Catalog EWM Multimatrix 2014

8/12/2019 Catalog EWM Multimatrix 2014

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/// simply more

Blue Evolution

CatalogueMachines and accessories 2014

/// Perfection is the principle

A new dimension of welding

BlueEvolution the major sutainability initiative from ewm.

Saves money, secures jobs and protects the environment


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44

Page

Duty cycle 150 A / 15 % 220 A / 15 % 250 A / 20 % 300 A / 20 % 300 A / 40 % 350 A / 40 %

190 A / 60 % 250 A / 60 %55 A / 100 % 85 A / 100 % 125 A / 100 % 150 A / 100 % 160 A / 100 % 220 A / 100 %

Controls

M 1.02 M 2.20

M 2.40

60 60 60 60 6060

nContents

Mira 151 Mira 221 Mira 251 Mira 301 Saturn 301 Saturn 351

Standard MIG/MAG welding machines, step switch controlled

Standard

Accessories

Wire feeders Hose packages Torches / Function torches Remote controls Cooling units Transport carts

EWM AG /// www.ewm-group.com

Machine catalogue 2014

Table of contents

Gas-cooled / water-cooled


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55

Saturn 351 Wega 401 Wega 401 Wega 501 Wega 601

350 A / 40 % 600 A / 45 %250 A / 60 % 400 A / 60 % 400 A / 60 % 500 A / 60 %

220 A / 100 % 300 A / 100 % 300 A / 100 % 400 A / 100 % 450 A / 100 %

60 60 60 60 60

Up to

25 m

Up to5 m

Up to25 m

Up to20 m

Up to5 m

miniDrive

System example: compact welding machine + miniDrive

System example: decompact welding machine + wire feeder + miniDrive

57

EWM EN 1090 WPQR package

58

miniDrive

miniDrive

Certification to EN 1090 made easy:

52 EWM welding procedure specications - extendable as

required May also be used for purchased inverter machines of the

alpha Q, Phoenix, Taurus Synergic and Picomig series Tested and qualied welding consumables


Table of contents



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66

nContents

Page

Duty cycle 200 A / 25 % 200 A / 25 % 230 A / 35 % 300 A / 35 % 150 A / 60 % 120 A / 60 % 150 A / 60 % 120 A / 60 % 160 A / 60 % 240 A / 60 % 300 A / 60 %

120 A / 100 % 100 A / 100 % 120 A / 100 % 100 A / 100 % 130 A / 100 % 180 A / 100 % 250 A / 100 %

Controls

Picotic

Smart Classic Classic cel

Comfort Synergic

activArc / spotArc / / l/ l l/ l l/ l l/ l l/ l

Page

Duty cycle 200 A / 35 % 230 A / 35 % 300 A / 40 %

150 A / 60 % 160 A / 60 % 270 A / 60 %

120 A / 100 % 130 A / 100 % 210 A / 100 %

Controls

Picotic AC

Smart AC Classic AC Comfort AC Synergic AC activArc / spotArc / l/ l l/ l

68

82

68

82

68

82

68 68 68 68

Picotig 200 Picotig 200 MV Tetrix 200 Tetrix 200 MV Tetrix 230 Tetrix 300-2 Tetrix 300

Picotig 200 AC/DC Tetrix 230 AC/DC Tetrix 300 AC/DC

DC TIG welding machines

AC/DC TIG welding machines

Accessories

TIG DC

TIG DC / TIG AC

activArc

activArc

spotArc

spotArc

MMA

MMA

Hot wire powersource

Wire feeder foradditional wire

Remote controls Cooling units Transport carts



Table of contents



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77

300 A / 40 % 400 A / 35 % 250 A / 60 % 350 A / 60 % 450 A / 80 % 550 A / 60 % 550 A / 60 %

200 A / 100 % 300 A / 100 % 350 A / 100 % 400 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

1) 2)

/ l l/ l l/ l l/ l l/ l l/ l l/ l

350 A / 60 % 450 A / 80 % 550 A / 60 % 550 A / 60 %

300 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

1) 2)

l/ l l/ l l/ l l/ l

92

68

84

68

84

70 70

84

70

89

79

Tetrix 300 Classic cel Tetrix 400-2 Tetrix 351 Tetrix 401 Tetrix 451 Tetrix 551 Tetrix 551 AW

Tetrix 351 AC/DC Tetrix 451 AC/DC Tetrix 551 AC/DC Tetrix 551 AC/DC AW

tigSpeed

System example: TIG welding machine + tigSpeed

Up to10 m

Up to4 m

70 79

89

tigSpeed

Wire feeder for cold/hot wire

With superimposed forward/backwardwire motion


Table of contents


1) Cold / 2) Hot wire

1) Cold / 2) Hot wire


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88

Page 96Duty cyle 120 A / 35 % 400 A / 40 %

380 A / 60 %20 A / 100 % 50 A / 100 % 70 A / 100 % 150 A / 100 % 300 A / 100 % 320 A / 100 %

Controlsmicroplasma

Classic DC Comfort DC Synergic DC Synergic AC/DC

activArc / spotArc / / / l/ l l/ l l/ lTIG DC / TIG AC / / / l/ l/ l/

Page

Duty cycle 150 A / 35 % 110 A / 35 % 180 A / 25 % 220 A / 30 % 300 A / 25 % 350 A / 35 %

120 A / 60 % 90 A / 60 % 130 A / 60 % 160 A / 60 % 220 A / 60 % 280 A / 60 %

100 A / 100 % 80 A / 100 % 120 A / 100 % 140 A / 100 % 170 A / 100 % 230 A / 100 %

Controls

Pico 162 (MV)

Pico 180

Pico 220 cel puls

Pico 300 cel (pws) Pico 350 cel puls (pws)

Taurus Basic

TIG / Gouging l/ l/ l/ l/ l/ l/ MAG CC-CV l

94

100

94

100

95

100 102 102 104

95

nContents

Plasma

microplasma 20 microplasma 50 microplasma 120 Tetrix 150 Plasma Tetrix 300 Plasma Tetrix 400 Plasma

Pico 162 Pico 162 MV Pico 180 Pico 220 cel pulsPico 300 cel / Pico 300

cel pwsPico 350 cel puls / Pico

350 cel puls pws

Plasma DC and AC/DC welding machines

MMA DC welding machines

TIG DC / TIG AC

activArc

spotArc

MMA

MMA

TIG DC

Gouging

General accessories

Drive rolls Tablet PC Software Welding Trainer Maintenance test Spare parts sets Calibration device

97



Table of contents



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99

350 A / 40 %

325 A / 60 %

260 A / 100 %

l/ ll/ l

Gouging Remote controls Transport carts Electrode holders

Accessories for welding machines

500 A / 60 %

400 A / 100 % 460 A / 100 %

l/ l l/ ll l

Taurus 405 Taurus 505

109 109

Services

Tetrix 350 AC/DC Plasma

97

Accessories for welding machines

Remote controls Cooling units Transport carts Gas metering units External cooling units


Table of contents


Symbols

Water-cooled

Gas-cooled

Compact

Decompact

Mobile

Portable


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0 EWM AG /// www.ewm-group.com

alphaQpulsPhoenix pulsTaurus

Synergic S

standard spray arc forceArc

MULTIMATRIXPerfection is the principle

30

11 passes 5 passes

50% shorter welding time

Unchanged mechanical/technological properties!

60

forceArcforceArc pulsEfficient and cost-effective welding

Heat-reduced, directionally stable and powerful arc with deep penetration for the upperpower range.

Non-alloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels

Butt welds which are welded with the forceArc process and have tight opening angles of 30 and 40 comply with the

requirements of EN ISO 15614-1:2004

Due to the lower weld volume, the welding times are reduced compared to the standard spray arc process with an opening

angle of 60 by up to 50%

Fillet welds created with forceArc provide a mitred profile without undercut which also satisfies the requirements of EN ISO

15614-1:2004

Fillet welds created with forceArc have a greater penetration depth

Deeper penetration and therefore possible

reduction of the effective throat thickness or

seam cross-section

Changes to stick-out lengths are

rapidly stabilised

Particularly advantageous for very

narrow joints and fillet welds, for example

Smaller included angle due to deep penetration and direc-

tionally stable arc

Fewer passes

Less distortion thanks to heat-reduced, concentrated arc

Excellent root and sidewall fusion

Perfect welding, even with very long stick-outs

Reduced undercuts

Virtually spatter-free

Particularly beneficial for fillet welds, dynamically loaded

components such as load-bearing parts for bridges, wagonand steel construction and other applications

Non-alloyed, low-alloy and high-alloy steels, as well as

high-tensile fine-grained steels

Manual and automated

applications

Process comparison of forceArc/standard spray arc through TWI


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11EWM AG /// www.ewm-group.com

coldArc

forceArc

forceArc puls

// forceArc // forceArc puls

The ewm EN 1090 WPQR Package saves time and money


forceArcforceArc puls

Advantages of theMULTIMATRIXtechnology


Overall cost savings of up to 60%

Minimal seam preparation

Fewer passes

Less welding consumables and shielding gas consumption

Faster welding time

Particularly advantageous with dynamically loaded components

Combination of forceArc puls, forceArcand coldArc

Root pass with coldArc, intermediate passes with forceArcand final pass withforceArc puls

Saves a welding pass with a smaller included angle

Perfect ignition and crater fill time with forceArc puls, welding with forceArc

Less material distortion due to reduced heat input

Lower intermediate pass temperature and minimised joint modification

Particularly advantageous when, for example, welding fine-grained steels

Angular shrinkage reduced in fillet welds

Up to 60% overall cost savingswhen comparing forceArc vs. standard sprayarc welding.

Up to 35% electricity cost savings with the samedeposition rate when compared to conventionalspray arc welding

Up to 50% less harmful emissions through re-duced welding fumes

Cost savings thanks to fewer passes

Less spatter means less finishing work

Less distortion thanks to heat-reduced,concentrated arc

Highly dynamic current control produces a di-rectionally stable arc with great force and greatpenetration depth with fewer undercuts

Sheet metal: S 355; 30 mm

Gas: M21-ArC-18

Wire: 1.2 mm G4Si1

Passes: 11

Position: PB/PA

Included angle: 25

Welded on one side, with-

out weld pool backing with

forceArc

Sheet metal: S 235; 20 mm

Gas: M21-ArC-18

Wire: 1.2 mm G4Si1

Passes: 4

Position: PC

Included angle: 10

Welded on one side, with-

out weld pool backing

Combination of coldArc,

forceArc andforceArc puls

Efficient and cost-effective welding


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alphaQpuls


CrNi edge weld of 1 mm sheet metal, with coldArc

coldArccoldArc pulsPerfect welding and brazing

coldArc: Heat-reduced, low-spatter short arc for high dimensional stability welding and

brazing, plus root welding with excellent gap bridging capabilities.

Less distortion and reduced discolouration thanks

to minimised heat input

Considerably reduced spatter thanks to

virtually power-free material transfer

Impressive process stability even with long hose

packages without additional sensor leads

Commercial torch systems, as the material is

transferred without drive in the torch,

causing no wear and tear

Easy welding of the root passes in all

sheet thicknesses and in all positions Perfect gap bridging even with

inconsistent gap widths

Excellent wetting of surfaces when

brazing thin metal sheets

Minimal finishing work, also optimum for visible

seams thanks to low-spatter process

Unalloyed, low-alloy and high-alloy steels and also

dissimilar joints of even the thinnest metal sheets

Brazing of CrNi sheets with CuAl8/AlBz8

Brazing and welding of coated metal sheets,

e.g. with CuSi, AlSi and Zn

Root welding of non-alloyed and low-alloy steels

and high-tensile fine-grained steels Visible CrNi seams within the thin metal sheet

range

Minimised heat input: -99% less spatter

Outstanding for butt welds, lap welds and edge

welds

Perfect for visible seams no post weld work

necessary

Ideally suited for high-alloy steels and coated

metal sheets

Less discolouration and scaling

Reduced heat-affected zone

Excellent control for positional welding

coldArc puls: The optimum enhancement for the higher performance range, with focused

heat input there where the heat is required.



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// coldArc // coldArc puls


coldArccoldArc puls

The ewm EN 1090 WPQR Package saves time and money Advantages of theMULTIMATRIXtechnology

Unique gap bridging for root passes

Perfect gap bridging, even with alternating gap

widths, thanks to coldArc

No sagging of the molten metal

Secure sidewall fusion, even with misaligned edges

Complete elimination of "wire stab"

Root passes for all panel thicknesses in all positions

Pass build-up and final passes with coldArc puls

Heat, where it is required with coldArc puls

Root welding with coldArc: full control of the globu-

lar transfer, minimised risk of lack of fusion

Pass build-up and final passes with coldArc puls

Performance enhancement for thicker metal sheets

with coldArc puls

Perfect welding in transitional areas with coldArcpuls

Switching between coldArc and coldArc puls by

pressing the torch trigger for secure overlaying of

tack points.

Simple modelling of the molten metal through au-

tomatic changing between coldArc and coldArcpuls

by switching on superPuls.

Excellent and easy welding in the vertical up posi-

tion through changing between coldArcand coldArc

pulsby switching on superPuls, without using the

"Christmas tree technique".

Root welding with TIG quality and MAG speed up to 400% quicker than manual TIG andMMA welding.

Thin metal welding of plain steel and stain-less steel, with much less distortion.

Reduced-energy short arc with unique gap

bridging.

Digitally controlled, nearly power-free mate-rial transfer.

Perfect for sheet metal from 0.5 mm onward.

-99% less spatter

Outstanding for butt welds, lap welds andedge welds.

Ideal for CO2 and mixed gas.

Heat-reduced brazing with innovative, zinc-based solders with low melting point.

Up to 75% less welding fumeemissions when compared withcoldArc/coldArc puls vs. standard short arc




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alphaQpulsPhoenix puls

3 mm

4 mm

Taurus

Synergic S


root Arcroot Arc pulsThe arc with optimum control of the

weld pool

Optimum reduction of spatter compared to stand-

ard short arc

Perfect for sheet metal from 1 mm onward

Optimal for positional and overhead welding

Reduced-energy short arc

rootArc pulsfor welding in transitional areas and

for initial and final passes

Excellent, heat-reduced welding in vertical-up

positions (PF) through rootArc superPuls

Superb root formation and secure

sidewall fusion

Vertical-up welds without weaving

Un-alloyed and low-alloy steels

Manual and automated applications

Effortless gap bridging in the vertical-down weld

Stable, firm vertical-down weld

Very good gap bridging

Heat-reduced, low-spatter arc

Superb root formation and secure sidewall

fusion

Sheet metal: 3 mm

Gap: 4 mm

Gas: M21-ArC-18

Wire: 1.0 mm SG3

Front Back

rootArc: Short arc with perfect weld modelling capabilities for effortless gapbridging and positional welding

rootArc puls: The perfect enhancement for focused heat input for the higher performance range



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alphaQpulsPhoenix pulsTaurus

Synergic S


Pulsed arcStandard arcThe arc with optimum control of the

weld pool

Pulsed arc: Controlled, short circuit-proof pulsed arc for all positions

Standard arc: Controlled short arc far into the transitional area

Welding of aluminium and aluminium alloys

Welding of high-alloy steels and Ni alloys

Even globular transfer also for materials with high Ni content

Stable arc in the wide transitional area between short and spray arc

Copper welding

Positional welding

Controlled heat input via 1-globular-per-pulse-transfer

Aluminium welding with pulsed arc

Perfect pulse welding of aluminium and aluminium alloys, for sheet metal thicknesses from 1 mm onward

Stable arc in all positions, even when welding the thinnest aluminium sheets

Almost spatter-free welding

Spatter-free ignition by reversing the wire feeding

Simple modelling of the molten metal through superPuls

Fillet weld, 1 mm sheet metal, AlMg, argon

1.2 mm wire electrode

Fillet weld, 8 mm sheet metal, AlMg, argon

1.2 mm wire electrode

Perfect ripples, thanks to superPuls



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// Pulsed arc // Standard arc

Extended standard short arcrange of up to 11 m/min wire, with 1 mm wire

diameter G4Si1 under mixed gas

Less spatter and better arc stability through controlled short arc to far

beyond the transitional area

High short-circuit frequency, steady weld pool, fine-globular material

transfer

Higher welding speeds

Simple modelling of the molten metal through automatic changing between

pulse and standard arcby switching on superPuls

Excellent welding in the vertical up position through automatic changing

between pulse and standard arcby switching on superPuls

Perfect welding of aluminium and aluminiumalloys, high-alloy steels and Ni alloys, from 1 mmmetal sheet thickness onward

Even globular transfer also for materials withhigh Ni content

Copper welding

Extreme low-spatter pulsed arc, also in posi-tional welding

Quick and reliable changes to stick-out lengths

Spatter-free ignition through reversible wirefeeding

Extended standard short arc range, to far intothe transitional area

Fine globular material transfer in the extendedshort arc range when welding low-alloy steels

Pulsed arcStandard arc


Perfect pulse welding of high-alloy steels and Ni alloys, also for thin sheet

metal from 1 mm onward

Reliable arc welding in all positions

Very low-spatter process (fewer corrosion attack points)

Reduced pore susceptibility

Flat, smooth and notch-free weld seams

CrNi welding with pulsed arc

Sheet metal: 3 mm

Materials: CrNi 1.4301

Gas: 97.5% Ar/2.5% CO2

Wire: 1.2 mm 1.4316

Position: PB



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10


Advantages of theMULTIMATRIXtechnology

pipeTruck MAG orbital system

pipeSolutionpipeTruck MAG orbital system pipeSolution

pipeTruck MAG orbital systemWelding at MAG speed with TIG reliability.

Powerful short arc for rapid, safe welding,

with and without gaps, in all positions.

pipeSolution/pipeTruck up to 400% quickerthan manual TIG and MMA welding

Low and high-alloy solid wires (e.g. for theparent metal alloy 625)

Rutile and basic flux-cored wires (e.g. for the

parent metal high heat-resistant steel P91)

Performance is significantly enhanced forroot welding: Automated pipeSolution

achieves 150 to 500 mm per minute

Root welding in one operation without back-ing run

MAG welding with pipeSolution process onpipes with 3,400 mm diameter wall thick-

nesses up to 30 mm

Flawless welding result high quality: certi-

fied by TV Hesse in welding procedure testaccording to AD 2000 regulations

Root welding in one operation: Especiallyefficient, without a backing run, without weld

pool backing

The entire pipeTruck MAG orbital system froma single source:

Welding tractor with control unitalpha Q power source

Welding consumablesWelding torchWear parts

Welding accessoriesTraining and consultancy

Root welding for metal sheets and pipes in all positions

Hot pass/intermediate pass with pulsed arc

Intermediate/final pass with flux cored wire

Safe overhead welding thanks to optimum viscosity of the weld pool

Reduction or elimination of preparation work, e.g. weld pool backing

Virtually power-free material transfer

Impressive process stability, even with long hose packages without additional

sensor leads

Unalloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels

Considerable reduction in set-up time

the 19-kg tractor is placed effortlessly on

the track system and can be clamped in

quickly

High precision of the orbiting speed,

oscillatory movement with adjustable

frequency and dwell times

Seam can be accessed at any time thanks

to the arrangement of the welding sys-

tem on the tractor side

Pipe welding in any position

Pipe diameters of DN300 and up

Pipes can be welded automatically and in

high quality in all wall thicknesses



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superPuls

superPuls



Quick and easy welding of vertical-up weldswithout using the "Christmas tree technique"

Effortless mastery of the weld pool

Performance increase by pressing on the torchtrigger for secure overlaying of tack points

Extreme low-spatter pulsed arc, also in posi-

tional welding


Aluminium superPuls

PF position

CrNi superPuls

PF position

Steel superPuls

PF position

Reliable fusion of the root base

Effective filling with pulse

No more weaving required

Smooth bead ripples result in aesthetically

pleasing weld seams

Controlled reduced heat input

Reduced spatter formation

Easy modelling of the molten metal

Quick and reliable welding of vertical-up welds

without using the "Christmas tree technique"

The "Christmas tree technique", an applica-tion normally reserved for true experts, canbe avoided, which is advantageous for lessexperienced staff.

The superPulscombination of ewm welding processes

offers a multitude of possibilities.



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forceArc

forceArc puls


Pulsed arc

Standard arc

Heat-reduced, directionally stable and powerful arc with

deep penetration for the upper power range.

Non-alloyed, low-alloy and high-alloy steels and high-tensile

fine-grained steels

Pulsed arc: Controlled, short circuit-proof pulsed arc

for all positions

Standard arc: Controlled short arc far into the

transitional area

forceArc forceArc puls Standard arc Pulsed arc

Cost savings thanks to

reduced weld volume

Reduced energy costs

Penetration depth

Reduced heat input

Arc force

Directionally stable arc

Minimised spatter formation

Reduced undercuts

Highly dynamic current control

Reduced emissions/

less welding fumes

Applications

Unalloyed and low-alloy steels Yes Yes Yes Yes

High-alloy steels Yes Yes No Yes

High-tensile fine-grained steels Yes Yes No Yes

Aluminium Yes Yes No Yes

Copper No Yes No Yes

Good Excellent



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pipeSolutioncoldArc

coldArc puls


rootArc

rootArc puls

Powerful arc for rapid, secure welding

with and without gap in all positions.rootArc: Short arc with perfect weld modelling ca-

pabilities for effortless gap bridging and positional

welding

rootArc puls: The perfect enhancement for

focused heat input for the higher performance

range

coldArc: Heat-reduced, low-spatter short arc for

high dimensional stability welding and brazing,

plus root welding with excellent gap bridging

capabilities.

coldArc puls: The optimum enhancement for the

higher performance range, with focused heat

input there where the heat is required.

coldArc coldArc puls rootArc rootArc puls pipeSolution

Reduced heat input/less distortion

Reduced energy costs

Minimised spatter formation/less finishing work

Gap bridging

Reduced harmful emissions/less welding fumes

Arc force

Good root formation

Root welding in any position

Thin panel welding

Applications

Unalloyed and low-alloy steels Yes Yes Yes Yes Yes

High-alloy steels Yes Yes Yes Yes Yes

High-tensile fine-grained steels Yes Yes Yes Yes Yes

Brazing (CuSi, CuAl) Yes Yes No Yes No

Brazing (zinc wire ZnAl) Yes No No No No

Dissimilar joint, aluminium with

galvanised steel panel (braze welding)Yes Yes No Yes No

Good Excellent



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Multiprocess MIG/MAG pulse welding machines

alpha Q

The ultimate in joining technology

alphaQ330 - 551

alpha Q the optimum system that can be flexibly configured for yourapplication: from portable, modular or compact to mobile and decom-pact.

Different welding tasks on demand mean shorter set-up times. Forswitching between coldArc, forceArc or pipeSolution welding, a doublewire feeder or two individual units are available, so you always have thecorrect filler wire and the correct gas to hand.

Highlights

alpha Q Progress: All welding parameters are set via welding workflow with LEDuser guidance; welding tasks are selected using the JOB list

l Compact: Direct access to all settings on the welding machine

l Decompact: Direct access to all settings on the wire feeder

l Save electricity through standby function

l Easiest operation thanks to JOB displayl Kilowatt display for calculating the energy per unit length

l Connection capability for MT function torches with X technology with no need foran additional control cable

alpha Q one for all

l One power source, many processes: coldArc, forceArc and pipeSolution, MIG/MAGpulse and standard, TIG and MMA welding plus high-speed if required ideallyequipped for all applications.

coldArc reduced-energy short arc for welding and brazing

l A superb way of joining thin panels and root passes, steel, chrome nickel and alu-minium. coldArc also ensures a large air gap and misaligned edges in all layers.

forceArc extremely productive with uncompromising quality

l Up to 50% lower production costs: a masterpiece of innovative MIG/MAG processengineering: powerful forced arc, deep penetration and virtually spatter-free weldsof the highest quality.

alpha Q: coldArc + forceArc a really smart combination

l Two innovative welding processes, one power source, all seam types: coldArc, thespecialist for perfect weld roots; forceArc for highly efficient filler and final passes

Innovative pulse welding for stainless steel and aluminium

l Controlled globular transfer and systematically adapted heat input are the key toobtaining the best welding results with stainless steel and aluminium. A first-classprocess: programmed pulsed arc joining

R50 remote control: Direct access to all functionsl Full control at the workplace - display and settings of the welding machines most

important functions via the remote control


23/116



alpha Q

pipeSolution no pipeline too long

The perfect solution with optimised JOBs forpipeline and pipe construction

Super pulse super bead

Super pulse technology with alternatingwelding current is the most effective MIG/MAG welding solution for many applications:visible welds with TIG appearance, secure rootweldings and excellent gap bridging

MIG lift arc ignition high-precision,

spatter-free ignitionReliable and reproducible ignition results formanual applications

Super pulse combine welding processes

easilyManual or automatic switching between diffe-rent processes during welding

Reduced-energy short arc

l Reduced heat input low distor-tion and minimal heat-affectedzone perfect for CrNi, superhigh strength steels and thinpanels

Only the best for welding andbrazing

l Steel, CrNi, aluminium and dissi-milar joints with copper and zincsolders

Universal in any position

l Perfect joins for positional wel-ding overhead, vertical downand vertical up position, plusunprecedented gap bridgingcapabilities

Universally applicable

l Manual and automated withnormal commercial torch systemswithout elaborate wire feedcomponents.

High degree of process reliability

l Reproducible, X-ray-proof rootwelding e.g. in container and pipe

construction

Outstanding results mean mini-mum finishing

l Almost spatter-free similar to

TIG process, excellent formationof root passes and final passes, noundercuts


24/116



alpha Q

alpha Q 330 MM TKM alpha Q 330 MM TKM alpha Q 351 MM FDW

Controls

alpha Q Progress l l l

Functions

MIG/MAG l l l

MIG/MAG pulse l l l

TIG / MMA l l l

forceArc / forceArc puls l/ l l/ l l/ l

coldArc / coldArc puls l/ l l/ l l/ l

rootArc / rootArc puls l/ l l/ l l/ l

pipeSolution l l l

Technical data

Setting range for weldingcurrent

5 A - 330 A 5 A - 330 A 5 A - 350 A

Duty cycle at ambienttemperature 40 C 40 C 25 C 40 C

40 % 330 A 330 A

60 % 270 A 270 A

80 %

100 % 210 A 210 A 350 A 350 A

Open circuit voltage 80 V 80 V 80 V

Mains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

Mains fuses (slow-blow) 3 x 16 A 3 x 16 A 3 x 25 A

Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

Max. connected load 12.7 kVA 12.7 kVA 13.9 kVA

Recommended generatorpower

18.7 kVA 18.7 kVA 20.3 kVA

Drive rolls 4 4 4Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

Dimensions, machine,LxWxH in mm

685 x 335 x 750 685 x 335 x 750 1100 x 455 x 1000

Wire feeder LxWxH in mm 690 x 300 x 410

Weight, machine 64 kg 112 kg 135 kg

Weight, wire feeder 15.1 kg

Weight, cooling unit 34 kg

Protection classification IP 23 IP 23 IP 23

Insulation class H H H

Cooling output 1200 W (1l/min) 1500 W

Tank capacity 7 l 12 l

Flow rate 5 l/min 5 l/min

Max. output pressure 3.5 bar 3.5 barStandards IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A

QR Code
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alpha Q

alpha Q 551 MM FDW alpha Q 551 MM D FDW alpha Q 551 MM 2DV FDW

l l l

l l l

l l l

l l l

l/ l l/ l l/ l

l/ l l/ l l/ l

l/ l l/ l l/ l

l l l

5 A - 550 A 5 A - 550 A 5 A - 550 A

25 C 40 C 25 C 40 C 25 C 40 C

550 A 550 A 550 A 550 A 550 A 550 A

520 A 520 A 520 A

450 A 420 A 450 A 420 A 450 A 420 A

80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 35 A 3 x 35 A 3 x 35 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

28.8 kVA 28.8 kVA 28.8 kVA

39.4 kVA 39.4 kVA 39.4 kVA

4 4 40.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

1100 x 455 x 1000 1100 x 680 x 1000 1100 x 680 x 1000

690 x 300 x 410 680 x 530 x 460 690 x 300 x 410

138.5 kg 157 kg 158 kg

15.1 kg 48 kg 15.1 kg

IP 23 IP 23 IP 23

H H H

1500 W 1500 W (2l/min) 1500 W (2l/min)

12 l 12 l 12 l

5 l/min 20 l/min 20 l/min

3.5 bar 4.5 bar 4.5 barIEC 60 974-1; -2; -10 / CE / S-Safety sign / EMC class A


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alpha Q l Options/accessories

Gouging

GT 600 SKK95 3

Gouging torch

Air arc gouging torch for separating metals

uSuitable carbon electrodes can be found inthe Accessories section of the price list!

Remote controls

R10 19POL

Remote control, wire speed setting, welding volta-ge correction

Robust metal casing with rubber feet, retaining clipand holding magnet, 19-pole connection socket

For alpha Q, Phoenix, Taurus Synergic and TaurusSynergic S

RG10 19POLRemote control to set the wire speed and weldingvoltage

Plastic casing with retaining clip, 19-pole connec-tion socket

Light, robust and convenient

Voltage correction from -10 V to +10 V

Infinitely variable setting of wire-feed speed(0.524 m/min)

With pre-fitted 5-m connection cable

For alpha Q, Phoenix, Taurus Synergic and TaurusSynergic S machine series

R20 19POL

Remote control, program switching


Changeover and display of up to ten weldingprogrammes

For alpha Q, Phoenix Progress, Phoenix Expert (notin combination with Phoenix Expert Drive M3.00)as well as Taurus Synergic S

R40 7POL

Remote control, 16 programs


Switch between MIG standard welding and pulsedarc welding

For alpha Q, Phoenix Progress, Phoenix Expert andTaurus Synergic SuCannot be used with double or two separatewire feed units!

Remote controls

R50 7POL

Remote control with complete range of functions

Robust metal casing with rubber feet, retaining clip

and holding magnet, 7-pole connection socketAllows you to set all functions of the welding ma-chine at the site of work

For alpha Q, Phoenix Progress, Phoenix Expert andTaurus Synergic S

Cooling units

cool71 U42

Air cooling unit with centrifugal pump and enhan-ced cooling

Modular design, tool-free assembly

cool71 U43

Air cooling unit with centrifugal pump


Transport cart

Trolly 75-2

Transport cart, disassembled

For transporting a power source, a cooling unit anda gas cylinder

For alpha Q 330

Electrode holders

EH 50MM

Electrode cable

Fully assembled electrode cable

uFor more technical information please referto the internet at www.ewm-group.com


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Small, light, universal

Picomig 180/305 Construction site, assembly, workshop, production site the right machi-ne for every location and every task.

Highlights

Picomig 305: rootArc reliable short arc welding in all positions

l Short arc with easy weld modelling capabilities for easy gap bridging and positionalwelding

Universal: Picomig 305 for assembly work or production

l Available in models for wire spool diameters of D200 or D300

Wide range of possible applications with convenient operation

l Pre-programmed JOBs for the most common welding tasks as well as Synergic ope-ration with self-explanatory operating panel

Picomig ideal for self-shielding flux cored wires

l Cost-effective as with MMA welding, welding tasks with flux cored wire and MIG/MAG welding process can also be performed in the open air


l The perfect pulse welding job guarantees superb welding results when joiningstainless steel and aluminium, thanks to controlled globular transfer and targeted,adapted heat input

Four full welding processes

l Professionally equipped: MIG/MAG pulse, standard, MMA and TIG (lift arc) welding ina single machine

The professional solution for construction sites and assembly

l Small, light, universal the plastic casing and innovative inverter technology makethis the perfect tool for practical applications.


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Overvoltage protection

No damage to machine caused if inadvertentlyconnected to 400-V mains voltage(Picomig 180)

Picomig 180 simplest Synergic operation

With extensive functions, non-latched, latched,spot, interval

Ideal for self-shielded cored wires

l Tool-free pole reversal and coredwire characteristics as standard

Powerful

l 4-roller drive unit with largeroller diameter for reliable wireguidance

Total convenience

l No tools required for rollerchange, roller is suitable for twodifferent wire diameters

Practical Euro torch connector

l For easy exchange of steel linersand plastic liners

Easy servicing and maintenance

l Rapid changeover of weldingaccessories thanks to connectionsockets for welding torches andwelding lead


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The new modular Phoenix with especially long duty cycle

Phoenix 355-505

Construction site, assembly, workshop or production site the right ma-chine for every location and every task. Can be expanded at any time withcooling unit and transport cart no need for tools or specialist staff

Improved welding properties for aluminium, CrNi and steel applications

superPuls with one-knob operation. Ideal for vertical-up welds no wea-ving required when welding

Highlights

Progress: All welding parameters are set via welding workflow with LED userguidance; welding tasks are selected using the JOB list

l Compact: Direct access to all settings on the welding machine

l Decompact: Direct access to all settings on the wire feeder





l The perfect pulse welding job guarantees superb welding results when joiningstainless steel and aluminium, thanks to controlled globular transfer and targeted,adapted heat input

Numerous processes one power source

l Multi-talented: MIG/MAG pulse, standard, forceArc, rootArc, flux cored wire as well asTIG (lift arc), MMA and gouging



rootArc reliable short arc welding in all positions

l Short arc with easy weld modelling capabilities for easy gap-bridging and positionalwelding

Phoenix wide range of accessories and options

l Simple to operate: the Powercontrol torch allows all programs, operating modes,processes and the up/down function to be activated at the touch of a button.

l Now new with X technology without separate control cable

R50 remote control: Direct access to all functions

l Full control at the workplace - display and settings of the weldings machines mostimportant functions via the remote control


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Highly practical

MMA welding and gouging with no wirefeeder or remote control needed.

MIG lift arc ignition high-precision,spatter-free ignition

Reliable and reproducible ignition results formanual applications

Super pulse combine welding processes

easilyManual or automatic switching between diffe-rent processes during welding

Very high power reserves

enable use of long intermediate hose pa-ckages: 70 mm up to 30 m / 95 mm up to40 m

Modern, ergonomic casing

l The front and rear sections of themachine are made of shock-resis-tant plastic, with rounded cornersand edges.

l Operating elements with a parti-cularly clear and protected layout

Well thought-out: casing andcooling

l Optimised air ducting via bladesand fan control minimises soilingin the machine. The high-perfor-mance centrifugal pump ensuresoptimal welding torch cooling

Combine skilfully and as required

l Easy combination of cooling unitor transport cart without specia-list staff and without opening thewelding machine. Innovative and

easy to expand to meet futureneeds



Super-fast attachment of cooling

unitl The unique fastening system

guarantees easy attachment anddetachment. The catches are fullyintegrated in the casing so thereis no protrusion and therefore norisk of injury.

Total convenience



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Phoenix, mobile, compact/decompact

Phoenix 351-551

3-in-1 casing design: power source, transport cart and cooling unit in oneunit extremely easy transport and simple handling. With optimised airducting for better cooling performance, longer duty cycle and less soilingin the machine.

Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds no wea-ving required when welding

Highlights

Intuitive, self-explanatory operating concepts

l Progress direct access to all settings on the wire feeder

l Expert either wire feed control unit M3.00 with basic functions only or M3.70 withexpanded settings




Multi-talented

l MIG/MAG pulse, standard, forceArc plus TIG and MMA five processes, one powersource.


l The perfect pulse welding job guarantees superb welding results when joining

stainless steel and aluminium, thanks to controlled globular transfer and targeted,adapted heat input




l

Short arc with easy weld modelling capabilities for easy gap-bridging and positionalwelding

Phoenix wide range of accessories and options

l Simple to operate: the Powercontrol torch allows all programs, operating modes,processes and the up/down function to be activated at the touch of a button.

l Now new with X technology without separate control cable

R50 remote control: Direct access to all functions

l Full control at the workplace - display and settings of the welding machines mostimportant functions via the remote control

Progress Expert


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Picomig/Phoenix

Picomig 180 puls TKG Picomig 305 D2 puls TKG Picomig 305 D3 puls TKG

Controls

Picomig l l l

Progress

Expert

Functions

MIG/MAG l l l

MIG/MAG pulse l l l

TIG l l l

MMA l l l

forceArc / forceArc puls

rootArc / rootArc puls l/ l/

Technical data


5 A - 180 A 5 A - 300 A 5 A - 300 A

Duty cycle at ambienttemperature

40 C 40 C 40 C

25 % 180 A

40 % 300 A 300 A

60 % 120 A 260 A 260 A

100 % 100 A 200 A 200 A


Mains frequency 50 Hz / 60 Hz 50 Hz 50 Hz



Max. connected load 6.4 kVA 11 kVA 11 kVA


7.5 kVA 16.4 kVA 16.4 kVA

Drive rolls 4 4

Wire speed 1 m/min - 20 m/min 1 m/min - 20 m/min


685 x 280 x 360 535 x 300 x 480 625 x 300 x 480

Wire feeder LxWxH in mm


Weight, wire feeder

Weight, cooling unit


Insulation class H F F

Cooling output

Tank capacity

Flow rate

Max. output pressure

Standards IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A

QR Code


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Picomig/Phoenix

Phoenix 355 puls MM TKM Phoenix 355 puls MM TKM Phoenix 355 puls MM TDM Phoenix 355 puls MM TDM

l l l l

l l l l

l l l l

l l l l

l l l l

l/ l l/ l l/ l l/ l

l/ l l/ l l/ l l/ l

5 A - 350 A 5 A - 350 A 5 A - 350 A 5 A - 350 A

25 C 40 C 25 C 40 C 25 C 40 C 25 C 40 C

350 A 350 A

300 A 300 A 350 A 350 A 350 A 350 A

270 A 270 A 300 A 300 A 300 A 300 A

80 V 80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 16 A 3 x 16 A 3 x 16 A 3 x 16 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

12.7 kVA 12.7 kVA 12.7 kVA 12.7 kVA

13.1 kVA 13.1 kVA 13.1 kVA 13.1 kVA

4 4 4 4

0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

625 x 300 x 480 625 x 300 x 480 625 x 300 x 535 625 x 300 x 535

690 x 300 x 410 690 x 300 x 410

33 kg 33 kg 41 kg 41 kg

15.1 kg 15.1 kg

16.5 kg 16.5 kg

IP 23 IP 23 IP 23 IP 23

H H H H

1000 W (1l/min) 1000 W (1l/min)

4 l 4 l

5 l/min 5 l/min

3.5 bar 3.5 bar

IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A
http://www.ewm-group.com/8_959.htmlhttp://www.ewm-group.com/8_959.htmlhttp://www.ewm-group.com/8_960.htmlhttp://www.ewm-group.com/8_960.html


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Picomig/Phoenix

Phoenix 405 puls MM TDM Phoenix 405 puls MM TDM Phoenix 505 puls MM TDM

Controls

Picomig

Progress l l l

Expert

Functions

MIG/MAG l l l

MIG/MAG pulse l l l

TIG l l l

MMA l l l

EWM-forceArc l/ l l/ l l/ l

EWM-rootArc l/ l l/ l l/ l

Technical data

Setting range for weldingcurrent 5 A - 400 A 5 A - 400 A 5 A - 500 A


25 C 40 C 25 C 40 C 25 C 40 C

60 % 500 A

65 % 500 A

100 % 400 A 400 A 400 A 400 A 460 A 430 A







25 kVA 25 kVA 35 kVA

Drive rolls 4 4 4

Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min


625 x 300 x 535 624 x 300 x 535 625 x 300 x 535

Wire feeder LxWxH in mm 690 x 300 x 410 690 x 300 x 410 690 x 300 x 410


Weight, wire feeder 15.1 kg 15.1 kg 15.1 kg

Weight, cooling unit 16.5 kg



Cooling output 1000 W (1l/min)

Tank capacity 4 l

Flow rate 5 l/min

Max. output pressure 3.5 bar

Standards IEC 60 974-1; -10 / CE / S-Safety sign / EMC class A

QR Code


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Picomig/Phoenix

Phoenix 351 puls MM FDW Phoenix 401 puls MM FDW Phoenix 451 puls MM FDW

ControlsPicomig

Progress l/ l l/ l l/ l

Expert l/ l l/ l l/ l

Functions

MIG/MAG l l l

MIG/MAG pulse l l l

TIG l l l

MMA l l l

forceArc / forceArc puls l/ l l/ l l/ l

rootArc / rootArc puls l/ l l/ l l/ l

Technical data


5 A - 350 A 5 A - 400 A 5 A - 450 A


25 C 40 C 25 C 40 C 25 C 40 C

60 %

80 % 450 A

100 % 350 A 350 A 400 A 450 A 420 A






Recommended generator

power 20.3 kVA 25 kVA 29.1 kVADrive rolls 4 4 4

Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min


1100 x 455 x 1000 1100 x 455 x 1000 1100 x 455 x 1000

Wire feeder LxWxH in mm 690 x 300 x 410 690 x 300 x 410 690 x 300 x 410


Weight, wire feeder 15.1 kg 15.1 kg 15.1 kg



Cooling output 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)

Tank capacity 12 l 12 l 12 l

Flow rate 5 l/min 5 l/min 5 l/min

Max. output pressure 3.5 bar 3.5 bar 3.5 barStandards IEC 60 974-1; -2; -10 / CE / S-Safety sign / EMC class A

QR Code


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Picomig/Phoenix

Phoenix 551 puls MM FDW Phoenix 551 puls MM D FDW Phoenix 551 puls MM 2DV FDW

l/ l l/ l l/ l

l/ l l/ l l/ l

l l l

l l l

l l l

l l l

l/ l l/ l l/ l

l/ l l/ l l/ l

5 A - 550 A 5 A - 550 A 5 A - 550 A

25 C 40 C 25 C 40 C 25 C 40 C

550 A 550 A 550 A 550 A 550 A 550 A

520 A 520 A 520 A

450 A 420 A 450 A 420 A 450 A 420 A

80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 35 A 3 x 35 A 3 x 35 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)


39.4 kVA 39.4 kVA 39.4 kVA4 4 4

0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

1100 x 455 x 1000 1100 x 680 x 1000 1100 x 680 x 1000

690 x 300 x 410 680 x 530 x 460 690 x 300 x 410

129 kg 158 kg 158 kg

15.1 kg 48 kg 15.1 kg

IP 23 IP 23 IP 23

H H H

1500 W (1l/min) 1500 W (2l/min) 1500 W (2l/min)

12 l 12 l 12 l




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Picomig/Phoenix l Options/accessories

Options/accessories

Wire feed units

Phoenix Progress drive 4

Wire feeder, water-cooled, Euro torch connector

4-roll drive. Equipped for 1.0 mm + 1.2 mm steel

wiresSpool diameter up to 300 mm

Phoenix Progress drive 4 HS

Wire feeder for high performance welding

Can only be used on Phoenix 551 Progress

4-roll drive. Equipped for 1.0 mm + 1.2 mm steelwires

Spool diameter up to 300 mm

Phoenix Progress drive 4L




Phoenix Progress drive 300CWire feeder, water-cooled, Euro torch connector

Adjustment of the gas quantity directly on the wirefeed unit



Phoenix Progress drive 200C





Phoenix Progress drive 4D

Double wire feeder

Two welding tasks with just one power source foralternating welding of root and final passes, solidand flux cored wire, or a variety of materials andwire thicknesses

The torch trigger is used for changeover betweenthe wire feeders; no special torch or changeover onthe machine required!



No changing of rollers, no torch conversion requi-red, changeover times are greatly reduced

uCan be operated with the Phoenix Progresspuls D series only!

Intermediate wire feeder

miniDrive GS / WS

MIG/MAG intermediate wire feeder with hosepackage for gas- or water-cooled torches

2-roll drive with 37 mm drive rolls. Equipped for1.0 mm + 1.2 mm steel wires

Hose packages length up to 25 m possible

Large action radius for welding in hard-to-reachplaces

Robust housing with small dimensions and lowweight

Setting corrections and wire inching can be carriedout directly at the machine

Intermediate hose packages, 7-pole

MIG G / W 7POL

Intermediate hose package, gas or water-cooled,7-pole

Torches

MT series G

MIG/MAG welding torch, gas-cooled

Equipped for 1.0 mm welding wire

Best ignition characteristics even with thin wires

Ergonomically formed grip to take the strain outof work

Outstanding welding properties thanks to separategas supply and optimal cooling

MT series W

MIG/MAG welding torch, water-cooled

Equipped for 1.2 mm welding wireBest ignition characteristics even with thin wires



MT series F

MIG/MAG welding torch, gas or water-cooled, fumeextraction




Outstanding welding properties thanks to separate

gas supply and optimal cooling

TIG 150 GD GRIP 1T EZA 4M

TIG welding torch, Euro torch connector

For operation on Phoenix and alphaQ

Double push-button

Function torches with X technology

MT series U/DX

MIG/MAG welding torch, 1x up/down, gas or water-cooled


Best ignition characteristics even with thin wiresErgonomically formed grip to take the strain outof work


MT series 2U/DX

MIG/MAG welding torch, 2x up/down, gas or water-cooled






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Function torches with X technology

MT series PC1X

MIG/MAG welding torch, Powercontrol 1, gas orwater-cooled




MT series PC2X

MIG/MAG welding torch, Powercontrol 2, gas orwater-cooled





uAll torches are also available with separate control cable and 19 polesocket for EWM welding machines without MULTIMATRIX technology

Gouging

GT 600 SKK95 3

Gouging torch

Air arc gouging torch for separating metalsuSuitable carbon electrodes can be found inthe Accessories section of the price list!

Remote controls

R10 19POL



For alpha Q, Phoenix and Taurus Synergic S

RG10 19POL

Remote control to set the wire speed and weldingvoltage

Plastic casing with retaining clip, 19-pole connec-tion socket

Light, robust and convenientVoltage correction from -10 V to +10 V

Infinitely variable setting of wire-feed speed(0.524 m/min)

With pre-fitted 5-m connection cable

For alpha Q, Phoenix, Taurus Synergic and TaurusSynergic S machine series

R20 19POL

Remote control, program switching


Changeover and display of up to ten weldingprogrammes

For alpha Q, Phoenix Progress, Phoenix Expert

M3.70 as well as Taurus Synergic S

Remote controls

R40 7POL

Remote control, 16 programs

Robust metal casing with rubber feet, retaining clip

and holding magnet, 7-pole connection socketSwitch between MIG standard welding and pulsedarc welding

For alpha Q, Phoenix Progress, Phoenix ExpertM3.70 and Taurus Synergic SuCannot be used with double or two separatewire feed units!

R50 7POL

Remote control with complete range of functions


Allows you to set all functions of the welding ma-chine at the site of work

For alpha Q, Phoenix Progress, Phoenix Expert

M3.70 and Taurus Synergic S

Cooling units

cool50-2 U40


For decompact machines (TDM).


cool50 U40


For compact machines (TKM).


Transport carts

ON WAK xx5

Wheel assembly kit

For Picomig 305 D3 and Phoenix/Taurus 355 TKM

Trolly 35.2-2

Transport cart


For Picomig 305 D2/D3 puls and Phoenix/Taurus355 compact without cooling unit

Trolly 55-5

Transport cart, assembled


For Picomig 305 D3 and Phoenix/Taurus 355

Trolly 55.2-2

Transport cart


For Phoenix/Taurus 355/405/505 TDMuIn order to hold a wire feeder it is essential tohave option 092-002700-00000!


42/116




Transport carts

ON TR Trolly 55.2-2

Cross arm and holder for wire feeder

ON PS Trolly 55.2-2 drive 4L

Pivot support

Wire feeder pivots 360 on the welding machine

For drive 4L on Trolly 55.2-2uTo hold a wire feeder, option 092-002700-00000 is mandatory!

ON PS Trolly 55.2-2 drive 200/300c

Pivot support

Wire feeder pivots 360 on the welding machineFor drive 200c/300c on Trolly 55.2-2uTo hold a wire feeder, options 092-002700-00000 and 092-002701-00000 are mandatory!

Electrode holders

EH 25MM

Electrode cable

Fully assembled electrode cable

uFor more technical information please referto the internet at www.ewm-group.com


43/116





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Multiprocess MIG/MAG standard welding machines

Long duty cycles with MIG/MAG standard welding

Taurus 355-505

Construction site, assembly, workshop or production site the right ma-chine for every location and every task. Can be expanded at any time withcooling unit and transport cart no need for tools or specialist staff

Improved welding properties for aluminium, CrNi and steel applications

superPuls with one-knob operation. Ideal for vertical-up welds no wea-ving required when welding

Highlights

Taurus choice of 2 controls

l From the exceptionally simple Basic to the especially convenient Synergic. Displayand settings optionally on the machine (compact) or as S version on the wire feeder(decompact)

Taurus Basic

l The robust, infinitely adjustable inverter power source for MIG/MAG standard andMMA welding as well as gouging with classical twin-knob operation for adjustmentof welding voltage and wire feed speed

Taurus Synergic S with the innovative welding processes

l In addition to the standard MIG/MAG, MMA, gouging the Synergic distingu-ishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). Theone-knob operation (Synergic) with pre-programmed JOBs (welding tasks) andselection via JOB list makes adjustment perfect


l Easiest operation thanks to JOB display

l Kilowatt display for calculating the energy per unit length






Consistent welding results

l The innovative ewm inverter technology is characterised by especially low energyconsumption, tremendous power reserves and a long service life, regardless of cablelengths and mains voltage fluctuations

l Digital control of the wire feeder even with difficult wire feed conditions e.g. longhose packages



Basic Synergic S


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Highly practical

MMA welding and gouging with no wirefeeder or remote control needed.

Very high power reserves

enable use of long intermediate hose pa-ckages: 70 mm up to 30 m / 95 mm up to40 m

Modern, ergonomic casing

l The front and rear sections of themachine are made of shock-resis-tant plastic, with rounded cornersand edges.

l Operating elements with a parti-cularly clear and protected layout

Well thought-out: casing andcooling

l Optimised air ducting via bladesand fan control minimises soilingin the machine. The high-perfor-mance centrifugal pump ensuresoptimal welding torch cooling

Combine skilfully and as required

l Easy combination of cooling unitor transport cart without specia-list staff and without opening thewelding machine. Innovative and

easy to expand to meet futureneeds



Super-fast attachment of cooling

unitl The unique fastening system

guarantees easy attachment anddetachment. The catches are fullyintegrated in the casing so thereis no protrusion and therefore norisk of injury.

Total convenience



46/116



Taurus, mobile, compact/decompact

Long duty cycles with MIG/MAG standard welding

Taurus 351-551

3-in-1 casing design: Power source, transport cart and cooling unit in oneunit extremely easy transport and simple handling. With optimised airducting for better cooling performance, longer duty cycle and less soiling

in the machine.

Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds no wea-ving required when welding

Highlights

Taurus choice of 2 controls

l From the exceptionally simple Basic to the especially convenient Synergic. Displayand settings optionally on the machine (compact) or as S version on the wire feeder(decompact)

Taurus Basic

l The robust, infinitely adjustable inverter power source for MIG/MAG standard andMMA welding as well as gouging with classical twin-knob operation for adjustmentof welding voltage and wire feed speed

Taurus Synergic/Synergic S with the innovative welding processes

l In addition to the standard MIG/MAG, MMA, gouging the Synergic distingu-ishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). Theone-knob operation (Synergic) with pre-programmed JOBs (welding tasks) andselection via JOB list makes adjustment perfect


l Easiest operation thanks to JOB display

l Kilowatt display for calculating the energy per unit length






Consistent welding results

l The innovative ewm inverter technology is characterised by especially low energyconsumption, tremendous power reserves and a long service life, regardless of cablelengths and mains voltage fluctuations

l Digital control of the wire feeder even with difficult wire feed conditions e.g. longhose packages



Basic Synergic S


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Taurus, mobile, compact/decompact

Will pass through manholes

Wire feed unit can be transported easily thanksto central handle, light weight, compactdesign

Gas or liquid cooling

Taurus 351, 401, 451, and 551 available withgas or liquid cooling

Multi-voltage capability the ideal solution

Multi-voltage version for different nationalgrids. 3 x 230 V, 400 V, 480 V (option, ex works)

Extra large 12-litre tank

l Easy commissioning even withlong hose packages and safeoperation at high temperaturesand extended duty cycles

4 lifting eyes as standard

l 100% mobile for transportationin production halls and shipyardswith restricted access

Connected in no time

l Screw and plug-in connectionsfor intermediate hose packagelocated externally on wire feeder

Mobility for any location

l Large wheels for easy running even on very uneven surfaces.Same gauge on front and rearwheels facilitates transport

Total convenience


Multi-functional, ergonomichandle system

l Effortless running, practicalholder for hose packages, impactprotection


48/116



Taurus

Taurus 355 TKM Taurus 355 TKM

Controls

Taurus Basic l l

Taurus Synergic S l l

Functions

MIG/MAG l l

MMA l l

TIG* l l

forceArc / MULTIMATRIX* l (Synergic S) l (Synergic S)

rootArc / MULTIMATRIX* l (Synergic S) l (Synergic S)

Technical data

Setting range for welding

current5 A - 350 A 5 A - 350 A


25 C 40 C 25 C 40 C

40 % 350 A 350 A

60 % 300 A 300 A

100 % 270 A 270 A

Open circuit voltage 80 V 80 V

Mains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz

Mains fuses (slow-blow) 3 x 16 A 3 x 16 A

Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

Max. connected load 12.7 kVA 12.7 kVA


13.1 kVA 13.1 kVA

Drive rolls Wire speed


624 x 300 x 480 624 x 300 x 480

Wire feeder LxWxH in mm

Weight, machine 33 kg 33 kg

Weight, wire feeder


Protection classification IP 23 IP 23

Insulation class H H


Tank capacity 4 l

Flow rate 5 l/min

Max. output pressure 3.5 barStandards IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A

QR Code

* Taurus Synergic S: Additional MULTIMATRIXtechnology, forceArc, rootArc and TIG lilft arc
http://www.ewm-group.com/12_965.htmlhttp://www.ewm-group.com/12_965.html


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Taurus

Taurus 405 TDM Taurus 505 TDM

Controls

Taurus Basic l l


Functions

MIG/MAG l l

MMA l l

TIG* l l



Technical data

Setting range for welding

current5 A - 400 A 5 A - 500 A


25 C 40 C 25 C 40 C

60 % 500 A

65 % 500 A

100 % 400 A 400 A 460 A 430 A







25 kVA 35 kVA

Drive rolls 4 4Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min


624 x 300 x 535 624 x 300 x 535

Wire feeder LxWxH in mm 690 x 300 x 410 690 x 300 x 410


Weight, wire feeder 14 kg 14 kg





Tank capacity 4 l

Flow rate 5 l/min

Max. output pressure 3.5 bar Standards IEC 60 974-1; -10; -2 / CE / S-Safety sign / EMC class A

QR Code

* Taurus Synergic S: Additional MULTIMATRIXtechnology, forceArc, rootArc and TIG lilft arc


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Taurus

Taurus 505 TDM Taurus 401 FKW Taurus 501 KW

l l l

l l l

l l l

l l l

l l l

l (Synergic S) l (Synergic S) l (Synergic S)

l (Synergic S) l (Synergic S) l (Synergic S)

5 A - 500 A 5 A - 400 A 5 A - 500 A

25 C 40 C 25 C 40 C 25 C 40 C

500 A 500 A

500 A 500 A

460 A 430 A 400 A 460 A 430 A

80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 35 A 3 x 35 A 3 x 35 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

24.6 kVA 17.5 kVA 24.6 kVA


4 4 40.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

624 x 300 x 535 1100 x 455 x 1000 1100 x 455 x 1000

690 x 300 x 410

45 kg 118 kg 118 kg

14 kg

16.5 kg

IP 23 IP 23 IP 23

H H H

1000 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)

4 l 12 l 12 l




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Taurus

Taurus 351 FDW Taurus 401 FDW

Controls

Taurus Basic l l


Functions

MIG/MAG l l

MMA l l

TIG Liftarc* l l



Technical data


5 A - 350 A 5 A - 400 A


25 C 40 C 25 C 40 C

60 %

80 %

100 % 350 A 350 A 400 A






Recommended generatorpower 20.3 kVA 25 kVA

Drive rolls 4 4

Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min


1100 x 455 x 1000 1100 x 455 x 1000

Wire feeder LxWxH in mm 690 x 300 x 410 690 x 300 x 410


Weight, wire feeder 14 kg 14 kg



Cooling output 1500 W (1l/min) 1500 W (1l/min)

Tank capacity 12 l 12 l

Flow rate 5 l/min 5 l/min

Max. output pressure 3.5 bar 3.5 bar

Standards IEC 60 974-1; -2; -10 / CE / S-Safety sign / EMC class A

QR Code* Taurus Synergic S: Additional MULTIMATRIX

technology, forceArc, rootArc and TIG lilft arc


53/116



Taurus

Taurus 451 FDW Taurus 551 FDW

l l

l l

l l

l l

l l

l (Synergic S) l (Synergic S)

l (Synergic S) l (Synergic S)

5 A - 450 A 5 A - 550 A

25 C 40 C 25 C 40 C

550 A 550 A

450 A 520 A

450 A 420 A 450 A 420 A

80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 35 A 3 x 35 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

20.7 kVA 28 kVA

29.1 kVA 39.4 kVA

4 4

0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

1100 x 455 x 1000 1100 x 455 x 1000

690 x 300 x 410 690 x 300 x 410

129 kg 129 kg

14 kg 14 kg

IP 23 IP 23

H H

1500 W (1l/min) 1500 W (1l/min)

12 l 12 l

5 l/min 5 l/min

3.5 bar 3.5 bar

IEC 60 974-1; -2; -10 / CE / S-Safety sign / EMC class A


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Taurus l Options/accessories

Options/accessories

Wire feed units

Taurus Basic / Synergic S drive 4


4-roll drive. Equipped for 1.0 mm + 1.2 mm steel

wiresSpool diameter up to 300 mm

Taurus Basic / Synergic S drive 4L




Taurus Basic / Synergic S drive 300C




Spool diameter up to 300 mmTaurus Basic / Synergic S drive 200C





Intermediate wire feeder

miniDrive GS / WS

MIG/MAG intermediate wire feeder with hosepackage for gas- or water-cooled torches

2-roll drive with 37 mm drive rolls. Equipped for

1.0 mm + 1.2 mm steel wiresHose packages length up to 25 m possible

Large action radius for welding in hard-to-reachplaces

Robust housing with small dimensions and lowweight

Setting corrections and wire inching can be carriedout directly at the machine

For alpha Q, Phoenix and Taurus Synergic S


MIG G / W 7POL 70MM



MIG G / W 19POL


Torches

MT series G

MIG/MAG welding torch, gas-cooled




Torches

MT series W

MIG/MAG welding torch, water-cooled




MT series F

MIG/MAG welding torch, gas and water-cooled,fume extraction





TIG 450 WD GRIP

TIG welding torch, Euro torch connector

Water-cooled TIG welding torch

Special version for connection to water-cooledPhoenix 355 and Taurus 355 Synergic S

Function torches with X technology for Taurus Synergic S

MT series U/DX

MIG/MAG welding torch, 1x up/down, gas- orwater-cooled





MT series 2U/DX






MT series PC1X

MIG/MAG welding torch, Powercontrol 1, gas- orwater-cooled





MT series PC2X

MIG/MAG welding torch, Powercontrol 2, gas- orwater-cooled



Ergonomically formed grip to take the strain outof workOutstanding welding properties thanks to separategas supply and optimal cooling

uAll torches are also available with separate control cable and19-pole socket for EWM welding machines without MULTIMATRIXtechnology


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Taurus l Options/accessories

Function torches, 19-pole, for Taurus Basic

MT series 2U/D





Gouging

GT 600 SKK95 3

Gouging torch

Air arc gouging torch for separating metalsuSuitable carbon electrodes can be found inthe Accessories section of the price list!

Remote controls

R10 19POL



For alpha Q, Phoenix, Taurus Synergic S

RG10 19POL

Remote control to set the wire speed and weldingvoltage

Plastic casing with retaining clip

Catalog EWM Multimatrix 2014

Documents

Transcript of Catalog EWM Multimatrix 2014