Bolted Bracket Design
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Transcript of Bolted Bracket Design
Bolted_Bracket_Design.xls
By Alex Slocum, 1/2/3007
Distance from wall to load, Ll (mm) 200Load, W (N) 250Moment, M (N-mm) 50000width of bracket, wb (mm) 45length of bracket along wall, LB (mm) 200Preload
Bolt torque, tb (N-mm, lbf-ft) 2000 1.47Bolt lead, lead (mm) 3screw thread efficiency 0.2Preload force per bolt, FP (N) 838coefficient between bracket and wall, mu 0.3Max load from preload force, coefficient of friction, Fmax (N) 754
BoltsBolt pitch diameter, dbp (mm) 4.0Bolt root diameter, droot (mm) 3.0Bolt engagement length in wall, Le (mm) 25Number of bolts upper row, NBU 2Number of bolts lower row, NBL 1Distance upper row of bolts from fulcrum, LBU (mm) 90Distance lower row of bolts from fulcrum, LBL (mm) 10Maximum stress, sigmax (N/mm^2, psi) 800 115984
Bolt forces: Assume rigid bracket, fulcrum point at bottom(bolt stiffness)*(deflection angle), Kba 6.1Force on each upper bolt, FBU (N) 274Force on each lower bolt, FBL (N) 61
Bolt stressesBolt tensile stress from preload, sigbp (N/mm^2, psi) 119 17183Max bolt tensile stress from load sigbl (N/mm^2, psi) 39 5628Shear stress from torque, tt (N/mm^2, psi) 377 54695Von Mises stress during screwing, sigvms (N/mm^2, psi) 664 96279Von Mises stress during loading, sigvml (N/mm^2, psi) 157 22811Resulting safety factor 5.1
WallStructure into which bolt is threaded
Load shear stress along thread engagement, taus (N/mm^2, psi)) 2.7 387Preload shear stress along thread engagement, taus (N/mm^2, psi)) 0.9 127Total shear stress 3.5 513
Wall covering (e.g., drywall)Assume triangular over length from fulcrum point to upper bolts
Moment contact pressure, pc (N/mm^2, psi) 0.8 119Preload contact pressure (5 bolt diameters) (N/mm^2, psi) 2.7 387Total contact pressure on surface covering 3.5 506
Bracket stresses: to be developed by the user for the bracket they have
NOTE: If you are using this spreadsheet for designing shelf brackets, do not use drywall screws which are brittle. Use "deck screws" or screws intended for structural assembly
Enters numbers in BOLD, Results in RED, All units in N, mm