CLECO - DC TOOL catalogue...Cleco/DGD tightening controller or suitable PC software. Batterie...
Transcript of CLECO - DC TOOL catalogue...Cleco/DGD tightening controller or suitable PC software. Batterie...
www.absgroup.in
CLECO - DC TOOL catalogue
Since 1998
QUALITY WITH EXCELLENCE
Advanced Bolting Solutions Pvt. Ltd. (ABS) is a leading multinational company providing Precision Bolting and Machining Solutions through consultative sales of leading international brands, in situ controlled bolting and cold pipe cutting services across multiple locations in India and the Middle East.
With over two decades of expertise and the mission to be active partners in customer centric growth, we offer Productivity Enhancement Services through technical consultations, trainings, 24x7 sales and technical support and multiple NABL accredited calibration facilities.
Our “Joint Integrity Services” ensures leakage free joints and bolt load accuracy while maintaining industrial workplace safety standards.
Today, with over 200 employees across all our facilities, we stand as the frontrunner in providing the most comprehensive solutions to every major industry such as Automobile, Assembly, OEM, Power, Steel, Oil & Gas, Heavy Engineering, Wind, Mining, Shipping and more.
We have a team of (ASME Certified) experts who provide bolting related training courses and certifications. With a diligent focus on process management, we have a strong Quality Management System comprising of standard certifications like ISO 9001:2015 and OHSAS 18001:2007.
About Us
www.boltight.com
www.equalizerinternational.com
www.aimco-global.com
www.climaxportable.com
www.absgroup.in
www.hytorc.com
www.clecotools.com
Production Tools
1800-2
12-1
715
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CA
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REG
ISTER
Your
Com
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ints
at:-
TOOL CALIBRATION
We provide NABL accredited calibration services through our in-house lab with calibration capacity upto 27000 Nm* for Hydraulic, Pneumatic, Electric, Battery Operated and Manual torquing tools. We also do the calibration of pressure gauges upto 700 bar capacity.
Tool calibration is done by certified technicians.
*(NABL approved range 2000 – 20000 Nm)
We at ABS are committed to customer delight, with the best service support practices in industry. We are equipped with State-of-the-Art service centres at office locations in India (Navi Mumbai, Chennai, Bengaluru and Jamnagar) and Middle East (Sharjah, Abu Dhabi).
We undertake thorough analysis of the cause of defect (RCA Analysis), document it in standard formats and share with the customer for its understanding. The service is provided in defined SLA and with customer feedback. One of the key features of our service support is the provision of information on the 'Do's and Don'ts' to avoid frequent breakdown of tools.
We also have facility of Annual Rate Contract (ARC) for tool services, to ensure you get optimum return on your maintenance investment.
REPAIR AND TOOL MAINTENANCE
What's better than having the service facility at your convenience in your premises!
ABS Mobile Service Van provides you this comfort. It is a unique initiative pioneered by us in India to provide calibration of torqueing tools at your doorstep.
The Service Van is equipped with calibration machine having capacity to calibrate up to 27000 Nm, and is manned by highly skilled professionals on the move.
Our van schedule is sent on periodic basis to our esteemed customers. You may please write to us at or [email protected] on our Toll Free Number-18002121715, to know about mobile van visit schedule in your area.
SERVICE AT YOUR DOOR-STEP
TRAINING
We also provide on-site services including:
• Onsite Product Demonstration
• Onsite Training
• Onsite Pre-emptive Maintenance Services
• AMCs
• Site audits of tool condition
• On-Site Application Study and Consultancy
We boast of unparalleled technical competence when it comes to bolting in Indian market.We are the only bolting company to in the country today having our own resources as ASME certified training providers.
We deliver training modules to match the suitability to different levels of customer's personnel- such as operators, supervisors, engineers and managers.We also offer customized training programs as per requirement of customers based on their TNI (Training Need Identification).
Bolting courses generally offered are:-
1. ASME Training for Joint Integrity
2. Safe Bolting Methods
3. Tool Operation and Service
Since Safety is one of the major thrust in all our training programs, we also train the operators on safe upkeep and maintenance of tools in addition to the operational training.
DGDpg.11-12LiveWire� 2
Right Angle Series
pg.03
Right Angle Series
pg.07-08
Production Tools
pg.18-19
ELECTRONIC INTELLIGENT SPINDLES
NUTRUNNERS
mPro400GCGlobal Controller
pg.04-05
ELECTRIC
ACCESSORIES
pg.14
Quality Fastener Tools
INLINE SCREWDRIVERS
Tube Nut Series
pg.09
Pistol Grip
pg.10
19TTA02Q19 Series-T Handle
pg.16
SCREWDRIVER
19PTA05Q19 Series-P Handle
pg.17
2, 19, 8, 88, 35 Series Clecomatic Clutch
pg.20
ANGLE NUTRUNNERS
19, 24 & 34 Series Clecomatic Clutch
pg.21
45, 55 & 75 Series Clecomatic Clutch
pg.22
19, 24, 34, 45, 55 & 75 Series Stall – Reversible & Non-Reversible
pg.23
Corded Electric Assembly Tools
pg.24
Pulse Nutrunners
Cleco is a global leader in manufacturing and delivering world-class assembly solutions including DC electric and pneumatic assembly tools, and pneumatic power motors.
Cleco was founded in 1894 as Cleveland Pneumatic Tool Company in Cleveland, Ohio, USA. Cleco’s expertise is the culmination of 120 plus years of delivering assembly tools and systems for a wide range of applications in the automotive, energy, aerospace, and general industries.
This expertise is differentiated by the superior quality and performance in a wide range of tools that consistently offer innovative, long-lasting, and safe solutions.
Cleco’s solutions are focused on increasing productivity while enhancing the users’ experience with simplicity of set-up, ease of use, and focus on comfort and safety.
www.clecotools.com
Production Tools
Up To 16* LiveWire Tools.1 Line Controller.*Contact Regional Application Center for requirements greater than 10.
Wireless Security¡ WEP (Wired Equivalent Privacy) • 64/128 Bit Encryption¡ WPA (Wireless Protected Access)/ WPA2/802.1x • 128 Bit TKIP/CCMP Encryption • 802.1x Authentication pre-shared keymode (PSK) - LEAP, PEAP
The Most Cost-Effective Safety Critical Solution Available
Up To 50 % Savings Over Traditional Systems!
Up To 83 % More Productivity!
2
ELE
CTRO
NIC
3
LiveWire™ 2 offers functions for precise torque, angle and speed control for safety-critical fastening applications in a new wireless design that is 10 ounces (300 grams) lighter!
ResolverControl
Brushless Precision
Transducer
Accuracy
LiveWire� 2Right Angle Series
Cordless
Transducer Controlled Tool
ELECTRONIC
Data Transmission
Y – WLAN: Dual-Band 2,4 GHz, 5 GHz
Peripherals
P – Accessory Platform
Motor47
Tool Style
A – Angle
PowerB – Battery/
PM48
Max Torque (Nm)
15 - 15 Nm 35 - 35 Nm21 - 21 Nm 50 - 50 Nm28 - 28 Nm
VersionB – 26–48 V
Output Drive
AM3 – 3/8” Sq.Dr.
Retainer
– Pin Retainer
B – Ball Retainer
Tool Series
L – LiveWire 2 Series
47 B A Y P B XXX XXX X L
Nomencature for LiveWire 2 Tool Series
ANGLE TORQUE RANGEFREE SPEED (RPM) LENGTH WITH BATTERY
BATTERIES PM48 26 V 44 V
MODEL NUMBER Nm 26 V* 44 V* 48 V kg mm
WEIGHTLESS BATTERY OUTPUT
DRIVE SIZE
*Speed with fully charged battery. General: All tools must be used with an approved Cleco/DGD tightening controller or suitable PC software.Batterie weights: 26-V Li-Ion battery 0,50 kg, 44V Li-Ion battery 0,85 kgExtra Equipment: Scanner, sockets, batteries and chargers must be ordered seperately.
47BAYPB15AM3L
47BAYPB21AM3L
47BAYPB28AM3L
47BAYPB35AM3L
47BAYPB50AM3L
5.5-15
8-21
10-28
12-35
18-50
538
411
291
244
168
983
751
532
447
293
983
751
532
447
293
1,83
1,83
1,83
2,09
2,11
3/8"
3/8"
3/8"
3/8"
3/8"
563
563
563
595
603
544
544
544
576
582
The Most Flexible, Cost-Effective Systems Controller...Ever
Label Printer
Ethernet TCP/IP
System Bus
Fieldbus
Tool
Serial – RS232
Serial – RS232
Discrete I/O – 24vdc
Serial – RS232
Ethernet LAN
Socket Tray
Wireless Torque Wrench
Operator ID
BarcodeScanner
Introducing the Cleco mPro400GC Global Controller, the rst controller for safety-critical applications that offers unsurpassed levels of exibility, connectivity, and serviceability while providing superb torque accuracy and process control. This new controller incorporates the advanced technical features of the proven DGD mPro system with the user-friendly software of the trusted Cleco TME controller, resulting in a powerful control solution that offers impressive cost savings through unequalled exibility.
mPro400GCGlobal Controller
Cost-EffectiveSystems Controller
All From
One Controller
4
The Most Flexible, Cost-Effective Systems Controller...Ever
Control System
Customer Control System
Corded Hand Tool
DGD Conventional Spindles
DGD Intelligent SpindlesUnique Technology, Smallest Hardware Foot Print, Best TCO.
Data Server mPro RemoteProgramming
AccessPoint
CPM3 system with internal power transformer
5
6
RUNDOWN DATA STORAGE
FEATURES:
• A single software program that covers both standard and fixtured applications
• Standard spindle sequencing and reject management
• 19 advanced fastening control sequences standard at no additional cost
• Remote programming software with no licensing restrictions
• Touch screen display with integrated alpha-numeric keyboard
Universal Connectivity For Ultimate Flexibility
User Friendly
GUI
Quick-Start Auto
Program Option
Oscilloscope Process Management
In-Depth Data Management
Easy-To-Read Run
Screen
Digital Image Bolt Sequencing
Max Output Torque (Nm)
Under 60 Nm, rounded up to the nearest 1 Nm.
Over 60 Nm, rounded to the nearest 5 Nm.
Motor
67
Tool Style
A – Right Angle
Power
E -Electric
XX E A XXXX XXX X
Output Drive
AL6 – 3/4” Sq.Dr.
AM6 – 3/4” Sq.Dr.
ML6 – 3/4” Sq.Dr.
AH8 – 1” Sq.Dr.
Retainer
- Pin retainer B Ball retainer
ELE
CTRIC
7
Electric Nutrunners –
Corded Transducer Control
ELECTRICRight Angle Series
TransducerControl
Brushless Precision
Memory Intelligence
67EA235AL6
Isolation Transformer544185PT
Incoming Power
115/230VAC
Matrix Tool Cable
542778-XMCleco 67 Series Tool
Air-Lb Cable
Power Cable
All 67 Series Tools require an isolationtransformer (544185PT) for use with Cleco Global Controller.
RIGHT ANGLE TORQUE RANGE
MODEL NUMBER ft. lbs. lbs. kgRPM
WEIGHT*MAX.SPEED
OUTPUTDRIVE SIZE
67EA235AL6
67EA255AL6
67EA310ML6
67EA340AM6
67EA460AM6
67EA570AM6‡
67EA860AH8
67EA1035AH8
67EA1340AH8
67EA1700AH8
67EA2010AH8
33.9-169.6
40.6-188.1
44-229
51.6-247.1
70.1-339.3
84.8-420.4
129.1-634.3
154.9-763.3
199.1-988.3
250.8-1253.8
295.0-1475.0
46-230
55-255
60-310
70-335
95-460
115-570
175-860
210-1035
270-1340
340-1700
400-2000
Nm
135
115
100
90
66
53
33
25
20
16
13
12.9
12.9
20.2
21.0
21.0
21.0
22.7
23.0
23.0
23.0
23.0
5.9
5.9
9.2
9.5
9.5
9.5
10.3
10.5
10.5
10.5
10.5
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
1”
1”
1”
1”
1”
in. mm
LENGTH
25.8
25.8
29.1
31.6
31.6
31.6
25.3
26.3
26.3
26.3
26.3
655
655
739
803
803
803
643
668
668
668
668
ANGLEHEAD
SIDE TO CENTER HEIGHT
in. mm
2.3
2.3
2.55
3.1
3.1
3.1
9.32
9.32
9.32
9.32
9.32
58
58
65
79
79
79
237
237
237
237
237
in. mm
1.03
1.03
1.06
1.38
1.38
1.38
1.50
1.50
1.50
1.50
1.50
26
26
27
35
35
35
38
38
38
38
38 *Weights are without tool cable and reaction bar. Note: All 67 series tools require an isolation transformer (544185PT) for use with Cleco Global Controller.‡Note: Contact regional application ceneter for implementation assistance.General: All tools must be used with an approved ATG cable and controller.
Standard Equipment: Matrix Connector. Extra Equipment: Std. tool cable 542778-XX, RA swivel cable 544055-XX, Inline swivel cable 544056-XX, Extension cable 542779-XX.
8
TransducerControl
Brushless Precision
Memory Intelligence
Right Angle
Series
ELE
CTRIC
Elect
ric
Nutrunner
s –
Corded
Tra
nsduce
r Contr
ol
ELECTRIC48EAE58AM3 18EAE28AM3
RIGHT ANGLE TORQUE RANGE
MODEL NUMBER ft. lbs. lbs. kgRPM
WEIGHT*MAX.SPEED
OUTPUTDRIVE SIZE
XX E A E XXX XXX X
Max Output Torque (Nm)
Under 60 Nm, rounded up to the nearest 1 Nm.
Over 60 Nm, rounded to the nearest 5 Nm.
Motor
18, 48
Tool Style
A – Right Angle
Power
E -Electric
Output Drive
AL2 – 1/4” Sq.Dr.
AL3 – 3/8” Sq.Dr.
AM3 – 3/8” Sq.Dr.
Retainer
- Pin retainer B Ball retainer
Connector
Air-LB
AM4 – 1/2” Sq.Dr.
AH4 – 1/2” Sq.Dr.
MH4 – 1/2” Sq.Dr.
AX6 – 3/4” Sq.Dr.
18EAE08AL2
18EAE15AM3
18EAE22AM3
18EAE28AM3
48EAE15AL3
48EAE28AL3
48EAE41AM3
48EAE58AM3
48EAE58AM4
48EAE90AH4
48EAE105AH4
48EAE135MH4
48EAE175AX6
48EAE230AX6
1 .5-5 .9
3 .0-11 .1
3 .7-16 .2
4 .4-20 .7
2 .2-11 .1
4 .4-20 .7
6 .6-30 .2
8 .9-42 .8
8 .9-42 .8
13 .3-64 .2
15 .5-76 .7
19 .9-98 .1
26 .6-129 .8
33 .9-169 .6
2-8
4-15
5-22
6-28
3-15
6-28
9-41
12-58
12-58
18-87
21-104
27-133
36-176
46-230
Nm
3000
1300
920
700
2855
1300
1090
770
770
515
340
265
190
145
2.9
3.3
3.3
3.3
3.8
4.1
4.3
4.3
4.3
6.6
6.6
7.3
10.2
10.2
1.3
1.5
1.5
1.5
1.7
1.9
2.0
2.0
2.0
3.0
3.0
3.3
4.6
4.6
1/4”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
1/2”
1/2”
1/2”
1/2”
3/4”
3/4”
in. mm
LENGTH
13.6
14.8
14.8
14.8
15.7
16.2
17.3
17.3
17.3
18.5
18.5
19.1
21.6
21.6
345
376
376
376
398
410
440
440
440
470
470
485
549
549
ANGLEHEAD
SIDE TO CENTER HEIGHT
in. mm
1.4
1.6
1.6
1.6
1.6
1.6
1.9
1.9
1.9
2.3
2.3
2.4
2.7
2.7
36
41
41
41
41
41
48
48
48
58
58
61
69
69
in. mm
0.51
0.59
0.59
0.59
0.59
0.59
0.75
0.75
0.75
0.81
0.81
0.94
1.06
1.06
13
15
15
15
15
15
19
19
19
21
21
24
27
27 *Weights are without tool cable and reaction bar. General: All tools must be used with an approved ATG cable and controller.Standard Equipment: Air-LB Connector. Ball retainer optional.Tools with Matrix connector available upon request.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX,Inline swivel cable 301904-XX, Extension cable 301877-XX.
Thru Hex DoubleThru Hex
PartialThru Hex
Partial Thru Double Hex
ELE
CTRIC
9
Electric Nutrunners –
Corded Transducer Control
ELECTRICTube Nut Series
TransducerControl
Brushless Precision
Memory Intelligence
TUBE NUT TORQUE RANGE
MODEL NUMBER ft. lbs. lbs. kgRPM
WEIGHT*FREE
SPEEDMAX.DRIVESIZE
48ETE20T2
48ETE30T3
48ETE40T4
7.4-14.8
11.1-22.1
14.8-29.5
10-20
15-30
20-40
Nm
1425
1030
770
4.4
4.5
5.3
2.0
2.0
2.3
1/2”
3/4”
1 1/16”
in. mm
LENGTH
16.9
16.6
17.9
430
422
454
HEAD
C OPENING D END/CNTR.
in. mm
0.53
0.73
0.93
13
19
24
in. mm
0.28
0.475
0.675
7
13
18
*Weights are without tool cable and reaction bar.General: All tools must be used with an approved ATG cable and controller.Standard Equipment: Air-LB Connector.Tools with Matrix connector available upon request.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX, Inline swivel cable 301904-XX, Extension cable 301877-XX.
T2
T3
T4
A WIDTH B BLADE HT.
in. mm
0.55
0.59
0.59
14
15
15
in. mm
1.42
1.65
2.36
36
42
60
Note: To order a tool include the Socket Nomenclature with the Tool Nomenclature.Order T2XXXX for a complete head assembly (i.e. T2MF02)To order individual sockets, use a “KS” prefix (i.e. KS2EA01 for a T2 1/4”, Flush, Thru Hex socket.)
Tube Nut Tool Nomenclature Socket Nomenclature
Max Output Torque
<60 Nm, rounded up to the nearest 1 Nm.
Head Type
T2 - 20 Nm
T3 - 30 Nm
T4 - 40 Nm
Motor
48
Connector
Air-LB
Tool Style
T – Tube Nut
ElectricOutput Type
0 -Partial Thru Hex 2 -Double Thru Hex
1 -Thru Hex 3 -Partial Thru
Double Hex
Extension Length
0 – Flush 4 – 1/2” 8 – 1”
2 – 1/4” 6 – 3/4”
Maximum Hex Socket Size
MG, EE T2 Head Type
MM, 3/4” T3 Head Type
MU, 1 1/16” T4 Head Type
00, ## (Specials) All Head Types
Head Type
KS2 – T2
KS3 – T3
KS4 – T4
XX E T E XX XX KSX XX XX X
Socket Sizes
EA – 1/4” M5 – 5mm MH – 14mm MP – 22mm
EC – 3/8 M6 – 6mm MI – 15mm MQ – 23mm
EE – 1/2 MA – 7mm MJ – 16mm (5/8) MR – 24mm (15/16)
EF – 9/16 MB – 8mm (5/16) MK – 17mm MS – 25mm
EH – 11/16 MD – 10mm ML – 18mm MT – 26mm
EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4) MU – 27mm (1 1/16)
EK – 7/8 MF – 12mm MN – 20mm
EM – 1 MG – 13mm MO – 21mm
T2,“B”
T3 & T4Head Height
T3 Head1.44” (37 mm)
“A”“C”
“D”
“A”
2.63” (67 mm) 1.56” (40 mm)
T2 Head
“C”
“D”
T4 Head
1.94” (49 mm)
“A”
“C”
“D”
48EPE25D3
XX E P E XXX XX X
Max Output Torque (Nm)
Motor
18, 48
Tool Style
P – Pistol
Power
E -Electric
Output Drive
Q – Quick change
D2 – 1/4” Sq .Dr.
D6 – 3/4” Sq .Dr.
Retainer
- Pin retainer B Ball retainer
Connector
Air-LB
D3 – 3/8” Sq.Dr.
D4 – 1/2” Sq.Dr.
D8 – 1” Sq.Dr.Under 60 Nm, rounded up to the nearest 1 Nm.Over 60 Nm, rounded to the nearest 5 Nm.
10
TransducerControl
Brushless Precision
Memory Intelligence
Pistol Grip
ELE
CTRIC
Elect
ric
Nutrunner
s –
Corded
Tra
nsduce
r Contr
ol
ELECTRIC
PISTOL GRIP TORQUE RANGE
MODEL NUMBER ft. lbs. lbs. kgRPM
WEIGHT*MAX.SPEED
OUTPUTDRIVE SIZE
18EPE06Q
18EPE06D2
18EPE12Q
18EPE12D3
18EPE17Q
18EPE17D3
18EPE22D3
18EPE31D3
48EPE12Q
48EPE12D2
48EPE25D3
48EPE36D3
48EPE48D3
48EPE65D4
48EPE90D4
48EPE125D4
48EPE150D4
48EPE200D6 (swing bar)
48EPE500D6 (swing bar)
48EPE1000D8 (swing bar)
1.5-4.4
1.5-4.4
2.2-8.9
2.2-8.9
3.0-12.5
3.0-12.5
3.7-16.2
5.2-22.9
2.2-8.9
2.2-8.9
3.7-18.4
5.9-26.6
7.4-35.4
9.6-47.9
14.0-66.4
19.2-92.2
22.9-110.6
92-144
225-368
370-740
2-6
2-6
3-12
3-12
4-17
4-17
5-22
7-31
3-12
3-12
5-25
8-36
10-48
13-65
19-90
26-125
31-150
125-195
300-500
500-1000
Nm
4000
4000
1820
1820
1290
1290
985
695
4000
4000
1820
1290
985
750
510
360
240
180
53
33
2.2
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.7
2.7
2.9
2.9
3.0
5.0
5.3
5.3
5.3
9.5
9.8
16.2
1.0
1.0
1.1
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.3
1.3
1.4
2.3
2.4
2.4
2.4
4.3
4.5
7.3
1/4” Hex
1/4”
1/4” Hex
3/8”
1/4” Hex
3/8”
3/8”
3/8”
1/4” Hex
1/4”
3/8”
3/8”
3/8”
1/2”
1/2”
1/2”
1/2”
3/4”
3/4”
1”
in. mm
LENGTH
7.0
6.5
7.7
7.2
7.7
7.2
7.2
7.2
8.2
7.7
8.4
8.4
8.6
11.4
12.0
12.0
12.0
16.2
16.2
19.16
178
165
196
183
196
183
183
183
208
196
213
213
218
290
305
305
305
410
410
486
SIDE TO CENTER
in. mm
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
1.1
1.1
1.1
0.9
1.13
1.13
1.5
21
21
21
21
21
21
21
21
21
21
21
21
21
28
28
28
23
29
29
38
*Weights are without tool cable or suspension bail.General: All tools must be used with an approved ATG cable and controller.Standard Equipment: Air-LB Connector; Suspension Bail; Dead Handle is included with18EPE12Q & 18EPE12D3. Reaction bar is included with pistol tools with output torques of17-1000 Nm. Ball retainer optional. Tools with Matrix connector available upon request.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX,Inline swivel cable 301904-XX, Extension cable 301877-XX.
18EPE12Q
11
Power Supply OUT
Servo amplier and measuring board
Service access panel
Connection cable for transducersMotor
Torque Transducer
Power Supply IN
Floating spindle adapter (ordered separately)
With straight drive, offset drive, and angle drive congurations, each available with reversible gears, and four different motor sizes to suit different torque requirements, there’s a DGD Intelligent Spindle to t most any situation. Your Apex Tool Group Technical Sales Representative will work with you to determine the best solution for you. We can also provide you with application assistance in automation integration, joint analysis testing, complex data connection, and more.
DGD
Intelligent Spindles
Intelligent Spindle Sizes and Torque Ranges
Size 1
Size 2
Size 3
Size 4
Nm 0 100 200 300 400 ... 2.600 2.700 2.800
2-53 Nm
25-200 Nm
50-300 Nm
100-2800 Nm
Motor with servoamplier & measurement card
B - Brushless MotorU - Reverse gearingTS - Tightening SystemE - Standard
Example
Size
1, 2, 3, 4Gear
1 - SizeB - Brushless motor gearXXX - Max. torqueA - Generation
2nd Transducer for cross check
2 - 2x only for Z attachment
Attachment
1 - SizeZ - Straight attachementVK - Offset drive with transducerWK - Angle drive with transducer1 - Capacity levelB - Version
Transducer
1 - SizeK - Combination torque + angle1 - Capacity level 1 or 2B - VersionM - Only moment, no angle encoder
1 BTSE — 1B035A — 2/ 1M1B — 1ZBX XXXX — XXXXXX — X XXXX — XXXXX
Note: Floating spindle adapter must be ordered separately.
12
Intelligent Spindles
Offset DriveOffset Drive with reversible gears
Intelligent Spindle Congurations
Straight Drive
Straight Drive with reversible gears
Angle Drive
Angle Drive with reversible gears
13
mProRemote/TM-COM
Remote Programming Software
mProRemote & TM-COM Minimum System Requirements
Operating System: Windows 2000, NT or XP
Processor: Pentium
Memory: 256MB
Free Disk Space: 10MB per controller
Software
mProRemote Provided with each mPro400GC-M & mPro400GC-P
TM-COM Provided with each mPro400GC-E & mPro400GC-I
Part Number Description
Cleco’s remote programming software delivers ultimate control to the user, empowering them to control the production process remotely through programming that is easy to use and intuitive. Anything that can be programmed locally on the controller can also be performed from a remote location using the exact same screens. Using this software to monitor, modify, and/or manage the production line will increase your efciency and productivity. Centralized management of the tightening process assures quality products. TM-COM (for GC-E/GC-I controllers) can communicate using either a RS232 or TCP/IP connection. mProRemote (for GC-M/GC-P controllers) utilizes a TCP/IP connection only.
14
General Accessories
Quality Fastener ToolsFor more than half a century Apex has maintained the position of world leader in industrial fastening tools. Many power and insert bits, socket combinations and other drivers/adapters pioneered by Apex have today become industry standards, while Apex quality, service and selection give you unsurpassed value.
■ More Quality For Your MoneyApex quality starts with the selection of raw materials. Only carefully chosen, high grade tool steel is used to make Apex industrial fastener tools. Next, each tool is precision machined from solid bar stock to exacting standards of accuracy. You always get a snug, secure t – a t that is not possible from stamped tools. Finally, each Apex fastener tool is tempered with our exclusive heat treating process. During this step the degree of hardness is determined based upon the application.
■ Fast DeliveryAl l Apex s tandard ca ta log i tems are avai lable of f- the-shel f for immediate delivery. If you need special assistance with your order, your Apex manufacturer ’s representative can handle any questions your may have.
■ Special OrdersApex offers the broadest selection of screw driver and nut runner tools available, from bits, sockets and universal wrenches to extensions, adapters and nut setters. If you have a special application, contact your Apex representative. We may have what you need in stock, or can design and produce specia l fas tener tools for a lmost any application.
■ Ordering InformationApex products are distributed world-wide. For a catalog of the complete line of Apex quality fastener tools or to locate your nearest Apex distributor.
®POZIDRIV®TORQ-SET
®ACR
®SEL-O-FIT
®TORQ-SET
SOCKET HEAD
CLUTCH HEAD
SQUARE RECESS
PHILLIPS ACR ®
FREARSON
® PHILLIPSTORX®
®HI-TORQUE
®TRI-WING
SLOTTED
Registered Trade Marks: HI-TORQUE, Voi-Shan; TORX, Camcar Division of Textron; ACR, POZIDRIV, TORQ-SET and TRI-WING, Phillips International Co.; SUPADRIV, EIS (Fasteners) LTD.; SEL-OFIT,FLIP-TIP, and Apex, Apex Tool Group, LLC.
15
General Accessories
Quality Anti-Mar Fastener ToolsBegin With Quality Fastener Tools.Apex µ-Guard™ provides a protective barrierbetween genuine Apex fastener tools and your nely nished workpiece. The free-spinning patent-pending design provides maximum protection for polished and highly sensitive surfaces.
Apex µ-Guard™ covering is made of a thermo plastic urethane (TPU elastomer) which cushions against costly incidental side impacts. It offers the lowest coefcient of friction for maximum tool efciency. It is also non-removable for tamper resistance.
With Apex µ-Guard™ you get the proven Apex fastener tool t and performance plus the best protection available against marring and in-system damage.
µ-Guard™ is your guard against the potential hazards caused by rotational friction.
Prevents Side Impact Damage
Free-Spinning Design
Virtually Damage Free
If it doesn’t say Apex on the outside, how can you be sure of what’s
on the inside?
16
The renowned Clecomatic® clutch is re-engineered to provide class-leading accuracy/repeatability and improve the already legendary durability.The “T” handle is best for applications that are pre-threaded and the grip on the tool is required to simply guide the tool as the fastener is being tightened.
Class-leading
Accuracy & Repeatability
AdjustableReverse Lever
External Torque Adjustment
19TTA02Q19 Series-
T Handle
SC
REW
DRIV
ER
Pisto
l Gri
p Scr
ewdri
vers
MODEL NUMBER
1/4” QUICK CHANGE lbs. kgRPM
WEIGHTFREE
SPEED
19TCA02Q
19TCA03Q
19TCA04Q
19TCA05Q
19TCA06Q
19TCA07Q
19TCA09Q
2800
1900
1100
660
260
660
470
1.44
1.54
1.54
1.54
1.54
1.54
1.73
0.7
0.7
0.7
0.7
0.7
0.7
0.8
in. mm
LENGTH
8.0
8.2
8.0
8.4
8.4
8.4
9.3
202
207
202
212
212
212
235
TORQUE RANGE
General: Tool performance rated at 90 psi (620kPa) air pressure.Standard Equipment: Operating instructions & service manualSuspension bailDead handle on models above 100 in.-lbs. torque cap.All torque springs required to meet indicated torque specification
Optional Equipment:Additional Accessories, Torque SpringsTorque Signal Kit: 302021PT (Trigger w/Clecomatic clutch only)Overhose: 207107 Push-only Conversion Kit: 301121
in.-lbs. in.-lbs.Nm Nm
5 - 19
5 - 26
10 - 40
10 - 45
10 - 45
15 - 60
15 - 79
5 - 19
5 - 19
10 - 38
10 - 38
10 - 38
24 - 60
24 - 60
TOOL RANGE WITH STD. SPRING
0.6 - 2.1
0.6 - 2.9
1.1 - 4.5
1.1 - 5.1
1.1 - 5.1
1.7 - 6.8
1.7 - 8.9
0.6 - 2.1
0.6 - 2.1
1.1 - 4.3
1.1 - 4.3
1.1 - 4.3
2.7 - 6.8
2.7 - 8.9
AIR INLETNPT
AIR CONSUMPTION
MIN. HOSEI.D.
SCFM
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
11
11
11
11
11
11
11
Push and Trigger Start - T Handle - Clecomatic Clutch
19TTA02Q
19TTA03Q
19TTA04Q
19TTA05Q
19TTA06Q
19TTA07Q
19TTA09Q
19TTA15Q
2800
1900
1100
660
260
660
470
260
1.44
1.54
1.54
1.54
1.54
1.54
1.73
1.94
0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.9
7.9
8.1
7.9
8.3
8.3
8.3
9.3
9.6
199
204
199
210
210
210
235
243
5 - 19
5 - 26
10 - 40
10 - 45
10 - 45
15 - 60
15 - 79
45 - 130
5 - 19
5 - 19
10 - 38
10 - 38
10 - 38
24 - 60
24 - 79
45 - 130
0.6 - 2.1
0.6 - 2.9
1.1 - 4.5
1.1 - 5.1
1.1 - 5.1
1.7 - 6.8
1.7 - 8.9
5.1 - 14.7
0.6 - 2.1
0.6 - 2.1
1.1 - 4.3
1.1 - 4.3
1.1 - 4.3
2.7 - 6.8
2.7 - 8.9
5.1 - 14.7
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
11
11
11
11
11
11
11
11
Trigger Start - T Handle - Clecomatic Clutch
SC
REW
DRIV
ER
17
The renowned Clecomatic® clutch is re-engineered to provide class-leading accuracy/repeatability and improve the already legendary durability.The “P” handle is best suited for thread cutting fasteners where force must be exerted against the ergonomically shaped “P” handle during the process.
Pistol Grip Screwdrivers
19PTA05Q19 Series-P Handle
Class-leading
Accuracy & Repeatability
AdjustableReverse Lever
External Torque Adjustment
MODEL NUMBER
1/4” QUICK CHANGE lbs. kgRPM
WEIGHTFREE
SPEED
19PCA02Q
19PCA03Q
19PCA04Q
19PCA05Q
19PCA06Q
19PCA07Q
19PCA09Q
2800
1900
1100
660
260
660
470
1.41
1.51
1.41
1.51
1.51
1.51
1.65
0.6
0.7
0.6
0.7
0.7
0.7
0.7
in. mm
LENGTH
8.1
8.3
8.1
8.5
8.5
8.5
9.8
206
211
206
216
216
216
248
TORQUE RANGE
General: Tool performance rated at 90 psi (620kPa) air pressure.Standard Equipment: Operating instructions & service manualSuspension bailDead handle on models above 100 in.-lbs. torque cap.All torque springs required to meet indicated torque specification
Optional Equipment:Additional Accessories, Torque SpringsTorque Signal Kit: 302021PT (Trigger w/Clecomatic clutch only)
in.-lbs. in.-lbs.Nm Nm
5 - 19
5 - 26
10 - 40
10 - 45
10 - 45
15 - 60
15 - 79
5 - 19
5 - 19
10 - 38
10 - 38
10 - 38
24 - 60
24 - 60
TOOL RANGE WITH STD. SPRING
0.6 - 2.1
0.6 - 2.9
1.1 - 4.5
1.1 - 5.1
1.1 - 5.1
1.7 - 6.8
1.7 - 8.9
0.6 - 2.1
0.6 - 2.1
1.1 - 4.3
1.1 - 4.3
1.1 - 4.3
2.7 - 6.8
2.7 - 8.9
AIR INLETNPT
AIR CONSUMPTION
MIN. HOSEI.D.
SCFM
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
11
11
11
11
11
11
11
Push and Trigger Start - P Handle - Clecomatic Clutch
19PTA02Q
19PTA03Q
19PTA04Q
19PTA05Q
19PTA06Q
19PTA07Q
19PTA09Q
19PTA15Q
2800
1900
1100
660
260
660
470
260
1.41
1.51
1.41
1.51
1.51
1.51
1.65
1.91
0.6
0.7
0.6
0.7
0.7
0.7
0.7
0.9
8.0
8.2
8.0
8.4
8.4
8.4
9.8
9.7
204
209
204
214
214
214
248
247
5 - 19
5 - 26
10 - 40
10 - 45
10 - 45
15 - 60
15 - 79
45 - 130
5 - 19
5 - 19
10 - 38
10 - 38
10 - 38
24 - 60
24 - 79
45 - 130
0.6 - 2.1
0.6 - 2.9
1.1 - 4.5
1.1 - 5.1
1.1 - 5.1
1.7 - 6.8
1.7 - 8.9
5.1 - 14.7
0.6 - 2.1
0.6 - 2.1
1.1 - 4.3
1.1 - 4.3
1.1 - 4.3
2.7 - 6.8
2.7 - 8.9
5.1 - 14.7
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
11
11
11
11
11
11
11
11
Trigger Start - P Handle - Clecomatic Clutch
3-Chamber Motor Housing
Expansion chamber
Pulse Unit
18
The new Cleco H-Series pulse tools combine legendary durability with unmatched repeatability so that you will be able to complete every joint quickly and reliably.
Broad Tool SelectionWith a variety of shut-off and non-shut-off pulse tools to choose from you are sure to nd just the right Cleco pulse tool for the job.
Pulse Nutrunners
Durable
Economical
Low Maintenance
High Precision Shut-Offmechanism ranges close to the characteristics of an electric tool at a tolerance of +/- 10% at Six Sigma.
■ Improved Tool Endwith axial force protection
Reduced Tool Maintenance● New patented double chambered pulse unit with built-in automatic oil reserve● Up to 500,000 tightening cycles before the rst service
Efcient 3-Chamber Air Motor ● Speed govenor● Reduces your tightening time with increased torque and a usable high-end dynamic. ● Unique design reduces blade wear.● Less vibration for increased user comfort● Reduced air consumption
19
Pulse Nutrunners
TORQUE(Nm)
M5
M6
M7
M8
M10
M12
M14
PULSE TOOL TORQUE RANGES
PISTOL INLINE
M16
7PTHH7PHH
11PTHH11PHH
20PTHH20PHH
15STH 35PTHH35PHH
55PTHH55PHH
80PTHH80PHH
120PTHH120PHH
140PTH140PH
160PTH160PH
250PTH 400PTH250PH 400PH
7STH 15STH 35STH110PTHH110PHH
Easy Set-Up
● Insert 2mm hex
into rear port of tool
● Positive stops in both
directions to prevent
loss and/or damage
Ships Ready For Error Proong
● Works with existing TVP torque verier
● Located near air inlet to maximize ergonomics
Standard air signal indicating tool shutoff for use with Cleco TVP Error Proong System.
Adjustable Motor Speed
● Easily adjustable motor speed to insure accuracy on hard joints
● Can be locked in place to prevent accidental adjustment
Low Noise Levels
Noise levels of these tools are well below standard air tools for an operator-friendly environment. There is no loud metallic hammering under load.
20
Inline Screwdrivers
2 SERIESTorque Range:
0.06 - 0.9 Nm
0.5 - 8 In. Lbs.
• Push-to-start
• Push button reverse
• External torque adjustment
• 1/4” quick change chuck
FEA
TU
RES:
2, 19, 8, 88, 35 Series Clecomatic Clutch
2RSA-10SB
19 SERIESTorque Range:
0.6 - 14.7 Nm
5 - 130 In. Lbs.
• Push-to-start and Push & Lever start
• External torque adjustment
• Bit & Finder & 1/4” quick change chuckFEA
TU
RES:
8 SERIESTorque Range:
1.7 - 8.5 Nm
15 - 75 In. Lbs.
• Push button reverse and non-reversible
• Push-to-start and Push & Lever start
• Bit & Finder and Quick changeFEA
TU
RES:
88 SERIESTorque Range:
1.7 - 19 Nm
15 - 170 In. Lbs.
• Push button reverse and non-reversible
• Push-to-start and Push & Lever start
• Quick change & 3/8” square driveFEA
TU
RES:
35 SERIESTorque Range:
1.7 - 20 Nm
15 - 180 In. Lbs.
• Quick change and square drive
• Short stroke button reverse
• External torque adjustment
(Quick change models)
FEA
TU
RES:
19SPA05Q 19SCA05Q
88RSA-5CQ
8RSA-10BQ
35RSA-10-3
21
Angle Nutrunners
19 SERIESTorque Range:
0.5 – 11 Nm
4.0 – 100 In. Lbs.
• Class-leading accuracy and repeatability
• External torque adjustment
• Sliding knob reverse
• 1/4” & 3/8” square driveFEA
TU
RES:
19, 24 & 34 Series Clecomatic Clutch
24 SERIESTorque Range:
4.0 – 23 Nm
3.0 – 17 ft. Lbs.
• External torque adjustment
• 3/8” square drive
• Indexable anglehead
• One torque spring to meet specified torque
• Oiless blades
FEA
TU
RES:
34 SERIESTorque Range:
8.0 – 75 Nm
4.0 – 55 ft. Lbs.
• External torque adjustment
• 3/8” and 1/2” square drive
• Indexable anglehead
• One torque spring to meet specified torque
• Oiless blades
FEA
TU
RES:
19RAA07AH2
24RAA11AL3
34RAA33Ax3
Model Number Example
Torque Control
A – Clecomatic
S – Stall
Maximum Torque Nm
(Rounded to the nearest Nm)
Series
192434
Tool Style
A – Right Angle
Rotation
R -Reversible
24 R A A 23 A M 3
Square Drive
2 – 1/4” (AL only)
3 – 3/8”
4 – 1/2” (AZ only)
Angle Head Size
L – Light Duty
M – Medium Duty
H – Heavy Duty
X – Extra Heavy Duty
Z – Super Heavy Duty
Tool Termination
A Angle head
22
Angle Nutrunners
45 SERIESTorque Range:
28 – 115 Nm
21 – 85 ft. Lbs.
• Button start
• Reversible & non-reversible
• External torque adjustment
• 1/2” square driveFEA
TU
RES:
45, 55 & 75 Series Clecomatic Clutch
55 SERIESTorque Range:
32 – 176 Nm
24 – 130 ft. Lbs.
• Lever start
• Reversible & non-reversible
• External torque adjustment
• Rotating exhaust deflector
• 1/2” square drive
FEA
TU
RES:
75 SERIESTorque Range:
95 – 430 Nm
70 – 320 ft. Lbs.
• Lever start
• Reversible & non-reversible
• External torque adjustment
• Rotating exhaust deflector
• 1/2” & 3/4” square drive
FEA
TU
RES:
55RnAL-3T-4
75RnAL-2x-4
45RnAb-3P-4
45, 55 & 75 Model Number Example
Torque Control
A – Clecomatic
– – Stall
Start Type
L – Lever
B – Button
Series
45, 55, 75
Nutrunner
Rotation
N-Non Reversible
R -Reversible
55 R N A L - XX X - X
Sq. Drive
3 – 3/8”
4 – 1/2”
6 – 3/4”
Angle Head
P, T, V, X
Gear Train
2, 3, 4, 6, 7, 10
23
Angle Nutrunners
19 SERIESReversibleTorque Range:
3.2 – 6.2 Nm
2.3 – 4.6 ft. Lbs.
• Lever start
• Sliding knob reverseFEA
TU
RES:
19, 24, 34, 45, 55 & 75 Series Stall – Reversible & Non-Reversible
24 SERIESReversibleTorque Range:
13 Nm
9.6 ft. Lbs.
• Lever start
• Twist ring reverseFEA
TU
RES:
34 SERIESReversibleTorque Range:
11 - 36 Nm
8.1 - 26 ft. Lbs.
• Lever start
• Twist ring reverseFEA
TU
RES:
45 SERIESReversibleTorque Range:
62 - 125 Nm
46 - 92 ft. Lbs.
• Button start
• Twist ring reverseFEA
TU
RES:
55 SERIESReversible & Non-ReversibleTorque Range:
56 - 203 Nm
41 - 150 ft. Lbs.
• Lever start
• Reversible & non-reversibleFEA
TU
RES:
75 SERIESReversible & Non-ReversibleTorque Range:
210 - 475 Nm
155 - 350 ft. Lbs.
• Lever start
• Reversible & non-reversibleFEA
TU
RES:
55RNL-3T-4
34RAS36AX3
19RAS04AH2
75NL-3V-4
45RNB-2T-4
24RAS13AM3
Corded Electric Assembly Tools|
24
30 SERIES - RIGHT ANGLE low torque applications
TORQUE RANGE
ft. lbs. lbs. kgRPM
WEIGHTSPEED
30EAN06EA3
30EAN12EA3
30EAN21FA3
30EAN28FA3
0.9-4.4
1.9-8.8
3.2-15.4
4.2-20.6
1.3-6
2.6-12
4.4-21
5.7-28
Nm
2925
1450
835
615
2.5
2.5
2.9
2.9
1.13
1.14
1.32
1.32
in. mm
LENGTH
14.96
14.96
16.06
16.06
380
380
408
408
MODELNUMBER
in. mm
SIDE TO CENTER
0.48
0.48
0.65
0.65
12.3
12.3
16.4
16.4
in. mm
HEIGHT
1.42
1.42
1.58
1.58
36
36
40.25
40.25
OUTPUTDRIVE
3/8 Sq. Dr.
3/8 Sq. Dr.
3/8 Sq. Dr.
3/8 Sq. Dr.
50 SERIES - RIGHT ANGLE medium torque applications
TORQUE RANGE
ft. lbs. lbs. kgRPM
WEIGHTSPEED
50EAN30FA3
50EAN39GA3
50EAN59HA3
50EAN80JA4
50EAN110KA4
50EAN150KB4
50EAN205NA6
4.4-22.1
5.9-28.7
8.8-43.5
11.8-59.0
16.2-80.3
23.6-110.6
30.2-151.2
6.0-30
8.0-39
12-59
16-80
22-109
32-150
41-205
Nm
1765
1375
915
670
475
320
250
3.5
3.9
4.3
4.8
6.1
8.3
8.7
1.60
1.77
1.94
2.17
2.76
3.75
3.93
in. mm
LENGTH
17.68
18.19
18.27
18.62
19.41
22.01
22.13
449
462
464
473
493
559
562
MODELNUMBER
in. mm
SIDE TO CENTER
0.65
0.66
0.75
0.90
1.00
1.03
1.16
16.4
16.7
19.0
22.8
25.3
26.2
29.5
in. mm
HEIGHT
1.58
1.76
2.02
1.91
2.37
2.54
2.44
40.25
44.63
51.35
48.48
60.30
64.48
61.95
OUTPUTDRIVE
3/8 Sq. Dr.
3/8 Sq. Dr.
3/8 Sq. Dr.
1/2 Sq. Dr.
1/2 Sq. Dr.
1/2 Sq. Dr.
3/4 Sq. Dr.
TOOL CABLE
lbs. kg
WEIGHT
961560-010
961560-020
961560-030
961560-040
961560-060
961560-080
961560-100
961560-120
961560-150
1.1
1.4
1.7
2.1
2.7
3.4
3.9
4.6
5.6
0.50
0.65
0.79
0.94
1.23
1.52
1.81
2.10
2.53
m ft
LENGTH
1
2
3
4
6
8
10
12
15
3.3
6.6
9.8
13.1
19.7
26.2
32.8
39.4
49.2
MODELNUMBER
EXTENSION CABLE
lbs. kg
WEIGHT
961561-010
961561-030
961561-050
961561-060
961561-080
961561-100
961561-150
961561-200
961561-250
0.8
1.5
2.1
2.4
3.1
3.7
5.3
6.9
8.5
0.38
0.67
0.96
1.11
1.40
1.69
2.41
3.14
3.86
m ft
LENGTH
1
3
5
6
8
10
15
20
25
3.3
9.8
16.4
19.7
26.2
32.8
49.2
65.6
82
MODELNUMBER
CONTROLLER
TOOL COMPATIBILITY
lbs. kg
WEIGHT
mPro400GCD-PCleco NeoTek 30/50 Series, 18/48 Series,
17/47/67 Series*, LiveWire, Intelligent Spindles**29.5 13.4
in. mm
WIDTH
10.3 261.62
MODELNUMBER
in. mm
HEIGHT
14.9 378.46
in. mm
DEPTH
12.9 327.66
*Adapter cable required for 17/47/67 Series tool**Requires quote to accommodate hardware configurations
MECHANICAL ACCESSORIES
T50-3000048
T50-3000060
T50-3000063
T50-3000061
T50-3000064
T50-3000065
T50-3000066
T50-3000067
T50-3000068
T50-3000072
T50-3000071
T50-3000069
T50-3000070
PART NUMBER
Suspension Bail - Fixed
Suspension Bail - Offset, Fixed
Suspension Bail - Swivel
Suspension Bail - Offset, Swivel
Reaction Bar - 59 Nm
Reaction Bar - 80 Nm
Reaction Bar - 110 Nm
Reaction Bar - 150 Nm
Reaction Bar - 205 Nm
Body Extension - 59 Nm
Body Extension - 80 Nm
Body Extension - 110 Nm
Body Extension - 150 and 205 Nm
TYPE
ELECTRICAL ACCESSORIES
942391PT
942396PT
943462PT
961789PT
PART NUMBER
Camera Scanner
Gyroscope
Tool Light
17 / 47 / 67 Series Tool Adapter Cable
TYPE
“ABS House”Plot No. W-116 (A),
T.T.C. Industrial Area,
MIDC Khairane,
Navi Mumbai - 400 708. INDIA.
Tel: +91 22 4171 4444
Since 1998