Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer...

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Bonding of Asphalt Pavement Layers

Transcript of Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer...

Page 1: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Bonding ofAsphalt Pavement Layers

Page 2: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Slip on 2003 Track

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Page 3: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Content

• Why worry about bond strength?

• How can you measure bond quality?

• Comprehensive study (lab vs field)

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• Comprehensive study (lab vs field)

• Results from 2009 & 2012 Tracks

• Conclusions & recommendations

Page 4: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Impact of Slip on M-E Response12-04

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Page 5: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Measuring Bond Strength

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Page 6: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

M-E Predictions + Field Measurements

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Page 7: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Comprehensive Tack Study Design

• Results from both laboratory37/222 & field123/369

• New, milled, and micro milled surfaces

• Representative products and practical rates

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– PG67-22 at 0.03, 0.05, 0.07 gal/yd2

– NTSS-1HM at 0.04, 0.06, 0.08 gal/yd2

– CRS-2, CRS-2L, CQS-1h at 0.05, 0.075, 0.10 gal/yd2

Page 8: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Lab Sample Preparation

Page 9: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Lab Results for PG67-22

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Surface Type and Application Rate, gal/sy

Micro-milled Milled New

Page 10: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Field Rate Measurements

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Page 11: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Field Results for PG67-22

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No. of Days after Construction

0.0246 gal/sy & existing 0.0473 gal/sy & existing 0.0625 gal/sy & existing0.025 gal/sy & milled 0.0348 gal/sy & milled 0.0639 gal/sy & milled

Page 12: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Comprehensive Tack Study Findings

• Results from both laboratory and field

– Laboratory bond strengths higher than field

• New, milled, and micro milled surfaces

– Milling and micro milling improves bond in lab

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– Milling and micro milling improves bond in lab

– Debris necessitates higher rate (x2) in field

• Representative products and rates

– Bond develops quicker for PG67-22 & NTSS-1HM

– Traffic does not increase bond strength

Page 13: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

NCAT Pavement Test Track

Page 14: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Wheelpath Pickup

Page 15: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Spray Paver on 2009 Track

Page 16: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Spray Paver (Top) vs Conventional

Page 17: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

2009 Tack Study Results

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Page 18: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

2012 Tack Coat Study

N1AN1A eTaceTac 0.10/0.060.10/0.06N1BN1B UltraFuseUltraFuse 0.15/0.150.15/0.15

N2 Trackless 0.05/0.03N2 Trackless 0.05/0.03

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N2 Trackless 0.05/0.03N2 Trackless 0.05/0.03

Page 19: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

2012 Tack Coat Study

N1AN1A eTaceTac 0.10/0.060.10/0.06

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N1BN1B UltraFuseUltraFuse 0.15/0.150.15/0.15

N2 Trackless 0.05/0.03N2 Trackless 0.05/0.03

Page 20: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

2012 Tack Coat Study

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Page 21: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

2012 Tack Coat Study

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Page 22: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Bottom Line on Asphalt Layer Bonding

• 100 psi minimum bond strength

• PG67-22

– 0.03 to 0.07 gal/yd2 on new pavement

– 0.05 to 0.09 gal/yd2 on milled surface

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– 0.05 to 0.09 gal/yd on milled surface

• NTSS-1HM

– 0.04 to 0.08 gal/yd2 on new pavement

– 0.06 to 0.10 gal/yd2 on milled surface

• CQS-1H and CRS-2

– 0.05 to 0.10 gal/yd2 on all surfaces

Page 23: Bonding of Asphalt Pavement Layers - Flexible Pavements of ... · Bottom Line on Asphalt Layer Bonding • 100 psi minimum bond strength • PG67-22 – 0.03 to 0.07 gal/yd2 on new

Questions ?

Dr. R. Buzz Powell, PEAssistant Director & Test Track Manager

277 Technology ParkwayAuburn, AL 36830

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Auburn, AL 36830

Phone: (334) 844-6857Cell: (334) 750-6293

Email: [email protected]: www.pavetrack.comTwitter: www.twitter.com/pavetrack

Report 12-04