions, 0.4 cm thick, 2 cm wide, 20 cm long, metal plates - rhodium plated copper.
Reservoir Volume
20 cm3
Capacitance Measurement
Range 15 pF to 800 pF, reproducibility +1 pF, one reading per second.
*Davies, J. T. and Rideal, E. K., "Interfacial Phenomena", Academic Press, New York, 1961.
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Hardware Description
Experiment F-2, Zero Gravity Wick Wetting Characteristis, shown in figure 14, holds a sample of dacron wick material between two rhodium plated copper plates that are held apart by separa- tors of teflon. These plates are wired to act as capacitive elements for measurements of wick liquid content and are covered with a thin walled rubber tube that acts as insulation. This assembly is bonded into, and insulated from, an aluminum housing that contains the experiment water sample. The water is prevented from entering the wick by a silicone rubber seal attached to the end of a spring loaded hinged link. A solenoid attached to the housing is activated to lift the seal from the end of the wick to expose the wick to the water reservoir. A silicone rubber diaphragm supported by a perforated aluminum plate contains the water sample within the housing, and flexes to allow unrestricted flow of water into the wick. Since Experiment F-2 is a non-repeatable experiment, three modules are included in the overall experiment to verify experimental repeatability.
Experiment Sequence
Experiment F-2 is operated as follows:
a. Activate capacitance circuit and index controller to module F-2a.
b. Energize solenoid and start timer.
c. Record capacitance and time at ten second intervals f o r 10 minutes.
d. Index controller to module F-2b and repeat steps b and c.
e. Index controller to module F-2c and repeat steps b and c.
f. Turn off equipment.
Appropriateness of Experiment
This experiment is intended to measure wetting characteristics of dacron wick material. A similar experiment was attempted unsuccessfully during the Skylab experimentation. Due to the fact that this phenomenon can be studied adequately in a one gravity environment it must be concluded that the experiment is unnecessary.
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F-3 ZERO GRAVITY WICK DRYOUT CHARACTERISTICS
Objective
The objective of this experiment is to determine the dryout characteristics of dacron wick material.
Description of Experiment
The basic cell for chis experiment contains a 4mm thick plate wrapped with a single layer of dacron wick material such that the wick material covers both sides of the plate and one short end. This end is compressed against a heated perforated metal evaporator plate. Perforations in the evaporator expose the wick to a low pressure cavity which in turn is exposed to vacuum via a downstream choking orifice. A Naucleonics radiation source is placed on one side of the cell and five radiation detectors on the other side.
The wick material is initially completely filled with digtilied water. The experiment is started by opening a vacuum valve and supplying heat to the evaporator plate to maifitain a constant temperature (ambient) in the evaporation zone. As the water evaporates from the end of the cell any maldistribution of water within the wick wiil be detected from variations in the radia- tion level passing through the cell.
AnalytiLal Investigation 3 Cell volume = 4 cm x 23 cm x 0.8 cm = 73.6 cm
Void volume = 0.835 x 73.6 = 61.4 cm3
Heat required for evaporation at 20 OC
2450 J x 51.4 g = 150.4 kJ - 9
Time for complete evaporation
Assume 4 W input to evaporation plate
4 J 3600 s 150.4 kJ S hr = 10.4 hrs
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Choking Orifice WATBD .PLATE
Pc = WATER SATURATION = 2333 PASCALS
Tc = 2OoC ,
YWater = 1.244 @ 2 ooc
Required Mass-Flow
Ooo6' kg = 5.865 x 10-3 k & = 10.4 hr I2
k = 1 . 6 2 9 ~ sec
Y+l 4
y-l "I xh (Choked Flow) = CD A t Pc [ (&) TC
6, since At = n (a*) 2 4
4 i (d*I2 =
"3 'DPC [ 6 (2 Y +
TC
5 9
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4 m then =
where: r i ~ = 1.629 x kg sec'l Tc = 293 K Pc = 2333 Pa Mw = 18 kg kmole -1 R = 8.314 x lo3 J kmole'l K-1
CD = 0.6 (Discharge coef. for sharp-edge oriZice) Y = 1.244
r = 0.6569
(d*I2 = ( 4 ) (1.629 x
3' n (.6) (2333) (.6569) 18 [(8.314 x 103) (293)
Component Specifications
Cell Iniar?.-l Dimensions
1.2 cm x 4 cm x 23 cm
Center Plate Dimensions
0.4 cm x 4 cm x 20.5 cm
Heat Input to Evaporator Plate
4 W nomini , 6 W maximum Orifice Size
0.9109 mm
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Hardware Descrj ;?tion
Experiment F-3, Zero Gravity Wick Dryout Characteristics, shown in figure 15, utilizes an all teflon housing to contain a dacron wick sample folded into a "U" shape over a teflon strip. The strip is used to compress the closed end of the "U" against an aluminum end block which encloses one end of the housing. A teflon end plate seals the other end of the housing and backs u? the wick compressor strip. Holes are drilled in the end block to connect the wick area to a common outlet port which in turn is connected through a latching solenoid valve to a vacuum vent line. A silicone rubber enclosed resistance heating ele- ment is bonded to the exterior of the end block and covered with insulation. A platinum resistance temperature sensor is bonded to the inside of the end block and acts to control the temperature af the block. Since experiment F-3 is non-repeatable, three modules are included to verify experimental repeatability.
A nucleonics quantity sensor system is used to determine the amount and location of water in the wick of each module during the dryout experiment. souzces, P/N 1010-00-300-1, provide a safe, low level radiation field for all three modules. The sources are mounted to one of the modules with the other two modules arranged to form a triarTle with rhe sources in the center. General Nucleonics, t 'N 1010-OC-400-1, detector assemblies attached at equal intervals on the far side of the wick housing to detect th: variable attenuation of the radiation level caused by local water quantity variation.
Two radioactive General Nucleonics
Eac!. module has five
Experiment Sequence
Experiment F-3 is operated as follows:
a. Index controller to module F-3a .
b. Activate heater and temperature control.
c. Activate nucleonics detector elements.
d.
e. Record quantity at all 5 detectcrrs initia!ly and at 10
Cpen vacuum valve and start timer.
minute intervals for ten hours.
61
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,- VACUUM &4 TCUJNG
EMPf.WNR€ CONN€CTOR
-END BLOCK (AL UMINW)
-f+mTER P / (SJLJCWE RUBBER)
j_
FIGURE 15:
. .XPERIMENT F- 3 ZERO GRAVITY WICK DRYOUT CHARACTERISTICS HARDWARE ARRANGEMENT
U *.,%.I. .z -110 .,.* 9.1, C C , m ” l . . . h
Ham i I ton Standard
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f. Index controller to module F-3b and repeat steps b thru e.
g. Index controller to module F-3c and repeat steps b thru e.
h. Turn off equipment.
Appropriateness of Expeyiment
This experiment is intended to determine wick dryout character- istics. It is speculated that a wick dries out in a sequence where the largest pores in the material (lowest surface tension) empty first and the smallest pores empty last. Due to the effect of the gravity field operatin? against the surface tension it is not possiSle to obtain an absolute assessment of this effect in one gravity. The performance of wetted wicks in zero gravity is extremely importarlt in devices that utilize evaporative cooling. Therefore it is concluded that a significant engineering advance- ment can be achieved by determining zero gravity wick dryout characteristics.
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PHENOMENA INTEGRATION
O b j e c t i v e
The P h y s i c a l Phenomena Experiment Ches t Cqncept i n t e g r a t i o n h a s been carried o u t w i t h t h e objectives o f p r o v i d i n g a s imple t o o p e r a t e exper iment package t h a t w i l l i n t e r f a c e w i t h t h e Space lab p r e s s u r i z e d c a b i n f o r t h e z e r o - g r a v i t y p o r t i o n of t h e exper iment , y e t w i l l allow one "g" check o u t of t h e expe r imen t f o r c a l i b r a t i o n p r i o r t o f l i g h t . Each of t h e expe r imen t s p r e v i o u s l y d e s c r i b e d i s c o n t r o l l e d by e l e c t r o n i c c i r c u i t r y as p a r t o f t h e exper iment pack- a g e , and i n t e r f a c e s w i t h v e h i c l e s e r v i c e s a s r e q u i r e d .
System D e s c r i p t i o n
F i g u r e 1 6 shows t h e electrical and mechanical r e l a t i o n s h i p of t h e phenomena exper iments t o one a n o t h e r , and t o t h e e l e c t r o n i c boxes t h a t c o n t r o l t h e exper iments . S c h e m a t i c a l l y t h e expe r imen t s are broken down i n t o t w o groups. Group 1 c o n t a i n s A , C , and D ; and Group 2 c o n t a i n s exper iment B, E , F-1, F - 2 , and F-3. The i n - e f f i c i e n c y of t h e t h e r m o e l e c t r i c c o o l i n g d e v i c e s , used i n Experi- ments A , B, and C , and t h e h igh power r e q u i r e d p a r t i c u l a r l y i n ex- per iment A, i n f l u e n c e d t h e grouping of t h e c o n t r o l f u n c t i o n of t h e s e t h i z e exper iments i n t o one e l e c t r o n i c c o n t r o l box which is con- f i g u r e d t o d i s s i p a t e t h e h e a t of s o l i d s t a t e s w i t c n i n g of t h e s e h igh c u r r e n t d e v i c e s t o a c o l d p l a t e connec ted t o t h e c o o l i n g loop . The second c o n t r o l box hand les t h e remain ing expe r imen t s (B , E , F-1, F - 2 , and F-3). Each c o n t r o l box per forms s w i t c h i n g , power supp ly , and s i g n a l c o n d i t i o n i n g f u n c t i o n s . A s i n g l e p r o c e s s o r box performs sequencing o f a c t i o n s i n e a c h expe r imen t , and temporary s t o r a g e o f d a t a p r i o r t o t r a n s m i t t a l t o t h e v e h i c l e d a t a a c q u i s i t i o n system. The p r o c e s s o r box is connected t o b o t h c o n t r o l boxes.
The expe r imen t s and t h e c o n t r o l boxes have s p e c i f i c i n t e r f a c e s w i t h t h e v e h i c l e to p r o v i d e c o o l i n g , power, and o t h e r f u n c t i o n s . These i n t e r f a c e s are d e f i n e d i n Tab le 11.
64
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FIGURE 16 :
PHYSICAL PHENOMENA EXPERIMENT CHEST BLOCK DIAGRAM
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Electrical Control Configuration
Figure 17 shows the electrical block diagram for the ice pack experiment. All experiments require electrical process control with time-sequenced and/or level dependent commands. In addi- tion, data from each experiment must be collected, stored temporarily, and transmitted to the on-board data acquisition system for permanent storage and eventual retrieval.
These requirements are satisfied by an elsctronic processor of the nMicroprocessor" family. Electronics of this type are capable of providing multiple commands as a function of an in- ternal program (stored in memory) to any or all of the experiment hardware simultaneously. Internal timing is provided by clock circuitry to generate time delays and intervals. In addition, the devices are programmed to respond to external instrumenta- tion signals, e.g., comparing a sensor output to a pre-programmed reference and taking appropriate action.
The "processor" communicates with the individual experimnts via two control boxes.
Electrical Hardware Description
The three electrical cornponents are enclosed in aluminum boxes with environment and EM1 sealing provisions. The electronics is nearly 100% solid state. Electromechanical relays will be considered for use where a significant weight or cost reduc- tion can be achieved.
The processor unit contains a power supply to provide secondary supply voltages to operate the control circuitry and the pro- cessor itseif. Since this power supply is essential for all experiments, it is redundant and fused individually for each experiment.
Main power in the form of single-phase 400 Hz, 115 VAC and 28 VDC will be used. The AC power is required primarily for the low power thermoelectric coolers to minimize current and efficiently provide conversion to the low voltage high current load drawn by these elements. DC power is used directly for the high power thermoelectric coolers in experiment A .
The control boxes contain the following types of circuits:
Solid state drive circuits for solenoid valves
Regulated voltage supplies for heaters
67
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FIGURE 17 : PHYSICAL PHENOMENA EXPERIMENT CHEST ELECTRICAL SCHEMATIC
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Power supplies for thermoelectric coolers as required
Switch circuitry and electromechanical relays for on/off controls
Signal conditioning for instruments, primarily temp- erature sensors
Multiplex control circuitry
The electrical processing components for experiment Bu is identi- cal to that required for Bw. Similarly Du equipment is identical to that required in Dw. In these experiments, platinum resist- ance temperature sensing elements are used in large numbers. Switching from Bu to Bw, or Du to Dw is desirable to utilize common components. Since contact resistance variations in mech- anical switches could affect the sensor readings, the switching function is performed by manually disconnecting one experiment harness connector and connectins the other experiment harness connector to switch between the wicked and unwicked versions of these two experiments. The resulting resistance variation is negligible due to the intimate contact available in the elec- trical connectors.
Experiment Operation
Operation of a typical experiment is shown below using Experiment D as an example.
a. With experiment Du connected to control Box 1, start experiment with @'GO" manual switch on processor box.
b. Equipment warmup period for suitable time programmed
c. Initial temperatures are sampled at end of warmup
into processor.
period for all sensors.
1. Arithmetic average of 3 constant-power heater sensors.
2. Arithmetic average of 3 ,IT sensors.
3. Other sensors are multiplexed.
All data stored in processor temporarily.
d. Thermo-electric units, cooling water valve, and con- stant-power heater are energized by processor command through driver circuits in control box. Voltage and
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c u r r e n t of h e a t e r are sensed and data s t o r e d .
e.
f .
9.
h.
i.
j =
Voltage is a p p l i e d t o t empera tu re c o n t r o l heater i n such a manner as t o ma in ta in z e r o tempera ture d i f f e r e n - t i a l . On/off c o n t r o l f u n c t i o n i s provided by t h e p r o c e s s o r .
The tempera ture data from each s e n s o r i s c o n d i t i o n e d and sampled by the p r o c e s s o r e v e r y minute f o r or?= hour .
A f t e r one hour , a l l elements are de-energized.
S to red data is t r a n s m i t t e d t o t h e on-board d a t a a c q u i s i - t i o n system i n p rope r format on command.
Manual d i s c o n n e c t of Du, and connec t ion of Dw p r e p a r e s c o n t r o l l e r f o r o p e r a t i o n of wicked c o n f i g u r a t i o n .
Repeat s t e p s ( a . ) t h r u ( h . ) for experiment Dw.
Data Management
A l l of t h e in fo rma t ion gene ra t ed by the exper iments t h a t w i l l be used for e v a l u a t i o n of t he i n v e s t i g a t e d phenomena i s stored i n t he p rocesso r as it i s gene ra t ed by t h e i n d i v i d u a l exper iments . On command from the v e h i c l e data management system t h i s i n f o r - mation i s transfered f o r r eco rd ing and s t o r a g e on board , o r f o r t r a n s m i t t a l t o ear th for ground e v a l u a t i o n w h i l e t h e f l i g h t i s s t i l l i n p rogres s . T h i s l a s t procedure a l lows t i m e t o r e r u n c e r t a i n exper iments i f desired.
Mast o f t h e s t o r e d in fo rma t ion is i n t h e form o f t empera tu re v e r s u s t i m e d a t a . However, some p r e s s u r e , v o l t a g e c a p a c i t a n c e , and q u a n t i t y v e r s e s tempera ture data , and photographic f i l m data also is c o l l e r t e d and stored as showlh i n Table 111. All i n - formation excep t t h e photographic f i l m i s stored i n t h e p r o c e s s o r memory banks as b i n a r y data b i t s representing v o l t a g e s from the v a r i o u s s e n s o r s i g n a l c o n d i t i o n i n g u n i t s .
70
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Phenomena Experiment Packaging
The selected packaging concept f o r t h e P h y s i c a l Phenomena Ex- periment Ches t is shown i n F igu re 18. I t c o n t a i n s a l l experiment modules, and t h e t h r e e electrical c o n t r o l boxes w i t h i n a s t r u c - t u r a l framework o f welded squa re aluminum tub ing . The package c o n f i g u r a t i o n is des igned t o occupy t h e overhead p o r t i o n o f a Space Lab experiment rack which is a r e c t a n g u l a r volume 800 mm X 550 mm x 572 mm. The Space lab is t h e l i k e l y v e h i c l e for t h i s experiment s i n c e t h e v e h i c l e and t h e Space Lab can be made o p e r a t i o n a l a t t h e same t i m e . The Space L a b experiment rack l o c a t i o n imposes t h e t y p e -f v e h i c l e c o n s t r a i n t s and i n t e r f a c e requi rements t h a t w i l l be ??countered when i n t e g r a t i n g a z e r o g r a v i t y f l i g h t experiment w i t h a manned space v e h i c l e . The e x p e r i n e n t s t r u c t u r a l frame width is reduced t o 500 mm so t h a t the package can be i n s t a l l e d and removed from a s t a n d a r d Space L a b rack. U t i l i z i n g t h e f u l l 550 mm width would r e q u i r e d modi- fy ing a s t a n d a r d r a c k , or moui:ing t h e e x D e r i m n t permanent ly i n a s t a n d a r d r ack bo th of which o f f e r a p o t e n t i a l weight s av ings by e l i m i n a t i n g redundant s t r u c t u r a l members, b u t would compl ica te i n s t a l l a t i o & i and ground test procedures . f a c i l i t a t e t h e ground test phase of t h e program, t h e s t r u c t u r e is free s t a n d i n g f o r f l o o r or table mounting, t he reby a l lowing complete access t o a l l sides and t h e t o p o f t h e package.
The i n d i v i d u a l experiment modules are packaged a t a packing d e n s i t y t h a t does n o t exceed t h e allowable 300 kg/m l i m i t o f t h e Space Lak racks. Fore dense packaging is p o s s i b l e i f t h e a l lowable d e r s i t y i s i n c r e a s e d up t o a maximum of 450 kg/m . The experiment modules, and t h e c o n t r o l boxes a r e a r r anged w i t h i n t h e s t r u c t u r a l framework t o allow f r o n t (a i s le side) access t o t h o s e p o i n t s r e q u i r i n g i n f l i g h t man/experimefit i n t e r f a c e s , and back o r side a c c e s s t o a l l other exper iments f o r s e r v i c i n g wi th t h e package removed from t h e equipment rack .
On r h e aisle s ide , a c c e s s is a v a i l a b l e t o t h e camera f o r f i l m changing, t o t h e p rocesso r f o r s e l e c t i o n and s t a r t u p of t he experiment t o be run, and t o t h e c o n t r o l boxes f o r i n t z r - changing of electrical connec tors t o exper iments Bu and Bw, and Du and Dw. Sxper iments A and F-1 are a c c e s s i b l e from t h e a i s l e Pide du r ing maintenance: o p e r a t i o n s . Fxperiments Du, Dw, Bu, Bw, (2. Eu, Ew, F-2a, F-2b , and F - 2 c are a l l a c c e s s i b l e from t h e back side of t h e package. Fxpe r inen t s F-3a, F-3b, and F-3c are rnoucted t o g e t h e r and a r e accessible from e i t h e r s i d e o f t h e .lackage. They are also accessible from t h e back of ,he package once exper iments F-2a, b ; -3 c have been removed. A l l package
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FIGURE 18 : PHYSICAL PHENOMENA EXPERlklENT CHEST PACKAGING ARRANGEMENT
7 3
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i n t e r f a c e s , c o o l i n g water i n and o u t , supply water i n , space vdcuum l i n e , a i r i n , e l e c t r ' x a l power i n , and s i g n a l s o u t are l o c a t e d on t h e back of t h e package where t h e y connec t to v e h i c l e w i r i n g and plumbing. The p i p e s and wires w i t h i n t h e package are routed g e n e r a l l y i n t h e center of t h e package where t h e y are scpportei? a t a p p r o p r i a t e i n t e r v a l s by clamps and b r a c k e t s , and where t h e y do n o t i n t e r f e r e w i t h i n d i v i d u a l experiment replacement . Each experiment i s a t t a c h e d t o t h e closest p o i n t of the package frame by mounting brackets. The frame and b r a c k e t s are s i z e d t o handle t h e v i b r a t i o n and shock l e v e l s a s s o c i a t e d w i t h a S h u t t l e O r b i t e r launch, bench h a n j l i n g , and sh ipp ing .
Weight, Volume,and Power Summary
Table I V shows a breakdown of t h e we igh t s , volume , and power requi rements of a l l t h e equipment i n t h e Ice Pack P h y s i c a l Phenomena experiment . The we igh t s shown are maximum expec ted we igh t s of t h e f l i g h t c o n f i g u r a t i o n as p ro jecced from t h e concept l e v e l of d e f i n i t i o n . The volume is r e p r e s e n t a t i v e of t h e o v e r a l l envelope volume r e q u i r e s for each experiment r a t h e r t h a n a detaile2 " a i r d i sp l aced" volume. The power shown is i n d i c a t i v e of t he average power d r a i n . Peaks f o r s h o r t d u r a t i o n swi t ch ing and v a l v e a c t u a t i o n , t h e r e f o r e , do n o t appear .
7 1
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75
PRECEDING PAGE BLANK NOT F‘fLAWY
A - i
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1. Adler , ?l. J . , s a v k a r , S . D., b Summerhayes, It. R . , "Manipulation of
P a r t i c l e s by Weak Forces", Cencra l Electric Co., Schenectady, N. Y.,
HASA-CR-12029 3.
2 . Aladeu, I. T . , 6, Ulianov, A. F., "Experimental Study of Heat T r a n s f e r
During B o i l i n g i n Conduits During Meight lessness" , Kosmicheske
I s s l e d x r a n i i a (Cosmic Research) , Vol. 6, Mar.-Apr. 1968.
3. Sabskiy , V. C . , Sklovskaya, I . L . , and Sklovskiy , Y . B., "Thermccapillary
Convection i n V e i g h t l e s s Condition", S c i e n t i f i c T r a n s l a t i o n S e r v i c e ,
Santa Barbara, C a l i f o r n i a , 1973, NASA-Ti'-F-15535.
4 . :5ainister, T. C . , Grodzka, P. G . , Spradley , L. W . , Bourgeois, S . V.,
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SVHSER6784
APPENDIX B
DERIVATION OF STEADY STATE HEAT TRANSFER EQUATION
B-i
c
Cold Plate rTq Ambient
T1 T2 0 @
sum aeat flow at P o i n t @ . qin + {out = 0
CR137768
SJHSER6784
or - K2AT2 - w = EQUA. @
h W
CR137768
SVHSER6764
L hi h,J
Substituting Equa. @ into Equa. @
Where A = heat transfer crossectional area =
R d2
4 -
B- 2