Chapter 4 (Final F) 18 March 07

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    F-1

    Welding (chap, 5)

    Structural

    Connections

    Fasteners

    Bolts

    Non-Structural

    (A-307)

    Structural

    A325

    A449

    A490

    Rivets (obsolete)

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    F-2

    Bolt

    Head

    Shank

    ThreadedSection

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    F-3

    The AISC specifications recognize two types of high-strength bolted connection:-

    A) Bearing Type Connection:-

    Where connected parts are allowed to

    bear directly on the bolt shank. Hence both shear

    strength and bearing strength need to be

    checked.

    B) Slip-Critical Type Connection (formerly

    known as friction-type connection):-

    Where connected parts are not allowed to

    slip, and shear forces are transmitted by friction

    forces rather than direct shear. This connection

    requires high pre-tensioning force of bolts upto

    their proof load which equals 70% of tensile

    strength.

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    F-4

    When slip resistance is required, the pre-

    tensioning of bolts should as high as theirProof Load, which is equivalent to the

    yielding stress of the bolts material as

    obtaining by the 0.2% offset method or the

    0.5% extension method. The proof load

    stress is a minimum of 70% and 80% of the

    minimum tensile strength of A-325 bolts, and

    the A-490 bolts respectively.

    The proof load can be achieved by using the

    turn-of-nut method, which is turn of nut from

    the snug-fit position. Otherwise a calibrated

    wrench must be used to achieve the proof

    load for bolts.

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    F-5

    (70 % Fu)

    (70 % Fu)

    (80 % Fu)

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    F-6

    The most typical types of bolted connections are shown below:-

    In shear connection, threads could be:-

    A) In the shearing plane (N), or

    B) Outside the shearing plane (X).

    P

    P

    Thread outside (X)

    Lap Joint

    (single shear)

    Butt Joint

    (double shear)

    (a) Shear Connections

    (b) Eccentric shear

    Connection.

    W section

    Structural tee

    (c) Tension Connections

    (d) Combined shear and tension connections

    P

    P

    Thread inside (N)

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    F-7

    There are several limit-

    states or failure modes that

    may control the strength

    of a bolted connection.

    As can be seen from the

    above figure, three failuremodes (b, d & g) are relevant

    to the connected plates and

    not relevant to the fasteners.

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    F-8

    The nominal tensile strength of a bolt (Rn) can be found as:

    Where

    Fub= Tensile strength of the bolt material.

    An = Bolt net area through threaded zone*.This net area 0.75 to 0.79 of the bolt gross

    area Ab (area of the shank).Thus:

    297430

    7850

    ndb

    ..

    Where, db = dia. of bolt (shank)

    n = number of threads per inch.

    Note: Tensile strength values Fub are given in LRFD

    table J3.2 page (16.1)-104.

    n

    b

    un AFR

    bb

    un AFR 750.

    Thread cross section area*

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    F-9

    The nominal-shear strength for one fastener (Rn) will be

    Rn = m AbuWhere,

    = (1) for single shear

    m = number of shear planes

    = (2) for double shearAb = Bolt gross area.

    u = Ultimate shear strength for the bolt material,

    found experimentally to be around (0.62 Fub) of the

    ultimate tensile strength (Fub).

    Thus:

    Rn = m Ab (0.62 Fub)

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    F-10

    The bearing failure near the edge of the plate is related to the

    shear failure (tear-out) as shown in figure 4.6.4 b & d (page F-7).

    Assuming angle () 0 as shown in figure 4.6.5 below:

    pu

    den LtR 22

    Where

    up = Shear strength of plate material = 0.62 Fu

    Fu = Ultimate tensile strength of plate material.

    Le = Distance from center of last bolt to the edge

    of plate along direction of force.d = Nominal Bolt diameter.

    2

    1241

    d

    LdtFR eun .

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    F-11

    Thus:

    Since LRFD recommends spacing of bolts inthe direction of force to be (2.67 d) [see

    LRFD J 3.3]. Consider (Le 2.67 d) above:

    The lower resistance value guarantees that no tear-outdue to bearing shall occur below this (Rn) value, and no

    Deformation at the hole shall occur at service load level.

    (AISC J3-10 Page16.1-111)

    * Rn = 2.4 Fu dt

    or

    * Rn = 3.0 Fu dt

    (When deformation of the hole at service

    load is a design consideration). (Eq J3-6a)

    (When deformation of the hole at service

    load is not a design consideration). (Eq J3-6b)

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    F-12

    (1) Threads are included in shear plane (N)

    (2) Threads are excluded from shear plane (X)

    In general:

    n

    Rn

    iQ

    i

    Where, Rn = Nominal resistance (strength)

    n = Strength reduction factor (resistance factor)

    iQi = Factored load on structure (ASCE 7)

    for a single bolt :

    Rn PuWhere,

    u = 0.75 for fracture in tension, shear or bearing.

    Rn = Nominal strength of one fastener

    Pu = factored load on one fastener

    The strength of a fastener is based on:

    1- Tension capacity

    2- Shear capacity

    3- Bearing capacity

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    F-13

    )75.0(75.075.0 bb

    ub

    b

    un AFAFR

    b

    b

    un AFR ).(. 750750

    Reference is made to (LRFD) J 3.6), and page (F-8):

    or

    Where

    = 0.75 as stipulated in AISC J3.6 (page 16.1-108)

    b

    uF= Tensile strength of bolt material

    (120 ksi for A 325 Bolts & 150 ksi for A 490 Bolts).

    Ab = Gross area of the bolt (Shank section).

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    F-14

    A No th reads in shear plane (X):-

    Rn = 0.75 (Rn) (AISC J3-6)Rn = 0.62m AbFu

    b (page F-9)

    For long Connections (upto 50 inch long), a 20% reduction is needed

    (strength of long connection < of strength of individual bolts).

    Thus:-

    Rn = (Reduction due connection length)(0.62 Fub)m Ab

    = 0.8 x 0.62 Fub . m Ab = 0.5 Fu

    b m Ab

    Rn = (0.75)(0.5) Fub m Ab

    Where,

    Fub

    = Ultimate strength of bolt material:120 ksi for A 325 ; 150 ksi for A 490

    m = 1 for single shear , 2 for double shear

    Ab = Area of the shank portion of bolt

    (See LRFD J 3.6 & table J 3.2)

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    F-15

    B - Threads in Shear Plane (N):-

    The area of the threaded section of the bolt is about 75%

    of the gross area at the shank section,

    Thus:

    Rn = [Reduction for length] (0.62 Fub) m (0.75 Ab)

    = (0.8)(0.62 Fub) m (0.75 Ab)

    = 0.37 Fub m Ab

    (0.40 Fub) m Ab

    Hence:Rn = 0.75 (0.4 Fu

    b) m Ab

    (see Table J-3.2)

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    F-16

    Nominal bearing strength (Rn) was developed earlier (page F-11).

    However LRFD-J3.10 further reduces (Rn) in order to prevent boltelongations exceeding 0.25 in.

    Hence several categories are presented here below:

    1: Deformation Lim it State (Standard Holes):-

    Where Le 1.5 d and c/c spacing 3d, and there are two or more bolts:

    Rn = (2.4 dt Fu)..(Equ.. J3-6a) = 0.75

    d = Nominal diameter of bolt at shank section.

    t = Thickness of the least connected plate.

    Fu = Ultimate tensile strength of the connected plate.

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    F-17

    2: Deformation Lim it State (Long -Slotted Holes):

    Same as previous conditions.

    Rn = (2.0 dt Fu) (Equ. J2 6c)Where = 0.75 ......... (AISC - J3 10 Page 16-1-111)

    3: Streng th Limit State (ho le elongat ion 0.25 in.):

    Rn = (3.0 dt Fu). (Equ. J3 6b)See page (F-11) of these notes.

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    F-18

    A) Minimum Spacing Bol ts along l ine of Force:

    2.67 d s 3d (AISC J3.3)where,

    s = spacing of bolt along force line.

    d = diameter of bolts-shank section

    B) Minimum Edge Distance along Line of force:

    Normally min. edge distance (rolled edge)

    Normally min. edge distance (sheared edge)

    Where d = Nominal diameter of the bolt.

    (Reference table J3-4 page 16.1 107)

    d4

    11

    d4

    31

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    F-19

    C) Maximum spacing for Bol ts:

    for Painted members:

    s 24t but 12 in.for unpainted members:

    s 14t but 7 in.t = thickness of the thinner connected plates.

    D) Maximum Edge Distance:

    max. edge distance = 12 t but 6 ...

    (AISC J 3.5 Page 16.1 106)

    t = thickness of the thinner connected plates.

    Reference: AISC J 3.5.

    (AISC page 16.1 108)

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    F-20

    Example F-1

    Determine the required number of in. dia.A490 bolts for the connection below.

    Assuming DL = 14 kips, LL = 126 kips?

    Solution:-a) Calculate the factored load:

    Tu = 1.2 DL + 1.6 LL= 1.2 14 + 1.6 126 = 218 kips.

    b) Design strength Rn per bolt:

    Rn = 0.75 Fub (0.75 Ab)

    = 0.75 113 0.4418 (AISC Table J 3.2)

    = 37.3 kips.

    c) Number of bolts required:

    (say 6 bolts)

    use 6 in A 490 bolts.

    5.837.3

    218

    R

    Tn

    n

    u

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    F-21

    Example F-2Compute the tensile factored load capacity for the bearing type connection

    shown below, Assume (A-572 Grade 50) steel plates, with (7/8) diameter

    A-325 bolts in standard holes:

    A) Bolt threads are excluded from shear plane (X).

    B) Bolt threads are included from shear plane (N).

    Solution:-Check Plate Capacity:

    .ConnectedFullyin.sq..AA

    in.sq...A

    in.sq...

    ne

    n

    52

    52625026

    75362506

    8

    1

    8

    7

    U

    Ag

    Tension Member Bearing-Type Connection-LFRD

    Tn = 0.90 50 3.75 = 169 kips.or

    Tn = 0.75 65 2.50 = 122 kips. (controls)

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    F-22

    A) Strength of A-325-X bolts:

    Shear:

    Rn = (0.5 Fub) m Ab

    = 0.75 0.5 120 1 0.6013

    = 27.1 kips per bolt.

    Bearing:Since Le 1.5d and spacing S > 3d, the bearing strength of a bolt is:

    Rn = (2.4 Fu dt)

    = 0.75 2.4 65 0.875 0.625

    = 64 kips per bolt.

    Thus shear controls, the capacity of the connection:

    Tn = 4 27.1 = 108 kips < 122 kips

    So, Connection capacity = 108 kips.

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    F-23

    B) Strength of A-325-N bolts:

    Shear:

    Rn = (0.4 Fub) m Ab= 0.75 0.4 120 1 0.6013

    = 21.6 kips per bolt.

    No need to check bearing again, Since

    Shear will control:

    Tn = 4 21.6 = 86.4 kips

    Total Connection capacity = 86.4 kips

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    F-24

    Example F-3

    Determine the number and spacing of ( in.) dia. (A-490-N) bolts

    required to develop the full strength of the A-572 Grade 65 plates shown

    below. Assume double rows of bolts with standard holes?

    Solution:-Consider middle plate:

    in.sq.1.590.37526A 8143n

    Ae

    = An

    = 1.59 sq. in. (well connected).

    max. An = 0.85 Ag = 0.85 6 0.375 = 1.91 sq. in.

    Tn = Fy Ag = 0.90 65 6 0.375 = 132 kips.or

    Tn = FuAe = 0.75 80 1.59 = 96 kips. (controls)

    (check T-16 of these notes)

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    F-25

    Bolt shear capacity for in. A-490-N bolt:

    Rn = (0.4 Fub) m Ab

    = 0.75 0.4 150 2 0.4418

    = 39.8 kips per bolt. (controls)

    Bearing Strength on the 3/8 in. plate:

    Rn = (2.4 Fu dt)

    = 0.75 2.4 80 0.75 0.375

    = 40.5 kips per bolt.

    Number of bolts = =2.4 bolts.

    Use 4- in. (A-490-N) bolts. With:End distance must be at least

    and spacing of bolts

    39.8

    96

    .23d41 in

    .4

    1in1

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    F-26

    Example F-4Design the connection below to develop the full strength of double

    angles (back-to-back), using two lines of ( in.) dia. (A-325-N) bolts

    in the bearing type connection of 2Ls 6 4 (A-36) material ?8

    3

    +

    +

    Pu

    (A-36 Steel)

    Number of bolts

    To be determined.

    Gusset Plate

    ( Thick) (A-36)

    2Ls 6 x 4 x 3/8

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    F-27

    U = 0.80 (assuming 4 bolts or more in one row)

    Ae = U An = 0.80 2.95 = 2.36 sq. in.

    = 0.9 3.61 36 = 117 kips.

    Angle Capacity (Pu)

    = 0.75 2.36 58 = 102.7 kips. (controls)

    (Pu) for two angles = 205.4 kips.

    Solution:-

    For a single angle:

    Ag = 3.61 sq. in.

    in.sq.2.95x23.61A83

    81

    43

    n

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    F-28

    Shearing capacity each bolt = (cotrols)kips.... 831212040750 243

    4

    Bearing capacity each bolt = 0.75 2.4 0.75 58 = 39.2 kips(Gusset plate more critical)

    Required No. of bolts

    Use 8 bolts (Four in line). Use spacing as shown below:

    bolts6.4531.8

    205.4

    2

    2

    2

    1

    1 2 2

    6

    4x

    Re-Check:

    from L data:

    used..

    ..

    ..

    .

    .

    80860

    11

    756222

    9330

    759

    9330

    4

    1

    4

    1

    4

    1

    L

    xU

    inL

    inx

    Higher value of (U) is always on the safe side.

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    F-29

    In slip-critical type connection (page F-3), plates are not allowed to

    slip against each other, hence there is no practical shearing or

    bearing contact between the bolts and the joining plates (or shapes).

    This necessities the need for high quality control over the bolt

    tension (proof load).

    The main performance criteria of the slip-critical type connection is

    that no slippage of the connected parts should occur at the service

    load level at the structure.

    However, to make the design of the slip-critical type connection

    compatible with the design of the bearing type connection, AISC

    stipulates the design of slip-critical connection at the factored load

    level of the connected elements, as follows:-

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    F-30

    Rn = Du hsc Tb Ns (AISC J 3.8) (Page 16.1 109)where:

    = 1.0 for connections which resist slip at the service load level.

    Rn = Nominal slip resistance of a (sc) bolt in kips.

    = Friction coefficient for class A & B surfaces:

    = 0.35 for class (A) surface (clean mill scale).

    = 0.50 for class (B) surface (blast clean surface).

    Du = 1.13 a statistical factor related to bolt pretension.

    Hsc = Hole factor hsc =1.0 for standard holes.

    hsc = 0.85 for Oversized holes.

    hsc = 0.70 for long-slotted holes.

    Ns = Number of slip planes (1 or 2) as (m) before.

    Tb = Minimum fasteners tension in kips. (Table J3.1).

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    F-31

    Example F -5

    The connection shown below uses ( inch) A

    325 SC bolts. No slippage is permitted. All

    connected members are (A-36) steel. Determine

    strength capacity of this connection (Tu)

    Solution :-

    Even the connection is specified as slip-

    critical connection, the direct shear and

    bearing capacity must be checked (in the

    event of accidental slippage).

    Tu

    1.5

    1.5

    3

    1.51.5

    3

    (a)

    PlateGusset8

    3

    6 x

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    F-32

    Tu for four bolts = 15.90 4 = 63.6 kips.

    2) Bearing Capacity of (A325N) bolts.

    Since the gusset plate is thinner (3/8 < ), It will control bearing :

    Rn = (2.4 d t Fu)

    58x

    8

    3x

    4

    3x2.4x0.75

    = 29.36 kips

    Bearing for four bolts : Rn = 4x29.36 = 117.45 kits

    1) Shear capacity of bolts (A-325 N):

    4418.04875.0FR vn bA

    = 15.90 kips per bolt.

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    F-33

    3) Slip-Critical Connection:-

    Rn = Du hsc Tb Ns

    where,

    = 1.0

    = 0.35 assume class (A) surface.

    Du = 1.13

    hsc = 1.0 standard holes

    Tb = 28 kips (Table J 3.1)(Table 16.1 103)

    Ns 1 slip plane.

    Rn = 1 0.35 1.13 1 28 1 = 11.1 kips per bolt

    For four bolts Tu = 4 11.1 = 44.4 kips.

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    F-34

    4) Tension on the plate :-

    in.sq.2.1252.125x1UAA

    in.sq.2.125x4.25A

    in4.2526Winsq,36xA

    ne

    21

    n

    n

    21

    g

    8

    1

    4

    3

    Maximum Capacity Tu = 44.4 kips.

    0.9 Fy Ag

    Rn=

    0.75 Fu Ae

    (controls)

    kips92.42.125x58x0.75R

    or

    kips97.23x36x0.9R

    n

    n

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    F-35

    Example F-6:

    A 13-foot-long tension member and its

    connection must be designed for a service

    dead load of 8 kips and a service live load of

    22 kips. No slip of the connection

    is permitted. The connection will be to a 3/8-

    inch-thick gusset plate, as shown. Use a

    single angle for the tension member. Use

    A325 SC bolts and A572 Grade 50 steel forboth the tension member and the gusset plate.

    D = 8 kips

    L = 22 kips

    83t

    A 325 SC bolts

    A572 Grade 50 steel

    Gusset plate

    Angle

    (A 572 Gr 50)

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    F-36

    The factored load to be resisted is

    Pu = 1.2D + 1.6L = 1.2(8) + 1.6(22) = 44.8 kipsBecause the bolt size and layout will affect the net area of the tension member, we will

    begin with selection of the bolts. The strategy will be to select a bolt size for trial,

    determine the number required, and then try a different size if the number is too large

    or too small. Bolt diameter typically range from inch to 1 inches in 1/8-inch

    increments.

    Try 5/8 inch bolts. The nominal bolt area is

    22

    in.3068.04

    )8/5(

    gA

    The shear strength is

    Rn = FvAb = 0.75(48)(0.3068)

    = 11.04 kips/bolt

    (assuming that the threads are in the shear plane)

    No slip is permitted, so this connection is slip-critical. We will assume class (A)

    surfaces, and for a 5/8-inch-diameter A325 SC bolt, the minimum tension is Tb = 19

    kips (from AISC Table J3.1).

    Rn = Du hsc Tb Ns

    = 1 0.35 1.13 1 19 1

    = 7.5 kips (controls)

    Solution:

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    F-37

    Say 6 bolts ;This can be achieved in two rows, which requires long leg forthe angle, or select a larger size bolt to have less number of bolts, in order

    to fit in one line.

    Try ( inch) diameter bolts.

    kips15.90x48x0.441875.0R

    in.sq.4418.043

    4

    n

    2

    bA

    (assuming thread in shear plane after slip have occurred).

    The Slip-Critical bolt capacity :

    Rn = 1 0.35 1.13 1 28 1

    = 11.07 kips. (controls)

    bolts9.5boltsofNumber5.7

    8.44

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    F-38

    bolts4.011.07

    44.8bolts.

    4

    3ofNo.

    in

    2y

    u

    1gin.0.996

    0.9(50)

    44.8

    0.9F

    PA

    Select four bolts of ( in.) diameter (A-325-SC)

    Minimum spacing 3 d = 2 in. say (2 in.)

    Minimum Edge distance = 1.5 in (assume sheared edge).

    Check Tension on Member :

    and the required effective net area is

    2

    u

    ue in.0.9190

    0.75(65)

    44.8

    0.75F

    PA

    U

    AA en

    112 22

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    F-39

    For the layout shown in Figure above, with four bolts in the line of force,

    the value of U from the AISC table D3.1 (page 16.1-29) is 0.80. (Once

    a member has been selected, U can be computed with AISC.

    Therefore

    .in1.15

    0.80

    0.9190A

    2

    n

    t1.15A161

    43

    2g

    Assume t = in thick, (Ag)2 = 1.35 in.2

    in.0.52300

    13x12

    300

    Lr

    req.min.

    (controls)

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    F-40

    angle23LTry41

    21

    21

    Ag = 1.44 in2 > 1.35 in2 (OK)

    rmin = rz = 0.544 in. > 0.52 in. (OK)

    Use an with

    Long leg connected. Use A325-SC bolts as shown.

    4

    1

    2

    1

    2

    1

    23L

    434

    3

    2

    x

    2

    2

    2 2141

    161

    430101

    9209190

    92057

    607011

    inAinA

    L

    xU

    gn .....

    ..

    .

    Our selected Ag = 1.44 in2 is greater then (Ag)2 Then OK.